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									Important: To use this spreadsheet without issue you must set your computer's
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4. Set Macro security to either Low or Medium.




5. Click OK and close Excel.


6. Re-open the file and use spreadsheet.
st set your computer's Macro security to one of the following:


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etting for ALL Spreadsheets that you open with EXCEL until changed.
ble to Macro virus's with other spreadhseets!
                                    PPAP                                                                    Submission Requirements                                                                                    Submission Level
                        Production Part Approval Process                                                       Supplier Checklist                                                                                       (Please Type 1-5)       3
                      Cooper Part Number                                                                  Part Description                                                             Supplier Name
                           Revision Level                                                          Cooper Purchasing Rep.                                                            Submission Date
           Primary Manufacturing Site                                                              Purchasing Rep Phone #                                                             PPAP Due Date

             PPAP Requirements




                                                                                                                                                                                                                                                Included
 Element




             AIAG PPAP Fourth Edition




                                            Level 1
                                                      Level 2
                                                                Level 3
                                                                          Level 4
                                                                                    Level 5
 Order




                Important: Submit your
               documents in this order.                                                           Required Documents                        Assigned to                       Internal Due Date               Comments/Concerns/Questions

   1
           Part Submission Warrant                                        AR                  Cooper PSW Required
           (PSW)


   2
           Design Records &                                                                   TWO Cooper Divisional Parts
                                                                          AR
           Bubbled part print(s).                                                             Prints



   3
           Approved Engineering                                                               Various engineering
                                                                          AR        AR
           Change Documentation                                                               documentation



   4
           Customer Engineering                                                               Not Required for Cooper
           Approvals                                                                          Submissions


                                                                                              Can be Cooper FMEA Format or
   5       Design FMEA,                                         AR        AR        AR
                                                                                              an AIAG compliant DFMEA.



   6       Process Flow Diagrams                                          AR                  Any standard flowchart format.



                                                                                              Can be Cooper PFMEA Format
   7       Process FMEA                                                   AR
                                                                                              or an AIAH compliant PFMEA.


                                                                                              Can be Cooper supplied format
   8       Control Plan                                                   AR
                                                                                              or AIAG compliant format.


                                                                                              Cooper GRR format or any
   9
           Measurement System                         AR                  AR                  statistical package format for
           Analysis Studies                                                                   gage R&R.


                                                                                              Must be on Cooper Dimensional
   10      Dimensional Results                                            AR
                                                                                              report format


                                                                                              Industry Standard reports or test
   11
           Material, Performance                      AR                  AR                  result formats designated by
           Test Results                                                                       Cooper Industries.

           Initial Process Study                                                              Process Capability Study using
   12      (Cpk)                                      AR                  AR                  any statistical package or Cooper
           Capability Studies                                                                 Capability Data Forms.


   13
           Qualified Laboratory                                                               Lab Scope and outside lab proof
                                                                          AR
           Documentation                                                                      of accreditation.



   14
           Appearance Approval              AR        AR        AR        AR        AR        AIAG format AAR
           Report


                                                                                              Parts tagged in accordance with
   15      Sample Product Parts                                           AR
                                                                                              Cooper PPAP reference manual



   16      Master Samples                                                                     Required only for level 5



                                                                                              Checking aid design prints and
   17      Checking aids                                                  AR
                                                                                              GRR for checking fixtures.




   18
           Customer Specific                                                                  Documents as specified by
           Requirements                                                                       Cooper Industries


                                                                                              Specific document required by
   a       Tooling Information Form                                       AR
                                                                                              Cooper Industries.


                                                                                              Specific document required by
   b       Packaging Form                                                 AR
                                                                                              Cooper Industries.


   c       Inspection Plan                             IA        IA        IA        IA       Specific ASC Format                                                                                                                           e
           (ASC Suppliers only)



   d
           Specification Deviation                     IA        IA        IA        IA
                                                                                              Specific document required by
           Form                                                                               Cooper Industries.


                                                                                              Specific document required by
   e       Supplier PPAP Checklist                                        AR
                                                                                              Cooper Industries.


