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Project Proposal for 5000 Lph Mineral Water Plant

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Project Proposal for 5000 Lph Mineral Water Plant Powered By Docstoc
					                                               FLOW SHEET
PROJECT : MINERAL WATER PLANT
A. FLOW DIAGRAM

       R.W.T                                                                                                               M.W.T
         1
                                                                                                                                9
   TDS:2000
   PH : 7                      2   3           4             5                     6              7                    TDS:<200
                                                                                                            8          PH : 7
   TH :200
   BIO :Present                                                                                                        TH :<50
   PHY:Present
                                                                                                                       BIO :Nil
    A.                                                                                                                 PHY:Nil
    B.
   TDS & TH
   are in ppm                                                                                                          TDS & TH
                                                                                                                       are in ppm



B. DESIGN BASIS:-
                                                                                                                           10
              Raw Water                    : 2000
              Recovery                     : 50 %
              Rejection                    : 95 %                                                                          11
C. TREATMENT SCHEME / SCOPE OF SUPPLY
 NO.      DESCRIPTION                  SCOPE       FUNCTION                                                     P.I.   B.I.     C.I.
 01       RAW WATER TANK               C.S         Storage of Raw Water                                         X      X        X
 02.      RAW WATER PUMP               C.S.        Transfer the raw water to pre-treatment of RO                X      X        X
 03.      DUAL MEDIA FILTER            IIECI       Removal of physical impurities from 250-50 micron                  X        X
 04.      ANTHRACITE FILTER            IIECI       Removal of micron up to 30                                                 
 05.      SOFTENER                     IIECI       Removal of micron up to 20                                         X        X
 06.      MICRON CARTRIDGE             IIECI       Removal of physical imp rities 20 – 5 micron                       X        X
          FILTER
 07.      HIGH PRESSURE PUMP           IIECI       To boost pressure of filtered water to 15kg/cm2 for          X      X        X
                                                   membrane
 08.      RO. SYSTEM                   IIECI       100% Removal of physical & biological impurities & 95%                     
                                                   removal of chemical impurities
 09       R.O.TANK                     C.S         Storage of Mineral Water                                     X      X        X
 10.      MICRON CARTRIDGE             IIECI       Removal of physical impurities 20 – 5 micron                       X        X
          FILTER
 11       ULTRA VIOLET SYSTEM          IIECI       Removal of Bacterial from MWP                                X              X
REMARKS :-
C.S. : Client Scope
P.I. : Physical Impurities
B.I. : Biological Impurities
C.I. : Chemical Impurities
                                 2




TECHNICAL SPECIFICATION SHEET
01.   RAW WATER TANK : ( CLIENT’S SCOPE)
      Quantity offered             : One No.
      Material of construction     : PP/Constructed
      Capacity                     : 10000 LTR

02.   RAW WATER PUMP : ( CLIENT’S SCOPE)
      Quantity offered             : One No.
      Type                         : Centrifugal.
      Operating flow rate          : 2.0 M^3/Hr
      Operating Pressure           : 2.0 Kg/cm2.
      Material of construction     : Cast Iron.
      Type of drive                : III Phase, Squiral Cage
                                     Induction Motor.
      Make                         : Crompton / Khimline / Equv.

03.   DUAL MEIDA FILTER (DMF)
      Quantity offered               :   One Nos.
      Type                           :   Down Flow
      Operating flow rate            :   2.0 M^3/Hr
      Operating Pressure             :   2.0 Kg/cm2.
      Type of Media                  :   Dual, Sand, Pebbales,
      Supporting Media               :   Gravels & Silex
      M.O.C. of Shell                :   S.S.R.L.

04.   ANTHRACITE FILTER (AF)
      Quantity offered               :   One Nos.
      Type                           :   Down Flow
      Operating flow rate            :   2.0 M^3/Hr
      Operating Pressure             :   2.0 Kg/cm2.
      Type of Media                  :   Anthracite
      Supporting Media               :   Pebbals & grvels,
      M.O.C. of Shell                :   S.S.R.L.

