Chemistry and Technology of Polyols for Polyurethane by Mihail Ionescu

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							GPEC 2008 Student Poster Abstract #8

Title: New Polyacetal Polyols for Polyurethanes

Authors: Mihail Ionescu, Semonti Sinharoy and Zoran S. Petrovic, Pittsburg State University,
Kansas Polymer Research Center


                                          ABSTRACT

The synthesis of new polyacetal polyols as new polyhydroxyl intermediates for elastic
polyurethanes was investigated. The synthesized polyacetal polyols are telechelic polymers with
terminal hydroxyl groups either as diols or triols of molecular weight 3000-5000. They were
obtained by the reaction of glycols with divinyl ethers in the presence of acid catalysts. New
polyols have the following general structure (Figure 1) where X is a starter molecule (diol or
triol), m = functionality and n = polycondensation degree:

                                   CH3              CH3
                       X      O C O R O C O R OH
                                H       H
                                           n     m

                        Figure 1: General structure of polyacetal polyols

The polyacetal polyols are colorless viscous liquids. They were characterized by FT-IR, 1H and
13
  C NMR, Gel Permeation Chromatography, DSC and by determination of hydroxyl number,
viscosity and acid numbers. The polyacetal polyols were transformed successfully to cast
polyurethanes by the reaction with an aromatic isocyanate, MONDUR CD (Bayer). The resulting
elastomeric cast polyurethanes were characterized by determination of glass transition
temperature (Tg), tensile strength, elongation, hardness, swelling properties and soluble fraction
in toluene as solvent. The polyacetals are well known nontoxic, bio-compatible and
biodegradable polymers
The cast polyurethanes obtained had characteristics comparable with the polyurethanes based on
conventional polyether triols, copolymers propylene oxide-ethylene oxide. The polyacetal
polyols are suitable for the synthesis of elastic polyurethanes (polyurethane elastomers, flexible
polyurethane foams. The polyacetals are well known non-toxic, biocompatible and
biodegradable polymers. It is interesting to study the biodegradability of the polyurethanes based
on polyacetal polyols which it is expected to be new biodegradable polymers
                                                                                                              NEW POLYACETAL POLYOLS FOR
                                                                                                                   POLYURETHANES
                                                                                                                    Semonti Sinharoy, Mihail Ionescu, and Zoran S. Petrović
                                                                                                                  Pittsburg State University, Kansas Polymer Research Center
                                                                                                                  Department of Chemistry and Plastics Engineering technology

