Engine Management System - Excel

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					 Clean Snowmobile Challenge 2005
 Technology Implementation Cost Assessment - Cost Index Reference (PROTECTED - Do Not Modify)

          Induction System                         Fuel System                               Engine                          Exhaust Aftertreatment
     Component       Cost Assessed        Component         Cost Assessed      Component              Base Cost           Component
 Turbochargers      60% of Retail      Injectors -        $            8.00 2-stroke engine     $                 250 Catalytic
                   Receipt (cost per   standard                              @ 300 cc's                               Converter
                   unit) -OR-          automotive type
                   Manufacturer
                   Quote per 5000




 Superchargers      60% of Retail      Injectors - non     Manufacturer      4-stroke engine    $                 350 Heat Insulation
                   Receipt (cost per   standard            Quote per 5000    @ 300 cc's                               (I.e. header wrap,
                   unit) -OR-          (including high required                                                       shields, nomex
                   Manufacturer
                                       pressure direct                                                                insulation)
                   Quote per 5000
                                       injection type, air
                                       assist, nozzle
                                       deflection etc.)

 Intercooler       $           40.00 Fuel Pump -          $            10.00 Rotary engine      TBD                   O2 Sensor -
                                       rated less than                                                                standard type
                                       90 psi



                                       Fuel Pump -        $            26.00 Liquid Cooling     $                  45 O2 Sensor -
                                       high pressure                                                                  wideband type




SAE CSC 2001                                                      1 / 12                                                   Cost Index Reference
           Induction System                          Fuel System                            Engine                            Exhaust Aftertreatment
      Component         Cost Assessed      Component          Cost Assessed     Component        Cost Assessed         Component
                                        Fuel Rail,       $              60.00 Engine Size       Size Factor: [(-    Additional
                                        Regulator, Fuel                        (SEE ENGINE     0.0005*(Your         components
                                        Lines, etc. -                          SIZE FACTOR     sled's               added to exhaust
                                                                                               displacement -
                                        system pressure                        CALCULATION                          not otherwise
                                                                                               Base Sled
                                        less than 60 psi                       BELOW)                               listed (I.e. air
                                                                                               Displacement)^2)+
                                                                                               (0.6*(Your sled's    pumps, solenoids,
                                                                                               displacement -       etc. -
                                                                                               Base Sled            thermocouples
                                                                                               Displacement)] (in   should not be
                                                                                               dollars)             included)



                                        Fuel Rail,      $             105.00                                        Muffler
                                        Regulator, Fuel
                                        Lines, etc. -
                                        system pressure
                                        greater than 60



                                        Throttle Body     $            25.00                                        Expansion
                                        (sensors not                                                                Chamber
                                        included)




                                        Carburetor        $            40.00




  Engine Size Factor Calculation
SAE CSC 2001                                                       2 / 12                                                Cost Index Reference
 A = Base Engine Displacement
 B= Your Engine Displacement
 [(-0.0005((B-A)^2)) + (0.6*(B-A))]




SAE CSC 2001                          3 / 12   Cost Index Reference
Exhaust Aftertreatment                        Electronics                           Noise Treatment
              Cost Assessed          Component           Cost Assessed     Component               Cost Assessed
           60% of Retail        Engine                 $          125.00 Under-cowl            $              1.50
          Receipt (with P/N     Management                                  insulation (per
          listed) -OR-          System (includes                            estimated square
          Manufacturer
                                wiring and all                              foot)
          Specification Sheet
                                sensors except O2)
          AND Quote per 5000




           $              10.00 Ignition Controller    $           50.00 Under-cowl            $              3.50
                                (if separate from                           insulation -
                                EMS and altered                             composite (per
                                from stock ignition)                        estimated square
                                                                            foot)




           $              95.00 Alternators           60% of Retail
                                (external of engine) Receipt (per unit) -
                                                     OR - Manufacturer
                                                     Quote per 5000
                                                     required

           $             110.00 Generators (electric 60% of Retail
                                / hybrid solutions) Receipt (per unit) -
                                                     OR - Manufacturer
                                                     Quote per 5000
                                                     required




        SAE CSC 2001                                                            4 / 12                               Cost Index Reference
Exhaust Aftertreatment                         Electronics                          Noise Treatment
             Cost Assessed            Component             Cost Assessed      Component     Cost Assessed
           60% of Retail         Electronic            60% of Retail
          Receipt (per unit) -   Controllers (Electric Receipt (per unit) -
          OR - Manufacturer      / Hybrid solutions) OR - Manufacturer
          Quote per 5000                                Quote per 5000
          required                                      required




           $              25.00 Battery - 30 Amp-       $              8.00
                                 hours or less
                                 (according to 10H-
                                 R rating method)




           $              40.00 Battery - higher     60% of Retail
                                 than 30 Amp-hours Receipt (per unit) -
                                 (according to 10H- OR - Manufacturer
                                                    Quote per 5000
                                 R rating method)
                                                    required



                                 Electric Motor (for     60% of Retail
                                 electric / hybrid      Receipt (per unit) -
                                 solutions)             OR - Manufacturer
                                                        Quote per 5000
                                                        required



                                 Electronic Throttle    $              8.00
                                 Control Motor

        SAE CSC 2001                                                            5 / 12                       Cost Index Reference
CSC 2005 Technology Implementation Cost Assessment -Cost Subtotals Worksheet (cells that should remain unchanged are prote


     1. Induction System
                Component                   Quantity     Component Cost -      Component Cost     60% of cost (if          Subtotal
                                                            nominal               (retail)           retail)
                          Turbocharger                                                          $                -     $              -
                          Supercharger                                                          $                -     $              -
                            Intercooler                  $              40                      $                -     $              -

                                                  Induction System Subtotal                                            $              -




