Environmental Monitoring Plan for CWLP Lakeside Station Unit Enhancing the use Eastern and Midwestern Coals by Reburning Sorbent Injection

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/Ii ENHANCING THE USE OF EASTERN AND MIDWESTERN COALS BY GAS REBURNING - SORBENT INJECTION ENVIRONMENTAL MONITORING For CWLP Lakeside Station, PLAN Unit 7 Submitted Energy and Environmental Irvine. California 18 Mason by Research 92718 Corporation August 23, 1989 CONTENTS 1.0 2.0 SUMMARY ........................................................ INTRODUCTION 2.1 2.2 2.3 Process Background EMP Purpose Overall Material Emissions Purpose Current ................................................... Technology ....................................... of Project ........................ .................................... ...................................... ......................................... ................................. .......................................... ........................................ Requirements .......................... ......................................... ............................................. ................................................ ........................................... . . . . . . . . ....................................... ....................................... ....................................... t ruction ............................... .................................. .................................... and Scope I: II: Pre-Cons Construction Operation . . . . . . . . . . ....................................... and History and Scope l-1 2-l 2-l 2-l 2-3 3-l 3-l 3-5 3-5 4-l 4-l 4-1 4-5 4-5 4-5 4-5 4-5 4-7 5-l 5-1 5-1 5-4 5-4 5-13 5-13 .............. .............. Sta It ion .......... ........ .............. .............. 6-l 6-l 6-1 6-2 7-1 7-l 7-1 7-l ..................... 7-2 7-2 7-2 3.0 PROJECT DESCRIPTION 3.1 3.2 3.3 Storage ............................................ Description and Discharges and Scope Monitoring 4.0 COMPLIANCE MONITORING 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 Pre-Construction Construction Operation Post-Operation Permits Schedules Purpose Phase Phase Phase 5.0 SUPPLEMENTAL MONITORING 5.1 5.2 5.3 5.4 5.5 5.6 III: Post-Operation Schedules Purpose Current ........................................... ................................................ .................... at CWLP Lakeside 6.0 HEALTH AND SAFETY MONITORING 6.1 6.2 6.3 and Scope Safety Program and Safety ......................... Monitoring GR-SI Health Purpose Sampling Sample Calibration Analytical Data Reduction 7.0 DUALITY 7.1 7.2 7.3 7.4 7.5 7.6 ASSURANCE AND CONTROL ................... and Scope Procedures Custody Procedures Procedures ........................................ ...................................... and Frequency ........................................... .................................... ............................ and Validation i 7.7 7.8 7.9 7.10 7.11 7.12 8.0 8.1 8.2 8.3 APPENDIX A Internal Performance Preventive Calculation Corrective Quality Purpose Reporting Monitoring Duality and of Action Assurance and Scope Data Control System Data of Checks Audits .......................... ............................ 7-6 7-7 7-9 7-9 7-12 7-15 8-l 8-l 8-3 8-4 Maintenance ................................... Quality Outside Indicators Drganirations ................... ................ ........................................ DATA MANAGEMENT AND REPORTING .................................. ........................................ ................................... ................................... Requirements Review Operating Permit NPDES Permit ii TABLES l-l 1-2 4-1 Project Project Lakeside Discharge Monitoring Monitoring Station Streams in in Permit Phases Phase I and II ........... .......... .... .... .. .... By-Products .... ....... .... .... . ... . ... .... Plan . ... .... .... III in ................. Requirements Lakeside Plan .............. ......... NPDES Permit Monitoring Monitoring .................... 4-2 5-1 5-2 5-3 5-4 6-l 7-1 7-2 7-3 7-4 7-5 Designated Characterization Supplemental Solid Continuous Supplemental and Aqueous Worker Calibration Continuous Preventive Critical Program Health Emissions Gas Analyzers Monitoring Discharges and Safety Procedures Analysis Maintenance Spare Parts for By-Product .... .... .... .... .... .... .... .... .... .... .... .... .... l-3 1-5 4-2 4-4 5-2 5-5 5-10 5-14 6-5 7-3 7-4 7-10 7-11 7-13 Plan for Solid ........................... Monitoring ......................... Instruments Procedures ............................ Critical ................ Plan .............. Measurement Objectives FIGURES ElG!J?L I!!m Application for NOxlSOz of Gas Reburning-Sorbent Injection Control . . . . . . . . . . . . . . .._........... ....... .... . ... .. ..... ..... ..... .... . 3-1 3-2 5-l 5-2 7-l 7-2 8-1 .... .... 3-2 3-4 5-7 5-8 7-5 7-14 8-2 Process Flow Diagram for GR-SI Operation During Peak Output ........ ........................ .... Continuous Phase Data Data Monitor Sampling Probe Procedure System Flow Train .......... .... Discrimination Reduction Management Action . .... .. .. ... .. ... .. .. .................. . . . . . . . . . . . . . . ..__.. Diagram ............ and Validation Corrective .. .. .. .. . . . . . . . . .... iii 1.0 Energy demonstration fired of utility Department Energy demonstrate realized process. transported technology process. This at by Lakeside EER's technology monitoring GR-SI project, Act health develop to the specific impacts SUMMARY and Environmental to the percent ash an evaluate Funding Resources. SO2 control of generation landfill. to eventual the Gas will Research for the The Corporation project objective and be is and of CEER) being the this is conducting for coalby is can will of of the the to be be the GR-SI a project boilers. of and that through Bottom to is Energy, Natural 50 an SD2 and NDx control Institute. technology provided project Injection and fly ash demonstration Illinois NOx control Gas Research Department 60 percent reduced application off-site Reburning-Sorbent Successful commercial (GR-SI) a prerequisite application volume Station presents of the City sites Environmental Water in the at Light with Monitoring and DOE, Power The describes Station monitoring the National project or 2) are Plan (CWLP), (EMPI one for of is Unit three required of of 7 demonstration cooperative that since which or the a data technology parameters. 1) will EER project. Lakeside EMP. which the the a key does will also is agreement be conducted project. will that applicable mitigation for replication environmental course aspect not be the this in human to related of site- during demonstration documentation to Environmental supplement the standards, of potential of monitoring ensure violate for and Environmental detrimental problems independent to Policy result used demonstration monitoring the environment. base Environmental environmental technology Monitoring solid waste requirements discussed, to provide for utilize methods volume. Monitoring planning and for along further standard which will discharges. be conducted and other with to characterize and State, GR-SI are health air and system emissions, concerns. local which performance. possible. are described water Monitoring and are safety Federal, monitoring the compliance with information regulations are supplemental requirements whenever available designed EER will about EPA measurement no standard procedures Measurement in this procedures is design, required construction, during all and three operation. phases of the demonstration: summarizes the Table l-l l-l compliance ducted are will The the and same supplemental Phase as baseline listed monitoring the monitoring conducted requirements. which l-2 will GR-SI be during Phase I and to be con- during provide parameters I and major . . 0 II of data in demonstration project. Compliance Supplemental will during remain will the measurements measurements be evaluated. Phase same current against Table operation monitored will III. as toward in operation. Phases three Compliance monitoring requirements II. Supplemental monitoring requirements be focused objectives: evaluate ensure create the that data project's the base project for success is GR-SI will satisfy (IEPA). prepared Section 1977. will goals be followed in Sy&ems. August action assurance Assurance been safe for employees and the environment technology be conducted the A Cluality according in 3 of Volume Internal Officer with if not have or be taken accordance the Qualitv mionarv quality independent deficiencies been achieved. of will the selected be data input in and all reports potential compliance of according of to U.S. with Assurance to CWLP quality the plan EPA's Source control checks are This Illinois for chain . Soeclflc will by the noted may tests. to a of the of The compliance assurance Environmental supplemental Sample custody for Air Methods. test during involve custody procedures Pollution procedures, measurements which Agency has will requirements Protection measurements procedures EPA guidelines. as recorded Measurement Quality quality of quality configured formats. Assurance checks III EPA-6DD/4-77-027b. by EER's or the Corrective be conducted supervisor. audits recalculation Once data derived has to measurements been store. EER will will the verified, process, submit on also emphasis repetition data the computer of environmental problem reports the plant's system and output quarterly data copies period. a variety operator-selected data to areas. submitted permit will be and annual summaries of and to DDE with reports IEPA during These status. contain reporting a description Data showing taken addition if reviewed results This by will EER and CWLP as it to in becomes monitoring monitoring available. frequency, location. Data action the EER significant required. of be reviewed, modification or change verified, and appropriate may include parameter, a monitoring l-2 ill g ky”%ZtiiZ 7-77 EECE .r .r + = m z % ‘oz*=I.r .r LLLL al)oIoIw NNNN .r .r c EEEE 0000 ECCC 0000 U”V” QIaalal .r ‘c s .- .luk:: E * .C .C a L - ‘2 ,“u”., .r .r Y ==m e-7-1 *WV lnln*vI xzzix 0000 =x=x CEEC .F .r .- ..vw4a.v cccc 0000 U”“” L ; mur mm ;:gxl .7 .F w2:s .r m L -3,” E.2 sxrn .-.--I In*- + 2 .z s 0, til .z “‘, ‘E 01 gg fii z I L : : . I ; : I ; ; : I s l-4 ‘: .’ 2 ‘c $ ; ii! I.. 2 c EC h ,” +J .r z will project. review data continuously throughout all phases of the demonstration A Monitoring capacity from data for project will and formats. members Certain EER. DOE. the review Review funding meet at Committee participants, least on once will be established will and its to ongoing that: and the to comprise act in host an advisory utilities. will include tasks or monitoring. The Committee per year, representatives demonstration functions The Committee reporting information. recommendations Based of the the for modifications can recommend monitoring review of Committee's monitoring Committee tasks techniques quarterly project 1) 2) monitoring of the be discontinued, or instrumentation and annual management changes at modified reports DOE and or added: or New analytical The format are the be substituted: be changed. EER will 3) If recommendations to made. consider modification EMP and authorize as appropriate. 1-6 2.0 Energy demonstration Technology SOz and technology (GR-SI). representing co-funded Illinois The process, purpose INTRODUCTION and program. NOx and control the be range of of of this Tew involves produce in species zone. the introduction reduction with NO to air injection in which and excess and atmosphere burnout step, CaO, SOz/SOi is control of form to of slightly natural gas above by At the the the main zone. reaction heat Gas of which end injected or CaO of will the by the Department remainder the involves Environmental as The part project combination demonstrated pre-NSPS of Energy, Research of is the for of on coal-fired the Corporation Department to coal-fired gas reburning full boilers. Gas Research Resources. presents of the a description of project, the GR-SI and the three of utility with scale The (EER) is conducting Clean Coal This injection boilers is being the and effective a project Energy's a cost boilers. sorbent utility project Institute, designed demonstrate technology Department Energy this and and Natural section history background demonstration and scope i3ocess Gas reburning document. 2.1 release reburning hydrocarbon react of into this the in zone is the to a homogeneous, oxygen-deficient nitrogenous intermediates effective radical oxygen-deficient NOx emissions produce N2. downstream are as a sequential calcines where the sulfate. fuel-rich furnace. of with to calcium-based process the calcium-based sulfation to form with along the sorbent sorbent step, solid coal The sorbent can be, viewed coupling dehydrates reacts plant 2.2 The calcium an activation produce gas-phase sulfate and a heterogeneous oxygen removed calcium fly subsequently equipment. ash by the particulate Backaround The technical demonstration boilers Illinois front wall representing Light fired. project the conducted range of by EER will pre-NSPS Station, boiler Unit focus on three Illinois . utility Central (net). technology: 1: 117 MWe Company, Edwards 2-1 e @ Illinois tangentially City (net). Water Power Light Company, and Hennepin Power, Station, Unit Station, 1: 71 MWe (net). 