Required for PPAP submission                          Not required                                       Documents on a case by case basis are marked AR for "As Requested"                            IF Applicable
                                                                                                                                                    Part Submission Warrant
         Part Name                                                                                                               Cooper Part Number

         Safety and/or
         Government Regulation            Yes             No                                Engineering Drawing Revision Level                                                 Dated


         Additional Engineering Changes                                                                                                                                        Dated


         Shown on Drawing Number                                                                                     Purchase Order No.                                    Weight (kg)


         SUPPLIER MANUFACTURING INFORMATION                                                                          SUBMISSION INFORMATION



         Supplier Company Name                     Supplier Vendor Number                                            Customer Name:



         Additional Manufacturing Sites                                                                              Cooper Manufacturing Locations using the part (list all)


         Street Address                                                                                              Purchasing Representative                                           Purchasing Office



         City                             State                          Zip                                         PPAP Due Date:                                          SOP Date



         Does this part utilize Cooper owned tooling? Is it properly identified?                                         Yes          No                      If yes, P.O. #


         Does this part contain any restricted substances or require IMDS submission?                                    Yes          No                      Substance(s)?

                                                                                                                                                                 IMDS Number
         Are plastic or polymeric parts identified with appropriate ISO marking codes?                                   Yes          No

         REASON FOR SUBMISSION
                 Initial submission (New Parts and Part Number Changes)                                                                New Supplier, New material or new source for existing material
                 Engineering Change: New/Revised drawing or other specification                                                        Change of supplier, material or non-equivalent materials/services
                 Tooling: transfer, replacement (new), refurbishment, modified or additional                                           New process or a change in production process or method
                 Correction of Non-conformance or discrepancy                                                                          Change of manufacturing location, sub-supplier or additional location
                 Change to optional construction, material or component                                                                Other - please specify


         REQUESTED SUBMISSION LEVEL (Check one)
                 Level 1 - Warrant only submitted to the customer (Applied to non-critical parts and raw bulk material)
                 Level 2 - Warrant with product samples amd limiting supporting data. (Applied to critical bulk product and simple changes)
                 Level 3 - Warrant with product samples and complete supporting data. (Applied to new parts on Cooper programs)                    DEFAULT COOPER SUBMISSION LEVEL
                 Level 4 - Warrant and other requirements as defined by Cooper.(Applied only with prior approval from Cooper…special situations only!)
                 Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. (Applied to parts requiring onsite review )


         SUBMISSION RESULTS
         The results for                        dimensional measurements                    material and functional tests               appearance criteria                  statistical process package

         These results meet all drawing and specification requirements:               YES        NO                   (If "NO" - Explanation Required in Explanation/comments section below )

         Is this a multicavity tool?      YES        NO         How many Cavities/Spindle (for molds or dies) ?                  Number of parts submitted by cavity/spindle


         DECLARATION
         I affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Part Approval Process Manual 4th Edition
         requirements. I further warrant these samples were produced with the specified materials on regular production tooling with no operations other then the regular production
         process. The data and samples were produced at the production rate of                                  in               on               Any deviations to this warrant submission
         are noted below in the explanation/comments section.                                  #parts                 # hours          date


         EXPLANATION/COMMENTS:



         Print Name:                                                  Job Title                                                               Phone No.                      Fax No.


         Supplier Authorized Signature                                                                                                 Date                        Email

                                                                                 FOR COOPER INDUSTRIES USE ONLY

                                          Quality/Supplier Quality                                                                                                  Date
Initial Part Warrant Disposition:
                                          Quality/Supplier Quality Management                                                                                       Date
    Interim      Expires:

Final Part Warrant Disposition:
                                                   Quality or Supplier Quality                                                                                      Date
     Approved               Rejected

                            Print Approver Name:                                                                                       Cooper PPAP Tracking Number:
                                                                                                                Control Plan
Control Plan Number                                Key Contact / Phone                                               Date (Orig.)         Current Release Level                 Current Release Date

Part Number/ Latest Change (Rev) Level                    Part Description                                                                Supplier Code                         Plant Location

Core Team                                                                        Supplier Name                                            Quality Department Approval



Customer Engineering Approval / Date (If Req'd)                                  Supplier Plant Approval                                  Other Approval / Date (If Req'd)




                                                                                                                                            METHODS
                                                                          CHARACTERISTICS
                                                                                                                                                                  SAMPLE
PROCESS
NUMBER




          PROCESS NAME / MACHINE DEVICES / JIG /                                                           SPECIAL   PRODUCT / PROCESS        EVALUATION/
PART /