     2. Fuel System
                Component                   Quantity     Component Cost        Component Cost       60% of cost (if        Subtotal
                                                                                  (retail)             retail)
                              Carburetor               0 $              40                      $                  -   $              -
             Fuel Pump - high pressure                   $              -                       $                  -   $              -
              Fuel Pump - low pressure                 1 $              10                      $                  -   $              10
            Fuel System - high pressure                  $              -                       $                  -   $              -
             Fuel System - low pressure                1 $              60                      $                  -   $              60
                Injectors - non-standard                                                        $                  -   $              -
        Injectors - Standard Automotive                2 $               8                      $                  -   $              16
                            Throttle Body              1 $              25                      $                  -   $              25

                                                                                                Fuel System Subtotal $            111




     3. Engine
                                            Quantity     Component Cost        Component Cost     60% of cost (if          Subtotal
                                                                                  (retail)           retail)
                          Base Engine                  1 $            350                       $                -     $          350
         Engine Size Factor (calculated)               1 $            173                       $                -     $          173

                                                                                                      Engine Subtotal $           523




 SAE CSC 2001                                                         6 / 12                                               Cost Subtotals Worksheet
                                             CSC 2005 Technology Implementation Cost Assessment - Subtotals


    4. Exhaust Aftertreatment
               Component                     Quantity     Component Cost        Component Cost       60% of cost (if        Subtotal
                                                                                   (retail)             retail)
                    Catalytic Converter                 2 $           40      $              -   $                  -   $              80
                        Heat Insulation                 1 $           10                         $                  -   $              10
          Miscellaneous components                                                               $                  -   $              -
          Muffler - 2-stroke expansion                    $           -                          $                  -   $              -
           Muffler - 4-stroke or rotary                 1 $           25                         $                  -   $              25
                O2 Sensor - standard                    1 $           95                         $                  -   $              95
               O2 Sensor - Wideband                       $          110                         $                  -   $              -

                                                                                       Exhaust Aftertreatment Subtotal $           210




    5. Electronics / Controls
               Component                     Quantity     Component Cost       Component Cost        60% of cost (if        Subtotal
                                                                                  (retail)              retail)
                               Alternator                                                        $                 30   $           -
                  Battery: > 30 Amp-hrs                                                          $                  -   $           -
                       Battery: standard                5 $            8                         $                  -   $           40
         Electric Motor (electric/hybrid)               1                                        $               200    $          200
                   Electronic Controller                1                                        $               200    $          200
                         (electric/hybrid)
              Electronic Throttle Motor                 1 $            8                         $                  -   $             8
          Engine Management System                        $          125                         $                  -   $           -
           Generators (electric/hybrid)                                                          $                  -   $           -
                      Ignition Controller                 $           50                         $                  -   $           -

                                                                                         Electronics/Controls Subtotal $           448




    6. Noise Treatment
               Component                  Quantity (sq- Component Cost         Component Cost      60% of cost (if          Subtotal
                                              ft)                                 (retail)            retail)
                               Insulation             5 $          1.50                          $                -     $               8
                 Insulation - composite               5 $          3.50                          $                -     $              18

                                                                                             Noise Treatment Subtotal $                25


SAE CSC 2001                                                         7 / 12                                                 Cost Subtotals Worksheet
main unchanged are protected)




          SAE CSC 2001          8 / 12   Cost Subtotals Worksheet
SAE CSC 2001   9 / 12   Cost Subtotals Worksheet
                                                  9b9fb342-d04e-4857-a23d-e0cf6369d4d7.xls
CSC 2005 Technology Implementation Cost Assessment - Cost Totals Form (All cells are protected)


  1. Induction System
           Component                 Cost from Cost Subtotals Worksheet
                  Turbocharger                                            0
                  Supercharger                                            0
                     Intercooler                                          0

         Induction System Subtotal                                        0




  2. Fuel System
           Component                 Cost from Cost Subtotals Worksheet
                         Injectors                                        16
                       Fuel Pump                                          10
                      Fuel System                                         60
                     Throttle Body                                        25
                       Carburetor                                          0

              Fuel System Subtotal                                    111




  3. Engine
                                     Cost from supplied Engine Cost Index
                     Base Engine                                       350
                Engine Size Factor                                 173.272

                   Engine Subtotal                                 523.272




  4. Exhaust Aftertreatment
           Component                 Cost from Cost Subtotals Worksheet
              Catalytic Converter                                         80
                 Heat Insulation                                          10
                       O2 Sensor                                          95
                          Muffler                                         25
                  Miscellaneous                                            0
                                                   9b9fb342-d04e-4857-a23d-e0cf6369d4d7.xls
   Exhaust Aftertreatment Subtotal                                      210




5. Electronics / Controls
          Component                    Cost from Cost Subtotals Worksheet
              Electronic Controller                                     200
                   (electric/hybrid)
                             Battery                                     40
    Electric Motor (electric/hybrid)                                    200
         Electronic Throttle Motor                                        8
     Engine Management System                                             0
                 Ignition Controller                                      0
                          Alternator                                      0
      Generators (electric/hybrid)                                        0

     Electronics/Controls Subtotal                                      448




6. Noise Treatment
          Component                    Cost from Cost Subtotals Worksheet
                         Insulation                                         25

         Noise Treatment Subtotal                                           25
                                      9b9fb342-d04e-4857-a23d-e0cf6369d4d7.xls
Form (All cells are protected)


        Subsystem                                          Subtotal
        Induction System                          $                         -
        Fuel System                               $                      111.00
        Engine                                    $                      523.27
        Exhaust Aftertreatment                    $                      210.00
        Electronics                               $                      448.00
        Noise Treatment                           $                       25.00
        Technology Implementation Total Cost       $              1,317.27

				
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