7; 33 MWe fired. Lakeside Unit fired. has a total GR-SI in in two net operational generating is Illinois. normally by City Water coal-fired capacity a 33 This operates Light of steam 66 unit in and MWe. fired electric Unit 7. steam service. (CWLP) of cyclone Station with the percent is located Lakeside generating which electric factor Lakeside Springfield. The project and during II obtained demonstration Phase boiler system and information background During metric, baseline operating against parametric range emissions sorbents information boiler performance and and design the includes at permitting this phase this of of will units host facility 24.0 Station demonstration, Springfield. 1986. and MWe cyclone cycling had a capacity Power owned and operated is to time. its being conducted current startup III in three emission of the phases. Preliminary and GR-SI operation potential. Air Phase tests discharge system. of the I includes were levels. Permits GR-SI design conducted Phase will be and application determine and Phase process. construction involves control system NOx/SOz emission has data providing worker been I testing and about water completed. recorded. of the emissions data are were being isothermal monitored used flow will and in and GR-SI models performance thermal were These verification computer safety models. during physical Phase performance pH levels. II monitoring process, provide about construction Phase long-term III. of testing testing. the The boiler results will First, of will conditions occur tests these be (without in three will stages: be conducted under will baseline. to of the a range paraestablish selected baseline of operating the of and on performance conditions. which to will GR-SI is determine be on the performance. in terms testing reductions, GR-SI) tests evaluated. performance resulting and provide The over performance to evaluate the boiler objective a wide best system in cost. and the balance coals will impacts provide performance, as well. of The injection control. Alternate evaluation long-term and overall evaluated reliability including of long-term equipment requirements maintenance system emission 2-2 EM Pur!as This CWLP's ment of tion the document for of is and F&ae the Environmental submitted reports. GR-SI by in Monitoring accordance with The EMP provides and health system at related the Plan the factors demonstration permits and (EMP) for Unit 7 at agreeconstrucsite, both Lakeside monitoring and operation Station, special of cooperative during requirement a detailed description environmental the required purposes. will compliance monitoring monitoring for research environmental supplemental Environmental the is other funding to effect boiler if monitor discharge will following and its discharges, emissions the participants control monitoring to of goals streams be one of the NOx emissions Boiler met. be to In and also operating the key methods this will used by EER and The impacting to be and will Water basis. goal determine success of without project. adversely measurements SO2 and parameters. have will performance project boiler emissions addition, be monitored determine made to solid been performance prior characteristics. on GR-SI a regular system monitored Measurements The process process atmospheric describes the demonstration monitoring section monitoring. ensure Assurance which Section reporting will also anticipated be made both section impacts and and on and during detailed operation. of the goals Section Station of the Section 5. GR-SI is This to GR-SI for 4 and provides ancillary control is by-product a more description including The project 3.3. Lakeside phases in the be 7. state conduct will Section and audits data systems, disposal. are given during monitoring. any permit use safety. sampling for in sorbent storage, Section at all or to described monitoring project. which currently required compliance is not required the of for the to the worker project, ensure monitoring by the health lists sample Supplemental methods that regulation. conducted the describes Section EER will and the integrity, procedures supplemental Cluality 6 discusses monitoring that protection Plan be used 8 describes format. analytical procedures and GC checks. and the data including monitoring management 2-3 PROJECT DESCRIPTION 3.1 Several from coal-fired wall-. practices. species strategy. GR-SI and the of fired capture within 3.1.1 The concept decade. * The overall Main the region). conditions . Beburnina natural of heat radicals This such form as the gas total release in Heat total of reburning process Release heat The for can NOx control be divided - In to the burners reauire this boiler into zone, is operate modification. zone for is injected zone is the region of zone. with the may reburning intermediates, further by: react to of where the the main NO has been recognized zones. namely: GO percent (cyclone overall coal fuel-lean of feed for over a a simplified boiler. the boiler, coal-fired schematic Since it by calcium-based is combines of two technologies: for the in-situ GR-SI reburning sorbent SO2 combined by occur to in in the removal. process reburning different the and two for in-furnace or Figure when applied 3-1 to NOx control convective presents a cyclonedue to zones pass a retrofittable cyclone-, design precursor control Qwall . . Descrlotlpn are plants. which reduces therefore, corner-fired GR-SI and, available Gas is generally boilers the is that emissions expected to to reduce emissions Injection to characteristic both be an suspected effective of SO2 and (GR-SII a wide of range acid acid NOx is a of rain rain technologies power technology and Reburning-Sorbent applicable are of pre-NSPS injection a calcium-based of furnace boiler NOx reduction sorbents convenient SO2 reduction and spatial processes thermal consider separately. three Zone coal approximately released under input and do not Zone is heat zone the by reduced and The reburning and It create heat injected, input. to main the cyan0 path accounts a fuel-rich release oxidation a maximum downstream reburning reacts of reaction 20 percent The fuel. produced hydrocarbon formed produces amines partial nitrogen-containing compounds, which which N2 by a reaction can be summarized 3-1 c- to precipitator I I I. III ‘I SudeC- I t- I I Sorbent c L Storage *I Overfire air Natural Gas Feed Cyclone P v Sorbent System - L Figure 3-l. Application of Gas Reburning-Sorbent for NO,/S02 Control 3-2 Injection CH + NO -+ HCN + 0 HCN + OH -+ NHi + CO2 NH1 + OH * NHi + NO + l NZ + NO NZ + Hz0 burnout fuel-lean reburning either the reburning is in zone gas. to is the region and Nz. and the where air is added Burnout to create are oxidation species adjusted stoichiometries of - The overall the converted conditions NO or zone maximized. ensure reduced The fuel burnout complete nitrogen and zone air are Remaining so that . . Ini'xbzn N2 formation 3.1.2 Sprbent The use of calcium-based extensively. sorbent. calcium oxide. solid calcium sorbents which may This calcium in the with be furnace involves either oxide injection calcination a carbonate reacts for or or with SO2 control dehydration a hydrated SO2 in the control has of lime, been studied The process a calcium-based producing zone utilization 0 calcium sulfate. sorbent: sulfation the producing of the Two major parameters Jhe readlvltv is is strongly a function is of the dependent of Reactivity increased the calcium upon sorbent tends to the oxide surface type grain formed area as growth. and the . bv calc1natu.n of thermal the the calcine history sorbent - This which of particle the calcine. temperature L decrease due to . . IV@ tQ sulfation 2250°F of the sulfation - Significant because of time rate of in becomes important unreacted sulfation and negligible the the active sulfur and cannot below occur limitations, above approximately and 1600°F. the rate Thus. equilibrium particle capture coal fly approximately within process. ash are this residence is temperature window The calcium gas 2). stream sulfate. prior to sorbent. removed (see from Figure the 3- the stack by an electrostatic precipitator 3-3 ;rr ;: -I SF.,k .r f5 E 3.1.3 As means results the coal Thus, levels heat use are of was in described in r SO2 [;nntml Section level in the otherwise of sulfur by the 3.1.2. than sorbent gas reburning process by fuel available process applying injection with sorbent the is sorbent injection coal. for since This baseline the primary injection alone. of reduced SO2 SO2 control. a lower of which the is However, SO2 offgas natural would amount gas combining The combustion input reduces reburning be supplied in the reburning replaces 20 percent SO2 formation. SO2 control reduced. enhanced Gas reburning control is shown material 3.2 Materials are tests provisions to gas. 3.3 A coal-fired and output spent flow sluicing employed the truck fly output fuel streams sorbent. rates the after ash will by a dustless for streams. (coal include and bottom GR-SI include the sorbent. will be for furnace The coal . in in Unit 7 of Figure and 3-2. sorbent The injection remaining streams are being A flow combined diagram this during in for for section GR-SI NOx and SO2 the system describes operation. CWLP's Lakeside Station. discussion from the storage Material and discharge Storaae will gas. The and plant pipeline. the is plant that natural purposes. loading by for be utilized and lime, sorbent unloading. There coal. with will during lime Natural are no stored the or GR-SI used limestone in will demonstration in the majority tested with being be provided pile on site. project of the for The sorbent be stored hydrated comparative a silo storage appropriate directly for gas on-site in requirements currently a coal and Olscw boiler The and bottom ash incorporating main inputs gas). combustion These 7 to in the natural gaseous ash. Unit stream the to and GR-SI the sorbent are 3-2. ash GR-SI to process system, for fly The pond shown contains as described includes corresponding practice continue is silo. to in unloaded to to operation, a of be SO2 capture. ash which with current will many input above, Major the products, streams Lakeside Figure existing implementation. unloader, and then When the pneumatically transported system be transported a storage off-site an appropriate 3-5 landfill. sluiced to When the the ash GR-SI pond. system is not in operation, the fly ash will be and CQ&& At demonstration percent. 5.05 The to lb1106 GR-SI the utility 0.95 lb/106 Btu Btu system constraint in Lakeside. project The current (2066 will for the is lb/hr this SO2 to at unit. to lblhr at rate lb/106 emission reduce full 60 acid at full of Btu. and Control discharge effluent the be present ash will of ash streams and upper in normally and water results to to which the runoff drains. of ground is will monitored This 3-6 the the furnace, bottom Phase being in the the is yard less on-site pond actually area to for or will the blown during which Lakeside it is ash. III. may be affected coal pile This and expected will When the disposed to ash, not and transported bottom pond. that by the GRthe rate load). percent thus rain rate full load) 7.33 the control existing from Lakeside based on strategy SO2 emission Unit recent reduction if is and Unit Lakeside and GR-SI lb/lOs 7 is There could when 7 is to (3 will lblhr remain for the level GR-SI by tests. no they NOx are be useful approxibe reduced The at full below 50 SO2 emission provide approximately is emissions NOx control. regulations from through x 10-s load) emission promulgated. mately to 0.38 is baseline load) the 3.3.2 NOx emission response Btu (157 to of (392 lblhr emission increase 0.1 The current NOx emission expected Btu but lb1106 implementation. particulate expected limit Aawous The only two the is sorbent ash sluice the the coal will is due to GR-SI process, allowable Discharm aqueous ash pond into will fly SI the or via is will system sorbent unreacted bottom in are runoff. Since no spent system This pond the because injected be verified GR-SI dry. the pH measurements operation, reduce less ash be handled quantity no longer because the fly qualitative consumed, of pile be discharged influent discharge The collecting However, be affected. for characteristics Lakeside yard and coal The number storage a rain. runoff one of amount of discharge the sorbent. coal of a building potential on the discharge was spilled. surrounding the Lakeside sorbent After pile silo the point. which of has the sorbent This is sorbent spilled be washed weekly will discharge a number whether parameters, the water pH level. The pH level indicate a significant passes through treatment of the 3.3.3 the lake. plant normal before discharge being were discharged increased, to it Lake could Springfield. be corrected so even before if the pH affecting B-Product When the GR-SI The which unloader becoming dust pulled control. from ash If the for the pond. heat. dusty. The silo will mixes DiSDOSal system will transport water water is Svstem operating, the from periodically to fly the is is not GR-SI causes rate system by is control equipment can the ash. lime fly the ash via a-designated preventing in the for and ash GR-SI the ash proper the fly sluiced disposal, system GR-SI will be handled to landfill. the to material hydrate, hydration ash will to is the there not system a fly dry. ash The The into ash will silo. be transported pneumatically be emptied the with addition GR-SI this the also material ESP hoppers storage dustless from and be will will generating a dustless unloader trucks The water When the Since additional dry handling the controlled operational. system means when to of the ESP hoppers a hydroveyor current measures fails existing operating. be no need be shut down operate. until equipment be made operational. 