05.   SOFTENER (SF)
      Quantity offered               :   One Nos.
      Type                           :   Down Flow
      Operating flow rate            :   2.0 M^3/Hr
      Operating Pressure             :   2.0 Kg/cm2.
      Type of Media                  :   Ion Exchange Resin
      M.O.C. of Shell                :   S.S.R.L.
                                    3




06.   MICRON CARTRIDGE FILTER
      Quantity offered                  :   One no.
      Type                              :   MICRON FILTER CARTRIDGE
      Operating Flow rate               :   2.0 M^3/Hr
      Operating Pressure                :   2.0 Kg/cm2.
      Micron Rating of cartridge        :   5 Micron
      M.O.C. of Housing                 :   S.S.R.L.
      M.O.C. of Cartridge               :   Polypropylene
      Size of cartridge                 :   20”
      Make of Cartridge                 :   Amtech – USA/OSMONIC

07.   HIGH PRESSURE PUMP
      Type                              : Multistage centrifugal
      Operating flow rate               : 2.0 M^3/Hr
      Operating Pressure                : 6 - 16 Kg/cm2.
      Material of construction          : SS / CI / Eqv.
      Make of pump                      : KSB / Kirloskar / Groundfoss
      Type of drive                     : III Phase,Squiral cage
                                          Induction Motor.
      POWER                             : 2 k.w

08.   REVERSE OSMOSIS SYSTEMS
      Number of stream offered          :   One Lot
      Type of Membrane                  :   Spiral wound TFC
      Make                              :   HYDRONAUTICS/KOCH-USA/G-BETZ
      Operating Pressure                :   10-12 kg/cm2.
      Material of construction          :   Polyamide-Thin Film
                                            Composite
09.   ROWATER TANK : (Client Scope      )
      Quantity offered                  : One No.
      Material of construction          : PP / CONSTRUCTED
      Capacity                          : 1000 LTR

10.   MICRON CARTRIDGE FILTER – POST        TREATMENT
      Quantity offered             :        One no.
      Operating Flow rate          :        1.00 M3/HR
      Micron Rating of cartridge   :        5 Micron
      M.O.C. of Housing            :        SS
      M.O.C. of Cartridge          :        Polypropylene
      Size of cartridge            :        20”

11.   ULTRA VIOLATE SYSTEM (U.V.)
      Quantity offered                  :   One No.
      Type                              :   Up flow
      Operating Flow rate               :   1.0 M3/HR
      M.O.C. of Housing                 :   S.S.
      Make of U.V. Tube                 :   Sankyo – Japan
                                 4




12.   TECHNICAL SPECIFICATIONS – INSTRUMENTATION

      1.   PRESSURE GAUGES

      Type                           : Bourden tube type
      Quantity                       : One Lots.
      M.O.C.                         : Wetted parts - SS
      Dial size                      : 100 mm
      Mounting                       : Bottom entry - Field.
                                       Back entry - Pannel
      Connection                     : 1/2" BSPT
      Range                          : 0 - 150 psi - low pressure.
                                       0 - 600 psi - High pressure.


      2. FLOW INDICATOR
      Quantity                       : Two Nos.
      Type                           : Online.
      Location                       : R.O. Product & Reject.
      Material of construction       : Glass tube –
                                       Boro Silicate/Acrylic
                                       Float - SS
      Make                           : Shreeji/Equivalent.



      3.   PRESSURE SWITCH

      Quantity                       :   One Nos.
      Type                           :   S.S. Below type
      Enclosure                      :   Di-cast Aluminium.
      Range                          :   0 - 15 bar for discharge.
      Sensor                         :   SS belows or diaphragm.
                  5




        A N N E X U R E – VI
TREATMENT SCHEME OF BOTTLING M/C


         BOTTLE WACHING UNIT


       BOTTLE CONVEYING UNITS


         BOTTLE FILLING UNIT


         BOTTLE SEALNG UNIT


     BOTTLE LABLE SHRINK MACHINE


       BOTTLE CONVEYAING UNIT


               END USE
                                      6




                   A N N E X U R E – VII
             TECHNICAL DATA OF BOTTLING M/C

1.   SEMI AUTO BOTTLE WASHING MACHINE
     MOC              : 316 SSRL
     Pump               :    SS PUMP MOTOR

2.   AUTOMATIC SIX HEAD MINERAL WATER FILLING & CAPING MACHINE
     Diamension         :    3600 X 1000 X 1500 Appx.
     No.of goods        :    Six
     Bottle Detail      :    Min Max
     Body Dia           :    25 mm 75 mm
     Neck Dia           :    10 mm 40 mm
     Height             :    55 mm 275 mm
     Out Put            :    16-24 Bottle Per0 Minute
                             (speed depend up on volume) Accuracy of Fill
     :
                             +% of the volume to be filled
     Electrical         :    Main motor 1 h.p./1440 RPM /
                             III Phase
     Compress Air       :    20 CFM at 5 Bar
                             (provided by buyer)