                                                                                                                                                                         FREQ
            OPERATION         TOOLS FOR                                                                     CHAR.     / SPECIFICATION /      MEASUREMENT




                                                                                                                                                                  SIZE
           DESCRIPTION     MANUFACTURING            NO.         PRODUCT                     PROCESS         CLASS        TOLERANCE             TECHNIQUE                             CONTROL METHOD    REACTION PLAN




          Note: All part print CTQ's must be clearly identified on this control plan.                                                                                                                                  Page 6 of 24
                                                                                                                                                                                                      Page 7 of 24

                                                                                                                                            Please indicate EITHER:
                                                         Potential Failure Modes and Effects Analysis                                       1.) A designated RPN threshold for this process
                                                                                                                                            2.) A target percentage of steps to be addressed.
                                                                         Design FMEA                                                                                                    Check One

Print #                                                                  Design Responsibility                                                              FMEA Number
Item Name                                                                Contact Number                                                                       Prepared By
Rev #                                                                    Key Date                                                                         FMEA Date (Orig.)
Core Team                                                                Customer Manufacturing Site                                                           FMEA Date



                                                                           C                                 Current Product Controls                                                    Action Results
Item Number




                                                                                                                                                             Responsibility
                                                                         S l                             O                              D R
                Item/                    Potential   Potential Effects             Potential Cause(s)/                                      Recommended          and
                         Requirements                                    E a                             C                              E P                                                               S O D R
              Function                  Failure Mode     of Failure                Failure Mechanisms                                         Action(s)       Completion
                                                                         V s                             C   Prevention    Detection    T N                                        Actions Taken          E C E P
                                                                                                                                                                 Date
                                                                           s                                                                                                                              V C T N
                                                                                                                                                                                                      Page 8 of 24

                                                                                                                                            Please indicate EITHER:
                                                         Potential Failure Modes and Effects Analysis                                       1.) A designated RPN threshold for this process
                                                                                                                                            2.) A target percentage of steps to be addressed.
                                                                         Design FMEA                                                                                                    Check One

Print #                                                                  Design Responsibility                                                              FMEA Number
Item Name                                                                Contact Number                                                                       Prepared By
Rev #                                                                    Key Date                                                                         FMEA Date (Orig.)
Core Team                                                                Customer Manufacturing Site                                                           FMEA Date



                                                                           C                                 Current Product Controls                                                    Action Results
Item Number




                                                                                                                                                             Responsibility
                                                                         S l                             O                              D R
                Item/                    Potential   Potential Effects             Potential Cause(s)/                                      Recommended          and
                         Requirements                                    E a                             C                              E P                                                               S O D R
              Function                  Failure Mode     of Failure                Failure Mechanisms                                         Action(s)       Completion
                                                                         V s                             C   Prevention    Detection    T N                                        Actions Taken          E C E P
                                                                                                                                                                 Date
                                                                           s                                                                                                                              V C T N
                                                                                                                                                                                                                   Page 9 of 24

                                                                                                                                                   Please indicate EITHER:
                                                                Potential Failure Modes and Effects Analysis                                       1.) A designated RPN threshold for this process
                                                                                                                                                   2.) A target percentage of steps to be addressed.
                                                                                Process FMEA                                                                                                   Check One

Print #                                                                         Process Responsibility                                                             FMEA Number
Item Name                                                                       Contact Number                                                                       Prepared By
Rev #                                                                           Key Date                                                                         FMEA Date (Orig.)
Core Team                                                                       Customer Manufacturing Site                                                           FMEA Date



                                                                                                                    Current Process Controls                                                    Action Results
Process Number




                                                                                  C
                                                                                                                                                                    Responsibility
                                                                                S l                             O                              D R
                 Process/Step                   Potential   Potential Effects             Potential Cause(s)/                                      Recommended          and
                                Requirements                                    E a                             C                              E P                                                               S O D R
                   Function                    Failure Mode     of Failure                Failure Mechanisms                                         Action(s)       Completion
                                                                                V s                             C   Prevention    Detection    T N                                        Actions Taken          E C E P
                                                                                                                                                                        Date
                                                                                  s                                                                                                                              V C T N
                                                                                                                                                                                                                  Page 10 of 24