3-7 4.0 4.1 COMPLIANCE MONITORING EER has project requirements analysis, Station, result monitoring of to evaluated aid of DOE in the that project. in the National the potential environmental the necessary Policy Information are expected both this risks Act. associated to results for and The with of this this as a preparing documentation Volume on the satisfy Environmental Environmental effects Nevertheless, to is verify that of of documented indicate this will CWLP Lakeside supplemental no adverse environment compliance be required monitoring operation conclusion. monitoring are though required specified some are in by State permits Compliance regulatory obtained imposed In required of of the air environmental these the obligations facility, obligations. by CWLP for by general general, to Clean pollution meet Air Most regulations. requirements new, the Act. control modified However, equipment or reconstructed sources specifically definition of of air emissions exempt addition are New Source Performance from the Standards (NSPS) developed as part that EPA regulations a modification may trigger NSPS 140 CFR 60.14(e)(5)]. currently discharges to the to the required by the existing monitoring monitoring the facility permits. requirements requirements to conduct Illinois to monitoring Environmental implement The at GR-SI Lakeside during all remainder at Lakeside Protection will of require this phases and of Unit 7 for Agency some section the the CWLP is air and water (IEPA). modifications describes anticipated demonstration 4.2 IEPA emission requirements which will Modifications existing compliance project. Current has source for issued and both Station Monitorlna permits a . w to are GR-SI CWLP for discharge summarized project. operating source. in Table Lakeside 4-l for Unit the 7 as an air monitoring discharges water Compliance permits by the be affected 4-1 TABLE 4-l. LAKESIDE STATION PERMIT MONITORING REQUIREMENTS MEASUREMENT SAMPLE TYPE FREGUENCY LOCATION Opacity In-situ optical Continuous Stack Flow Rate Single estimate Grab 24 hr Grab reading Oncefwk Twice/wk Twicelwk Twice/m0 Once/wk Ash pond Ash pond Ash pond Ash pond Discharge C,';,"ia::;e Discharge Discharge Discharge Discharge discharge discharge discharge discharge 008 coal 008 008 008 008 pile PH Total Suspended Solids Oil Flow and Grease sample composite sample Rate Single reading estimate Grab 8 hr Grab 8 hr sample composite sample composite PH Total Suspended Solids Oil and Grease Oncelwk Once/wk Oncelwk Once/wk Iron 4-2 The monitoring been is requirement continuous operators requirements measurements copy of the air emission for indicate monitoring there include which permit is source and particulate, that of may quarterly be operating reporting but the emission particulate submittal in Appendix discharges System permit no limit limit A high of averaged A. are establishes exists for emission a list over of for S02. emission limits. limit has met the requirements. to that requirements. An emission particulate reading any problem. and minute all a six is indicates established The monitoring being to Reporting opacity A period. opacity. a opacity exceed 30 percent. provided for water Division. The Pollutant IEPA's plant. twelve are pond number lime the 008 total rate and copy silo two requirements regulations Discharge Pollution and There are determined and lists in in project. water listed Lakeside be affected silo. The Monitoring Monitoring readings Monitoring of solids the of by the the Table coal ground the National through monitoring from the with There the ash of runoff, spills pH will discharge rate, pH. by the flow week. a per Elimination allowable eleven which number pile around to the affect oil discharge 004. (NPDES) The levels locations These by the other is for permit, all are the implemented discharges permit, 4-2. pile One is by any the of flow required discharge twice Water NPDES permit described GR-SI discharge discharge streams. and runoff the coal the the sorbent pile contributing discharges 008. which if will any by for discharge, may be affected discharge The coal may occur drain spills the solids, could storage surrounding runoff pond. weekly indicate normal includes discharge. and total per iron. required suspended once of the per NPDES permit 004 of and and grease includes pH and NPDES permit discharge readings oil of determinations suspended month. week. measurements entire grease twice Appendix A contains NPDES permit. concerning Air at Pollution Division. the property area shall emissions must be fugitive Rules and These boundary. ensure operated County plan is is required. that emissions Regulations. rules require Further, every an an under are listed and that operations source emissions of are in Part Illinois 212. through emissions any fugitive program particulates Subpart IEPA's regulations K of Air the Pollution enforced within possible control area for no visible be observable particulate approved by particulate non-attainment emission IEPA. Sangamon attainment and no fugitive 4-3 TABLE 4-2. DISCHARGE STREAMS DESIGNATED IN LAKESIDE NPDES PERMIT DISCHARGE NO. 001 DISCHARGE NAME Lakeside 1 and 2 Condenser Water Outfall Lakeside Equipment Dallman Industrial Ash Pond Dallman Lakeside Dallman Dallman Scrubber Lakeside Ash Pond Turbine Drains, Cooling RECEIVING Lake Lake Lake Lake Lake Lake Lake WATERS Springfield Springfield Springfield Springfield Springfield Springfield Springfield Springfield Springfield Springfield Creek Creek OOla ,002 005 006 007 008 009 010 011 003 004 Room, Boiler Room and Lakeside 2 Boiler Blowdown Cooling Water Plant Outfall Outfall 1 and 2 Condenser Wastewater Discharge Coal Coal Pile Pile to Treatment Lake Springfield Runoff Runoff Cooling Screen Water Outfall 3 Condenser Plant Surge Storm Intake Lake Lake Lake Sugar Sugar Backwash Pond Overflow Sewer Discharge 4-4 4.3 Lakeside during operating compliance permits required. test 4.4 The discharges requirements, 4.5 EER expects be imposed 4.6 When the the If equipment the system the are GR-SI which GR-SI expected during results Phase I. tructiQn Station In of in of later Unit Phase the although effect all phases I. 7 continues EER conducted plant. current during monitoring of the These Phase will program. I monitoring and to operate preliminary measurements required were under tests were by the conducted for existing to not air by permits assess taken the for condition purposes. remained Records from and NPDES CWLP as with be available comparison fhmtructirm monitoring during described required Phase in II will Table by IEPA remain 4-1. permits the for same as air the emissions current and water monitoring that the no additional test program. compliance monitoring requirements will demonstration was installed remains in operation. the remain is for complete, the GR-SI CWLP has the system case, or the operate choice having the before monitoring it unit of keeping removed. with requireproject or equipment system to intact. same CWLP may In either as those without ments required the commenced. 4.7 The air demonstration as the addition Permits only permits source project of governing operating will others, plant permits, operation both modification currently issued of by the are IEPA. air permit the NPDES and The GR-SI as well emission necessitate including: 4-5 0 Air Construction Waste Waste Permit Hauling Permit Stream Permit are discussed below. of any about be provided. of data and controlled to the quantify ash permits. by the In if phase. from current in water equipment. discharges normally a decrease levels. in than coal the be in The 004 the the plant, quality The and handled quantity consumption. lake. at The the normal streams pH level and or only 008. dry of IEPA when the boiler of no operating details some cases. silo new the In emission proposed addition, including and the will . . Requirements A source. equipment, information description uncontrolled entire have Special Supplemental for new and modified is required application type. nature raw In this are size, of the by permits IEPA must for permit The construction information permit on the of contain including efficiency. emission expected procedures, the sorbent new emission and specifications. source and storage sources reviewed source. modification must other silo quantities materials, operating case, considered emissions. which process. vents requiring and At revised Lakeside, to must An existing modifications modifications permit. the the startup construction or The are for operating made the to GR-SI for and permit any this expected system must emission be require operating are in the modifications characteristics. issued jointly construction discharge The changes to will in fly due to being ash plant are application procedures permit contain and operating unexpected permits problems IEPA perceives complications The details must aqueous The and daily bottom Discharge addition will not Lakeside of fly be the NPOES permit monitoring if from generated to to to 008 impact plant the the is pond pond normally water the do not Waste solid affected modified regulates required there additions during are or the landfill, compared will which be treated each at any aqueous location. expected each NPDES permit characteristics streams ash flow ash modification implementation demonstration resulting to current before These reduced by GR-SI trucked a permitted average decreased released higher to current for the aqueous runoff may have modification permit are is a slightly changes to required regulated the discharge. require Hauling NPDES permit. GR-SI Resource fly ash hauler. A Special Land use and waste disposal by the Conservation 4-6 and fossil Recovery fuel waste GR-SI and Act (RCRAI. for pollution State from are a exempt Currently, power from control of Illinois scale must A permit a manifest on final Stream pilot high volume such is Ill. required using solid as waste fly wastes ash disposal generated and flue regulations. by gas burning from in production. process (35 tests is scrubber Any of special material waste final sludge, waste is in disposal. RCRA hazardous considered Adm. by the CWLP's those waste coal a non-hazardous Analysis this special to indicates haul generator the Code 809.103). who from ash generated non-hazardous. some cases depending accompany location. must is disposal permit This A Supplemental which stream partially is actually facility. chemical landfill operate in will to receive be accepted completed submitted The properties Illinois and a permit permit in Waste the be obtained required for by generate if they in stream this but the for for the any permit the landfill new waste be must disposal waste's Any to waste. draft and form the as the accept the permit waste is by a landfill. permit The application by the generator, information used to waste waste obtained application the waste application can to requires process a special particular about the have as well material. a permit accept question. 4.8 The timetable provided continued to demonstration months. schedule, may choose it removed. Phase and at below. for for Baseline approximately about program other to no cost (Phase will At the them. details. keep to various two phases weeks. after the is the of took the GR-SI demonstration during period of to design, the on Phase last outage Lakeside II. is project Phase The I. scheduled entire is and monitoring place initiation early The construction scheduled on final end of installed be completed 16 months III) approximately schedule, program, Unit 7 or la load CWLP have The exact either schedule depend equipment demonstration I - l&l months Baseline System Permitting monitoring design (applications) 4-7 Phase II - 16 months (secure permits) Permitting Construction Phase III - la months testing testing operation equipment removal Baseline Parametric Long term Optional 4-a 5.0 SUPPLEMENTAL MONITORING 5.1 EER will which This upon is type three 1. 2. 3. not of conduct required monitoring goals: a basis that a data technology the phase and the I. . is the for evaluating the program health others and success will of not the demonstration to of monitoring for is termed during with the three any phases or of the test program compliance federal monitoring, state and will regulations. be focused supplemental major Provide project. Ensure the this Create demonstration or to base in the worker which future. from be detrimental for replication environment safety. may draw This be section made during describes each methods. Phase supplemental of the monitoring measurements demonstration schedule. which project. have the been and will corresponding measurement 5.2 Pre _Construction required of of the to document by the baseline in and being modeling be made at values Some of Phase this for environmental monitoring took Monitoring parameters place prior which to may be affected installation emissions 5-I shows project. GR-SI equipment NOx. 502. These and data physical will Oz. are I. measured plan early for in I design of Phase Supplemental Phase as well inputs baseline I. Table and to as Phases gaseous CO were monitoring utilized the supplemental gaseous Phase II and III. as system beginning verify emission computer studies. Additional measurements III. Other purposes. containing will ash generated was data A major a mixture in to in tested were of also obtained of the during GR-SI and spent off-site furnace under required Phase process sorbent landfill. simulated to I for is with design the fly GR-SI During solid and ash. Phase the permitting stream waste ash was The This by-product a permitted, test obtain waste unreacted be disposed I. a pilot-scale conditions. supplemental information complete 5-l z r s! 2 .GI-‘+cI o)aIo)Q) -e-F EEEG .r .r .r .r LLLL alalalal NNNN ‘E ‘E ‘E z 0000 CEEE 0000 “00” wwww 5-2 k G ^--AW”O<< r.