     NOTE:
        Air-compressor is not provided with machine is to be arranged
         by the buyer.
        Strong tank to filling inlet pipeline is to be provided by the
         buyer

3. SHRINK TURNEL ( 6” LENGTH CONVEYOR )
     MODEL               :   SS GMP
                             7




             A N N E X U R E – VIII
TECHNICAL SPECIFICATIONS & SALIENT FEATURE
 TECHNICAL SPECIFICATION :
 Length of passage :             30”
 Width   of passage :            6”
 Height of passage :             14’’
 Temperature        :   70 to 250
 Material           :   PVC/LDPE
 Power   load       :   6 KV
 Motor:-
 For conveyor       :   05 HP/1440RPM/III Phase
 For fan            :   0.25HP/I Phase


 SALIENT FEATURE:

   Easy to operate
   Virtually no maintenance
   Low Power consumption
   Electronic digital temperature
      controller
   High efficiency heaters
   Suitable for PVC & LDPE films
     Fixed / variable conveyer speed
                         8




              A N N E X U R E –IX
           SCHEDULE OF EXCLUSION




   AIR COMPRESSOR OF 3 H.P. AIR FLOW OF 12 C.F.M.


   POWER CONNECTION
                  a.   SHRUNK TUNEL-6 H.P.
                  b.   ROUND TABLE-1 H.P
                  c.   CONVEYOR-1 ½ H.P
                     9




         A N N E X U R E –X
TREATMENT SCHEME OF POUCH PACKING

  MINERAL WATER FROM MAIN MWP TANK

         250 LTRS OVER HEAD SS TANK


        20 LTRS TOP MOUNTED SS TANK


              VERTICAL SEALING


         BOTTOM HORIZONTEL SEALING


             FILLING BY NOZZEL


          UPPER HORIZONTEL SEALING


      READY POUCH TO FILLING CONTAINER
                                10




                  A N N E X U R E – XI
        TECHNICAL DATAS OF POUCH PACKING M/C


DESCRIPATION:

Mechanically operated Automatic form fill and Seal Machine for
packing Free Flow Liquids lime Mineral Water, in continues
preprinted virgin film up to 100 ml to 250 ml.



PRODUCT       : MINERAL WATER


CAPACITY      : 2000 POUCHES/HR. (AVERAGE)


DIMENSION     : 2½’ X 3½’ X 6’ (Ft.) ( L X W X H)


POWER         : SINGLE PHASE-1 H.P.
                            11




                A N N E X U R E – XII
              SCHEDULE OF EXCLUSION

 BACK LODING MACHINERY


 POUCH ROLLS


 SINGLE PHASE OF 2.H.P


   CIVIL WORK OF PLAT FORM OF (L X W X H) 5 X 5 X 1
                                        12




                      A N N E X U R E – XII
                      ISI LAB EQUIPMENTS

No.   Name of Equipments                                           Range/Least count
1.    Autoclave, Vertical,                                         15 lbs.
      SS, with pressure gauge Safety valve, release valve.         L.C. 1 lbs.
                                                                   0-2.5 kg /cm2
                                                                   0.1 kg / cm2
2.    Hot Air Oven                                                 Temp 30C 250C
      Size 14” x 14” x 14” made of MS with Thermostat control      L.C. 1C
3.    B.O.D. Incubator                                             -10 to 110 Deg.
      Digital Readout Temp. 20 C                                  L.C. 1 Deg. C
4.    B.O.D. Incubator                                             -10 to199 Deg. 1 Deg.
      Digital Readout Temp. 25 C                                  C
5.    Incubator Bacteriological                                    -10 to 110 Deg.
      For 37 C size 14” x 14” x 1” inner Chamber of               1 Deg. C
      Aluminium Outer of MS with thermostat
6.    Incubator Bacteriological                                    -10 to 199 Deg.
      For water portability test 37 C size 14” x 14” x 1” inner   1 Deg. C
      Chamber of Aluminium Outer of MS with thermostat
7.    Water Bath inner Chamber of SS, Outer of SS 6 holes.         30 to 110 Deg. C. L.C.
                                                                   1 Deg. C
8.    Innoculation Chamber                                         ---
      With UV Tubes & Florescent tube, Wooden Cabinet
9.    Hot plate with regulator.                                    8” Dia
10.   PH Meter Digital,                                            0-14 Ph
      3 Digital Temp. read out 20 Deg. C                           L.C. 0.01
11.   Visible Spectorphotometer                                    340 to 960 nm.
      Model ME-801,                                                L.C. 0.001 Abs / L.C.
      Wave Length Range 340-960nm, resolution 0.1% T, 0.001        1 nm
      Abs, Grating 600 lines/nm, with 10mm & 50 mm Cuvetter.
12.   Turbidity Meter,                                             0-199 NTU
      0,199 NTU, +-2% F.S.,                                        L.C.0.01 Ntu
      +-1 digit, Resolution – 0.1 NTU, 30mm dia clear glass test
      tube
13.   Colony counter digital                                       9999
      Model – 987                                                  L.C. 1
14.   S.S. Filter Holder                                           47mm
15.   Microscope Binocular                                         5x, 10x, 45x, 100x
      With bulb in Halogen Lamp, Mechanical Tube length 160
      nm. 360 degree
                                             13