                                                                                                                                                   Please indicate EITHER:
                                                                Potential Failure Modes and Effects Analysis                                       1.) A designated RPN threshold for this process
                                                                                                                                                   2.) A target percentage of steps to be addressed.
                                                                                Process FMEA                                                                                                   Check One

Print #                                                                         Process Responsibility                                                             FMEA Number
Item Name                                                                       Contact Number                                                                       Prepared By
Rev #                                                                           Key Date                                                                         FMEA Date (Orig.)
Core Team                                                                       Customer Manufacturing Site                                                           FMEA Date



                                                                                                                    Current Process Controls                                                    Action Results
Process Number




                                                                                  C
                                                                                                                                                                    Responsibility
                                                                                S l                             O                              D R
                 Process/Step                   Potential   Potential Effects             Potential Cause(s)/                                      Recommended          and
                                Requirements                                    E a                             C                              E P                                                               S O D R
                   Function                    Failure Mode     of Failure                Failure Mechanisms                                         Action(s)       Completion
                                                                                V s                             C   Prevention    Detection    T N                                        Actions Taken          E C E P
                                                                                                                                                                        Date
                                                                                  s                                                                                                                              V C T N
                                                                                                                                                                                                                                                        Date of Measurement:

                                                                                                                                               DIMENSIONAL DATA SHEET                                                                                         Page #:                   of
                                                                         Reason for Data Submission (check all that apply):                                                                 Supplier Representative:                                           Supplier Signature
Supplier Name:

Part Name:                                                                     Initial submission                                    New/revised item, material or product component        Name                           Title
                                                                                                                                                                                                                                                                                    Judgement Legend
Part Number                                                                  Correction of Non-conformance                           New Supplier

Drawing Number:                                                              New/Revised drawing or other specification              New or significantly modified process or routing       Phone Number                   Email:                              OK         Meets Requirements

Revision Level:                                                              Change to optional construction or material             Change of location, sub-supplier or material                                                                              OKNI       OK But Needs Improvement

Revision Date:                                                               Tooling: Transfer, replacement, refurbishment           Other - please specify                                 Date:                          Supplier Code:                      NG         Does Not Meet Requirements
                                                                             or additional tool.
                      A=Attribute




                                                                                                                                                                                        Data for Sample Number…..                                                   Judgement
                      V=Variable
          Cpk (Y/N)

                      Data Type:
          Required




                                                                                                          Bonus
 ITEM #




                                      REQUIREMENT:         Measurement      REQUIREMENT:
                                                                                                          Applied              Min      Max                                                                                                                                                  Comments/Action Plan
                                    Description of Check     Method            Target
                                                                                                           (Y/N)
                                                                                                                                                        1            2              3   4      5        6        7     8       9       10   Average   Range    Supplier



                                                                                                                                                                                                                                                      0.00
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                                                                                                                                                                                                                                                      0.00
                                                                                                                                                                                                                                                      0.00

                                                                                                                             NOTE: Any out of specification data will require corrective action.
                                                         Supplier Change Request
                                              This approved form must accompany your PPAP submission
Supplier Information

   Supplier Name                                                                  Date of Request
   Supplier Number                                                                Cooper Purchasing Contact
   Supplier Location(s)                                                           Supplier Contact Name
                                                                                  Supplier Contact Phone #
                                                                                  Supplier Contact Email

                 Date of Proposed FUTURE Change

                 Description of Change (Please describe in detail the nature of the change)




                           This section is reserved for parts sourced through CES (Cooper Electric Shaghai)
CES Product?         Yes     No                                           Name of CES SQE

Customer Information: (Please list additional part numbers on a separate sheet if necessary)
                       Customer Part Number(s) Affected                               Customer Location(s) Affected (city,state)




Type of Change                  (Note:) You are required to notify and receive approval from Cooper for any of these types.
  (Select One)                            Designations in ( ) are the recommend PPAP Level submissions for this type of change

    1. Change to construction, material or component (L3)                            7. Product/process changes on components of the product (L4)
    2. New, additional or modified tools (L3)                                        8. Change in test or inspection method (L4)
    3. Upgrade or rearrangement of existing tools (L2)                               9. Bulk Material: New source of raw material (L2)
    4. Tooling, production or equipment transferred to different site (L3)           10. Change in product appearance attributes (L2)
    5. Change of supplier or non-equivalent materials/services (L3)                  11. Change in production process or method (L4)
    6. Product when tooling has been inactive for 12 months (L2)                     12. Change of Sub Supplier or material source (L3)

