Watt Hour Meter Maintenance and Testing January

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							FACILITIES INSTRUCTIONS, STANDARDS, 

           AND TECHNIQUES

                    Volume 3-10

    WATT-HOUR METER

MAINTENANCE AND TESTING


        Internet Version of This Manual Created
                    December 2000


         FACILITIES ENGINEERING BRANCH
                  DENVER OFFICE
               DENVER, COLORADO


 The Appearance of The Internet Version of This Manual
  May Differ From the Original, but the Contents Do Not


          UNITED STATES DEPARTMENT OF THE INTERIOR

                  BUREAU OF RECLAMATION
               WATT-HOUR METER MAINTENANCE AND TESTING

                                                   Volume 3-10


                                                     CONTENTS
Section                                                                                                                 Page

 I. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    1.1.   General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    1 1.2. Selection of Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


II. Test Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


     2.1. Frequency of Tests and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


III. Watt-Hour Meter Operating Principles and Construction . . . . . . . . . . . . . . . . 4


     3.1.      General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    4

     3.2.      Basic Single-Phase Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 4

     3.3.      Disk Driving Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              4

     3.4.      Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   5

     3.5.      Braking Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            5

     3.6.      Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     6

     3.7.      Multielement Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              6

     3.8.      Detents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    6

     3.9.      Meter Constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          7
     3.10.     Primary Versus Secondary Constants . . . . . . . . . . . . . . . . . . . . . . . . .                             8

     3.11.     Formulas for Constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 8

     3.12.     Base-Load Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              9

     3.13.     Meter Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    9


IV. Metering Power in 3-Phase Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9


     4.1.      Methods for Metering 3-Phase Power . . . . . . . . . . . . . . . . . . . . . . . . . . 9


 V. Metering Vars and Volt-Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18


       5.1.     General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

       5.2.     Var Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

       5.3.     Volt-Ampere Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21





                                                                     i                                      (FIST 3-10 1/92)
                                            CONTENTS - Continued
Section                                                                                                                Page

VI. Errors in Watt-Hour Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22


    6.1.      Meter Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    6.2.      Instrument Transformer Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    6.3.      Sources of Meter Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23


VII. Meter Test Equipment and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


     7.1.      Test Leads and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   24

     7.2.      Portable Standard Waft-Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . .                      24

     7.3.      Loading Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        25

     7.4.      Meter Test Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        26

     7.5.      Errors Due to Improper Test Connections . . . . . . . . . . . . . . . . . . . . .                            27

     7.6.      Test Supply Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            27

     7.7.      Test Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 27

     7.8.      Tests at 50-Percent Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     29


VIII. Pretest Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30


      8.1.     Verification of Meter Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

      8.2.     Checking Instrument Transformer Burden . . . . . . . . . . . . . . . . . . . . . 32

      8.3.     Creep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32


IX. Meter Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33


       9.1.     "As Found" Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         33

       9.2.     Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    33

       9.3.     Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    34

       9.4.     Registers and Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             35


 X. Test Procedures and Adjustments                         . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35


      10.1.     Test Runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     35

      10.2.     Test Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      36

      10.3.     Adjustments, General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            36

      10.4.     "As Found" Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         37

      10.5.     Calibration Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        38

      10.6.     Concluding the Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           39

      10.7.     Meter Test Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            40





    (FIST 3-10 1/92)                                            ii
                                             CONTENTS - Continued
Section                                                                                                               Page

XI. Demand and Totalizing Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42


     11.1 Indicating Demand Meter                                                                        42
     11.2. Recording Demand Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42


References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45


Appendix A-Suggested Guidelines for Maintaining Revenue

   Metering Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


      A-1. Types of Meter Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


         a.     Routing Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

         b.     Precise Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

         c.     Laboratory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


      A-2.      Frequency of Meter Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

      A-3.      Rotating Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


          a.    Minimum Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

          b.    Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48


                                          A. PRECISE METER TESTS

   A-4. Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54


          a.     Warmup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54

          b.     Final Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      54

          c.     "As Found" Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         54

          d.     "As Left" Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      54

          e.     Permissible Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        55

          f.     Comparison of Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           55


        A-5.      Conclusion of Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56


                                   B. SUPPLEMENTAL INFORMATION

        A-6.      Metering Correction Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

        A-7.      Metering Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

        A-8.      Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56




                                                                iii                                       (FIST 3-10 1/92)
                                          CONTENTS - Continued

Section                                                                                                            Page

                                    C. ROUTINE METER TESTS

  A-9. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

  A-10. Preliminary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

  A-11. Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57


     a.     Instrument Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               57

     b.     Warmup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   57

     c.     Equipment removal from service . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     57

     d.     "As Found" Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         57

     e.     Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      58

     f.     Indicating Demand Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 58

     g.     "As Left" Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      58

     h.     Permissible Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        58

     i.     Equipment Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                59


   A-12. Conclusion of Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59


                    D. PERIODIC OR MIDMONTH INSPECTIONS

   A-13. Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59


      a.     Inspection Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            59

      b.     Inspection of Metering Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    60

      c.     Magnetic Tape Recorders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               60

      d.     Watt-hour-demand Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 61


    A-14. Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61


            E. MANUFACTURERS' CATALOGS AND INSTRUCTION BOOKS

    A-15. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

    A-16. General Electric Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62


       a.     Instruction Books . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

       b.     Spare Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

       c.     Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64





 (FIST 3-10 1/92)                                           iv
                                            CONTENTS - Continued
Section                                                                                                               Page