16.   Megnetic stirrer with Hot plate, Range : 120 Deg. Poly              2 Lit./Hr
      Teflon Magnetic needle provided for stirrer
17.   Centrifuge Cap.                                                     6 x 15 ml
      No. of Tubes – 4,
      Max. Speed. 3500 RPM
18.   Analytical Balance                                                  0-200gm
                                                                          L.C. 0.1 mg
19.   Pressure high vaccum pump                                           50 ltr / hr.
      Single stage with ¼ H.P. motor
20.   Gas Striping Apparatus                                              0-50 Lph          L.C. 1
      with Stand & Clamp, flow meter & Motor fitted in wooden             Lph
      box.
21.   Inspection Screen                                                   ---
      Size 30 x 8
22.   Membrane Filtar Paper Cellulose polished                            0.45 micron
23.   Ultra Violet Box                                                    --
      for observation of florescent pseudomonas.
      Size 12” x 12”
24.   Heating Mental                                                      1 Ltr / Hr.
      with hotplate, reflux condensor for preparation of distill water.
25.   Flow Meter for Gas stripping Appt.                                  1 Ltr to 50 Ltr
26.   Refrizator for Laboratory -                                         90 Ltr (Each)
27.   Air Conditioner                                                     1.5 Tonnes
      for Micro Lab
                                                 14




                              A N N E X U R E – XII
                              ISI LAB CHEMICALS

  No.   Name of Chemical                              Qty
1)      Alluminium Potassium Sulphate                   500gm
2)      Ammonia Solution                                500 ml
3)      Ammonium Acetate                                 500ml
4)      ammonium Chloride                               100gm
5)      Ammonium Dichromate                             500gm
6)      Ammonium Ferrous Sulphate                       500gm
7)      Antimony Metal Powder                           100gm
8)      Ascorbic Acid                                   100gm
9)      Barium Chloride                                 500gm
10)     Boric Acid                                      500gm
11)     Bromo Cresol Green                                 5gm
12)     Buffer Tablet pH 4.0,                            10 tab
13)     Buffer Tablet pH 7                               10 tab
14)     Calcium Hydroxide                               500gm
15)     Chloroform                                       500ml
16)     Chlorohexanone (10% Standard Solution)           100ml
17)     Chrono Tropic Acid                                 5gm
18)     Cobaltous Chloride                              100gm
19)     Copper Metal Powder                             100gm
20)     Diammonium Hydrogen Phosphate                   500gm
21)     Di-isopropyl Ether                               500ml
22)     Dodecyl Benzene Sulphonic Acid methyl ester     100gm
        (Tetrapropylene Type)
23)     EDTA                                            100gm
24)     Erichrom Black – T                               25gm
25)     Erichrome Cynade – R – Dye                        5gm
26)     Ethanol                                          500ml
27)     Ethyle Acetate                                   500ml
28)     Ferric Chloride                                 500gm
29)     Ferric Citrate                                  100gm
30)     Glacial Acetic Acid                              500ml
31)     Glycerol / Glycerine                             500ml
32)     Hexamethylene Tetra mine / Hexamine             500gm
33)     Hydrazinic Sulphate                             100gm
34)     Hydrochloric Acid                                500ml
35)     Hydrogen Peroxide 30 %                           500ml
36)     Hydroxylamine Hydrochloride                     100gm
37)     Isopropyl Alcohol                                500ml
38)     Manganese Sulphate                              100gm
39)     Methanol                                         500ml
                                              15




