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PROFILA DATA A TRULY FLEXIBLE SOLUTION WITH NEW FEATURES www.rehau.co.uk Building Solutions Automotive Industry EVEN BETTER LOOKING AND FASTER TO INSTALL REHAU BUILDING SOLUTIONS INNOVATION FOR THE BUILDING INDUSTRY REHAU continuously invests in innovative solutions for the Building industry, which includes renewable energy products, underﬂoor heating systems, pipes and plumbing, windows, doors and a full range of cable management products. REHAU has a long lasting commitment to its REHAU PROFILA data trunking has been particularly electrical customers by continually developing successful in schools, colleges, hospitals and medical innovative new products for the cable management centre installations where hundreds of thousands sector, offering a full well engineered range. of metres have been installed. This is the result of signiﬁcant investment by REHAU to understand and meet the needs of speciﬁc market sectors. 2 PROFILA DATA INNOVATIVE NEW FEATURES High cabling capacity PROFILA data has been designed to meet the requirements of the latest power and data cables to be introduced to the marketplace including CAT6 and CAT6A data cabling. Main advantages - Through the use of an adaptor both PROFILA - New injection moulded Flat angles and Tee data and COMPACT data can be installed pieces enable clean, quick and easy installation, together, offering consistent aesthetics. due to the revolutionary ﬂexible modular system. Power and data cables are effectively separated into compartments meeting - With a large easily accessible data - The deepest trunking in its class, with a the requirements of BS50174-2. compartment, cables can be quickly depth of 65mm, PROFILA data enables PROFILA data has been designed in installed without kinking or bending. better handling of data cabling. accordance with BSEN50085-2-1. PROFILA data measures 180 x 65mm - New ‘truly’ ﬂexible corners allow seamless - Its unique open design offers immediate overall, being the larger version of its sister installations between trunking and corner permanent cable support on installation for product COMPACT data (140 x 50mm). walls that are not at a perfect 90º angle. data and power cables from below, providing safe, fast and easy installation of cabling. 3 PROFILA DATA TRULY FLEXIBLE CORNERS REHAU has gone a step further achieving a competitive edge by developing total ﬂexibility in its internal and external corners for seamless installation where walls are not 90 degrees true. Truly ﬂexible corners High perfomance Corners now incorporate a ‘living hinge’ in the This ﬂexibility is achieved without compromising the internal guides as well as variable angle outer performance of rounded cable guides that guarantee covers. These enable truly variable angle corners a minimum bend radius around corners in line with with total ﬂexibility. Installers can quickly achieve the recommendations of main cabling manufacturers. a professional ﬁnish in even the most difﬁcult of buildings. Built in guide pins Internal and external corner inserts also incorporate Seamless installation built-in guide pins for a more precise fast alignment The living hinge and pivotal corner covers give of trunking runs. an adjustable range of +5° and -5° in respect to a 90° wall. This innovation is patent pending along with other new features. 4 PROFILA DATA MOULDED FLAT ANGLES AND TEE PIECES PROFILA data Tee pieces and Flat angles are manufactured by injection moulding, signiﬁcantly improving the appearance of the installation and reducing the installation time on site. A unique modular system The nature of asymmetrical trunking proﬁles The tangible advantage for customers is there is implies a prefabricated solution for some ﬁttings only one type of Flat angle and Tee piece to order. such as Flat angles and Tee pieces up as well Each set comes with easy to follow instructions as down. This situation increases the number of explaining how to conﬁgure for required application. articles required to complete installations. Most manufacturers offer accessories produced by At the heart of the solution are the modular base joining sections of the same trunking cut at 45°. and cable guide components that simply interlock The result is labour intensive and detracts from via a unique clip feature. Bases also incorporate the overall look of the ﬁnished installation. built-in pins for precise alignment of adjacent lengths of trunking, therefore eliminating the need REHAU has developed a revolutionary new modular for additional steel dowel pins previously required. system that allows the conﬁguration of the six most common solutions with a limited number of components. These are manufactured in quality polymer materials with Fire Retardant properties. 5 PROFILA DATA PROVEN HIGH CAPACITY TRUNKING REHAU’S PROFILA data has multiple features that make it the preferred choice for consultants, contractors and installers Cabling capacity Security Rivets High data cable capacity with 4060mm² cross Discreet and effective security rivet ﬁxings, ideal section area which is over 10% more capacity for schools and other public buildings or areas than nearest competitor. with high trafﬁc. Pre-punched base holes Pre-wired solution Fast installation due to pre-punched holes along Pre-wired units can be offered by using standard the base. DIN35 connectors. Fast and simple installation Innovative features Open design with full cable support enabling fast A built-in rail makes the installation of electrical easy installation of power and data cabling and accessories such as connectors and RCDs dowell pins for easy fast alignment. signiﬁcantly