  A-17. Westinghouse Electric Corporation . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


    a.        Instruction, Operation and Maintenance Catalogs . . . . . . . . . . . . . . .                                 64

    b.        Descriptive Catalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            65

    c.        Renewal Parts Catalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              65

    d.        Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65


  A-18. Beckman Instruments, Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65


     a. Instruction Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

     b. Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65


   A-19. Duncan Electric Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66


      a.      General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

      b.      Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

      c.      Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66


  A-20.       Edison Electric Institute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66


         a.   Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

         b.   Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66


                                              LIST OF FIGURES
Figure                                                                                                                Page

      1 Watthour metering equipment selection chart, sheet 1 of 2 . . . . . . . . . 2

      2 Watthour metering equipment selection chart, sheet 2 of 2 . . . . . . . . . 3

      3 Vector diagram o1 watt-hour meter element . . . . . . . . . . . . . . . . . . . . . . 5

      4 Fundamentals of a single-phase induction watt-hour meter . . . . . . . . . 5

      5 Magnetic shunt method of adjusting speed o1 disk . . . . . . . . . . . . . . . 6

      6 Single-phase, 2-wire meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

      7 Single-phase, 2-wire meter using instrument transformers . . . . . . . . 10

      8 Single-phase, 3-wire meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

      9 Single-phase, 3-wire circuit using 2-wire meter and current

          transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

     10 Three-phase, 3-wire, 2-element meter, self-contained . . . . . . . . . . . . . 10

     11 Three-phase, 3-wire, 2-element meter, two current

          transformers and two potential transformers . . . . . . . . . . . . . . . . . . 11





                                                               v                                         (FIST 3-10 1/92)
                                         CONTENTS - Continued

Figure                                                                                                         Page

   12     Three-phase, 4-wire, 2-1/2-element meter, three current

           transformers and two potential transformers . . . . . . . . . . . . . . . . . . .                         11

   13     Three-phase, 4-wire, 2-element meter with delta-connected

           current transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        12

   14     Three-phase, 4-wire, 3-element meter . . . . . . . . . . . . . . . . . . . . . . . . . . .                 12

   15     Power factor chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   15

   16     Single-phase varmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        19

   17     Varmeter for balanced three-phase circuit . . . . . . . . . . . . . . . . . . . . . . .                    19

   18     Three-phase varmeter using autotransformers . . . . . . . . . . . . . . . . . . .                          20

   19     Testing both elements of a meter using resistance load . . . . . . . . . . .                               25

   20     Testing one element of a meter using phantom load device . . . . . . . . .                                 26

   21     Phase sequence indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            28

   22     Testing single-phase meter using customer's load . . . . . . . . . . . . . . . .                           29

   23     Sample "watt-hour and demand meter test report" . . . . . . . . . . . . . . . .                            41


                              LIST OF FIGURES IN APPENDIX A

    A-1    Calibration of standard wattmeter circuit diagram, direct

            comparison method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

    A-2    Calibration of rotating standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    A-3    Calibration of rotating standard, electronic method . . . . . . . . . . . . . . 53





 (FIST 3-10 1/92)                                        vi
I. SCOPE                                             transformers, by choosing a meter
                                                     whose current rating is approximately
  1.1. GENERAL. The intent of this vol­              one-fourth of the probable maximum
  ume is to provide general information on           sustained load. Modern meters
  theory, checks, tests, adjustments, and            maintain accuracy within close limits up
  records which will serve as a simple and           to 667 percent load. Care should be
  convenient ready-reference guide for               exercised in the selection of current
  testing and servicing meters in the field.         transformers; over-size can result in
  This volume is confined to the type of             poor meter accuracy during light load
  watt-hour meter most commonly used                 conditions.
  on Reclamation power systems - the 2-,
  2-1/2-, and 3-element alternating-                 It is impractical to show by illustrations
  current, induction watt-hour meter rated           or to describe the construction, adjust­
  at 115 volts and 2.5 or 5 amperes used             ment locations, constants, etc., of the
  with instrument transformers for                   multitude of meter types that will be
  metering relatively large blocks of                found in Reclamation installations.
  power. However, the material herein will           Manufacturer's instructions for the par­
  provide sufficient information for testing         ticular meter should also be referred to,
  single-phase and polyphase meters of               whenever available, for specific infor­
  other current and voltage ratings by               mation on service procedures,
  simple application of the principles               constants, etc. The portable standard
  discussed. For example, a 15-ampere                watt-hour meters which will be used in
  meter such as might be used for                    testing are normally provided with a
  residential service would have                     card giving data on disk constants for
  constants three times as large as a                various makes and models, which will
  similar 5-ampere meter. In the same                be helpful in the absence of instruc­
  way, a meter rated 230 volts would                 tions. Methods for metering vars and
  have constants twice as large as a 115­            volt- amperes are discussed in SEC­
  volt meter. Meters used without                    TION V. Demand meters are discussed
  instrument transformers on single-                 briefly in SECTION XI.
  phase service are commonly rated at 15
  or 50 amperes, 230 volts. To sup­
  plement the general information in this          II. TEST SCHEDULES
  volume, an appendix devoted specific­
  ally to revenue metering has been                2.1 FREQUENCY OF TESTS AND
  included.                                        SERVICING. To ensure reliability and
                                                   accuracy, it is necessary that watt-hour
  1.2. SELECTION OF METERS. Meters                 meters be serviced and tested period­
  are selected for Reclamation                     ically. This is of paramount importance for
  installations (Figures 1 and 2) so that          meters measuring power to customers.
  accuracy on reduced loads will be                Meters found registering incorrectly are
  maintained. This is accomplished by              almost invariably slow, which means a
  using a 2-1/2-ampere meter with 5­               loss of revenue. It is standard utility
  ampere current transformers; and in the          practice to test customer's meters on
  case of meters used without instrument           circuits of over 100 - kVA capacity at