40)   Methylene Blue                                       25gm
41)   Methyl Orange                                        25gm
42)   Methyl Red                                           25gm
43)   Nueocuproin                                           1gm
44)   Nitric Acid                                          500ml
45)   N1-Nepthyethylene Diamine Dihydrochloride (NED)       5gm
46)   N, N Dimethyl – P – Phynylone Diamine Oxalate         5gm
47)   Petton & Reeder’s Indicator                           5gm
48)   Phenolphthalein Indicator                           100gm
49)   1-10 Phenolphthalein                                  5gm
50)   Phosphoric Acid                                      500ml
51)   Potassium Chloride                                  500gm
52)   Potassium Chloroplatinate                            100ml
53)   Potassium Chromate                                  500gm
54)   Potassium Cynide / Kcn                              100gm
55)   Potassium Dichromate                                100gm
56)   Potassium Iodide                                    100gm
57)   Potassium Periodate                                 100gm
58)   Potassium Permanganate                              100gm
59)   Potassium Nitrate                                   500gm
60)   Silica Gel                                          500gm
61)   Silver Nitrate / Ag No 3                              5gm
62)   Sodium Acetate                                      500gm
63)   Sodium Ascorbate                                    100gm
64)   Sodium Carbonate Anhydrous                          500gm
65)   Sodium Chloride                                     500gm
66)   Sodium Citrate                                      500gm
67)   Sodium Hydrogen Carbonate                           500gm
68)   Sodium Hydroxide                                    500gm
69)   Sodium Nitrite                                      500gm
70)   Sodium Oxalate                                      500gm
71)   Sodium Sulphate                                     500gm
72)   Sodium Sulphite                                     500gm
73)   Sodium Thiculphate                                  500gm
74)   Starch                                              500gm
75)   Sulphuric Acid                                      500gm
76)   Sulphanilamide                                      100gm
77)   Sulphur Dioxide                                      100ml
78)   Triethanolamine                                      500ml
79)   Urea                                                500gm
80)   Zinc Dust / Zinc Granules                           100gm
81)   Zinc Sulphate                                       500gm
82)   Zincon Powder                                         1gm
83)   Aspargine Proline Broth                             100gm
84)   Chloramaphanicol Yeast Extract Dextrose Agar        100gm
85)   Differential Reinforced Clostricial medium (DRCM)   100gm
86)   Eosin Methylene Blue                                100gm
87)   Phate Count Agar                                    100gm
88)   Violet Red Bile                                     100gm
                                          16




                            A N N E X U R E – XII
                           ISI LAB GLASSWARES

                                  LIST OF GLASS WARE
No.   Item                                         Size           Qty.


 1    Nesslers Cylinder                                 500 ml           5
 2    Descicator                                                         1
 3    Volumetric Flask                                    10 ml          5
 4    Volumetric Flask                                    50 ml          2
 5    Volumetric Flask                                  100 ml           3
 6    Volumetric Flask                                  250 ml           3
 7    Volumetric Flask                                  500 ml           2
 8    Volumetric Flask                                 1000 ml           1
 9    Graduated Pipette                                 0.1 ml           1
 10   Graduated Pipette                                    1 ml          2
 11   Graduated Pipette                                    2 ml          2
 12   Graduated Pipette                                    5 ml          2
 13   Graduated Pipette                                   10 ml          2
 14   Graduated Pipette                                   25 ml          1
 15   Separating Funnel – Teflon Cock                   500 ml           1
 16   Separating Funnel – Teflon Cock                  1000 ml           1
 17   Conical Flask                                     250 ml           6
 18   Conical Flask                                     500 ml           4
 19   Beaker                                              50 ml          4
 20   Beaker                                            100 ml           5
 21   Beaker                                            250 ml           5
 22   Beaker                                            500 ml           3
 23   Measuring Cylinder                                  50 ml          1
 24   Measuring Cylinder                                100 ml           2
 25   Measuring Cylinder                                250 ml           1
                                17




