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Ayres S2R-T15 Series Isikhova+ Installation Manual

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Ayres S2R-T15 Series Isikhova+ Installation Manual Powered By Docstoc
					                                                                                                 ISSUE: B

                                 INSTALLATION MANUAL



      DOCUMENT NUMBER:                               T101-2005-34

      ITEM DESCRIPTION:                              ISIKHOVA+ SATELLITE TRACKING AND
                                                     COMMUNICATION SYSTEM

      SYSTEM PART NUMBER:                            ISK-SYS-S2R-1

      AIRCRAFT MANUFACTURER: AYRES

      AIRCRAFT SERIES:                               S2R-T15 TURBO THRUSH SERIES


Prepared by:       ..................................... Date: ….21-09-2006….
                   TELEMATIC TECHNOLOGIES (PTY) LTD.


Checked by:        .....................................   Date:     ….21-09-2006….
                   CLIVE HARTLAND.


CAA Approval: .....................................        Date:     .........................
      TITLE:                                                              Page 2 of 17
                     INSTALLATION MANUAL
         ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION        DOC NO:   T101-2005-34
            SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                   DATE:   2006/09/21
      COMPILED BY:                                                            ISSUE: B



LIST OF EFFECTIVE PAGES

Page Issue    Date    Page Issue        Date      Page Issue        Date
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        TITLE:                                                                Page 3 of 17
                       INSTALLATION MANUAL
           ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION          DOC NO:   T101-2005-34
              SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                       DATE:   2006/09/21
        COMPILED BY:                                                              ISSUE: B



RECORD OF ISSUES
ISSUE   REVISED                   REMARKS                   DATE       APPROVAL
 NO.     PAGES
  A        All         This is the first issue of this   2006/09/21
                       document.
 B         All         Updated for the Isikhova+ name    2006/09/21
                       and loom change
             TITLE:                                                                                                      Page 4 of 17
                              INSTALLATION MANUAL
                  ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION                                            DOC NO:    T101-2005-34
                     SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                                                                   DATE:   2006/09/21
             COMPILED BY:                                                                                                     ISSUE: B



                                        TABLE OF CONTENTS
Title                                                                                            Issue             Page
INTRODUCTION ......................................................................................B.......................5
APPLICABLE MODELS ...............................................................................B.......................5
GENERAL INSTALLATION PROCEDURE ......................................................A.......................5
PRE-INSTALLATION .................................................................................A.......................6
STRIPPING OF AIRCRAFT .........................................................................A.......................6
ELECTRICAL LOOM INSTALLATION PROCEDURE .......................................B.......................6
ISIKHOVA+ RADOME INSTALLATION PROCEDURE ....................................B.......................8
ISIKHOVA+ CONTROLLER INSTALLATION PROCEDURE .............................B..................... 10
EMERGENCY BUTTON INSTALLATION .......................................................B..................... 11
PALM CONNECTOR INSTALLATION (OPTIONAL)........................................A..................... 12
MESSAGE LED INSTALLATION (OPTIONAL) ...............................................A..................... 12
PILOT KEY READER INSTALLATION (OPTIONAL) .......................................A..................... 12
POWER INSTALLATION PROCEDURE ........................................................A..................... 13
COMMUNICATIONS TESTING ...................................................................B..................... 14
TROUBLESHOOTING ................................................................................A..................... 15
REASSEMBLY OF AIRCRAFT ......................................................................B..................... 15
POST INSTALLATION ...............................................................................A..................... 15
APPENDIX A – ISIKHOVA+ LOOM DIAGRAM ..............................................B..................... 16
APPENDIX B – ISIKHOVA+ KIT LIST .........................................................B..................... 17


                                          TABLE OF FIGURES
FIGURE 1. ISIKHOVA+ LOOM LAYOUT ...............................................................................6
FIGURE 2. POSITION OF RADOME .....................................................................................8


                                         TABLE OF PICTURES
PICTURE     1.   ROUTING OF THE ISIKHOVA+ LOOM FROM THE ROOF ....................................7
PICTURE     2.   THE PANEL BEHIND WHICH THE ISIKHOVA+ CONTROLLER IS INSTALLED .......7
PICTURE     3.   THE INSTALLATION OF THE ISIKHOVA+ RADOME.. .........................................9
PICTURE     4.   THE ISIKHOVA+ CONTROLLER UNIT ATTACHED TO THE PANEL..................... 10
PICTURE     5.   THE EMERGENCY BUTTON INSTALLATION..................................................... 11
        TITLE:                                                                 Page 5 of 17
                       INSTALLATION MANUAL
           ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION           DOC NO:   T101-2005-34
              SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                        DATE:   2006/09/21
        COMPILED BY:                                                               ISSUE: B



INTRODUCTION                                                                  B
This document provides all the information necessary for the installation of the
Isikhova+ Satellite Transceiver System (PN GT300-TRCK-1) in the Ayres S2R-T15
Series.