                                                                                                                                                                                                                                          Steps of synthesis                                   The characteristics of synthesized polyacetal polyols
                       Abstract                                                                                   Synthesis and structure of polyacetaldiols
                                                                                                                                                                                                                         •In a stainless steel 450 mL Parr reactor was charged
      The synthesis of new polyacetal polyols as new
                                                                                                                                                                                                                         with 13.6 g of TMP (0.1 mols), 171g of TEGDVE (0.85
      polyhydroxyl intermediates for elastic                                                                                                              O                O         CH2 + HO                    OH H
                                                                                                                                                                                                                     +
                                                                                                         HO                    OH   +
                                                                                                                                                                                                       O                 mols), 115 g of DPG (0.85 mols) and 0.6 g of solid
      polyurethanes was investigated. The synthesized                                                                O
                                                                                                                                    n
                                                                                                                                        H2C         O               O                     n
                                                                                                              CH3          CH3                                                                   CH3           CH3       oxalic acid
      polyacetal polyols are telechelic polymers with
      terminal hydroxyl groups either as diols or triols of                                                                                   CH3
                                                                                                                                                                                                                         •The reactor was purged with nitrogen and an inert
      molecular weight 3000-5000. They were obtained                                                                                                      O                O     O                     O    H
                                                                                                                    HO                   O      O                   O                        O                           atmosphere was created with the pressure of nitrogen
      by the reaction of glycols with divinyl ethers in the                                                                    O
                                                                                                                                                                                       CH3         CH3
                                                                                                                         CH3        CH3                                        CH3                         n             being maintained in p.s.i.
      presence of acid catalysts. The polyacetal polyols
      are colorless viscous liquids. The polyacetal
                                                                                                                                                                                                                         •The reactor was heated at 80oC, under continuous
      polyols were transformed successfully to cast                                                                                 Synthesis in Parr reactor
                                                                                                                                                                                                                         stirring and maintained at this temperature around 6
      polyurethanes by the reaction with an aromatic
                                                                                                                                                                                                                         hours.
      isocyanate, MONDUR CD (Bayer). The cast
      polyurethanes obtained had characteristics                                                                                                                                                                                                                                                                    Conclusion
                                                                                                                                                                                                                         •A colorless low viscosity polyacetal triol of molecular                  •        A facile synthesis of polyacetal polyols,
      comparable with the polyurethanes based on
                                                                                                                                                                                                                         weight of around MW=3000 was obtained.                                             suitable for polyurethane production, by
      conventional polyether triols.
                                                                                                                                                                                                                                                                                                            polyaddition reaction of divinyl ethers
                                                                                                                                                                                                                         • The catalyst was neutralized by the addition of a                                and diols, initiated by trimethylol
        General structure of polyacetal polyol                                                                                                                                                                           tertiary amine in a molar ratio of 1:1 tertiary nitrogen                           propane or dipropylene glycol has been
                                                                                                                                                                                                                                                                                                            studied.
                                                                                                                                                                                                                         per one carboxyl group.
                                                                                                                                                                                                                                                                                                   •        The synthesized polyols, of molecular
                                                                                                                                                                                                                                                                                                            weight of 2000-6000, lead by the
                         R'                                                                                                                                                                                              •Higher molecular weight polyacetal polyols are                                    reaction with aromatic isocyanates to
                                                                                                                                                                                                                         obtained at a higher ratio of (TEGDVE+DPG)/TMP.                                    cast polyurethanes with characteristics
       HO            R O CH O R                              OH
                                                                                                                                                                                                                                                                                                            comparable with the polyurethanes
                                                         n                                                                                                                                                                                                                                                  based on conventional polyether
                                                                                                                                                                                                                Characteristics of PU cast elastomers based on polyacetal                                   polyols.
                                                                                                                                                                                                                polyols and the isocyanate MONDUR CD (Bayer)                                       •        The polyacetal polyols are suitable for
                 Synthesis of the polyacetal triols                                                                                                                                                                                                                                                         the synthesis of elastic polyurethanes.
                                                                                                                                                                                                           Polyol         Type          Tensile Elongation, Hardness Swelling                      •        The polyacetals are well known non-
                                         O                   O
                                                                        +
                                                                     CH2 nHO                        OH                                                                                                                                                                                                      toxic, biocompatible and biodegradable
            OH           H2C         O           O                                       O                                                                                                                 used                        strength     %       (Shore A) ratio (in
                 +
                     n                                                                                                                   Starting compounds                                                                                                                                                 polymers. It is interesting to study the
                                                                                   CH3             CH3        +                                                                                                                          , MPa                        toluene)                              biodegradability of the polyurethanes
                                                                                                          H                                                       CH2OH
                                         O                   O       CH2 + nHO                      OH
                                                                                                                                                                                                                                                                                                            based on polyacetal polyols which it is
H3C              +   H2C         O               O                                       O
            OH                                                                                                                                H 3C            C    CH2OH
                     n                                                           CH3           CH3                                                      CH2                                                PA-PUR-1       Polyacetal     1.010             122                     40   2.6                 expected to be new biodegradable
                                         O                   O
                                                                        +
                                                                     CH2 nHO                     OH                                                                                                                       triol                                                                             polymers.
                                 O               O                                       O                                                                    CH2OH
            OH + H2C                                                                                                                                                                                       PA-PUR-2       Polyacetal     0.850             194                     26   3.75
                n                                                                CH3          CH3                                                                                                                         triol
                                                                                                                                                          TMP
                                                                                                                                                                                                           PA-PUR-3**    Polyacetal      8.930              82                34        1.40
                                                                                                                                                                                                                         diol                                              (Shore D)                             Acknowledgement
                                                                                                                                          CH3                              CH3                             Arcol-F-3022* Polyether       0.888              37                46        3.23
                               CH3
                                                                                                                                   HO CH CH2                  O     CH2 CH OH                                            triol
                                             O                   O      O                      O     H                                                                                                                                                                                             GPEC for the opportunity to present a poster
                     O               O               O                             O
                               CH3                                           CH3             CH3     n
                                                                     CH3
                                                                                                                                                              DPG
                                             O                   O       O
                                                                                    O
                                                                                               O     H+                                                                                                                                                                                            Dr. Zoran Petrovic and Dr. Mihail Ionescu from
      H3C            O               O               O
                                                                             CH3             CH3
                                                                                                                                                                                                                                                                                                             Kansas Polymer Research Center
                               CH3                                    CH3                            n
                                                                                                                                          CH3                               CH3
                                             O                   O      O                      O     H
                     O               O               O                              O                                              HO CH CH2 O                          CH2 CH OH                                                                An FT-IR spectrum of polyacetal
                                                                                                                                                                                                                                                                                                   Mrs. Rebecca Book for helping and encouraging
                                                                 H3C         CH3             CH3     n                                                                                                                                           triol
                                                                                                                                                                                                                                                 Based on TMP, TEGDVE and DPG                      Mike Thurman, my friend and classmate for travel
                                                                                                                                                                  DPG                                                                                                                                       arrangements

						
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