epidermix 116

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							                                                       T E C H N I C A L D ATA S H E E T




                epidermix 116
                                                                                 Wet/dry concrete and cementitious screed
                                                                                            adhesive/epoxy screed primer


                DESCRIPTION
                                                                      PROPERTIES OF WET MATERIAL                                PROPERTIES DURING APPLICATION
                Two-component, solvent-free epoxy                   Mixing ratio                2 : 1 volume                   Bond strength (MPa)
                compound.                                                                                                                               11 (10,3
                                                                                                                               @ 14 day moisture
                                                                                                1,1 (mixed)                                             minimum)
                                                                    Density                          3                         cure
                USES                                                                            g/cm
                                                                                                                               Water absorption %,      0,1 (1,0
                                                                    Colour :    Base            Clear
                ! Bonding new (plastic) concrete or                                                                            @ 24 hrs                 maximum)
                                                                                Activator       Amber
                  screeds to existing hardened concrete                         Mixed           light amber                    Heat deflection
                  in non-load bearing applications.                                                                                                     43 º C
                                                                                material                                       temperature
                ! Priming of prepared concrete prior to
                  the application of abescreed epoxy                Flash point                 + 100º C
                  mortar, abetop and abedur type                    Dilution                    Do not dilute                   PROPERTIES OF CURED PRODUCT
                  cementitious floor screeds, in order to                                                                        PROPERTY EVALUATION (LIMIT)
                  achieve fully bonded systems.                     Consistency                 Mobile liquid
                                                                                                                               Type                     2
                BENEFITS                                                                                                       Grade                    1
                                                                    PROPERTIES DURING APPLICATION
                                                                                                                               Linear co-efficient of   0,002 (0,005
                Adhesion of interfaces of wet/dry
                                                                                                Stiff-bristle                  shrinkage on cure        maximum)
                concrete, screeds or toppings.
                                                                    Application by              brush or short-
                                                                                                                               Compressive yield
                                                                                                mohair roller                                           49 (34,5
                COLOUR                                                                                                         strength
                                                                                                                                                        minimum)
                                                                                                28 min/2 l @                   MPa @ 7 days
                                                                    Pot life
                Light amber                                                                     25º C                          Tensile strength         42 (13,8
                                                                                                300 µm                         MPa @ 7 days             minimum)
                PROJECT REFERENCES                                                              15º C – 8 hrs                  Elongation at break
                                                                                                20º C – 6,5 hrs                                         6 (1 min)
                                                                    Thin film set                                              (%)
                Directory in progress. Consult                                                  25º C – 4 hrs
                a representative or website.                                                    30º C – 2,75 hrs               Flexural strength
                                                                                                                                                        68
                                                                                                35º C – 2 hrs                  (MPa)
                SURFACE PREPARATION                                                                                            Flexural rupture
                                                                    Application temp.                                                                   4,3
                                                                                                +15ºC to +40ºC                 deflection (mm)
                                                                    Range
                The existing surface must be clean and
                mechanically sound. It must be free of              Volume solids               100%
                dust, laitance and any foreign matter, as                                             2                        BONDING / PRIMING
                                                                    Spreading rate              3,3 m /l
                well as cracked or loose stone.
                Maximum bond strength is only                       Wet film thickness                                         epidermix 116 is the bonding agent and
                                                                                                330 µm
                achieved if main aggregate of existing              recommended                                                primer.
                concrete is exposed. This may be done
                                                                                                Bond strength
                by scabbling, grinding, abrasive blasting
                                                                                                develops at a
                                                                                                                               COVERAGE
                or manual chipping. All cracked or loose            Practical cure
                                                                                                greater rate                          2/
                aggregate must be removed.                                                                                     3-8m / litre, depending upon substrate
                                                                                                than concrete
                In repairing spalls, all loose and friable                                                                     texture and porosity.
                material must be broken away.                       Full cure                   7 days
                The existing concrete surface should                                                                           MIXING
                                                                    Fire resistance of
                ideally be dry. epidermix 116 will bond                                         Non-flammable
                                                                    wet film
                to green concrete. It will not, however,                                                                       Stir both containers well individually,
                penetrate free water on the surface of              Viscosity (P)                                              and ideally use a can opener to remove
                any concrete.                                                                   4,5 (20 max)
                                                                                                                               the lip from both cans. Add the entire
                                                                                                                               contents of the activator tin to the base
                                                                    Gel time                    40 minutes
                                                                                                                               and stir with a flat paddle until




                                                                                                                                                        11605 Rev: 01-05-08
                                                              a.b.e. is an ISO 9001 : 2000 Registered Company.