(Da-aom -v-v- _ _ 0 2 IA .; .a%: ci .r waste admitted pilot-scale indicate stream to that that test, caution satisfy further ash permit a landfill. included dry of would increase will be the all application, The the eight that observed required the of Phase standard during Finally. disposal classify the solid which waste is listed required in no Table under The portion to when 5-2. a new waste results Leachate well the ash. indicates within GR-SI admixture. GR-SI is characterization serious conducted The test problems. RCRA were ash passed to GR-SI that a concrete uses of the ash remains the on the parameters should elements ash there when to as is water ensure pose concentrations values filter that specified hazardous. no that for other this project. liquid the tests was added below paint The indicating temperature acceptable may not However, will the temperature indicate use as limits. preliminary this III of and ash ash specification evaluation beneficial be undertaken 5.3 The only pre-operational sluice sluice water water The system. during stream For units unclear a result will will before if of the supplemental water inlet discharge. Unit To GR-SI example. 7 bottom verify operation. depend if the GR-SI sorbent upon pH level operation is in along III: the with due the this, the stream monitoring The Lake streams is not will (from Both ash the being conducted to and during the for Phase Unit II will be the ash monitoring. streams Springfield) be monitored including 7 bottom be analyzed to will be be of during pH level pH and sulfates. by prior the is sluice water found operation, the lake water to the to GR-SI and water stream. be 8 pH it water supply is or expected water affected monitored of the inlet sluice However. water of the to and bottom some sluice 8.5 a rise ash. sluice characteristics water in water the discharge characteristics pH units GR-SI of the increase Therefore, discharge. sluice be monitored f!hase ODeratisn monitoring emissions. measurements is described of solid are in environmental by-products. described Section in 6. parameters worker more detail during health, Phase and below. The supplemental will worker include health gaseous These monitoring discharges. III The water 5-4 TABLE 5-2. SOLID BY-PRODUCT CHARACTERIZATION CHEMICAL CHARACTERISTICS Mineral Analysis EP Toxicity Free Total Chemical Organic Sulfate Oxygen Phenol Cyanide Chloride Sulfide Paint Filter Test Demand CaO Carbon Specific Pozzolanic Gravity Activity Fineness Soundness 5-5 1olxi The control evaluated ments of the is particulates. processes the 1 summarizes demonstration Gaseous NOx. and co, co2. monitoring in-probe continuous injection . . . . . For gaseous objective SO2 and during the of system output Other this project In is The particularly will the furnace to verify of air during plan that boiler all to for emissions aid GR-SI all in GR-SI can effectively will NOx. Table phases of be and 5the measureunderstanding NOx emissions. operation. streams, parameters within emissions addition, focus performance environmental of the three SO2. be monitored monitoring occurring gaseous project. emissions 02. SO2 and designed capture. to operation. be monitored to overcome Figure developed Key features during EER will problems 5-l shows of the such test use program a special include continuous stratification SO2. hydrocarbons. system monitoring on utility Multiple as gaseous the evaluation include: a schematic the system diagram of of the system boilers. probes to allow by EER for sorbent Rotameters Phase All Zero accurate probes upstream for to flow of rate balancing removal discrimination heated gases six flow of This gas operating is in the to of using separated the potential sampling eliminate each of basis. a Beckman and span components moisture calibration instrument are measurements, sample. probe separation the from matter reduces insulated of each 16 probes rotameters Phase Figure plumbed are used to to a mixing provide probes the design by to manifold an on-line are of used a to to of phase provide indication provide the gas an average inertial with Glass rate. discrimination while 5-2 minimizing shows developed prior excess of which between are of is flame in the particulate probe has contacting separate of particulate. sample via discrimination particulate Under This the above system. span economizer typical greatly particulate and gases Calibration on inlet particulate probe. probe been EER to percent to heated in with measured inertial conditions, from for system. the the the effects gas All stream SO2 measurement. 90 the and or and the A be monitored. gas sample to the 250°F zero at is the interaction components possibility gas monitors condensation accomplished be ionization sample a regular Hydrocarbons 402 heated CHC) will detector. 5-6 . II ; I I I I I I I zem-&s?an _____ Exhaust A NO, _/ -----------------__ I Portable Cabinet ---_ 7 I I Unheated.3/8" Teflon Tubing ---e-w ,-Heated ------ Enclosure Discrimination Figure 5-1. Continuous 5-7 tlonitor Sampling Train . .5 F! 2 z n :: I! 3 : = . I a 2. .a3 ‘5 l . 5 L I ;: i Y ;+ I: Y . 5-8 separate the 3 lists single the point loss or sampling hang-up to the of system be used heated for to each of 350°F of the will sampling be used system. to minimize Table 5- potential hydrocarbons in the instrumentation of can at system, the sampling SOz in of the and outlet. the the cause gases monitored. is the be difficult of than the SO2 SO2 and all of to Measurement due to the reaction This exist in moisture. actually measurement sorbent at the outlet the presence active particulate calcium in to SO2 with higher inlet. possibility EER will Because unreacted SO2 capture Due of perform the at the outlet primarily to presence reported of levels the the interactions probe the system, importance primary will for not at diagnostic to the between removes nearly be the SO2 measurements subject economizer purposes. confirm provides emissions of checking balance. of 200 if ppm the of other mass than Also, boiler an precipitator from also precipitator particulate. will SO2 measurements reactive and will 02. The boiler based (HC) excess on the a standard be taken of interference particulate. be used Measurements Concentrations operating indication concentrations the CO and combustion in coal-fired causes fuel-air EER will ments verify once the Both obtained CO2 and during methods the train process burner conditions. of the to CO, HC. and 02 air and fuel CO2 will is be measured in the flue convert and a concentration gas a means used to condition. concentration CO and HC will The CO2 provides composition provides of be outlet CO is 02 measurements hydrocarbon efficiency. boilers. a carbon relative less to indication determine The concentration in emissions the economizer typically completeness. monitored can be used a change across balance. utilire with the OF combustion CO and 02 stratification as an indication EPA Reference continuous in Methods monitors. Phase Method will during III to once verify during the emissions 3 will for measurebe used to and of 6. during SO2 to 5 the than EPA Method 7 will be used 02 measurements Operation. baseline using testing 6 to is used the testing verification EPA Method and once measure Tong-term NOx measurement. operation. interaction with cake, SO2 measurements be used EER utilizes of train. the active heated The a 4-inch once be verified baseline Method and filter heated loss of the filter SO2 in 6 and 7 will long-term minimize sample standard of a filter The Method a modified particulate out-of-stack large at potential sample gas. rather A Method the build-up system. further Method 6 sample minimizing will reduces outlet sample to 6 sampling be conducted precipitator s-9 TABLE 5-3. CONTINUOUS GAS ANALYZERS I I GAS MEASURED so2 DETECTION PRINCIPAL NOUV Chemiluminescent Paramagnetic Nondispersive Infrared MANUFACTURER Western Research TECO Taylor ANARAO ANARAO Beckman MODEL NO. 721AT IOAR OA570 AR500R ARSOOR 402 RANGE O-5000 ppm I I I O-2.5 ppm to O-10.000 ppm I O-IO%. 0-25x NOx 02 co co2 HC O-500 ppm to O-2.000 ppm I 0-25X O-50 ppm to l-l-7!i% Nondispersive Flame Ionization 5-10 minimize regarding the data potential quality oxide of in kept these for Sot/particulate can be found interactions. in Section 7. Additional details assurance (N20) Phase sampling crucial, constituents. will and the end additional emissions Method 17 will impactors. flow grain relatively the low rate will III. Nitrous long for term S02. then of be measured Samples flasks since N20 occur monthly of this once for until will during analysed. to baseline, Removal be formed will be three will tests. parametric dried, of all from and scrubbed testing particularly be extracted. moisture NO in by during the gas times the to and SO2 is presence during long determine Total using Particle using because time the more entering will particle during the long with outlet the chromatography. N20 tends analysis during the time, conducted several be months Sampling testing, At for need particulate tests. baseline first results parametric term the analyzed monitoring. will and also of at be measured the outlet at will flow The 2. and the cyclonic velocity rate resistivity flow will testing, of be impactor impactor An Andersen high grain with sample a Wahlco Method loading. be measured this at using the will the precipitator Reference ESP inlet be used allow of will this of probe. at and the inlet Method outlet inlet sample at is gases 5. EPA Reference size in-stack the low a high because for ESP will using cascade sample inlet distribution A Brinks loading. a longer impactor be used sampler the Velocity taken the appropriate be measured size baseline term be measured EPA Reference resistivity. once during Measurements particulate. once during distribution. operation, operation. Bv-Products by-product of to be operating. must of unreacted the obtained parametric and once 5.4.2 Lolid A major OistLlm!a the GR-SI and spent mixture and will landfill. analyzed process SOFbent be In for is the fly dry to solid ash. in waste a silo stream GRfor the and containing SI ash, physical system samples subsequent a mixture is disposal properties. with stored Order When the a permitted characterire constituents chemical During will with a scoop the from second on a,daily the stage openings of basis Phase in the III. parametric and testing, Samples placed will the in GR-SI four-ounce ash be sampled by EER personnel. ESP hoppers be obtained 5-11 sample stored beginning will end to containers in then a clean. of with dry screw testing for the third follow-up analyses in Phase with lids. when stage results Sample Ash the of purposes Phase will waste containers samples is III. will first will be be labeled at the trends and the first At the and environment. screening analyred for parametric period in generated. basis to define testing. Analysis be conducted three-month appropriate preliminary generated verify Tests listed will the will and also screening on fly addition to fully limited ash to a verification on a monthly long-term be evaluated three-month of the determine The scale to data to be used require were metals will addition. operation. which major for noted In period. analyses. will I. data be waste from for conducted in full These solids. density. aromatic particles will data, from from If are testing, basis, to any present monitoring analyses Screening pFOCedureS the the composition unexpected at need. for test certain when results stream the physical 5-2. the color. for permit, scale tests comparison 5.2. facility include the IEPA is during characteristics analyses Characteristics procedure. specific which Also gravity. may for since with data pilot will GR-SI expected As described Section supplemental be performed in anions, traits tests or pH, such for and chemical Leaching and previously Table using as constituents and total be determined EPA EP toxicity be physical polynuclear carbon of hydrocarbons be conducted. the data and be adsorbed In be add from with present constituent three-month will the EER in 5.4.3 During Unit the from disposal 7 will current Lakeside screening used to unburned verification the data GR-SI. pilot-scale of ash analyses will and to ChaFaCteFize existing to for OF if in the data similar ash. by-product base Results GR-SI ~process. characterization will the literature in processes the will analyses be compared are the first from also aid levels, the results will constituents consistency. constituents long-term been as a future constituents After unexpected be identified period tests be conducted determining on an as-needed have if handling be determined require evaluated. or disposal modification. normal be handled operation pond, of the of GR-SI dry. system. with Units the the 31. modified ash will fly 32. ash and by the fly and 33. IEPA ash bottom The from to ash ash and disposed 8 and Oallman monitoring The bottom be sluiced