                            Reference: Section 3 Table 3.1 on Page 13 of AIAG PPAP 4th edition (May 2006)
                                      ALL Information Below is to be filled out by Cooper Industries.
Cooper Requirements (Plant Quality, Supplier Quality and Puchasing)
  Purchasing
  Timing Plan Received     Yes                   No                                  Date SCR Received

   Quality or Supplier Quality
   PPAP Required?             Yes                        No                          Level                                      Due Date

   Additional Requirements




Approval Signatures                                      Signature                                                           Date
   Purchasing Representative

   Engineering Representative

   Quality Representative
                     Mandatory Distribution: Plant Operations, Plant Quality, Purchasing, Supplier Quality and Engineering
                                                                                                  Cooper Tooling reference number.
                                Tooling Information Form                                                   (if applicable)
                                                                                                                                                    XXXXX

Supplier Name                   PPAP Submission Level         Affected Feature Number(s)          Part Description

Date      PPAP Due Date         Part Number                            Tool Location
                                                                Facility
Date of Tooling Change          Part Name                      Machine
                                                                Station
   New Tooling           Modified Tooling            Required for PPAP             Note: This document must be completed for all Cooper owned tooling.



                                              Complete Supplier Tooling Action Item List to ensure all items are completed.
TOOLING ACTION ITEMS                          Who                            What                         When                           Status
Tooling Images
Diagram or Strip Layout
Tool Drawings
Tool Cost Breakdown
                 Design Cost
                Material Cost
                  Labor Cost
Tool Description
Tool Dimensions
                      Length
                       Width
                      Height
            Daylight Opening
                      Weight
Press Size
Tool Material
Tool Capacity
                      Hourly
                        Daily
                      Annual
Life Expectancy

Comments
                                                                                                     Cooper Tooling reference number.
                             Tooling Information Form                                                         (if applicable)
                                                                                                                                                       XXXXX

Supplier Name                  PPAP Submission Level             Affected Feature Number(s)          Part Description

Date      PPAP Due Date        Part Number                                Tool Location
                                                                   Facility
Date of Tooling Change         Part Name                          Machine
                                                                   Station
   New Tooling           Modified Tooling               Required for PPAP             Note: This document must be completed for all Cooper owned tooling.




          Fig. 1                            Top View                         Fig. 2                            Bottom View




          Fig. 3                            Left View                        Fig. 4                              Right View
                                                                                                      Cooper Tooling reference number.
                             Tooling Information Form                                                          (if applicable)
                                                                                                                                                        XXXXX

Supplier Name                  PPAP Submission Level              Affected Feature Number(s)          Part Description

Date      PPAP Due Date        Part Number                                 Tool Location
                                                                    Facility
Date of Tooling Change         Part Name                           Machine
                                                                    Station
   New Tooling           Modified Tooling                Required for PPAP             Note: This document must be completed for all Cooper owned tooling.


          Fig. 5                            Front View                        Fig. 6                              Back View




          Fig. 7                       Tool Tag View                          Fig. 8                               Example
                                                                                                Cooper Tooling reference number.
                             Tooling Information Form                                                    (if applicable)
                                                                                                                                                  XXXXX

Supplier Name                  PPAP Submission Level        Affected Feature Number(s)          Part Description

Date      PPAP Due Date        Part Number                           Tool Location
                                                              Facility
Date of Tooling Change         Part Name                     Machine
                                                              Station
   New Tooling           Modified Tooling          Required for PPAP             Note: This document must be completed for all Cooper owned tooling.
Additional Comments
                                                                     Packaging Form
Date                                         Packaging Contact              Part Number                                Supplier Responsibilities Completed?
                                                                                                                                  Packaging Design
Supplier Name                                Phone Number                   Print Revision Level                                    Packaging that prevents
                                                                                                                                    shipping and material
Supplier Code                                Fax Number                     Part Description                                        handling defects
                                                                                                                                    Electronic storage of
Supplier Production Facility                 E-Mail Address                 HAZMAT?                                                 submitted Packaging Data
                                                                                                                                    Form


                                Part                         In Packaging Position                         Container                         With Label Shown
  DIGITAL IMAGES




