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Interview China's refrigerator magnate Zhang Ruimin, CEO of the Haier Group—the Chinese company that is the world’s fifth-biggest maker of white goods—describes his plan to create a global brand. Yibing Wu The McKinsey Quarterly, 2003 Number 3 China has become a global manufacturing powerhouse thanks to the many domestic and foreign companies that produce goods there and sell them to consumers throughout the world. Most global leaders are producing and selling products in China. Despite intense competition, the Chinese market—particularly for consumer electronics and domestic appliances—is dominated by homegrown giants that have built a strong awareness of their brands inside their own country. Outside it, however, the story is different. Many Chinese companies, finding the challenge of building their own brands and channels in the United States and Europe daunting, have opted for the OEM route, producing goods for global brands rather than their own. Glanz, for example, makes microwave ovens for more than 80 brands around the world. But now a few large Chinese companies, encouraged by their government, are intent on creating truly international brands. First off the mark is the Haier Group, a diversified manufacturer of more than 80 products ranging from refrigerators, washing machines, and air conditioners—a few of the core products that make it the world’s fifth-largest maker of white goods—to cell phones and televisions. As China’s domestic markets have mushroomed over the past two decades, Haier has built a reputation at home for quality, innovation, and customer service. It enjoys leading domestic market shares in washing machines (24 percent), refrigerators (23 percent), vacuum cleaners (18 percent), and air conditioners (13 percent). Today, moreover, Haier sells its products in 160 countries and owns 13 factories outside China, including a refrigerator plant in the United States. In 2002, the company had worldwide sales of more than $8.5 billion, an 18 percent increase over 2001. Haier’s executives believe that they can extend its strong domestic brand reputation into the West by introducing innovative products for niche consumer markets and then expanding into bigger ones—a strategy that would enable the company to enjoy the higher margins that come with brand sales instead of slugging it out as a low-cost supplier to Western companies. Meanwhile, stiffer competition at home from new Chinese entrants and foreign giants such as Siemens has strengthened the company’s wish to step up sales in the United States, Europe, and Japan. Zhang Ruimin, Haier’s chairman and CEO, has been the architect of its domestic success and of its strategy to grow beyond China’s borders. He took charge of the money-losing state-governed company (a collective enterprise under the authority of municipal and state governments) in 1984 and, through a series of reorganizations and acquisitions, turned it into a conglomerate with more than 30,000 employees. His innovative mixture of Western and Chinese management practices has helped instill in Haier a focus on the identification of customer preferences and on a market-based approach to meeting them. Having been named an alternate member of the Communist Party’s central committee in 2002, Zhang—one of the few businessmen to gain this position—is politically well placed to lead the company’s charge into global markets. Yet as Haier tries to replicate its domestic success overseas, it faces enormous challenges—everything from learning the preferences of new customers to managing its growing foreign operations. In the United States, it has established a beachhead by selling niche products under the Haier brand name through The Home Depot, Sears, and Wal-Mart, but its biggest test will come when it tries to sell more mainstream home appliances. Zhang discussed Haier’s plan to meet all of these challenges in an interview conducted in Beijing by Yibing Wu, a principal in McKinsey’s office in China’s capital. The Quarterly: What is Haier’s strategy for expanding into global markets, and how does it differ from the approach most other Chinese companies have taken? ‘We have created an important brand in China, and we are taking that brand to other markets’ in Europe and the United States Zhang Ruimin: The objective of most Chinese enterprises is to export products and earn foreign currency. This is their only purpose. Our purpose in exporting is to establish a brand reputation overseas. We have created an important brand in China, and we are taking that brand to other markets. In other ways, too, our strategy is very different from that of other export-oriented Chinese enterprises. They will usually explore easier markets first and difficult markets later. Many Chinese enterprises will first export to Southeast Asia, for instance, which has competitive markets but where there are no strong, dominant competitors, as there often are in Western markets. But our strategy is the other way around: we go to easier markets after we first penetrate difficult markets such as the United States and Europe. These are much bigger markets. They are also the home markets of our largest global competitors, and we believe that if we can succeed there we can succeed in easier markets. Haier started exporting to the United States in 1990; it has been more than ten years now and the results have been good. We’ve established a brand reputation in the US market and earn higher margins on sales, while many Chinese companies can do only OEM work for foreign brands and manufacturers, at lower margins. The Quarterly: How have you set out to establish the Haier brand in Western markets? Zhang Ruimin: