Life Shield Engineered Systems LLC: Installation Procedure STEP ONE: Hole Configuration Take steel plate used for ceiling and floor fastening or plywood that is same size and use as template for hole lay out.jpg hole lay out.jpg marking holes for Hilti hole lay out.jpg hole lay out.jpg threaded sleeve inserts on ceilings and hole lay out.jpg floor every 12” on center. STEP TWO: Drilling holes Drill all holes approx. 6 5/8” deep so that the Hilti threaded sleeve fits flush to substrate with DD 130 Hilti core drill with a 1 1/8” Core Diamond bit. STEP TWO: Drilling holes cont. Any holes not accessible with core drill, use TE 46 Hilti hammer drill with 1 1/8” X 15” bit to complete the process. STEP THREE: Fit test holes Fit test all holes with bolts to be sure of right depth (flush to the substrate). If too shallow, drill to correct depth If too deep, put sand in to fill until sleeve is flush with surface. Clean all holes of debris and concrete dust. Make sure they are all dry before installing epoxy inserts and threaded sleeves. STEP FOUR: Installing epoxy sleeves Install all 7/8” Epoxy Hilti sleeves. STEP FIVE: Installing metal threaded sleeves Drive 5/8” X 6 5/8” Hilti metal threaded sleeves using TE46 Hilti hammer drill and the Hilti socket and shaft driver. *One pack HVU Adhesive Capsule, set for 5 minutes at 500 or as specified on pkg. before removing setting tool STEP SIX: Recheck configuration After all anchors are installed, recheck all sleeves with steel plate or plywood template to be sure holes line up. If holes do not line up, use reaming tool on the steel plate to adjust holes for fit (cutting torch or die grinder) * Never cut holes too big for metal square washers to completely cover. STEP SEVEN: Laying out panel Measure wall for exact length needed. Mark panel at the top and bottom Lay out panel with lines on each end for bending 900 angle on each end (typically lay out and bend angle ½” – ¾” short or as needed so panel will get a tight fit to wall with no bulges). STEP EIGHT: Bending polymer Use heating tray or heat gun to bend 900 angle. If using heating tray, heat for 1 minute then bend and hold until panel has cooled or 900 angle holds. STEP EIGHT: Bending polymer cont. If using heat gun to warm polymer, heat until whole width of panel is warm/softened then bend and hold until 900 angle holds. STEP NINE: Drilling holes in polymer sheet Use steel or plywood template to mark holes in polymer then drill with 1 1/8” hole saw drill bit. STEP TEN: Fastening polymer Hold panel flush to ceiling on wall. Place plate on polymer and fasten to ceiling with 5/8” grade 8 bolts. * Impact gun that will achieve 70 ft pnd’s torque and torque wrench are recommended. STEP TEN: cont. Check to be sure panel is square then tighten all bolts to 70 ft pounds of torque starting in center of plate working out. If you have wrinkles, loosen bolts nearest the bulge, push bulge out then retighten the bolt. STEP TEN: cont Move to floor repeating the same process. Make sure all edges are square and no bulges are in panel. STEP ELEVEN: Seam detail Once complete, tape center seam using specified seam tape being sure to have no wrinkles in tape. For finished wall system use specified seam feathering agent. STEP TWELVE: Finishing up Paint or wallpaper for desired results. * It is the responsibility of panel installer to contact the coating manufacturer or wall covering manufacturer for surface preparation and installation guidelines).
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