                   Component                 L (mm)   W (mm) H (mm) Component                              Wt (kg)                       Quantities
  PACKAGE DATA




                                 Part Size                                                         Part                            Qty Parts per Container
                            Container Only                                             Dunnage (Tare)                       Container(s) per Layer on Pallet
                               Pallet Only                                             Container (Tare)                                      Later per Pallet
                     Unit Load As Shipped                                                 Pallet (Tare)                              Container(s) per Pallet
                        In to MM                 Lbs to Kg                   Container Gross (Inc Parts)                                      Stacking Rule
                                                                             Unit Load Gross (Inc Parts)
                                                                     Packaging Form
Date                                        Packaging Contact               Part Number                        Supplier Responsibilities Completed?
                                                                                                                          Packaging Design
Supplier Name                               Phone Number                    Print Revision Level                          Packaging that prevents
                                                                                                                          shipping and material
Supplier Code                               Fax Number                      Part Description                              handling defects
                                                                                                                          Electronic storage of
Supplier Production Facility                E-Mail Address                  HAZMAT?                                       submitted Packaging Data
                                                                                                                          Form


                                  Dunnage                    In Container Position                 Unit Load                As Shipped With Label Shown
   DIGITAL IMAGES




                    Description             Manufacturer         Material              Lead Time               RET/EXP             COMMENTS
                     Dunnage
 PACKAGING
 MATERIALS




                     Container Color
                     Container Type
                     Cover/Top Cap
                     Pallet
                     Stretch/Shrink Film
                     Banding
                     Other
                                         Specification Deviation Form
      Existing Production Deviation           PPAP Submission               Check Here to Request Print Changes

Part Name                                 Part No:                                  Expiration Date


Drawing or Spec No.                       Revision                                  Revision Date

Purchase order number                     Initiated By                              Maximum Units to be Deviated



    Requirement Stated on Drawing or          Actual Observed Results or             Deviation from Specification to be
             Specification                            Condition                                   Allowed




Interim Action




Interim Action Status         Effect on Cost, Quality and/or Delivery
Rework
          Choose One

Due Date



Corrective Action(s)
#            Action Item                                                Responsible Party      Due Date     Status




                             Cooper Internal Use Only- Engineering and Quality comments




Approval Signatures
                              Route To    Approve        Reject         Signature                           Date
Manufacturing Engineer
Manufacturing
Purchasing
Project Engineer
Quality

Engineering or Quality Final Disposition                                            Approve                 Reject
                                                                  GR&R Study - Multiple Operators
                      For use with testing gage systems meant to evaluate features or processes whose output measured numerically, and for which two
                        to three operators are expected to conduct the evaluation.                                             Rev. 11/1/07 Dave
                                                                                    Olson
                     Part Number:                                    Supplier Name:                                          Date
                 Drawing Number:                                  Supplier Address:
                     Drawing Rev.:                                                                                     Supplier Contact
                         Rev. Date:
                 Drawing Location:                             PCA Supplier Name:                                       GR&R Contact
                      Part Feature:                                    PCA Address:
                  Feature Symbol:                                                                                        PCA Contact
                 Other Information


  Calibration Date:                                Gage Type:                                 Gage ID:              Unit of Measure:

                 Operator 1 Name                                     Operator 2 Name                                   Operator 3 Name

       0            0                 0
USL                     LSL                           Number of Trials:                              Number of Operators:



                            Operator 1                                            Operator 2                                   Operator 3
 Part # 1st Trial     2nd Trial       3rd Trial      Range      1st Trial    2nd Trial   3rd Trial       Range    1st Trial 2nd Trial 3rd Trial   Range
    1                                                 Error                                               Error                                    Error
    2                                                 Error                                               Error                                    Error
    3                                                 Error                                               Error                                    Error
    4                                                 Error                                               Error                                    Error
    5                                                 Error                                               Error                                    Error
    6                                                 Error                                               Error                                    Error
    7                                                 Error                                               Error                                    Error
    8                                                 Error                                               Error                                    Error
    9                                                 Error                                               Error                                    Error
   10                                                 Error                                               Error                                    Error
* A minimum of six samples for each trial is required for these results to be valid