All success relies on one thing in overseas markets—creating a localized brand name. We have to make Americans feel that Haier is a localized US brand instead of an imported Chinese brand. The same goes for the European market. ‘We are organized to understand what customers want and to meet those needs, which are sometimes quite differentiated’ We have been successful in China because we are focused on meeting customer needs. We are organized to understand what customers want and to meet those needs, which are sometimes quite differentiated. We are following the same strategy in Western markets. Consumers in the United States are used to popular brands like GE and Whirlpool, so they’ll wonder why they should choose a brand they’ve never heard of. But large companies are established and slow moving, and we see an opportunity to compete against them in their home markets by being more customer focused than they are. To win over those consumers we have two approaches: speed and differentiation—speed, of course, to satisfy the consumers’ needs as quickly as possible, differentiation to introduce brand-new products or products with features to meet different needs. Let me explain the second of those two issues—differentiation—first. Total sales of compact refrigerators in the United States last year reached 1,500,000 units. Haier sold 670,000, nearly half of the market. We could win such a big market share because of our thorough market analysis; we understand customer needs and meet them. Most users of these compact refrigerators are college students. Because they usually have very small apartments and also use computers, we introduced a new compact refrigerator with two wooden flaps on the sides that can be folded out to make a computer table. You can put your computer on the refrigerator. The flaps can be folded back down when you need the extra space in the apartment. Consumers like the features we provide. Large manufacturers aren’t paying attention to such minor details. Speed is also important; you win the hearts of consumers by satisfying their needs in the quickest manner possible. In the United States, we also sell wine storage cabinets. A large international manufacturer would spend 18 months developing a new wine storage cabinet, but for Haier it took only 5 months. Because we can identify and meet consumer needs quickly, we have won more than 50 percent of the total US market; Haier made 55,000 of the 100,000 units sold last year. Usually, those large appliance manufacturers are not as flexible, so their response to the market is slower. This is why we can compete with them. The Quarterly: But compact refrigerators and wine storage units are niche products. Will this approach work for penetrating larger and more established white-goods markets, such as those for full-sized refrigerators and washing machines? Zhang Ruimin: Our strategy for selling large refrigerators is the same as for compact refrigerators. For example, we send our R&D people to the United States to talk directly with our customers or even with the salespeople in chain stores to find out their specific needs. Our products for the United States are produced locally in the United States, which means we have people do design and production locally. This combination of understanding the consumers’ specific needs and designing and producing goods locally means we can satisfy customer demand in the quickest manner. This year, products from our factory in South Carolina have features you could never find in competitors’ products. We’ve already produced some new models of full-sized refrigerators and have placed prototypes in the market for testing. We are only beginning to compete in the market for full-sized refrigerators. Last year, total sales of full-sized refrigerators in the United States were 4,470,000 units. Haier sold 80,000 units, which was only 2 percent of the market. So to achieve our objective of a 10 percent market share in 2005, we need an output of 500,000 units. The production capacity of our factory in South Carolina is 400,000 units a year, though we have plans to expand, so the difference will be met by exports from China. The Quarterly: You have also diversified quickly. How pleased are you with your diversification efforts to date, and what are your plans going forward? Zhang Ruimin: Diversification is still a controversial topic in China. Some people say companies shouldn’t diversify, because some manufacturers that were very good in the past died after they diversified. But at Haier we offer a lot of products like refrigerators, air conditioners, washing machines, TVs, and cell phones. We feel that from the consumer’s perspective it’s not diversification but rather specialization. The target customer group for all these products is one and the same. For example, a consumer satisfied with a refrigerator from Haier is more likely to buy related products from us, too, such as washing machines or air conditioners. This year we’ll put more attention and effort into developing our cell phone and plasma-TV businesses. Take cell phones. We lack a technological advantage compared with internationally famous cell phone manufacturers like Nokia. So we have to think about how to differentiate our products from those of our competitors. We are introducing cell phones with features such as a laser pen for presentations, and voice-recording functions. We’ve applied for a patent for the design of this particular cell phone. ‘Haier’s advantage is in white appliances, where we’re currently ranked number five in the world. Our objective is...number three’ Success in diversification depends upon the ability to execute in each new area. But there are limits. So, for instance, if