ash disposal Unit pond has current and co-disposed Station requirements imposed through 5-12 the National Pollutant will bottom the remain ash sulfate Unit during to The Discharge in effect Unit of ash is operation also if of with 7 Elimination during is not injection sluice in Phase near changes in background will ash. discharging--both the System CNPOES) permit. These requirements The SOFbent level Phase of is SI measured and demonstration to project. contain To verify into the GR-SI water sulfate or effects if relative (by any any this, pond sulfate intake. levels of of the operation levels This the GRor not will unreacted the will pH be in from the level GR-SI expected System. discharge OF products when and from sorbent the 7 bottom will indicate are is pH level mixed before II III. the in The sluice pH or levels indicate If the action effluent pH and Lake Springfield discharge sulfate (based EER will the If be measured observed necessary system. sluice calcium change unit), due to changes the the discharge bottom sorbent pH does on background the maintain GR-SI of relative pH levels). pH increases watch a close no further on the pond OF monitoring more than pH level be required. re-evaluate substantially procedures. solid by-products were 1 pH and will bottom ash management for 5-4. both the A summary discharges 5.5 The operation environment with will Phase program the CWLP does not of no is is monitoring in Table and the in aqueous Phase listed No measurements conducted I. Yost-Ooeratim supplemental stages produced GR-SI system, operate this is monitoring designed by the the the to GR-SI conducted Identify system. If effects when this All off anticipated site during instantaneous CWLP elects will project by-products in when to is already the construction effects operate be complete, generated the on Unit there during facility. demonstration known. and the 7 If environmental equipment of concern. is be disposed GR-SI effects will be no environmental III program a permitted Therefore, supplemental monitoring complete. 5.6 Supplemental construction baseline lasted tests for and for monitoring operating gaseous phases emissions two weeks. will of be the occurred required demonstration during the only during middle of fOF the Phase preI and program. monitoring Preliminary determining approximately Supplemental 5-13 5-14 pre-Operational defined months, Table the schedule as 5-1. for the including water operating quality phase levels testing, of will occur have the aqueous during a duration testing, schedule and and solid Phase of which Table II. Phase III is 18 for a and will describes gaseous of approximately testing. be 5-4 used provides will baseline earlier, monitoring parametric and long-term presented supplemental supplemental emissions, monitoring waste discharges. 5-15 6.0 6.1 HEALTH AN0 SAFETY MONITORING and To protect the &gpe and health This during the section GR-SI at as the of plant describes project. Stand Health be applied 29. specific including and and Health, Part to Administration nationwide 1910 each public of the to a Code employees. the safety and some general current safety health safety program safety as well practices at Lakeside will which must be followed. Station, be conducted ljrrrent additional monitoring 6.2 The (OSHA) variety of Federal industry, Sub-parts Surfaces. Hazardous All has of Safety of Proaram Labor's of These These are CWLP Lakeside Safety can in are general. Safety Health Title not Department produced industries. Regulations. but Means Materials. utilities Department including for new cover of Occupational standards specified in General guidelines as which a set particular utilities. most topics Egress, industries such Occupational include Walking-Working Control. and Environmental are required an which to ensures Station. follow safe OSHA's safety working CWLP's of of sessions indicate all standards program conditions program listed through at includes in the all 29 CFR Human CWLP safety Sheets 1910. facilities. training (MSDS). but CWLP maintains additional Resources Lakeside equipment, and Mandatory Sheets to is utility. which safety Material are the availability distribution training and (MSDS) available This additional procedures and fire, Dallman severe which to Safety manual conducted are In and hazards describing explains by in the and to Data and development handbook. a safety an emergency familiarize with is OSHA safety CWLP of an properties there the the CWLP for event safety provided procedures personnel Material of all the a Safety regulations standards. personnel. employees emergency and other with Safety Manual of and The at the such new equipment Data which the provides emergency Lakeside as flood. procedures. Employees and substances workers may be exposed. employees reiterates provides facilities hazardous manual addition, guidelines handbook generating weather, developed instructions material incident, emergencies. 6-l CWLP has Physicals an extended 6.3 are a program required for to all provide physical examinations and those for returning all to employees. work after new employees absence. &R-s1 HUand the is health a top In in will Station. which be governed personnel standards monitoring with and and is may occur required and asbestos plant asbestos construction qualified will be satisfied, and proper EER and CWLP will required anticipated abatement piping at the for to to plant the due to for abide activities are insulated will work include be with including disposal verify that All construction by them. during be required the addition phase this of listed will No additional phase, survey. to the in be be and priority general, the Safety the safety to the primary . . Maintaining the in GR-SI effect, project as to GR-SI practices of the all employees practices will remain of during management which in effect guidelines the are for course currently during of EER project safety source team as well the CWLP management. as described and Lakeside at project Manual, safety Any construction GR-SI informed health except process of and that Boiler minimise necessary will material. applicable guidelines, When the are being Prior heat will All these safety associated tubes loss, modifications The contractor's OSHA and air contractor implemented. to the by OSHA standards construction. 19 CFR 1926. and a safety with required other some during asbestos to perform handling to activities. asbestos removal that all be conducted by a contractor EPA regulations asbestos-containing asbestos proper removal measures specifications requirements, on site, a requirement monitoring is considerations. initiation of Phase III. of a safety this survey and will and survey is to be are will ensure met, be conducted that: specifically before by EER and CWLP personnel. The purpose have dust, arrive. and 1) 2) All related All test OSHA to testing regulations noise, facilities been safety and asbestos: equipment available personnel 6-2 to all In addition, GR-SI operation will employees' for test project. monitoring and results of annually for will who worker hearing will are health and will until pulmonary be conducted, project function. all both prior of the and plant thereafter be maintained expected completion. Records throughout Monitoring demonstration available operations Noise determine areas process three dB. the are or These to be conducted confidentially for to be associated Monitoring basis. is of required the area increases for will be level' installed where Phase of III. program time program months to check of program. governing to could or 2.4,mg/ms of for (higher the plant be required EER employees with CWLP employees on a regular monitoring which areas established. equipment required blowers determine of the the areas beginning 'action by OSHA regulations hearing not noise areas noise are level. which level is required (29 protection. CFR 1910.95) Once a change levels currently worker be above will exposure. to in that 85 be only require decreases system in 85 dB. these monitoring or installed of GR-SI unless noise EER anticipates do not blowers OSHA noise may produce Therefore installed noise exceed monitoring and required required Monitoring once at equipment these fans will A hearing will The within annually who have hearing exceed hearing the an equivalent conservation eight level six hour must weighted noise requires be level to instituted average over monitoring establish in hearing will of if 85 of level. employee decibels time employee All included exposure or period). hearing level, in and the employees an exposure first a shorter a baseline be conservation exposure, a change noise thereafter, a possibility conservation OSHA regulations excessive exposure dust exposure dust level during (29 CFR 1910.1000) of time greater weighted system startup. will to will to exceed system areas controls not feasible No additional observed GR-SI than require 15 mglms It that or a is from with to employees coal the visible determine exposure and dust compliance, is dust sorbent. anticipated not level be exposed of the will that dust coal. a total on an eight-hour be generated the fly and If and controls shall ash. workers levels are are be used. engineering During average. operation areas be evaluated dust limits, be monitored, exposure. administrative When such measures task employee allowable identified full for be implemented. protective anticipated. achieve monitoring 6-3 The only include procedures well good industry handling for established. particular of All practice. natural transporting safety gas. and hardware Gas issues sorbent. utilizing which and are the unique solid gas in will unusual to the GR-SI project Safety are with this by-product. boiler problems furnaces for be consistent natural installed no poses and controls firing application. The baseline will caustic According lime but will is plants not be hydrated irritant to the show injurious for procedures the mask human exposed and tight are is waste in the which oxide release. hydrate than the There those sorbent lime and that to all and contact to the fitting expected considered product particulate have been material However. material are described is used in in the GR-SI fine hydrated working suppression the powder. will glasses sorbent lime from powder safety dry necessary. generated collection sulfated will controlled completely no specific in Section in the process is the This as some exposed of neutralize fly mixture unreacted to the moisture product the for of ashjsorbent contains calcium with will the solid with demonstration to lime system.1 systems be studies can be Material lime are at powder suspendable performed irritating Safety and will all with and side workers shields. available Lakeside form and if Data which a lightweight Minimal no additional Station that is a in inhalable. inhaled, Sheets will be posted. who will [CaCOH)z] Lime from those dust with the a fine (micron-sired) sufficiently National dust Association, on workers respiratory be available hydrated In addition, Handling minimize be directly filter safety health be provided with utilization. problems monitoring The only mixture sorbent oxide. significant caught particles equipment. as well hydrate when and monitoring 5.4.2. The calcium heat to is it hydration be performed before spent by-product Table conducted safety sorbent material disposed. other requirements monitoring discharge. 6-l during shows Phases the II worker and III health of the during and Phase safety I. monitoring project. which will be or demonstration No health monitoring was conducted 1 National Lime Association. "Lime Bulletin 213. Nationals Lime Association, Handling. Arlington, Application, VA, 1982. and Storage." 6-4 TABLE 6-l. WORKER HEALTH AND SAFETY MONITORING PLAN MONITORING PARAMETER FREQUENCY LOCATION No monitoring Safety Survey once All applicable areas of plant Dust Worker Hearing Pulmonary Noise 1. Level Function Health as required annually Cl) Areas N/A with visible dust once Near fans of the Initial screening must be conducted prior GR-SI system. Annual exams will continue demonstration is complete. to operation until the 6-5 7.0 7.1 This project the the 7.2 GA currently QUALITY ASSURANCE AND QUALITY CONTROL section contains the for at for the the Cluality Assurance will (UA) described plan in prepared for this as the they GR-5.1 are to concerning procedures practiced supplemental compliance plant. quality measurements monitoring This GA plan plans. document: according continue has been EPA guidelines &mplina Sampling assurance Procm for each in are have in to measurement 4 and and where to 5. be employed The sampling in more conform are with air-dried however, measurements. detail to used each the during the for 5. of Clean prepared wash by samples Samples or GR-SI each which procedures are described demonstration sampling measurement. are not standard Reagents the reference containers in sample rinsing are are Sections procedures, used been description frequency and procedures in Section includes location, sampling protocol EPA procedures appropriate, described to be used are used and rapidly required all the measurements grade For chemicals samples. example, are specifications methods. appropriate as are Reagent solutions. as is for exclusively. container probe rinsing. preservation collect containers practical: these particulate after no special acetone-rinsed, analyzed times holding Many involve not sample assurance measurements particle to verify analysis. particulate impactor the require of the of measurements continuous procedures. on any to be,employed or other work related will measurements, for particulate filters, SO2 and 7-l in All compliance during the GR-SI demonstration which stringent quality are and on the test ash supplemental method do use monitors EER will compliance measurement monitoring closely sampling. with physical the methods requires CWLP's The custody custody groups loading the custody procedures. generating accuracy Samples on samples that require SOz and and particle of glass Samples the collected size EPA reference NOx measurements, characterization washes are and liquid continuous fiber for include cascade samples matter substrates. probe NOx verification containing sample. defined Section by SOz and NOx collected EER will 3 of Qualitv utilize legal Athe EPA for sample in "chain aqueous of custody. solutions, These Air and the for ash all are is a solid as in listed custody" for procedures procedures samples Yolume 1977. 