APPLICABLE MODELS                                                             B
This manual provides the installation procedures for the following models:

  Model                                     Serials Beginning       Issue
  Ayres S2R-T15 Turbo Thrush                All                        A
  Ayres S2R-T15 Turbo Thrush                All                        B




GENERAL INSTALLATION PROCEDURE                                                A

This section refers to the applicable installation drawing and installation
procedures for each system.

It is recommended that the installer become thoroughly familiar with the drawings
and installation procedures for the complete project prior to beginning any
installation work.

All procedures are documented as applying to all the models in general.
Procedures that are specific to a particular model are highlighted as such.

All methods, techniques and practices must conform to AC43-13-1B and AC43.13-
2A as applicable.
        TITLE:                                                                Page 6 of 17
                       INSTALLATION MANUAL
           ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION          DOC NO:   T101-2005-34
              SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                       DATE:   2006/09/21
        COMPILED BY:                                                              ISSUE: B



PRE-INSTALLATION                                                             A
  (1)    Confirm the details of the installation order with the actual aircraft.
         Specifically, ensure that the correct model has been identified in the
         order, and that the kit and installation manual provided are appropriate.
  (2)    Confirm that a Temporary Modification Approval has been obtained from
         the relevant certification authority for the aircraft.
  (3)    Confirm the contents of the kit with the Kit List contained.

STRIPPING OF AIRCRAFT                                                        A

  (1)    Gain access to the area by removing the pilot chair.
  (2)    Remove necessary interior panels.

ELECTRICAL LOOM INSTALLATION PROCEDURE                                       B

  (1)    See Figure 1 for the approximate location of the plugs and the layout of
         the loom. Where possible, looms are routed with existing aircraft looms,
         thus ensuring that there is no possibility of snagging/interfacing with
         control cables. See Figure 1 for reference.




                        Figure 1. Isikhova+ Loom Layout
      TITLE:                                                                       Page 7 of 17
                     INSTALLATION MANUAL
         ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION                 DOC NO:   T101-2005-34
            SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                            DATE:   2006/09/21
      COMPILED BY:                                                                     ISSUE: B



(2)     Start the routing of the Isikhova+ loom (PN ISK-SLM-S2R-1), by placing
        the connector for the satellite transceiver beneath the roof. From there
        route the loom to the right-hand side of the aircraft.
        See Picture 1 for reference.




               Picture 1. Routing of the Isikhova+ loom from the roof

(3)     Route the loom following the aircraft loom channels down to the
        instrument panel. See Picture 2 for reference.




      Picture 2. The panel behind which the Isikhova+ controller is installed

(4)     Tidy the loom installation with cable ties.
       TITLE:                                                                Page 8 of 17
                      INSTALLATION MANUAL
          ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION          DOC NO:   T101-2005-34
             SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                      DATE:   2006/09/21
       COMPILED BY:                                                              ISSUE: B



ISIKHOVA+ RADOME INSTALLATION PROCEDURE                                     B


 (1)    Position the radome doubler as indicated in Figure 2 below.




                         Figure 2. Position of radome


 (2)    Drill out existing rivets, as per the dome doubler design, and drill the
        hole for the Isikhova+ loom, installing a rubber grommet in the hole.
 (3)    Ensure that the interface surface is covered with a MIL-A 56106A silicon
        sealant.
 (4)    Install dome doubler using MS20426-AD4 screws, and the NAS1473-A3
        anchor nuts fastened by pairs of MS20426-AD4 screws. Pull the
        Isikhova+ loom through the grommet.
 (5)    Pass the Isikhova+ loom plug (PL3) through the centre hole and connect
        to the plug in the GT300 device, which is attached to the inside of the
        radome itself. Ensure that the plug clips in place.
 (6)    Mount the radome on the doubler, and attach using the NASM525 10-32
        screws, through the doubler and skin.
 (7)    See Picture 3 on the next page for step-by-step illustrations of the
        radome installation.
TITLE:                                                                      Page 9 of 17
               INSTALLATION MANUAL
   ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION                DOC NO:   T101-2005-34
      SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                     DATE:   2006/09/21
COMPILED BY:                                                                    ISSUE: B




          Picture 3. The installation of the Isikhova+ radome.
        TITLE:                                                                    Page 10 of 17
                       INSTALLATION MANUAL
           ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION               DOC NO:   T101-2005-34
              SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                              DATE:   2006/09/21
        COMPILED BY:                                                                     ISSUE: B



ISIKHOVA+ CONTROLLER INSTALLATION PROCEDURE                                       B

  (1)    Fit the Iskhova+ Controller unit to the inside of the panel removed in
         the Electrical Loom Installation process, ensuring that there is sufficient
         space. See Picture 4 for reference.