                                               1                               (FIST 3-10 1/92)
                   Figure 1




(FIST 3-10 1/92)       2

Figure 2





    3       (FIST 3-10 1/92)

least annually. The standard articles in               III. WATT-HOUR METER OPERATING
Western (Western Area Power                            PRINCIPLES AND CONSTRUCTION
Administration) contracts for the sale of
power specify a test annually, or more                 3.1. GENERAL. For the sake of simplicity,
often if requested by either party                     the discussion in this section will be
(Reference, Reclamation Instructions,                  mainly based on a single-element (single­
Part 224, Appendix I, also see Appendix                phase) meter. Two- and three-element
A of this volume).                                     meters are simply two or three single
                                                       elements having a common shaft and
Most Reclamation watt-hour meters                      register, which serve to totalize the
should be serviced, tested, and sealed at              energy measured by each element.
intervals of not more than 12 months.
Exceptions might be meters measuring                   3.2. BASIC SINGLE-PHASE METER. A
very small amounts of power (under 100                 single-phase watt-hour meter is es­
kVA) or when no sale of power is                       sentially an induction motor whose speed
involved. The interval in such cases might             is directly proportional to the voltage
be extended to 2 years; but for uniformity             applied and the amount of current flowing
in scheduling work, it is believed that it will        through it. The phase displacement of the
be found most convenient and best                      current, as well as the magnitude of the
practice to test all watt-hour meters                  current, is automatically taken into
annually, or more often if circumstances               account by the meter. In other words, the
warrant.                                               power factor influences the speed, and
                                                       the moving element (disk) rotates with a
When testing billing meters, represen­                 speed proportional to true power. The
tatives of the customer and the power                  register is simply a means of registering
wheeling agency should be afforded                     revolutions, and by proper gearing is
opportunity to be present to witness and               arranged to read directly in kilowatt-hours.
participate in the test. The meter seal                (Note: In some cases, the meter reading
should be broken in the presence of the                must be multiplied by a factor called the
witnesses and the meter re-sealed before               "register constant" or "meter multiplier" to
their departure. Care and consideration                obtain total kilowatt-hours. See "Register
should also be exercised in reading the                constant (K), "Paragraph 3.9.4.
register and an agreement reached in
regard to resetting after test, or in                  3.3. DISK DRIVING TORQUE. As stated
estimating the energy registration lost                above, the meter operates similarly to an
during the meter outage for testing.                   induction motor. The aluminum disk acts
                                                       as a squirrel-cage rotor, torque being
                                                       produced as a result of eddy currents
                                                       induced in it by the potential (voltage) and
                                                       current coils




(FIST 3-10 1/92)                                  4

on the electromagnet. In order that
registration be correct, the torque (and
speed) must be greatest at a power
factor of 1.0. To have maximum speed at
unity power factor, it is necessary that
the current in the potential coil lag
exactly 90O behind that in the current
coil, or in other words 90O behind the
voltage applied to the potential coil. This
is also necessary if the meter is to
register correctly at power factors less
than unity. (See Figure 3.) To get this
exact 90O displacement, a short- cir­
cuited (lag) coil is placed on the voltage
coil pole. (See Figure 4.) The resistor in
the circuit of this coil may constitute the
"lag" or power-factor adjustment of the
meter, but in many meters this
adjustment is obtained by movement of                Figure 3. Vector diagram of watt-hour meter
a "lag plate," and the resistor should not                             element.
be disturbed.

Do not confuse this 90O lag within the
meter at unity power factor, which is
necessary for proper functioning of the
meter, with the current and voltage
supplied to the meter by the instrument
transformers. These are in phase (0O
displacement) at unit (1.0) power factor.

3.4. FRICTION. To compensate for
friction, additional torque must be in­
troduced. This usually is accomplished
by placing a movable short-circuited turn
of large cross section in part of the field
of the voltage (potential) coil. This also
serves as a "light-load" adjustment.

3.5. BRAKING MAGNETS. Normally
there is very little friction present in
meters, and if no additional retarding            Figure 4. Fundamentals of a single-phase
force other than friction were placed in                     induction watt-hour meter.