7.4 III _Stationarv . Source . Soeclflc Pollution EPA-600/4-77-027b. m.tmb. August Calibration listed system. accuracy 7.5 Continuous OZ. NOx. were interferences recorded test with results. The monitoring measurements analysis outside procedures. 7.6 Figure collection sampling each dent check of and 7-1 of EPA and specifically in of Table Each the procedures 7-1. system Standard will is and frequency at to for each measurement will to be ensure standards. system used for that are each the calibration traceable procedures a frequency the calibration be calibrated measurement 1 Prow monitoring selected possible. a strip instrumentation is to Test data recorder described the the to from provide to in be used Table to 7-2. analyze These will CO. HC. COZ. instruments and minimum of SO2 concentrations highest instruments sensitivity permanent be continuously documentation chart provide standard use other procedures listed standard in who aqueous have their in given Table and 7-2. procedures. in Table Where samples Some 7-1 are used the be and with such calibration the as by instruments parameters possible, will remaining measurements solid own conducted laboratories instrumentation tion shows the to portion The test and Valld&&aa general validation of each to . reporting and results verify scheme reporting are the then for of results each results. measurement Following calculated to from the for raw data analysis measurement. are measurement. by the preliminary supervisor subjected an indepen- following: 7-2 7-3 TABLE 7-2. CONTINUOUS GAS ANALYSIS INSTRUMENTS I GAS MEASURED DETECTION PRINCIPAL Nondispersive Infrared Nondispersive Paramagnetic NDUV Chemiluminescent Flame Ionization MANUFACTURER ANARAD ANARAD Taylor Servomex Western Research TECO Beckman MODEL NO. ARSOOR ARSOOR OA570 721AT 1OAR 402 RANGE O-500 ppm to O-Z.000 ppm 0-25X I co co2 02 so2 0-10x 0-25X O-5000 O-2.5 ppm ppm to ppm I O-50 ppm to 0-25X I NOx O-10.000 HC 7-4 Sampling and Analysis NO I i Calculation of Results , Yes calculation,, Errors Made? Independent Check of Calculations, S&A Procedures, and Experimental Conditions Pass Fail + L Invalidate Data , I Correlate with Other Results Double Check Calculations, S&A Procedures Exp. Conditions Fail 'I Invalidate Data Validate Data and Add to Data Base I Quality Control Checks Reporting I FIGURE 7-l. DATA REDUCTIONAND VALIDATION 7-5 b Accuracy Proper of calculations and analytical experimental sampling are with with other existing procedures. the criteria performed and analytical independently will The be above used checks to are then data validated are the and added to then or results data procedures conditions analytical to are procedures. Results identify subjected to passing potential a double or under the nonchecks check of e . Data are obtained then not sampling Representative with improper representative Results calculations conditions. correlated correlating invalidated. outliers. and measurement passing Specific Measurements the data base. validate following: experimental 1. 2. 3. The and on-site validation that Measurement conditions. Proper sampling under representative procedures utilized. Calculations Test of the Officer procedures Engineer data. will are checked. for Supervisor program verifying the results the collection, will that reduction, for Quality data The specified the be responsible on-site fulfil1 and Test the for that be responsible the meet ensuring Assurance handling criteria. 7.7 measurements followed objectives. responsible validation Internal EER will conduct items: Routine Internal Periodic (lualitv Control Checks quality control program which will include an internal the following . . b The calibrations audits quality and maintenance control checks for data collect of all an Id Lion will frequency also be and are engineers/technicians for in routine 7.4. calibration Specific systems. Section responsible and calibration responsible measurement discussed maintenance instruments procedures 7-6 The measurement requirements The The quality 1. EER Duality systems are met. Assurance and These also to Officer to are (DAO) will ensure discussed a program are listed in conduct that all Section quality internal quality 7.8. control audits assurance of procedures audits administer be used and checks EER OAO will control Calibration - of below. checks. checks Standards equipment reagents zero Control blanks spiked surrogate charts samples and span Samples Devices gases 2. Duality - samples 3. 4. 7.0 Replicates Control Perfore EER will system system analysis, collected. assessment 1. 2. 3. 4. 5. of audit used data is for participate an the on-site total audits following: . in and conduct and for system review system each and of performance the quality collection. sensor appraisal audits. assurance sample or and sample include A inspection measurement etc.) are normally (sample monitoring processing, the System a qualitative . Droanizatron organization Sample available Samole are these and Bpy)nnsibllltY operational? these - Are it Is used? written to Are followed written a list . . - Is the quality assurance procedures available and Collectiou and are Analvsb followed written sample-collection as written? analysis of criteria procedures a review traceability sensor. procedures for as written? data available should of validation and are Data Validat1ou available and is Calibration these of schedule followed procedures and data - Are calibration In establish addition, as written? used be made calibration by measurement 7-7 6. 7. Audj& reviewed? - Are control Tests Maintenance charts - Are Is for performance from preventive the DA plan? audits reviewed? testing schedule Lnterlaboratorv &eventive being followed audits the results the in interlaboratory maintenance a. as recommended refer quality to audits independent of data Performance auditor analysis to evaluate system. checks produced are made by the by the total categorized supervisor sampling or and Performance audits audits generally as follows: 1. 2. 3. These control having the audits Sampling Analysis Data are audit of charts that processing performed by the audits independently operator/analyst. or. in the case standards and of the the of and in addition can from sampling into the external subsequent operator/analyst. operating conditions. from several the one The or the to normal be quality by the checks the routine or Independence operator/analyst of achieved by analysis results standards if possible, of made by a different external by the without recorded audits routine of Audit meters a. b. C. one conducting or measurements interlaboratory analysis. introduction system should to on control ensure reference comparison, supervisor. the results made the sampling plotting reference The use of normal be applied knowledge reflect by most Performance conducting following the are a different may be common type auditor uses operator/analyst conducted of audits. a separate to check the set in measurement ways. examples 1. &mplina flow system: - The reference rate of calibrated collection and flow standards sample devices calibration calibration auditor is gases. commonly for when applicable a portion or instrument instrument Audit& of several - The 2. Bnalvsis aliquot provided routine samples analysis. 7-a 3. Q&a check Prow on in the Auditi calculations, data of by review - Data and these quality processing commonly involves a spotdata validation may be checked by system data. program system evaluation Where and of discussed performance conformance the AsII, will types EPA-600/9-76-005, where conducted audit samples, no EPA by be of audits in Section audits. with will the be a dummy set of raw data validated control inserting followed As 7.7, These the audits part of will according Pollotion 1976 and the appropriate Following them action audits reports. 7.9 Proper ments. preventive ensure equipment procedures to these performance 7.10 The indicator ensure precision, that precision, measurements the accuracy, quality that During Preventive equipment this quality malfunctions. and critical routine to detect maintenance to the will Test be procedures processing EER's provide internal conduct in the EER DA0 will specified to independent DA plan. Svsu, August developed. and a comprehensive procedures requirements conducted for March audit following etc., Air applicable, in ~&litv I For audits the systems. evaluate identify the and the specified Volumes 1977. the Measurement EPA-600/4-77-027b. have for each initiated the audit, been EPA guidelines specific the measurements substituting measurement EER QAO will If the will audits in results The results and report of all Supervisor. action DA problems, 7.11. in the quarterly corrective monitoring as discussed Section and any corrective be discussed Maintenance operation project, and data maintain are Tables spare and allow parts is essential utilize an 7-3 for inventory and and the of m of the each of of the this data Project data quality to for listed goals are to 7-4 to obtaining of list critical data systems. monitor problems. standard quality for spare loss In measureroutine parts due addition equipment to to EER will collected standard procedures minimize maintenance measurement continually equipment procedures. EER personnel correction alitv accuracy, will and and completeness over are critical of 7-9 goals be monitored assurance completeness duration measurement project achieved. TABLE 7-3. PREVENTIVE MAINTENANCE PROCEDURES EOUIPMENT PROCEDURE INSTRUMENTATION FREOUENCY Calibration Instrument Conditions Leak Check System Clean Tips Sample Filters Sample Flow Probe Probes Gases Operating Sample Filter Verify pressure > 100 psig Daily Daily Daily Verify to manufacturer~'s specifications Vacuum and pressure component check Reverse gas purge compressed air Balance sample each probe Change flow with in Daily Daily Weekly, or as required Rate Verify Verify constant constant Daily Daily Daily Monthly System Vacuum/ Pressure Heater and Chiller Temperatures NOx Vacuum Pump Oil Verify within specifications Change LABORATORY EOUIPMENT Balances Calibration check Service and calibration by manufacturer Routine service Daily Semiannually As specified manufacturer by Instrumentation 7-10 TABLE 7-4. CRITICAL SPARE PARTS CONTINUOUS MONITORING INSTRUMENTATION Filters Probe Sample Back Filter Pump Diaphragm Regulator Capillary Sample Flowmeters and Cells Pressure Frits MANUAL SAMPLING EDUIPMENT Sample Nozzles Pump Oil Manometer Fuses Glass Nozzle Sample Probe "0" Filters and Liners Rings Oil Pump LABORATORY EDUIPMENT Reagents GC Columns Glassware Instrument Combustion Filters Scrubbers Spare Tubes Parts: Pump Valves, NOx Sample Infrared Valves. Misc. Tubing Fittings Thermocouples Lead Wire Glassware Reagents Ash Sampling Containers 7-11 in Table 7-5. to The allow control to identify in will charts for the at confidence the significance will interval of will the also results be to determined be evaluated. basis any for for each measurement Ouality and to 005. a loss accuracy show charts Control of charts be maintained a loss of or deterioration and maintained to monitor The on a daily control in data precision standard in quality quality precision and Ouality to s. indicate of of lines results each each will control of a data the cause immediately improvement will any be utilized measurements. as the the limits is will being the warning will and will measurement control. in and EPA-600/g-76- any trends control be constructed as described and control will and Initially, measurement accuracy measurement measurement be established limit. previous base of the of exceeding loss be plotted mean of 22s for these programs limit before 20 determinations relative limit be deviation. Control for the based as necessary project. to determine quality on accuracy determinations. and 23s established for to this review be modified after 15 to the of obtained validated. Measurements warning control be subjected 7.1.1 The 1. Larrective following DA Goals precision. - . 1.1. Actian occurrences Not Achieved will require - This corrective includes the criteria action: failure to achieve in during the accuracy and completeness - Deficiencies audits. specified Section systems 2. 