            Picture 4. The Isikhova+ Controller Unit attached to the panel.


  (2)    Attach Plug PL1 to the controller unit, and connect to the Isikhova+
         loom according to the wiring diagram provided. (See page 16)
  (3)    Replace the panel and fasten in place, ensuring that the Isikhova+ loom
         is tidied with cable ties.
       TITLE:                                                                   Page 11 of 17
                      INSTALLATION MANUAL
          ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION              DOC NO:   T101-2005-34
             SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                          DATE:   2006/09/21
       COMPILED BY:                                                                  ISSUE: B



EMERGENCY BUTTON INSTALLATION                                                   B

 (1)    Position Emergency button in the most convenient and accessible panel
        and drill the hole.
 (2)    The button should be positioned in a convenient place, but not such that
        it could be accidentally depressed and activated.
 (3)    Place the decals indicating “SAT” and “EMERG” to indicate the
        emergency button.
 (4)    Pass wire ISK-GT300-4 PL3-1 from PL3 through the hole and connect to
        Pin 2 of the Emergency Button.
 (5)    Connect the Ground Wire/Screen to Pin 1 of the Emergency Button.
 (6)    Fit the Emergency Button and tighten in place.
 (7)    Tidy the loom installation with cable ties.
 (8)    Picture 5 illustrates the installation of the Emergency button, as well as
        the position of the optional Palm Connector and Pilot Key Reader.




                      Picture 5. The Emergency Button installation.
        TITLE:                                                                Page 12 of 17
                       INSTALLATION MANUAL
           ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION           DOC NO:   T101-2005-34
              SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                        DATE:   2006/09/21
        COMPILED BY:                                                               ISSUE: B



PALM CONNECTOR INSTALLATION (OPTIONAL)                                        A

  (1)    Cut the necessary hole in the position where the Palm device connector
         is to be attached.
  (2)    Pass the wires from the GT300 loom for the DB9 Female connector
         through the hole and solder to the DB9 plug according to the wiring
         diagram provided. (See page 16)
  (3)    Tighten the DB9 connecter in place.
  (4)    Label the DB9 connecter with decal “PALM”.
  (5)    Tidy the loom installation with cable ties.
  (6)    See Picture 5 on previous page for reference.

MESSAGE LED INSTALLATION (OPTIONAL)                                           A

  (1)    The Message LED component is still undergoing certification, so ignore
         this aspect of the wiring diagram.

PILOT KEY READER INSTALLATION (OPTIONAL)                                      A

  (1)    If the Pilot Key Reader is to be installed, it is usually installed on the
         right side of the instrument panel.
  (2)    Cut the hole for the Key reader and pass wires PL1-1 and PL1-2 through
         the hole.
  (3)    Connect PL1-1 to the Pin 1 of the Pilot Key Reader, and PL1-2 to any pin
         of the Pilot Key LED (connection option determines whether the LED will
         flash Green or Red).
  (4)    Connect Pin 2 of the Pilot Key Reader and the remaining Pilot Key LED
         Pin to the aircraft ground loom as per the wiring diagram provided.
         (See page 16)
  (5)    Tighten the Pilot Key reader in place.
  (6)    Tidy the loom installation with cable ties.
       TITLE:                                                                Page 13 of 17
                      INSTALLATION MANUAL
          ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION           DOC NO:   T101-2005-34
             SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                        DATE:   2006/09/21
       COMPILED BY:                                                                ISSUE: B



POWER INSTALLATION PROCEDURE                                                 A

 (1)    For safety reasons, confirm that all power is off in the aircraft.
 (2)    Confirm that the loom has been grounded; i.e. the Screen is connected
        to ground.
 (3)    Confirm that the all aspects of the wiring diagram have been complied
        with (except for where optional components have been omitted).
 (4)    The installation will either contain two 1-amp circuit breakers, or two 1-
        amp in-line fuses:

        Circuit Breaker Option
        a. If the installation includes 1-amp circuit breakers, install the circuit
            breakers in the circuit breaker board.
        b. Connect the Battery Power Wire PL1-6 to the 1-amp circuit breaker.
        c. Connect that 1-amp circuit breaker to the battery live connector
            (Battery Bus).
        d. Connect the Aircraft Power Wire PL1-10 to the other 1-amp circuit
            breaker.
        e. Connect this 1-amp circuit breaker to the Aircraft power circuit
            (Avionics Bus).
        f. Attach decal “SAT” to circuit breaker board labelling the installed
            circuit breakers.