                                              5                                  (FIST 3-10 1/92)

the meter, the rotating element would               is not shown. The moving element
travel at a relatively high speed. The              consists of an aluminum disk on a shaft.
necessary retarding action is provided by           The bottom bearing may be either of two
a magnetic brake consisting of a                    types two cupped jewels with a steel ball
permanent magnet operating on the                   between or a cone- shaped pivot on the
aluminum disk. This retarding action is             shaft which rotates in a cupped jewel
adjustable and is known as the "full load"          bearing. The top bearing is usually a
meter adjustment. Two methods of varying            hardened steel needle-like pin fitting
the braking effect of the magnet are in             loosely inside the hollow shaft.
common use. The first is to adjust the
position of the magnet; moving it outward           3.7. MULTIELEMENT METERS.
radially toward the edge of the disk                Multielement meters usually consist of
increases the braking effect and                    additional elements stacked vertically,
decreases speed and registration. In the            with two or more disks on the same
second method, the magnet is fixed, and             shaft, although meters may be eh-
the braking effect is adjusted by a magnet          countered which have more than one
shunt which bypasses part of the magnet             electromagnet system acting on the
flux of the permanent magnet, as shown in           same disk. Usually there is a set of
Figure 5.                                           permanent magnets per disk, but they
                                                    may not all be capable of adjustment.
3.6. BEARINGS. Figure 4 shows the
basic mechanical arrangement and re­                   3.7.1. Balance adjustment. - In
lationship of the moving element, bearings,            multielement meters, an adjustment
permanent magnets, and electro-magnet.                 must be provided to equalize the
The register which is geared to the shaft              torque of the various elements. This
                                                       is the "balance" adjustment and may
                                                       be a magnetic shunt or a means of
                                                       adjusting the position of the whole
                                                       element radially with respect to the
                                                       disk.

                                                    3.8. DETENTS. A detent or ratchet is
                                                    sometimes attached to meters to prevent
                                                    rotation in a reverse direction when it is
                                                    desired not to register reverse power
                                                    flow. This usually consists of a collar
                                                    having notches or pins which is placed
                                                    on the disk shaft and a pawl attached to
                                                    some fixed part of the meter which
                                                    engages the notches or pins upon
Figure 5. Magnetic shunt method of adjusting        reverse rotation but slides easily over
speed of disk.                                      them in the forward direction. The slight




(FIST 3-10 1/92)                               6

amount of friction introduced by the                            the worm or pinion on the rotating
installation of a ratchet may affect the                        disk element, for one revolution of
light-load registration and require that the                    the first dial pointer.
meter be readjusted.
                                                                The gear or register ratio is often
3.9. METER CONSTANTS. A knowledge                               found marked on the rear plate of the
of register and gear ratios and of watt-                        register or on the gear train frame. In
hour and register constants is required in                      checking the register and gear ratios,
order to check the correctness of kilowatt-                     it will probably be found most
hours as read from the register. (See also                      practical to determine the register
Paragraph 3.11 .)                                               ratio by counting the number of
                                                                revolutions that the wheel meshing
   3.9.1. Watt-hour constant (Kh). The                          with the shaft must make for, say,
   watt-hour constant is the registration of                    one-tenth revolution of the first dial
   one revolution of the rotating disk                          pointer. By counting the teeth on this
   element expressed in watt-hours. The                         wheel and the number of teeth on the
   watt-hour constant is also sometimes                         shaft pinion, the "first reduction" is
   called the disk constant. The Kh will                        determine. Register ratio times "first
   usually be found marked on the meter                         reduction" equals gear ratio. In the
   nameplate or on the rim of the disk.                         case of worm on the shaft, the lead
   Values of secondary Kh (see                                  or number of threads on the worm
   Paragraph 3.10) (per 5-ampere, 115­                          should be observed to determine how
   volt element) commonly used by                               many teeth the meshing wheel is
   various manufacturers for transformer-                       advanced by one revolution of the
   rated meters are listed below. Some                          shaft.
   other values that may be encountered
   are listed in parentheses.                                   3.9.4. Register constant (Kr). - The
                                                                register constant is a factor by which
              Values of Secondary Kh                            the register reading is multiplied to
                                                                ascertain the number of kilowatt-
 General Electric 0.7, 0.9, 1.2, 1,8 (0.3, 1/4)
                                                                hours recorded by the meter. The
 Westinghouse . . . . . . . . . 1/3, 0.9, 1.8(1/4)
 Sangamo . . . . . 0.6, 0.9, 1.2, 1.8(1/3,5/24)                 register constant is also sometimes
 Duncan . . . . . . . . . . . . . . . . . . 0.9, 1.2, 1.8       called the dial constant or multiplier.
                                                                The register constant may be 1, 10,
   3.9.2. Gear ratio (Rg). - The gear ratio                     100, or some integral of 10, except
   of a meter is the number of revolutions                      that for meters used with instrument
   of the rotating disk element for one                         transformers, it may be the register
   revolution of the first dial pointer.                        constant of the meter alone, multi­
                                                                plied by the product of the ratios of
  3.9.3. Register ratio (Rr). - The register                    the instrument transformers. The
  ratio of a meter is the number of                             register constant is usually marked
  revolutions of the wheel meshing with