Haier decided to make a car, consumers probably wouldn’t trust it in the way they trust our refrigerators. Haier’s advantage is in white appliances, where we’re currently ranked number five in the world. Our objective is to push that to number three. The emphasis of our diversification would continue to be consumer electronics, leveraging the synergy of our customer base. The Quarterly: How do you manage the cost of rapid product innovation? For instance, you are making refrigerators for the US market in the United States, where you don’t have a labor cost advantage. Zhang Ruimin: Of course, labor costs are much higher in the United States than they are in China. They can be ten times higher. But our strategy in the US market is not to manufacture cheap products, take them out of the factory, and push them into the market. We intend to manufacture quality products that we can sell at a premium. In terms of production, we are trying to analyze customer groups and understand their needs thoroughly so as to provide specific products for each distributor or customer. For instance, we have to analyze Wal-Mart’s customer groups to understand the kinds of products consumers want to buy from Wal- Mart. And we have to look at Carrefour’s customer groups and the customer groups for big shopping centers in Beijing. In China, we make a wide range of products in small production lots for a retailer like Carrefour. The retailer wants to offer products with a variety of features. To manage the costs of manufacturing our many different product models, our products are based on modules of components and subsystems and on basic platforms that we can vary. Periodically, we will add some new features, but the basic model is there. We don’t change them randomly. The Quarterly: Your company is growing very quickly. How can you keep that speed as you get bigger and bigger? Zhang Ruimin: At Haier, every person has a market and each has an objective for that market. This allows us to convert external market competition into a kind of internal competition. For example, a worker in the R&D department responsible for designing products is rewarded not on how attractive these products are but on how they sell in the market. If we have a product with a break-even point of 30,000 units and sales outperform that level, then the designer will earn a bonus from the profits earned. To institutionalize this approach, in each department we introduced a new term, the "resource passbook." This passbook has two columns: one for income, one for expenses. So for a product design employee, say, the income column contains the total amount that the employee’s products have earned from the market. The expense column is the total amount put into developing these products. So in the end, if you have sold only 10,000 units, the other 20,000 will be recorded as an expense in this passbook. We will not require the employee to pay this money immediately. The loss is carried over. Instead, in the future, if the employee designs another product that sells well, then the surplus from that product will be used to compensate for the losses on past products. Let me give you another example of how each employee has a market. We have a buyer in our logistics department responsible for purchasing steel for the whole group. Every year, our total consumption of steel is more than 100,000 tons. At the beginning of the year, we negotiate a steel price with the buyer. Throughout that year, the price of steel cannot exceed the price we agreed on during the negotiations at the beginning of the year. So the buyer has to think about how to reduce that price, and then the reduced amount will be converted into a bonus for him. Because the price of steel in the Chinese market went up last year, the buyer had to do a lot of research to find substitute materials. He finally succeeded and received a bonus at the end of the year. The Quarterly: What other managerial innovations have you adopted to keep your employees’ attention focused on market factors? ‘In the past, the responsibility was placed entirely on the department head, but the responsibility is now distributed among everyone’ Zhang Ruimin: Most companies have three financial statements—a balance sheet, a profit-and-loss statement, and a cash flow statement. At Haier, every person has to prepare his or her own three statements. For example, remuneration will be related to an employee’s market performance compared with that of others within Haier. In the past, the responsibility was placed entirely on the department head, but the responsibility is now distributed among everyone in a department. Instead of having a director with three financial statements, all employees must have three statements for themselves. In this way, the performance of each person can be judged. We pay close attention to new management styles around the world. We hope to introduce them in a constructive manner, but we have to analyze how to make the best use of them. The Quarterly: What issue do you spend the most time thinking about? Zhang Ruimin: The question I think about almost every day is how to avoid the disadvantages of a large enterprise. In large companies, sometimes people don’t notice a problem until it has gone beyond being solvable. To avoid this, we have to consider how to make every person respond very quickly to the market. We are trying to make each employee at Haier work like an SBU, a strategic business unit. This way, pressure from the market is the driver of our development. I don’t want Haier to become like the Titanic. I want everyone to share responsibility with the captain instead of the captain bearing the
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