26   Measuring Cylinder                   500 ml        1
27   Burette - Glass                       50 ml        1
28   Burette – Plastic                     50 ml        1
29   Test Tubes                      150 x 15 mm       24
30   Petri Dish                                        24
31   Durhams Tube                                   1 Pkt.
32   Whatman Filter Paper                 No. 40    1 Pkt.
33   Pipette Stand – PP                                 1
34   Test Tube Stand – PP                               1
35   Burette Stand with Clamp                           2
36   Thermometer                        -1 to 110       1
37   Thermometer                           0-250        2
38   Reagent Bottle – Glass               250 ml       10
39   Reagent Bottle – Glass               500 ml       10
40   Reagent Bottle – Plastic             250 ml       10
41   Reagent Bottle – Plastic             500 ml       10
42   Reagent Bottle – Glass              1000 ml        5
43   Test Tube Holder                                   2
44   Flask Tong                               SS        2
45   Wash Bottle                          250 ml        3
46   Spetule                                            2
47   Plastic Flask                        100 ml        4
48   Plastic Burette                        1 ml        1
49   Plastic Burette                        2 ml        1
50   Glass Funnel                         4 Inch        1
51   Plastic Funnel                       4 Inch        1
52   Evaporating Disc                                   2
53   Slide Box                                          1
                                              18




TECHNICAL SPECIFICATION CHILER
    Capacity : 500 Lph

    MOC             :        SS

    Size :          44” x 28” x 72”

    Compressor : 3 Ton




 Specification
      Body : MS Structure & SS Tank

      Insulation    : Puf Insulation

      Compressor    : Kirlosher make compressor

      Motor :       ISI Standard fan Motor (18” Fans)

      Condenser     : Fence type

      Refrigerant   : R-22

      Other Acces. : With expansion valve & digital temperature controller with stater
                                               19




                  PRICE – MINERAL WATER PLANT
PRICE     : MINERAL WATER PLANT COMPLETE WITH DESIGN,
ENGINEERING, & SUPPLY;

 Sr.No                                  Description                        5000 Lph


01       Mineral Water Plant                                             Rs. 11.98 Lacs


02       Ozone System                                                    Rs. 0.85 Lacs


03       Ozone Tank                                                      Rs. 0.35 Lacs
         (Capacity : 1000 Ltr )


04       MWP Tank                                                        Rs. 0.35 Lacs
         (Capacity : 1000 Ltr )


05       SS Piping (Approximate)                                         Rs. 0.45 Lacs


06       Jar Washing Machine                                             Rs. 0.45 Lacs


                                      TOTAL                              Rs.14.43 Lacs


07       ISI Lab                                                         Rs. 3.25 Lacs
         (Equipments + Chemical + Glassware)


08       Pouch Packing Machine Fully Automatic (250 Ltr SS Tank + Data   Rs. 1.10 Lacs
         Coding Capacity : 2500 Pouch/Hr.)


09       Bottling Machine Fully Automatic                                Rs. 7.50 Lacs
         (Capacity 1800 Bottle/Hr.)


10       Blow Moulding Machine                                           Rs. 7.00 Lacs
         Capacity : 800 Bottle /Hr.


11       CHILER                                                          Rs 1.15 Lacs
         Capacity : 500 Ltr / Hr.


12       EMF Technology                                                  Rs. 1.25 Lacs


13       GAC Technology                                                  Rs. 0.50 Lacs


14       Spring Technology                                               Rs. 0.55 Lacs
                                     20




                   MINERAL WATER PROJECT
              CAPACITY : 20,000 LITER/DAY (ISI APPROVED PLANT)


A: CAPITAL COST :

SHED & BUILDING                                10.00 LACS

MINERAL WATER PLANT                            06.00 LACS

POUCH PACKING MACHINE                          01.10 LACS

ISI LAB                                        03.25 LACS

ISI FEE & EXTRA                                01.00 LACS

WORKING CAP                                    01.00 LACS


TOTAL PROJECT COST                             22.35 LACS




B: INTEREST COST :                                   11%

INTEREST OF THE 12 MONTHS                      2,45,850/-

INTEREST OF THE 1 MONTH                          20,488/-

INTEREST OF 1 DAYS                                   683/-



INTEREST (PER LITER)                             0.03/-
                                  21




               COST OF PRODUCTION
FOR BOTTLE :- 1 LTR
COST INCURRED FOR BOTTLE OF 1 LTR.