                                                            7                           (FIST 3-10 1/92)

    on the dial face and may or may not              One revolution of the rotating disk ele­
    take into account the instrument                 ment of the meter is equal to Kh watt-
    transformer ratios. Registers should be          hours. The number of revolutions of the
    standardized as much as possible to              rotating disk element for one revolution
    eliminate the stocking of spares.                of the first dial pointer is equal to the
                                                     gear ratio, Rg, and therefore one
3.10 PRIMARY VERSUS SECONDARY                        revolution of the first dial pointer will
CONSTANTS. At this point, a word of                  represent:
caution is in order. If the meter were rated
for use with instrument transformers, as               Kh x Rg watt-hours, or
indicated by data on the nameplate, the
watt-hour constant (Kh) and register                      Kh x Rg
constant (Kr) as marked on the meter or                           kilowatt-hours. 

                                                          1,000

nameplate may be "primary constants" and
include the product of the instrument
transformer ratios. If this is the case, it will     The numerical value of one revolution of
be obvious, because the Kh will be much              the first dial pointer of a standard register
greater than the 1/3, 1/2, 2/3, 0.6, etc.,           is 10; therefore the register constant for
which is the basic or "secondary" Kh of the          kilowatt-hours is:
meter itself. As stated in the first part of this
bulletin, discussion is based on 5-ampere                        Kh x Rg

                                                                    

                                                         Kr =
meters. In the case of 15- or 50-ampere                         10 x 1,000
meters, such as might be found in
Government camp service, the "secondary"                  and
Kh would be large. It is also possible that
installations will be found where meters are
                                                                 Kr x 10,000
operating with instrument transformers of                 Rg =
different ratios than originally intended. For                        Kh
this reason, when checking it is
recommended that the meter be considered             First determine the ratio of reduction
separately (as if it were not used with              between the shaft of the rotating disk
instrument transformers), and its constants          element and the shaft of the gear en­
be determined. Then in the last step ­               gaging with it. This is called the "first
checking the register constant - bring in the        reduction." Next determine the register
factor of instrument transformer ratios.             ratio, Rr, (Paragraph 3.9.3). The gear
                                                     ratio, Rg, is equal to the register ratio
3.11. FORMULAS FOR CONSTANTS. To                     multiplied by the first reduction, and its
recapitulate the foregoing in a different            value may be substituted in the equation.
manner, and in a sequencewhich can be                In this checking process, it is
used in a checking procedure, and also to            recommended that the secondary Kh of
present a useful equation, the following             the meter be used, and the Kr of the
procedure is suggested.                              meter alone be determined first, and
                                                     then multiply it by the transformer ratios




(FIST 3-10 1/92)                                8

to find the factor (multiplier) by which the                 meter terminal arrangements shown in
dial reading must be multiplied for                          the figures were chosen solely for sim­
correct measurement of kilowatt-hours.                       plicity and clarity. Actual arrangement
                                                             of terminal studs varies widely with
3.12. BASE-LOAD SPEED. Another                               make and model. One thing they all
useful characteristic of the meter, if                       have in common, however, is symmetry,
known, is the base-load speed. Base­                         and it is usually quite easy to trace
icad speed is rpm at 115 volts and 5 (or                     the internal meter connections to de­
2-1/2) amperes, unity power factor. On a                     termine the identify of studs. For
steady load, by timing the meter speed                       example, in the case of a 2-element
with a stopwatch, a very accurate value                      meter with horizontal stud arrange­
of kilowatt Icad may be obtained in the                      ments, the two phases are separated by
absence of a wattmeter; or the same                          an imaginary horizontal line through the
method may be used to check the                              center of the meter, and for the sake of
accuracy of an indicating wattmeter.                         symmetry the voltage studs may be at
(See Paragraph 4.1.4.) Base-load                             extreme top and bottom. In some
speeds commonly used by various                              installations the instrument transformers
manufacturers follow, but should not be                      may supply other instruments besides
construed as applying in all cases. For                      the watt-hour meters.
example, Westinghouse also uses a
speed of 33-1/3 rpm in their Type CA-8                      IV. METERING POWER IN 3-PHASE
meter.                                                      CIRCUITS

Base-load speeds - 500 ('or 250) watts/element                   4.1. METHODS FOR METERING 3-
     General Electric . . . . . . . . . 16-2/3 rpm

                                                                 PHASE POWER. Four methods are in
     Westinghouse . . . . . . . . . . . . . 25 rpm