a.b.e. Construction Chemicals Limited                P.O. Box 23053, Isipingo, 4110                       7 Wilcox Road, Isipingo, 4133                          Tel. (031) 913 5400
                                                          T E C H N I C A L D ATA S H E E T




                homogeneous. This task takes at least                  MODEL SPECIFICATION                                            NB: When transporting liquids and semi
                five minutes.                                                                                                         liquids by aircraft, ask for material safety
                                                                       The two component epoxy adhesive                               data sheet.
                APPLICATION                                            and primer for wet to dry concrete in                          The use of barrier creams provides
                                                                       non-load bearing applications will be                          additional skin protection. If contact
                epidermix 116 should be spread onto                    epidermix 116 applied in accordance                            with skin occurs, wash with water
                the surface as soon as possible after                  with abe Construction                                          and soap. Splashes into eyes should
                complete mixing, since in mass form an                 Ch emicals specification.                                      be washed immediately with plenty of
                exotherm develops rapidly, and gelation                                                                               clean water and medical advice
                takes place. Apply the compound in a                                                                                  sought.
                thin layer, and only once the can is
                                                                       PACKAGING
                emptied, should an attempt be made to                                                                                 IMPORTANT NOTE
                spread to working thickness.                           Epidermix 116 is supplied in 2 l kits.
                                                                                                                                      This data sheet is issued as a guide to
                SPECIFICATION COMPLIANCE                               HANDLING & STORAGE                                             the use of the product(s) concerned.
                                                                                                                                      Whilst abe Construction Chemicals
                Complies with the requirements of                      All epidermix related products have a                          endeavours to ensure that any advice,
                ASTM C881-90 Type II, Grade 1, Class                   shelf life of 12 months if kept in a dry,                      recommendation, specification or
                C.                                                     cool store in the original, unopened                           information is accurate and correct, the
                epidermix 116 is best spread by means                  packs.                                                         company cannot - because abe has no
                of a stiff bristle brush. A paint brush with           If stored at high temperatures and/or                          direct or continuous control over where
                bristles shortened by 50%, may be                      high humidity conditions, the shelf life                       and how abe products are applied -
                used. On large areas, a stiff- bristled                may be reduced.                                                accept any liability either directly or
                yard broom is feasible.                                                                                               indirectly arising from the use of abe
                The compound should be spread at a                                                                                    products, whether or not in accordance
                                                                       HEALTH & SAFETY
                rate of about 3,3 m²/l to give a wet                                                                                  with any advice, specification,
                film of some 330 µm. Coverage is very                                                                                 recommendation, or information given
                                                                       Wet epidermix 116 is toxic and                                 by the company.
                much controlled by texture of the
                                                                       flammable. Ensure the working area is
                surface.
                                                                       well ventilated during application and
                The plastic concrete mix should be of as                                                                              FURTHER INFORMATION
                                                                       drying. Avoid flames in vicinity.
                low a slump as feasible and MUST be
                cast into the adhesive layer while the                                                                                Where other products are to be used in
                                                                       Avoid inhalation of dust and contact with
                latter is still tacky. If tack has been lost,                                                                         conjunction with this material, the
                                                                       skin and eyes. Suitable protective
                a further application of epidermix 116 is                                                                             relevant technical data sheets should be
                                                                       clothing, gloves, eye protection and
                required.                                                                                                             consulted to determine total
                                                                       respiratory protective equipment should
                If the original film has hardened, it must                                                                            requirements. abe Construction
                                                                       be worn.
                be roughened before application of the                                                                                Chemicals has a wealth of technical
                new layer of epoxy.                                                                                                   and practical experience built up over
                                                                       Cured epidermix 116 is inert and
                New concrete must be placed within the                                                                                years in the company’s pursuit of
                                                                       harmless.
                open time cited, under ‘Properties of                                                                                 excellence in building and construction
                Thin Film Set’.                                                                                                       technology.

                CURING OF NEW CONCRETE

                Care must be taken to see that the new
                concrete is adequately cured, as in
                good concreting practice. This curing is
                particularly vital where thin concrete
                layers are involved, and should be
                continued for at least
                5 - 7 days, before application of
                epidermix 116

                CLEANING

                abe super brush cleaner before
                dried/cured.

                TEMPERATURE AND RELATIVE
                HUMIDITY

                Temperature accelerates or retards time
                to use.                                          Compressive strength of specimens bonded with epidermix 116 using mortar of different strengths. Mortar surfaces are either
                                                                 sandblasted or not sandblasted prior to application of epidermix 116. GE is control sample with no epidermix 116.




                                                                                                                                                                     11605 Rev: 01-05-08
                                                                 a.b.e. is an ISO 9001 : 2000 Registered Company.




a.b.e. Construction Chemicals Limited                   P.O. Box 23053, Isipingo, 4110                         7 Wilcox Road, Isipingo, 4133                                 Tel. (031) 913 5400

						
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