                                 Gage R&R Summary                                                             Gage R&R Disposition
                              Measurement Unit Analysis
                                 Repeatability: EV= #VALUE!
                               Reproducability: AV= #VALUE!
                                                                                                     Disposition                  #VALUE!
                                               R&R= #VALUE!
                                Part Variation: PV =  #N/A
                                Total Variation: TV= #VALUE!                                      GR&RTOL% < 10             Pass - Gage System is Useable

          % Process Variation (TV) / % Tolerance Variation (TOL)
                                                                                                                             Gage System is useable but
      % Equipment Variation (EVTV) #VALUE!              %EVTOL   #VALUE!                       10 ≤ GR&RTOL% ≤ 30
                                                                                                                                      marginal
       % Appraiser Variation (AVTV) #VALUE!             %AVTOL   #VALUE!
                 %GR&R (GR&RTV) #VALUE!              %GR&RTOL    #VALUE!
            %Part Variation (PVTV)   #N/A                                                         GR&RTOL% > 30             Fail - Gage System is Unstable




                                     Part Operator Average                                                                                  Repeatability R
                                Most part averages should be outside the control limits


                     1          2         3       4        5         6        7           8      9       10
                                                                                                                            1.000
         1.000
                                                  Process Capability Analysis - Ppk
                Use when: (a) You are a new supplier to Cooper that has already been manufacturing the specified part, or (b) you are an existing
                                     supplier who has been found to have supplied a large number of nonconforming parts.


                    Are the Design Characteristics Safety Related, or Functional?
 Safety Related (Ppk ≥ 1.67)                                                             Functional (Ppk ≥ 1.33)




    Part Number:                                              Supplier Name:                                                        Date
Drawing Number:                                             Supplier Address:
    Drawing Rev.:                                                                                                              Supplier Contact
        Rev. Date:
Drawing Location:                                        PCA Supplier Name:
     Part Feature:                                             PCA Address:
  Feature Symbol:
Other Information



         Limits                                              PCA Summary
   USL                                     Process Data                    Potential Capability

   LSL                                   LSL =         0.000               Ppku = Error in STDEV

                                         USL =         0.000               Ppkl = Error in STDEV
                                       Mean =         No Data              Ppk = Error in STDEV
    Test Data                         StDev =          0.000                   Pp = Error in STDEV

 Test No.       Test                                                      %Cr = Error in STDEV
     1                                                                     Max = 0.000
     2                                                                     Min = 0.000
     3

     4                                                  Spec         Frequency
     5                                     1           0.000               0
     6                                     2           0.000               0
     7                                     3           0.000               0
     8                                     4           0.000               0
     9                                     5           0.000               0
    10                                     6           0.000               0
                                                                                                                                                  Distribution
    11                                     7           0.000               0
    12                                     8           0.000               0
    13                                     9           0.000               0
    14                                    10           0.000               0

    15
    16
    17
    18
                                                                                                                   Frequency




    19
    20
    21
    22                                      Disposition                                Invalid PPK
    23                                         Ppk < 1.33                  Reject, Corrective Action Needed
    24                                         Ppk ≥ 1.33                                   Accept
    25
                                                                                                 Cpk for Subgroups
                     Use when: (a) new part, (b) part with revised specifications, (c) part in which the materials, processes, manufacturing location, or production equipment have significantly changed, or (d)
                                                                                           part in which the material suppliers have changed.




           Part Number:                                             Supplier Name:                                                                                             Date of Study
       Drawing Number:                                            Supplier Address:
           Drawing Rev.:                                                                                                                                                     Supplier Contact
               Rev. Date:
       Drawing Location:                                       PCA Supplier Name:                                                                                             GR&R Contact
            Part Feature:                                            PCA Address:
         Feature Symbol:                                                                                                                                                        PCA Contact
       Other Information



                                                                                                                                                         PCA Summary
           Subgroup Sizes                          Limits                                                                          Process      Data             Potential Capability
            30 Subgroups of Size 2              USL                                                                               USL=          0.000           Cp =    Error in STDEV
            25 Subgroups of Size 5              LSL                                                                               LSL=          0.000        CpkL =     Error in STDEV
            50 Subgroups of size 5                                                                                               Mean=           Error       CpkU =     Error in STDEV
                                                                                                                               StDevE=           Error        Cpk =          0.000
                                                                                                                                 UCLx=                        %Cr =     Error in STDEV
                                                                                                                                 LCLx=                        Max =
                                                                                                                                 UCLR=                        Min =