     Sangamo . . . . . . . . . . . . . . 16-2/3 rpm
             general use for metering the power or
     Duncan . . . . . . . . . . . . . . . . . . . 25 rpm
        energy in 3-phase circuits. Each has its
                                                                 particular application, depending on
Kh and base-load speed are related as                            whether the circuit is 3- or 4-wire, and
follows for single phase:                                        whether inaccuracy due to unbalanced
                                                                 currents or voltages can be tolerated.
       Nominal volts (115) x nominal amps (5 or 2 - 1/ 2)
Kh =
                Base - load speed (rpm) x 60
                                                                 Each of the four methods is described
                                                                 in more detail in the following para­
                                                                 graphs. Although each description
   3.13. METER CONNECTION DIA­                                   refers particularly to watt indication, it is
   GRAMS. Figures 6 through 14                                   also applicable watt-hour metering.
   illustrate typical meter connections.
   Not all possible meter types are in­                          It is always possible to measure the
   cluded, but it is believed that in                            power in any circuit by using one in­
   Reclamation powerplants, substa­                              strument or element less than there
   tions, and pumping plants, instances                          are lines or paths in the circuit. This is
   where other types of meters are en                            known as Blondel's Theorem, or the
   countered will be extremely rare. The




                                                             9                                  (FIST 3-10 1/92)

(FIST 3-10 1/92) 
   10
Figure 12. Three-phase, 4-wire, 2-1/1-element meter, three current transformers and two potential transformers.




                                                     11                                          (FIST 3-10 1/92)
                   Figure 14. Three-phase, 4-wire, 2-1/1-element meter, three element meter.




(FIST 3-10 1/92)                                       12

(n -1) wattmeter rule. This is shown in                  one element becomes zero, and below
the following tabulation:                                50-per-cent power factor it reverses.

                            Number     Meter elements        4.1.1.1. 2-element Meter, Basic
     Type of circuit        of lines      required           Formulas. Referring to Figure 11, the
 Single phase                  2             1               upper element measures:
 3-phase, 3-wire, (delta)      3             2

 3-phase, 4-wire (wye)         4             3
                                                             P1 = Eab la cos (30 + i)

                                                                   (Eab is reversed from its

                                                                   symmetrical order.);

    4.1.1. 2-element meters. - The 2-
    element-type meter is designed to
                                                             the lower element measures:
    operate from current in two of the
    three phases and the potential be­
    tween the two phases, as shown in                        P2 = Ebc lc cos (30 - i);
    Figures 10 and 11. It is the most
    universally used 3-phase meter con­                      and the total power measured is:
    nection, and it is recommended for
    ungrounded delta-connected circuits                      P = P1 +P2 =
    only, although applicable to all 3­                            [Eab la COS (30 + i)] +
    phase, 3-wire ungrounded circuits
    and to 4-wire or grounded circuits if                          [Ebc lc COS (30 - i)].
    no load is connected between a
    phase wire and the neutral or ground.                    The above formula is applicable to any
    The connection is the same as used                       condition of unbalanced voltage and
    on the 2- wattmeter method of power                      current. For normal balanced
    measurement, and is theoretically as                     conditions, the formula can be simplified
    accurate as the 3-wattmeter or 3­                        by assuming:
    element method when used on 3­
    phase, 3-wire systems. However, the                            Eab = Ebc = E
    power factor and resulting torque on
    the two elements is always different,                    and
    and therefore the two elements must
    be accurately compensated for                                  la = lc = I.
    power-factor errors over the full
    range of leading and lagging power                       And since
    factors over which the meter will be
    operated. For example, at a load                               Cos (30 + i) = cos 30 cos i
    power factor of 96-percent lagging
                                                                                   - sin 30 sin i
    (15E), the power factor on one
    element of the meter will be 96­                         and
    percent (15E) lead while the other is
    70-percent (45E) lag, as shown in                        Cos (30 - i) = cos 30 cos i
    Figure 11. At a load power factor                                 + sin 30 sin i,
    of 50-percent lagging, the torque on



                                                        13                                  (FIST 3-10 1/92)

in adding the two quantities, the term "sin         4.1.1.3. 2-element Meter with Delta-
30 sin i" cancels out.                              connected Current Transformers. The
                                                    2-element meter with delta-connected
                               Therefore,           current transformers is designed to use
                                                    the standard 2-element meter operated
                                                    from current transformers in each of the
          P = P1 + P2 = 2 El cos 30 cos i           three phases, which are connected in
                                                    delta, and potential transformers
               Cos 30 = .866                        connected between two of the phases
                                                    and neutral or the third phase wire in
P = 2 x .866 El cos i = 1.73 El cos i               which no current transformer is installed
                                                    as shown in Figure 13. It is applicable to
                                                    metering 3-phase, 4-wire or grounded
  =    3 El cos i                                   neutral circuits. It is equivalent in the
                                                    source and amount of errors to the 2-
which is the basic formula for total power          1/2-element metering method described
in a 3-phase circuit.                               in Paragraphs 4.1.2. and 4.1.2.1.
                                                    Whereas the 2-1/2 element meter
4.1.1.2. Checking Power Factor with 2­              obtains the vector sum of the flux of two
element Meter. The power factor of the              current coils within the meter, the 2­
load being measured can be determined               element meter with delta-connected
by the ratio of the readings of the two             current transformers obtains the vector
wattmeter elements, when using the 2­               sum of two currents by means of the
element wattmeter method. When using                delta connection and passes this cur­
two separate single-phase wattmeters,               rent through the meter coils, the
the power factor is obtained by the ratio           resultant effect of the two methods
of the two wattmeter readings P1 and P2             being identical. The B-phase voltage is
from the curve in Figure 15. When using             not measured, as shown in Figure 13,
a 2-element watt-hour meter, the potential          and is therefore subject to the same
circuit to one element at a time should be          errors due to unbalanced voltages as
opened and the revolutions of the disk              those encountered in the 2-1/2-element
counted for a definite time period. The             meter. This method is also
power factor is then obtained from the              objectionable because of the delta
ratio of the disk revolutions for the two           connection of current transformers,
readings. The load must of course be                which makes the current circuits
constant while the readings are taken.              unsuitable for some relays and
Referring to Figure 15, the upper half of           instruments which may be used in the
the graph is used when both readings are            same circuit, and the secondary circuit
in the same direction (positive), and the           current is 8.66 amperes at full-current
lower half when one of the readings is
reversed (negative).