3. Audit andfor between Deficiencies performance orv similar may be identified - This by separate advisory exist. schematically to and will the attention The the above. compare actually that the includes Quparison samples Problm analyzed by the discrepancies significant This laboratories. Subsgroup that 4. Sianificantd involves environmental a determination and action of any of what (TS) determine if,the goals. project health procedure the the data If it problems are is concerns is The It Test then goals achieving is the review, to corrective responsibility shown bring listed in Figure of the 7-2. EER EER OAD to suspect. Supervisor determine TS and OA and OAO will project in too are specific OA problem determined 7-12 cause a problem OA goals I QA PROBLEMS GOALS NOT ACHIEVED PRECISION ACCURACY COMPLETENESS EXTERNAL/INTERNAL AUOIT PERFORHANCE INTERLABORATORY COMPARISON FAILURES I REVISE DA AND/OR PROGRAMGOALS BY CIAO AND TS 1 SOLVE PROBLEMS 1 I REVISE DA PLAN BY PE I BY DA0 t OA PLAN REVIEW/APPROVAL BY DOE REPEAT -1 EVALUATE NEED TO REPEAT TESTS BY TS AND DA0 OK t REPORT INCIDENT TO TS AND DOE TS - EER TEST SUPERVISOR PE - EER PROJECT ENGINEER OAO - EER DUALITY ASSURANCE OFFICER Figure 7-2. Corrective 7-14 action procedure. CONTINUE NORMAL TESTING stringent, The OA plan If will system problems include remaining EER project the they will will then be modified be revised project of the (PE). as solved. will goals subject The required. the to reflect the current project objectives. by the are GAO accordingly. determined proceed the verify to to PE has the be satisfactory, and solve procedures the that This etc. the to measurement the may Any TS an GA and review engineer etc.. been delegate problems. have specific measurement PE will When and/or PE. solution the process systems determined results, audits, EER OAO will systems by the GA plan, review calibration, performance problems be handled of the and the TS will validation Following other with specific related the data tests Although valid Significant situations effort possible. characteristics concentrations health process requiring reports. 7.12 In this contract be Qwlitv some concerns, modification to and revision actions, reduction must of (Figure measurement data 7-l) and problems in determine and if questionable accordance be repeated. it actually of operations. nature the application exist be will at taken be will treatment action of high is possible much some In the to that higher substances these problem this levels to boiler. which correct in the the suspect (or lower) could situations, and may If data are than indic'ate EER will correct simply it is it found to be unlikely. are GR-SI the cases. GR-SI action or substances concentrations values during determine In some of of anticipated. unforeseen make as every as the any or with soon that concentrations represent found environmental either each of incident generate problem, quarterly technologies. reported The details corrective monitoring Assurance of Qutside will order be obtained including to verify plans assurance assurance both of and data plan analyses quality these with performed laboratories from regard to organizations for and these will data instances, by non-EER the into the samples personnel. In quality program utility laboratories. measurements/analysis. incorporated by those supplied EER quality laboratories. _ 7-15 8.0 8.1 DATA MANAGEMENT AND REPORTING The management any test program. data quality. storage enough and the which The will of depend data. the system user ensure information be flexible required, Finally. format of They data must They which must for user the have been in of data generated with a system to is an integral backups which and has The data functions the part checks sufficient system as data of to must be a be recorded be stored a period to faithfully months access of capacity for must the of reauires. or years. any have capability which may well. in capable performing have processing reproducing specific upon means: the data management in which data procedures the data may applied are to environmental and upon via the of any data type the manner acquired Environmental acquisition be accomplished following 1. 2. 3. 4. Direct in field Laboratory results in-situ logbook). acquisition analysis of of discrete data data (e.g. samples chart on-line pH meter with reading recorded of manual recording on laboratory data data on disk. the will directly a hard will procedures logic to copy sheets. on strip by recorders. computer. with data Continuous Continuous recording recording acquisition Figure are have of computer 8-1 illustrates they or system entered. Printouts behind the will the data management for the above. system. After of for Once data entry the the to data data a generated been be recorded either computer, manually and subsequent validity as noted manual be produced with checked. data be compared documentation validation recording Once the and hardware. is verified will is format. data in and also Some an corrected Any be of reports the stored as necessary, information data be relevant identification by the The may manner. require generated for can and the data which data within to data produce quality the the reporting the will be stored pertinent As in a to computer testing system. required, additional may be purposes. system processing user-specified information applicable 8-l a-2 computer test 8.2 The performed EER will with reports 1. system has the capability for any data processing necessary for the program. krmtina communication on submit will a regular quarterly on include: Summaries prior 2. Copies regulatory monthly measurements. 3. Identification present concern. tives 4. from at and concentrations EER and the of significant issued of and the as determined characterization of utilities. permit to the regulatory areas of actual, status, terms of including permits a description or notices of significant by an advisory of group unregulated environmental comprising substances and health representaof environmental monitoring data collected during the data Reauirements of basis process with and complete reports and potential measurement reporting of the problem information of all areas. relevant data to must be DOE. data. and annual summaries environmental emphasis Ouarterly quarter. of all compliance ~reports during reports previous and and analyses quarter. reports of submitted This excess includes opacity to authorities NPDES monitoring Description of any violations plant's changes by the problem authorities. encountered anticipated, during or the prior 5. Identification quarter solutions. indication possible 6. Recommendation defined information. in the of modifications Monitoring a basis Plan for to or which the deletion are not of specific yielding tasks useful including recommendation. 8-3 Annual reports will The fourth Summary and the patterns include: quarterly of four in the of monitoring previous data report. information quarterly and summary of of from reports, data. or health concern. based all prior including annual reports and 1. 2. trends 3. Indication on previous any trends which any of environmental been problem have be taken. been reports whether or annual measures have the submitted. areas identified and, if in previous not, what 4. Indication quarterly mitigation reports should resolved Data showing taken addition will project. Data Committee. that efforts. participants, providing review provided ongoing recommend 1) 21 3) is if will required. of data be reviewed results This by will EER and CWLP as it to in becomes monitoring monitoring of available. frequency. location. the demonstration Data action the EER significant be reviewed, modification or change all verified, and appropriate may include parameter. a monitoring review continuously thorughout phases will from be reviewed meeting the will EER. for if monitoring the Committee on will an can annual in of be basis the by early a part into Monitoring of future from and the among the Phase all Review III. project utilities of the this data can so monitoring The first The host to in review that: Certain Committee including sites determine the be held comments incorporated participants, be composed DOE. the demonstration there and are annual information, any representatives The main findings Eased members of on the funding projects. significant reports. purpose quarterly of Committee's Committee monitoring of the tasks techniques quarterly be discontinued. or instrumentation and annual modified reports or added; or New analytical The format be substituted: be changed. 8-4 If recommendations to the are made, project management changes at DOE and EER will consider modification EMP and authorize as appropriate. 8-5 APPENDIX A Illinois 217/782-2113 Environmental I'roLecIion Auc*ncy 2200 Churchill Hoad.SprlnnCield. IL 62706 OPERATING PERMIT PERMITTEE City Water Light 8 Power Louis Skibicki Attn: Seventh & Monroe Springfield. IL 62757 Application No.: 84030062 1.0. No.: 16712OAAO Date Received: June 2, 1988 Applicant's Designation: LAKESIDE11 Subject: Lakeside Plant II Units 7&E and ESP msued: August 30, 1988 Expiration Date: August 29, 1990 Location: 3100 Stevenson Drive Permit is hereby granted to the above-designated Permittee to OPERATE emission source(s) and/or air pollution control equipment consisting of boilers 7 & 8 with associated electrostatic precipitator as described in the above-referenced application. This Permit is subject to standard conditions, attached hereto and the following special condition(s): 1. 2. 3. Particulate Operation startup, matter in excess malfunction emissions shall not exceed 0.10 lbs per million btu. during of applicable emission and breakdown. standards is allowed The Permittee shall notify the Agency's regional office by telephone as soon as possible during normal working hours upon the occurrence of excess emissions due to malfunctions. or breakdowns. The Permittee shall comply with all reasonable and safe directives of the regional office regarding such malfunctions and breakdowns. Within five (5) working days of such occurrence the Permittee shall give a written follow-up notice to the Agency's regional office providing an explanation of the occurrence, the length of time during which operation continued under such conditions, measures taken by the Permittee to minimize excess emissions and correct deficiencies, and when normal operation resumed. The permittee 'system on the each calendar for the last measurements shall maintain and operate a continuous opacity monitoring above-referenced equipment. On or before the 30th day of quarter. the permittee shall submit to the Agency a report preceding calendar quarter of any and all opacity which exceed 30 percent, averaged over a six minute period. 4. ,,. . 63 Illinois EnvironmcnLal Proteclion Al-~nc> 2200 Churchill Road. Sprinpfirld. IL 62706 Page 2 These "excess opacity" reports shall provide, for each such incident. the percent opacity measured as well as the date and span of such incident. These reports shall also specify for each incident whether it occurred If a malfunction is indicated during startup, shut-down, or malfunction. in the report, all corrective actions taken, if any, shall be reported. The reports shall also specify, for each calendar quarter, the date of those periods during which the continuous moni~toring system was not in operation and list the number of hours when at least one boiler was in operation. Tifs&%!* Nanager, Division Permit-Section of Air Pollution Control TAS:PDD:.imm/5057H/71-72 cc: Region 2 NPOES Permit Illinois Division Environmental No. IL0024767 Protection Agency Control of Water Pollution 2200 Churchill Road Springfield. Illinois 62706 SYSTEM NATIONAL POLLUTANT DISCHARGE ELIMINATION Reissued Expiration Oate: August 1. 1991 (NPOESI Permit Issue Date: September 30, 1986 October 30, 1986 Effective Date: Facility Name and Address: Name and Address of Permittee: ~City of Springfield Department of Public Property City Water, Light and Power Environmental Affairs 7th and Monroe Streets Springfield, Illinois 62757 Discharge Number and Name: City Water, Light and Power 3100 Stevenson Drive Springfield. Illinois 62707 Sangamon County Receiving Waters 001 Lakeside 1 and 2 Condenser Cooling Water Outfall 001(a) Lakeside Turbine Room, Boiler Room and Equipment Drains, Lakeside 2 Boiler Blowdown 002 Dallman 1 and 2 Condenser Cooling Water Outfall 005 Industrial Wastewater Treatment Plant Outfall 006 Ash Pond Discharge to Lake Springfield 007 Dallman Coal Pile Runoff 008 Lakeside Coal Pile Runoff 009 Dallman 3 Condenser Cooling Water Outfall 010 Dallman Plant Intake Screen Backwash 011 Scrubber Surge Pond Overflow 003 Lakeside Storm Sewer 004 Ash Pond Discharge Lake Springfield Sugar Creek In compliance with the provisions of the Illinois Environmental Protection Act, Subtitle C Rules and Regulations of the Illinois Pollution Control Board. and the FWPCA, the above-named permittee is hereby authorized to discharge at the above location to the above-named receiving stream in accordance with the standard conditions and attachments herein. Permittee is not authorired to discharge after the above expiration date. In order to receive authoriration to discharge beyond the expiration date, the permittee shall submit the proper application as required by the Illinois Environmental Protection Agency (IEPA) not later than 180 days prior to the expiration date. Manager, Division TGM:GC:st/0298E . Permit Section of Water Pollution Control ge.2 ..' NPDES Penit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l DAY DAILY AVG. MAX. RAMETER LOAD LIMITS lbslday DAILY3 DAY MAX. AVG. SAMPLE SAMPLE FREQUENCY TYPE of the following From the effective date of this permit until August 1, 1991, the effluent scharge(s) shall be monitored and limited at all times as follows: Outfall(s): is discharge Lakeside Lakeside Lakeside Lakeside Lakeside Lakeside Lakeside OW ODl Lakeside 1 and 2 Condenser Cooling Water Outfall Approximate 21.3 Flow consists 1 2 2 2 2 1 2 of: and 2 Condenser Cooling Water Turbine Rooms 4. 