        In-line Fuse Option
        a. If the installation includes 1-amp in-line fuses, connect the Battery
            Power Wire PL1-6 to the a 1-amp in-line fuse.
        b. Connect that in-line fuse to the battery live connector (Battery Bus).
        c. Connect the Aircraft Power Wire PL1-10 to the other 1-amp in-line
            fuse.
        d. Connect this 1-amp in-line fuse to the Aircraft power circuit (Avionics
            Bus).
       TITLE:                                                               Page 14 of 17
                      INSTALLATION MANUAL
          ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION          DOC NO:   T101-2005-34
             SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                      DATE:   2006/09/21
       COMPILED BY:                                                              ISSUE: B



COMMUNICATIONS TESTING                                                      B

 (1)    Confirm with the Telematics Operation Centre that testing is about to
        commence.
 (2)    The communications unit should be tested by sending a message from
        the Palm device and confirming the receipt of the message with the
        Telematics Operations Centre. The Flight Manual Supplement contains
        the instructions on how to send a message.
 (3)    Next, the Emergency Switch should be activated (see the Flight Manual
        Supplement for procedure), and confirmed with the Telematics
        Operations Centre.
 (4)    The Telematics Operations Centre should next send a test message to
        the aircraft, which must be confirmed on the Palm device.
 (5)    Lastly, the current position of the aircraft should be confirmed by the
        Telematics Operations Centre.
 (6)    If any of these steps fail, the Telematics Control Centre will guide the
        installer through the necessary steps to resolve the problem.
 (7)    The Telematics Operations Centre can be contacted on +27 11 463 5550
        (International) or 0800 FLYING (South Africa).
 (8)    The Telematics Operations Centre may also be contacted via email on
        technical@telematic.co.za,     but     telephone     communication     is
        recommended.
        TITLE:                                                                Page 15 of 17
                       INSTALLATION MANUAL
           ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION           DOC NO:   T101-2005-34
              SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                        DATE:   2006/09/21
        COMPILED BY:                                                               ISSUE: B



TROUBLESHOOTING                                                               A


  (1)    Please contact the Telematic Technical team for assistance.
  (2)    They can be contacted through the Telematics Operation Centre on
         +27 11 463 5550 (International) or 0800 FLYING (South Africa).
  (3)    They may also be contacted via email on technical@telematic.co.za


REASSEMBLY OF AIRCRAFT                                                        B

  (1)    Replace all panels and upholstery.
  (2)    Ensure that the aircraft is left neat and tidy.

POST INSTALLATION                                                             A

  (1)    Issue Certificate Relating to Maintenance of an Aircraft (CRMA) or
         relevant certification required by the regulatory authority certifying the
         installation.
  (2)    Return completed Configuration Sheet to the Telematics Operations
         Centre.
  (3)    Ensure that a Flight Manual Supplement based on the approved Flight
         Manual Supplement (PN T101-2005-35) is included in the Flight Manual
         of the aircraft.
     TITLE:                                                        Page 16 of 17
                    INSTALLATION MANUAL
        ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION   DOC NO:   T101-2005-34
           SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                             DATE:   2006/09/21
     COMPILED BY:                                                       ISSUE: B



APPENDIX A – ISIKHOVA+ LOOM DIAGRAM                                B
               TITLE:                                                                                  Page 17 of 17
                               INSTALLATION MANUAL
                   ISIKHOVA+ SATELLITE TRACKING AND COMMUNICATION                           DOC NO:    T101-2005-34
                      SYSTEM FOR THE S2R-T15 TURBO THRUSH SERIES
                                                                                                 DATE:   2006/09/21
               COMPILED BY:                                                                                 ISSUE: B



    APPENDIX B – ISIKHOVA+ KIT LIST                                                                    B
ITEM                                       COMPONENT DESCRIPTION PART #                                  QTY
Isikhova+ Controller and Loom PL1                                     ISK-003                              1
Isikhova+ Loom                                                        ISK-SLM-S2R-1                        1
Isikhova+ Radome and Transceiver                                      GT300-TRCK-1                         1
Emergency Button                                                      ISK-EMG-1                            1
Pilot Key Reader                                                      ISK-PID-1                            1
PDA / Handheld Palm                                                   ISK-PLM-1                            1
Palm Charge Cable                                                     ISK-PCC-1                            1
Palm Charge Kit                                                       ISK-PCH-1                            1
Palm DB9 Cable                                                        ISK-PDB-1                            1
Circuit Breaker *                          7277-1                     CB1, CB2                             2
In-Line Fuse *                             FNY-1 incl 2A6X32 F/B Fuse IF1, IF2                             2
DB9 Mounting Posts                                                                                         2
Mounting Plate Screws                      MS20426-AD4                        AN 515-3                     4
Decals                                     PALM                                                            1
Decals                                     SAT                                                             1
Decals                                     SAT EMERG                                                       1
Heat Shrink material                                                                                     5 cm
                                                                                             †
Flight Manual Supplement                   Flight Manual Supplement           T101-2005-35                 1
*
    The kit will contain either two circuit breakers, or two inline fuses, depending on availability
†
    The actual flight manual supplement for each aircraft is based on this document

				
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