(FIST 3-10 1/92)                              14

Figure 15





     15      (FIST 3-10 1/92)

transformer rating instead of the usual 5              voltage on one element and with the
amperes. The formulas given for the 2-                 C-phase voltage on the other. This is
1/2-element meter also apply to this                   equivalent to using the B-phase
meter and the vector diagram, Figure 13.               current with the B-phase voltage,
Relays and other instruments are not nor­              since the B-phase voltage under
mally permitted to be connected to single              balanced voltage conditions is equal
secondary current transformers or                      to the vector sum of the A- and C-
potential transformers installed for                   phase voltages reversed. It is
metering purposes. The burden on                       therefore obvious that the meter will
metering transformers should be kept as                not indicate accurately when the
low as possible to accomplish satisfactory             voltages are unbalanced so that the B-
metering accuracy.                                     phase voltage reversed is not equal to
                                                       the vector sum of the A- and C-phase
4.1.2. 2-1/2-element meters. - The 2-1/2-              voltages. The accuracy is not affected
element watt-hour meter is designed to                 by unbalanced currents, since all three
operate from current transformers in each              currents are measured. The upper
of the three phases and potential                      element measures:
transformers connected between two of
the phases and neutral, as shown in                P1 = Eao la cos i + Eao [lb cos (60 - i)].
Figure 12. It is a substitute for the 3­
element meters used for metering 3­                         (lb is reversed from its
phase, 4-wire or grounded neutral circuits                  symmetrical order.)
where it is desired to save the expense of
the extra potential transformer, which may               The lower element measures:
be a considerable item on high-voltage
circuits. However, it is not equivalent in
accuracy to the 3-element meter,                   P2 = Eco lc cos i + Eco [lb cos (60 + i)].
particularly when the voltage is un­
balanced, because the voltage of one of            P = P1 + P2 = Eao la cos O + Eao
the phases is not measured. Its use on                 [lb cos (60 - i)] + Eco lc cos i
permanent Reclamation power circuits is                + Eco [lb cos (60 + i)].
not recommended because of its possible
inaccuracy and because it is more difficult            Reversing the leads in the meter
to test and adjust than a 3-element meter.             causes lb to be read positively and all
                                                       units of power can be added as
    4.1.2.1. 2-1/2-element Meter, Basic                positive numbers. Assuming balanced
    Formulas. Referring to Figure 12,                  currents and voltages,
    since the B-phase potential is
    missing, the B-phase energy is                 Eao = Ebo = Eco = E
    measured by using the B-phase
    current reversed with the A-phase




(FIST 3-10 1/92)                              16
and                                                               remain 120O apart in phase
                                                                  relation.
la = lb = lc = I.                                                 Thus for an unbalance in voltage
                                                                  of
And since                                                         10 percent, the metering error will
                                                                  be
Cos (60 + i) = cos 60 cos i - sin 60 sin i,
                                                                         10
                                                                            = 3-1/3 percent.
Cos (60 -    i) = cos 60 cos i + sin 60 sin i,                            3
    and
                                                           4.1.3. 3-element meters. - The 3-element
Cos 60 = 0.5,                                              type meter is designed to operate from a
                                                           current transformer in each of the three
P = 3 El cos        i   in terms of line-to-neutral        phases and a potential transformer
    voltages,                                              connected between each phase and the
                                                           neutral or ground, as shown in Figure 14.
      or                                                   It is applicable to 3-phase, 4-wire or
                                                           grounded neutral circuits. Its accuracy is
      3 El cos ˘                                           independent of all conditions of
P=               = 1.73 El cos i
         1.73                                              unbalanced currents and voltages and
                                                           varying power factor. It is essentially three
         in terms of line-to-line voltages,                single-phase elements mounted on one
         which is the basic formula for power              shaft so that their torques can be totalized.
         in a 3-phase circuit.                             Each element operates at the same power
                                                           factor as the metered load for all
         The meter torque due to                           conditions. Special transformers may be
                                                           required when used with delta-connected
Eao [lb cos (60 - i)] + Eco [lb cos (60 + i)],             loads.