  A. COST OF BOTTLE + CAP                    Rs.   2.90
  B. COST OF LABEL SHRINK                    Rs.   0.25
  C. COST OF CAP SHRINK                      Rs.   0.05
  D. COST OF RO WATER                        Rs.   0.03
  E. COST OF MISC                            Rs.   0.10
  F. COST OF INTEREST PER LITER
     ON CAPITAL INVESTMENT                   Rs. 0.03
  G. PACKING (CARTOON) COST PER BAG          Rs. 0.50

       TOTAL COST                            Rs. 3.86


FOR POUCHES :- 250 ml
COST INCURRED IN MFG. 1 POUCH OF 250 ml WATER.
  A. COST OF EMPTY POUCH WITH PRINTING       Rs.   0.14
  B. COST OF WATER                           Rs.   0.02
  C. COST OF TRANSPORTATION                  Rs.   0.02
  D. MISCELLANEOUS COST                      Rs.   0.02
  E. COST OF INTEREST PER LITER
     ON CAPITAL INVESTMENT                   Rs. 0.03

       TOTAL COST                            Rs. 0.23

FOR CARBOYS :- 20 LTRS
                                            1 LTR WATER
  A. COST OF WATER                           Rs. 0.03
  B. COST OF MAINTENANCE                     Rs. 0.05
  C. COST OF TRANSPORTATION                  Rs. 0.05
  D. COST OF INTEREST PER LITER
     ON CAPITAL INVESTMENT                   Rs. 0.03
  E. MISC. EXP. (SALARY etc.)                Rs. 0.02
       TOTAL COST (Per Ltr)                  Rs. 0.18

       TOTAL COST (Per JAR)                  Rs. 3.60
                                22




                 PROFITABILITY CHART

       PROFITIBILITY CHART             BOTTLE          POUCH    CARBOYS

SELLING COST                         6.00         0.30         20.00

OPERATING COST                       3.86         0.23         3.60

PROFIT PER ITEM                      2.14         0.07         16.40




     TOTAL PROFIT FOR WATER QTY. 20,000 LTRS :

                                                                  PROFIT
ITEM WISE PACKING               LITERS          ITEM
                                                                  RS.

BOTTLE PACKING                  3000            3000 BOTTLES          6,420

                                                (2.14 X 3000)

POUCH PACKING                   13,000          52000 POUCH           3,640

                                                (0.07 X 52000)

JAR PACKING                     4,000           200 JAR               3,280

20 LTRS)                                        (16.40 X 200)

TOTAL PROFIT PER DAY     ===                                     13,340

TOTAL PROFIT PER MONTH   ===                                     400,200


PAY BACK PERIOD OF THE PLANT         ==>       THREE MONTHS
                                              23




            OPERATING COST
PROJECT : REVERSE OSMOSIS PLANT
CAPACITY : 3000 LPH

BASIS OF COSTING:-
NO. OF OPERATING HOURS PER DAY          ..........     20.00
NO. OF OPERATING DAYS PER ANNUM         ..........     330.00
A)     CHEMICAL :

S.NO.        CHEMICAL                       DOSAGE       UNIT PRICE     COST./DAY
                                                               RS.

     1       ANTISCALENT                  600 ML         210.00          210.00
                                        TOTAL COST PER DAY               210.00

B)       POWER   :

S.NO.        PARTICULARS                      KW/HR.   CONSPTION- KW    COST/DAY

     1       H.P. PUMP                        100          RS.5.00       500.00
     2       RAW WATER PUMP
                                        TOTAL COST PER DAY               500.00

C)       CONSUMABLES :
                                                                        COST/DAY
S.NO.        PARTICULARS                      LIFE     COST /LOT          (RS)

     1       CARTRIDGE ( 1LOT)              3 MONTHS   RS.2400.00         26.00

     2       MEMBRANES ( 1 LOT)             3 YEARS    RS.1,50,000.00    136.36

     3       CLEANING CHEMICALS             6 MONTHS   RS.3.000.00        16.20
             MAINTENANCE COST FOR
     4       PUMP                       12 MONTHS      RS.2,000.00        5.40

     5       LABOUR COST (ONELABOUR)                   RS.40.00           80.00

             SUPERVISOR                                RS.60.00           60.00
                                        TOTAL COST PER DAY               323.96

D)       TOTAL COST ( A + B + C)
A.           CHEMICAL COST                                  210.00
B            POWER COST                                     500.00
C.           CONSUMABLE COST                                323.96
             TOTAL COST                                    1033.96
E)           CONCLUSION

             COST OF 1 M^3 OF R.O. WA TER              RS.1033.96
             COST OF 1 LTRS OF R.O. WATER              RS.1.033 N.P
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Description: Project Proposal for 5000 Lph Mineral Water Plant