safer and faster. High quality professional ﬁnish Separator options 1 piece accessories, saving time on installation The option of a Steel divider for improved reduction and giving a more neat professional ﬁnish. of Electromagnetic Interference (EMI) 6 PROFILA DATA SUITABLE FOR LATEST GENERATION OF DATA CABLING The extra depth of the trunking along with the ﬂexible design of the socket boxes allows for a safe exit of the cables without compromising performance of the installation. Suitable for the latest generation of data cabling Compatible with most cable manufacturers and PROFILA data conforms to the recommendations of telecommunication outlet designs: main data cabling manufacturers for the installation of CAT6 and CAT6A systems, particularly regarding - Cable exit at 45° up minimum bend radius and circuit segregation. This - Cable exit at 45° down means peace of mind for all parties involved - Straight cable exit in the selection and installation process. 7 PROFILA DATA PRODUCT ORDERING Industry Standards Article Description Pack Qty Pack Qty Unit PROFILA data has been designed in 733349 Pdata Base 12 mtrs accordance to BSEN 50174 and BS6701 733489 Cover Set (Small & Main Cover) 12 mtrs REHAU’s PVC 1309 is lead free and 732633-400 Main Lid (grey) 12 mtrs conforms to UL 94 V-0 733359 Small Cover 12 mtrs Registered Design / Patents pending 766743 Steel Separator Strip 24 mtrs PROFILA data proﬁle and ﬁttings are 766004 Internal Flexible Corner Set 4 pieces protected by EU registered designs and 766014 External Flexible Corner Set 4 pieces patents on new features are pending. 733369 Joint Cover 5 pieces 733379 End Cap 5 pieces 212670 Flat Angle (up and down) 1 piece 212660 Flat Tee Piece (up and down) 1 piece 288575 Adaptor Set (base and cover) 1 piece to Compact Data 766713 Cable Retainer Clip 50 pieces 766034 Lid Spacer 5 pieces 241671 Single Socket 35mm 20 pieces 241681 Double Socket 35mm 10 pieces 242191 Single Socket 25mm 20 pieces 242201 Double Socket 25mm 10 pieces 725568 Earthing Clip for Earthing Lead 100 pieces 726854 Earthing Clip for Steel Separator 20 pieces 727471 Earthing Lead 10 pieces 766623 RCD Housing Assembly 1 piece 265921 Dowel Joining Pins 100 pieces 766026 Security Rivets 1000 pieces 65mm2 Maximum recommended cable capacity 617mm2 Data Power Cable Diameter On straight runs Around ﬁttings Conductor cross No. cables (mm) section area (mm2 ) 180mm2 5.0 79 35 1.5 28 6.0 55 31 2.5 22 4060mm2 7.0 40 26 4.0 14 8.0 31 22 Information correct at the time of printing 8 CASE STUDIES UK PROJECTS REHAU CABLE MANAGEMENT SYSTEMS The installation was carried out by M&E contractors ROYAL PRESTON HOSPITAL Lorne Stewart who had used PROFILA data on other REHAU Cable Management has supplied its recent projects and had been impressed by the innovative PROFILA data PVC trunking system quality and durability of the product and the ease for installation throughout a new build extension and speed with which it can be installed. to Royal Preston Hospital, part of Lancashire Teaching Hospitals NHS Trust. At the university, there were a number of locations where the trunking was required to ﬁt around pillars The compact, two compartment system is being and, while this would make it difﬁcult to achieve a used to house power and data cables routed at neat ﬁnish with many rival trunking systems, PROFILA dado level throughout the hospital’s new education data could be easily adjusted to achieve a perfect ﬁt. and training blocks, for the geriatric, rehabilitation obstetric and gynaecological departments. REHAU CABLE MANAGEMENT SYSTEMS BROMSGROVE SCHOOL, WORCESTERSHIRE PROFILA data was chosen for the installation Five new schools being built in Bromsgrove, because it is the only cable management system Worcestershire feature REHAU’s PROFILA data that met all the cable management industry cable management system. standards, for separation and segregation, coupled with a professional and unobtrusive design. Almost 5,000m of trunking is being installed by M&E contractors Interserve Engineering Services on The radius bends ensure that Cat6 and Cat 5e behalf of the main contractors HBG PFI Projects Ltd. installations are installed correctly to ensure no The schools are being built under the terms of a PFI detrimental effect on the performance of the cabling. agreement so durability and long term performance of components such as the cable management REHAU CABLE MANAGEMENT SYSTEMS system is critical. LONDON METROPOLITAN UNIVERSITY REHAU’s PROFILA data cable management system REHAU’s PROFILA data won the speciﬁcation not has been installed throughout a new science block only because of its quality but because of its stylish built at the London Metropolitan University. The aesthetics and the fact that its compact size meant new block in Holloway, North London, features it could accommodate all of the dimensional extensive science laboratories which required constraints on the project. It is being used for power Cat 5 cabling throughout. and data cabling in all the school classrooms and throughout the ofﬁce and administration areas. REHAU’s PROFILA data system was speciﬁed because it meets the Cat 5 requirement with radius REHAU is supplying all the trunking for the project via bend inserts and power and data cable separation. its regional sales ofﬁce in Birmingham which means It also has the added advantage that it is compact Interserve is beneﬁting from a fast and ﬂexible and suitable for use at dado height where most of service and from on the spot technical support. the cabling at the university is located. www.rehau.co.uk E78.701EN/182/DAIR/03.08
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