5 and 6 Floor Drains: Turbine Rooms 4; 5. 6. and 7 Roof Drains, Boiler Rooms 5. 6 and 7 Floor Drains Boiler Rooms 5 and 6 Roof Drains and 2 Equipment Drains L Boilers 5. 6, 7 and 8 Boiler Blowdown, Intermittent Intermittent Intermittent Intermittent Intermittent Intermittent Daily Continual Continual Grab** Drains, Flow MGD nperature ta1 Residual Chlorine See Special Condition No. 3 0.2 Daily Z/Month* Room and Equipment Approximate Outfall(s): consist of: 001(a) Lakeside Lakeside Turbine 2 Boiler Room. Boiler Blowdown ,is discharge Lakeside 2 Lakeside 2 Lakeside 2 Lakeside 2 Lakeside 1 Lakeside 2 Yard Drains Miscellaneous Turbine Rooms 4, 5 and 6 Floor Drains Turbine Rooms 4. 5, 6. and 7 proof Drains Boiler Rooms 5, 6 and 7 Floor Drains Boiler Rooms 5 and 6 Roof Drains and 2 Equipment Drains Boilers 5, 6, 7 and 8 Boiler Blowdown Equipment Drains Intermittent Intermittent Intermittent Intermittent Intermittent Intermittent Intermittent Intermittent l/Week Single Reading Estimate Grab 24 Hour Composit Grab OW I See Special Condition No. 5 15.0 15.0 30.0 20.0 Z/Month Z/Month Z/Month Ital Suspended Solids '1 and Grease See Special Conditions r See Special Condition No. 4 and No. 9 No. 4 * : 9 3 NPDES Permit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l 30 DAY DAILY AVG. MAX. .RAPiETER LOAD LIMITS lbs/day 3 DAY OAILf AVG. MAX. SAMPLE SAMPLE FREQUENCY TYPE of the following Equipment Approximate 118.3 MGD Flow Continual Continual Grab* From the effective date of this permit until August 1. 1991, the effluent scharge(s) shall be monitored and limited at all times as follows: Outfall(s): 002 Dallman 1 and 2 Condenser~~and Miscellaneous Cooling Water Outfall 06 Daily See Special Condition No. 3 0.2 No. 4 and 9 No. 4 Daily 2/Month* imcerature ital Residual Chlorine See Special Condition : See Special Condition ige 4 NPDES Permit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l v AVG. MAX. SAMPLE SAMPLE FREQUENCY TYPE of the following ARAMETER LOAD LIMITS lbs/day DAILY 3D DAY MAX. AVG. . From the effective date of this permit until August 1, 1991, the effluent ischarge shall be monitored and limited at all times as follows: Outfall(s): his 1 discharge Lakeside consists of: 003 Lakeside Storm Sewer Approximate Intermittent Intermittent Intermittent Intermittent Intermittent Intermittent Intermittent 0.3 MGD 0.1 MGD Intermittent Intemiittent Intermittent l/Week Flow 1 Turbine Rooms 1. 2 and 3 Floor Drains k Equipment Drains Turbine Rooms 1, 2 and 3 Roof Drains 2, 3 and 4 Boiler Blowdown . Lakeside 1 Boilers . Lakeside 1 Boiler Rooms 2, 3 and 4 Floor Drains A Equipment Drains . Lakeside 1 Boiler Rooms 2, 3 and 4 Roof Drains 2 Turbine Rooms 6 and 7 Roof Drains . lakeside . Lakeside 2 Boiler Rooms 7 and 8 Roof Drains ;. Lakeside 1 and 2. Intake Screen Backwash ** Screen Washings from Public Water Supply Intake b. Spillway Gate Hydraulic Water *** i. Miscellaneous Equipment Drains 2. Public Water Supply Drain** '1 ow Single Reading Estimat Grab 24 Hour ComposiGrab 003. IH 'otal Suspended Solids Ml and Grease See Special Condition No. 5 15.0 15.0 30.0 20.0 wastestream l/Week 1/Week 2iMont.h input to Outfall c** Compliance Monitoring samples are collected ahead of this 9e 5 NPDES Permit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l DAY DAILY AVG. MAX. effluent ,RAMETER LOAD LIMITS lbs/day 30 DAY DAILY MAX. AK. SAMPLE SAMPLE FREQUENCY TYPE of the following From the effective date of this permit until August 1, 1991, the scharge(s) shall be monitored and limited at all times as follows: Outfall(s): lis discharge consists of: 004 Ash Pond Discharge Approximate 2.66 MGD 4.32 MGD Intermittent 0.33 MGD Intermittent 0.19 MGD Intermittent l/Week Flow Lakeside Plant Fly Ash and Bottom Ash Oallnan Plant Fly Ash and Bottom Ash Non-Chemical Metal Cleaning Wastes *** Lime Sludge From the City Water Purification Flue Gas Desulfurization System Wastes*** Industrial Wastewater Treatment Plant Sludge Water Treatment Plant Yard Drains ow Plant Single Reading Estimate Grab 24 Hour Cpmposit Grab i Ital Suspended Solids il * and Grease This See Special Condition No. 1 15.0 15.0 30.0 20.0 Wastewater Treatment 2/Week 2/Week 2/Month System wastestream may be directed to the Industrial . 'age 6 NPDES Permit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l DAY DAILY AVG. MAX. 'ARAMETER LOAD LIMITS lbs/day 'Jg DAY DAILY AVG. MAX. SAMPLE SAMPLE FREQUENCY TYPE of the following I. From the effective date of this permit until August 1. 1991, the effluent lischargefs) shall be monitored and limited at all times as follows: Outfall(s): This discharge I. ?. 3. 1. :: 7. zlb. Il. 12. 13. 1:: 16. 17. 18. Flow PH Total Suspended Solids Oil Iron and Grease (total) See Special Condition No. 1 15.0 15.0 2.0 0.5 30.0 20.0 4.0 1.0 consists of: 005 Industrial Wastewater Treatment Plant Outfall Approximate 0.6 MGD 1.0 MGD Intermittent Intermittent 0.001 MGD 0.44 MGD Intermittent Intermittent 1.8 MGD 0.3 MGD 0.85 MGD Intermittent Intermittent Intermittent Intermittent Inteni ttent Intermittent Intermittent Daily Daily l/Week Z/Month l/Week l/Week Contint Contint 24 Hour Composi Grab 24 Hout Composi 24 HOUI Composi Flow Oemineralizer Regenerant Wastes Lakeside 2 Boilers 7 and 8 Slag Tank Overflow Lakeside 2 Boiler Rooms 7 and 8 Floor Drains Lakeside 2 Turbine Rooms 6 and 7 Floor Drains Lakeside 2 Boilers 5 and 6 Slag Tank Overflow Dallman 1, 2 and 3 Boiler Blowdown, Evaporator and Deaerator Dallman 1, 2 and 3 Roof and Floor Drains Dallmanl, 2 and 3 Condensate Storage Tank Wastes Dallman 1. 2 and 3 Slag Tank Overflow Dallman 1, 2 and 3 Sump Pumps Dallman Plant Pyrite Romoval Wastes Crusher House and Control House Floor Drains Flue Gas Desulfurization System Wastes*Dallman Coal Pile Runoff (See Outfall No. 007) **** Dallman 1 and 2 Precipitator Area Drain Non-chemical Metal Cleaning Wastes Dallman 1, 2 and 3 Equipment Drains Lakeside Coal Pile Runoff (see Outfall No. 0081*- Blowdown Copper (total) **** Discharge to the alternate routing. Industrial Wastewater Treatment Plant is an J"'7 NPDES Permit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l -30 DAY DAILY AVG. MAX. RAMETER LOAD LIMITS lbs/day DAILY 30 DAY AVG. MAX. SAMPLE SAMPLE FREQUENCY TYPE of the following From the effective date of this permit until August 1, 1991, the effluent s:harge(s) shall be monitored and limited at all times as follows: Outfall(s): 006 Ash Pond Discharge to Lake Springfield Approximate Intermittent OW Flow 24 Hour Total Grab 24 Hour Composi Grab l/Week 2/Week*** 15.0 15.0 Outfall(s) 007 Dallman Coal Pile Runoff Approximate 30.0 20.0 2/Week l t*2/Month***** See Special ta1 Suspended Solids 1 and Grease Condition No. 1 iis discharge Dallman Dallman consists of: Area Drain Flow Coal Pile Runoff 1 and 2 Precipitator Intermittent Intermittent l/Week Single Reading Estimate Grab 8 Hour Composit Grab 8 Hour Composil pump. low i Ital Suspended Solids il and Grease See Special Condition No. 1 15.0 15.0 2.0 30.0 20.0 4.0 exercising l/Week l/Week l/Week l/Week diversion ron (Total) **Monitor if Discharge Occurs During the Month excluding I , w 8 NPDES Permit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l 3D DAY DAILY AVG. MAX. RAMETER LOAD LIMITS lbsfday 30 DAY DAILY AVG. MAX. SAMPLE SAMPLE FREQUENCY TYPE of the following From the effective date of this permit until August 1, 1991. the effluent scnarge(s) shall be monitored and limited at all times as follows: Outfall(s): is discharge consists of: Area Runoff 008 Lakeside Coal Pile Runoff Approximate Intermittent Intermittent Intermittent l/Week Flow Coal Pile Runoff Lakeside Plant Precipitator Parking Lot Runoff Single Reading Estimate Grab 8 Hour Cornposit Grab 8 Hour Cornposit! Cooling 1 )tal Suspended Solids il and Grease See Special Condition 1 15.0 15.0 2.0 30.0 20.0 4.0 and Miscellaneous l/Week l/Week l/Week l/Week Equipment ?on (Total1 Outfall(s): 009 Dallman 3 Condenser Water Outfall Approximate 151.4 MGD low emperature otal Residual Chlorine See Special Conditions * See Special Condition No. 4 and 9 No. 4 See Special Condition No. 3 0.2 Daily Daily 2/Month* Flow Continuo Continuo Grab** . ‘age 9 NPDES Permit Effluent Limitations No. IL0024767 and Monitoring CONCENTRATION LIMITS mg/l 30 DAY DAILY AVG. MAX. 'ARAMETER LOAD LIMITS lbs/day 30 DAY DA AVG. MAX. SAMPLE SAMPLE FREQUENCY TYPE of the following I. From the effective date of this permit until August 1, 1991. the effluent discharge(s) shall be monitored and limited at all times as follows: Outfall(s): 010 Dallman Plant Intake Screen Backwash Approximate 0.15 MGD -1ow Outfall(s): 011 Scrubber Surge Pond Overflow Approximate Intermittent Intetmittent Intermittent Daily 1 /Week Flow Estimate This discharge consist of: pad runoff 1. Scrubber sludge storage Groundwater pumpage from the oil spill Flue gas desulfurization wastes :: Vow Flow recovery well Single Reading Estimat Grab Grab >H rota1 Suspended Solids See Special Condition No. 1 15.0 30.0 Daily Daily . Page 10 NPDES Permit Special The pH shall No. IL0024767 Conditions 1. be in the range 6.0 to 9.0. monitorin discharge, requirements % prior to ut 2. Samples taken in compliance with the effluent shall be taken at a point representative of the entry into the receiving stream. 3. The thermal discharge to shall not exceed 99' F more period ending with any month shall not exceed 99' F more period ending with any month 109' F. Lake Springfield from the Lakeside plant than 5 percent of the hours in the ltmonth and the discharge fram the Dallman plant than 8 percent of the hours in the 12-month and at no time shall any discharge exceed may not be discharged from each units main cooling 4. Chlorine condensers for more than two hours in any one day. The reported mean concentration and maximum concentration of Total Residual Chlorine shall be based on a chlorine concentration curve. The concentration curve shall be generated using grab samples with an analytical frequency of 5 minutes or less during the respective chlorination period of each unit allowing for lag time between the initiation of chlorination and the point of sampling before the first sample is taken. Concentration curves shall be submitted with monthly Discharge Monitoring Reports. The frequency and duration of the chlorine dosing period plus the amount of chlorine applied shall be reported on the Discharge Monitoring Reports. 5. The pH limitation 003 if the the public be pH 10.0. 6. There associated 7. There shall be in the range 6.0 to 9.0. The pH 9.0 maximum may be exceeded in the following dischar es No. 001(a) and No. elevated pH level is caused by greater t 8 an 9.0 pH levels in water supply to the system in which case the upper limit shall of chemical metal cleaning bfphenyl wastes or shall be no discharge rinses. shall be no discharge of polychlorinated compounds. 8. To calculate the average daily flow for outfalls 001, 002 and 009 during the reporting period, the total number of pump hours observed is divided by the number of days in the month and then multiplied by the pump rate (gallons/hour). The minimum dail flow rate is determined by multiplying the lowest daily pump hour tota i by the pump rate. The maximum daily pump rate is calculated by multiplying the highest daily pump hour total by the pump rate. During maintenance outages calcium hypochlorite may be used to 9. During discharge of chlorinated wastewater passivate the condensers. from passivation of the main-cooling condensers a minimum of three grab samples shall be taken at five minute intervals or less at the . 'Page 11 NPDES Permit Special No. IL0024767 Conditions condenser cooling water outfall for each batch discharge allowing for lag time between chlorine discharge and the point of sampling before the The individual values and average value for first grab sample is taken. each set of samples shall be reported with monthly DMR forms including the time samples were collected, the time and duration of chlorine release plus the amount of chlorine applied. 10. The permittee Monitoring Report shall record monitoring results on Discharge Forms using one such form for each discharge each month. The completed Discharge Monitoring Report forms IEPA no later than the 15th day of the following specified by the permitting authority. Discharge address: Monitoring Reports shall be mailed shall be submitted to month, unless otherwise IEPA at the following to the Illinois Environmental Protection Agency Division of Water Pollution Control 2200 Churchill Road 62706 Springfield, Illinois Attention: Compliance Assurance Section Additionally, Discharge Monitoring Report forms shall be mailed to United basis. States Environmental Protection Agency in Chicago on a quarterly unless otherwise The permittee shall submit the reports as follows, specified by the permitting authority. Period Jan, Feb. Mar April. May, June July, Aug. Sept Oct. Nov, Dee Reports shall be addressed Agency as follows: Report Due At U.S. Environmental April 28th July 28th October 28th January 28th to United States Environmental Protection Protection Agency NPDES Compliance Unit United States Environmental Region V 230 South Dearborn Street Chicago, Illinois 60604 Protection Agency . -.-

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