Subgroup    Test 1   Test 2       Test 3       Test 4      Test 5          Average             Range
   1                                                                                              0.000                       Spec          Frequency
   2                                                                                              0.000               1        #VALUE!
   3                                                                                              0.000               2        #VALUE!
   4                                                                                              0.000               3        #VALUE!
   5                                                                                              0.000               4        #VALUE!
   6                                                                                              0.000               5        #VALUE!
   7                                                                                              0.000               6        #VALUE!
   8                                                                                              0.000               7        #VALUE!
   9                                                                                              0.000               8        #VALUE!
  10                                                                                              0.000               9        #VALUE!
  11                                                                                              0.000
  12                                                                                              0.000
  13                                                                                              0.000
  14                                                                                              0.000
  15                                                                                              0.000
  16                                                                                              0.000
  17                                                                                              0.000
  18                                                                                              0.000
  19                                                                                              0.000
  20                                                                                              0.000
  21                                                                                              0.000
  22                                                                                              0.000
  23                                                                                              0.000
  24                                                                                              0.000
  25                                                                                              0.000
  26
  27
  28
  29
  30
  31
  32
  33
                                                                                                                                                                                                                  1
  34
  35
  36                                                                                                                                                                                                             0.9
  37
  38
                                                                                                                                                                                                                 0.8
  39
  40
  41                                                                                                                                                                                                             0.7

  42
  43
                                                                                                                                                                                                  Sample Value




                                                                                                                                                                                                                 0.6
  44
  45
                                                                                                                                                                                                                 0.5
  46
  47
  48                                                                                                                                                                                                             0.4
  49
  50
                                                                                                                                                                                                                 0.3
                                                                                       Cpk for Moving Range
                       Use when: (a) new part, (b) part with revised specifications, (c) part in which the materials, processes, manufacturing location, or production equipment have
                            significantly changed, or (d) part in which the material suppliers have changed AND testing is too expensive to be conducted by subgroups.




                  Part Number:                                    Supplier Name:                                                                                     Date
              Drawing Number:                                   Supplier Address:
                  Drawing Rev.:                                                                                                                                Supplier Contact
                      Rev. Date:
              Drawing Location:                               PCA Supplier Name:                                                                                GR&R Contact
                   Part Feature:                                    PCA Address:
               Feature Symbol:                                                                                                                                   PCA Contact
              Other Information




USL
                                                                                 PCA Summary
LSL
                                                               Process Data                    Potential Capability

Subgroup Test Value   Range                              LSL=            0                    Cp=
      1                                                  USL=            0               CpkL=
      2                     0.00                       Mean=                             CpkU=
      3                     0.00                        StDev            0                Cpk=                 0
      4                     0.00                       UCLX=                              %Cr=
      5                     0.00                       LCLX=                              Max=              0.0000
      6                     0.00                       UCLR=             0                    Min=          0.0000
      7                     0.00

      8                     0.00                                       Spec           Frequency
      9                     0.00                          1                  0.0000       0
      10                    0.00                          2                  0.0000       0
      11                    0.00                          3                  0.0000       0
      12                    0.00                          4                  0.0000       0
      13                    0.00                          5                  0.0000       0
      14                    0.00                          6                  0.0000       0
      15                    0.00                          7                  0.0000       0
      16                    0.00                          8                  0.0000       0

      17                    0.00
      18                    0.00
      19                    0.00
      20                    0.00
      21                    0.00
      22                    0.00
      23                    0.00
      24                    0.00
      25                    0.00
      26                    0.00
      27                    0.00
      28                    0.00
      29                    0.00
      30                    0.00
      31                    0.00
      32                    0.00
      33                    0.00
      34                    0.00
      35                    0.00
      36                    0.00
      37                    0.00
      38                    0.00
      39                    0.00
      40                    0.00
      41                    0.00
      42                    0.00
      43                    0.00
      44                    0.00
      45                    0.00
      46                    0.00
      47                    0.00
      48                    0.00
                                                                                                        1
      49                    0.00
      50                    0.00
Average                    0.00                                                                         1

                                                                                                        1
Revision History


                   Release   Date               Description
                   A         September 18, 2008 Original Release
                                                Updated two issues
                                                1. Unprotected Picture Cels on Tooling Form
                   B         February 26, 2009  2. Added mandatory Engineering Review to SCR's

								
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