                                                               4.1.3.1. 3-element Meter, Basic
         which is the portion affected by
                                                               Formulas. Referring to Figure 14, the
         unbalanced voltage, is always one-
                                                               energy measured by each element is
         third of the total torque for balanced
                                                               as follows:
         conditions. The error in metering due
         to unbalanced voltages is therefore:
                                                           Pa = Eao la cos i,
                    Percent unbalanced in voltage
Percent error =
                                  3
                                                           Pb = Ebo lb cos i,
         The unbalance in voltage equals the
         difference between the voltage of the
         unmeasured phase and the vector                   Pc = Eco lc cos i, and
         sum of the other two voltages.

         It is assumed that the three voltages




                                                      17                                (FIST 3-10 1/92)

P = Pa+ Pb + Pc = Eao la                                     Kh = Watt-hour constant marked
    cos i + Ebo lc cos i + Eco lc                            on rim of disk or on nameplate (see
                                                             Paragraphs 3.9.1, 3.10, and 3.12)
      cos i, which is applicable to 

      all conditions of unbalance.
                          S = Seconds duration of test,
      Assume the usual condition 

      where the voltages and 
                               R = Revolutions of disk in Time S.
      currents are balanced,
                                Obviously, for such measurements
                                                             the load must remain constant over
   Eao = Ebo = Eco = E,                                      the test period. Otherwise the
                                                             reading obtained will be the average
and                                                          watts over the time period used.
   la = lb = Ic - I.                                    V. METERING VARS AND VOLT-
                                                        AMPERES
      P = 3 EI cos i,
                                                          5.1. GENERAL. In the following para­
      in terms of line current and line-to-               graphs reference to measurement of
      neutral voltage, or                                 vars and volt-amperes by indicating or
                                                          recording instruments also applies
            3 EI cos ˘                                    equally well to registration of varhours
      P=               = 1.73 El cos i,                   and volt-ampere-hours, respectively, by
               1.73
                                                          integrating meters.
      In terms of line current and line-to-line
                                                          5.2. VAR METERING. Vars (reactive
      voltage, which is the basic formula for
                                                          volt-amperes) can be measured on
      total power in a 3-phase circuit.
                                                          standard indicating or recording watt­
                                                          meters, provided the potentials applied
4.1.4. Measuring watts with a watt-hour
                                                          to the instrument coils are shifted 90O
meter. - The load on a circuit, in watts, can
                                                          from the position used for measuring
be found from any watt-hour meter by
                                                          watts. This is due to the fact that watts
taking a reading of the time in seconds, re­
                                                          and vars are at right angles to each
quired for the disk to make a given number
                                                          other in vector relation. For single-
of revolutions, from which
                                                          phase circuits, the 90O phase shift is
                                                          usually accomplished by connecting a
      3,600 Kh R                                          capacitor-resistor combination in the
P=
          S                                               meter coil potential circuit, as shown in
                                                          Figure 16.
where
                                                          For balanced 3-phase circuits, the vars
P = Power in watts,                                       can be measured by one instrument
                                                          using the current in one phase and the




(FIST 3-10 1/92)                                  18

                                                   voltage. Since the phase-to-phase voltage
                                                   used above is 1.73 times the phase-to-
                                                   neutral value, the total 3-phase vars for the
                                                   above condition will be single-element
                                                                     3
                                                   reading times        or 1.73.
                                                                   1.73


                                                   The usual varmeters for 3-phase circuits
                                                   have two or three elements, the same as
                                                   wattmeters. The quadrature (90O) potential
                                                   required can be obtained either by using a
     Figure 16. Single-phase varmeter.             cross-phase connection as described
                                                   above for the single-element method, or
potential between opposite phases; that is,        with a phase-shifting autotransformer. Re­
Phase C current with Phase AB voltage,             ferring to Figure 11, the cross-phase
as shown in Figure 17. The total vars in           method would use Currant la with Potential
the 3-phase circuit is three times the             Ebc on one element, the Current lc with
single-phase value, keeping in mind that           Potential Eab on the other element. A third
the single-phase value implies using               element could be connected in a similar
phase current and phase-to- neutral                manner. This method is merely two or three




                  Figure 17. Varmeter for balanced three-phase circuit.

                                              19                                 (FIST 3-10 1/92)
of the Figure 17 elements combined. At
l00-percent power-factor load, the current
and voltage on both elements will be 90O
out of phase. The sum of the readings of
                                      1.73
two elements must be multiplied by
                                        2
or .866, or the sum of
                                     .
                                    173
the readings of three elements by       or
                                      3
.576, to obtain total 3-phase 3 vars. The 2­
element method is accurate only on
balanced 3-phase circuits, but the 3­
element method is accurate for all
conditions of unbalanced currents and
voltages.

Connections for a 2-element meter having
a phase-shifting autotransformer are
shown in Figure 18. Autotransformers of
various types and connections are                  Figure 18. Three-phase varmeter using
available for use with other types of                          autotransformers
circuits and meters. It should be noted that
the autotransformer method shifts the              At 100-percent power-factor load on the
potential that would normally be used for          circuit the varmeter will read zero, and the
watt indication by 90O, and maintains the          reading will be on the opposite side of zero
same magnitude of voltage on the meter             for leading and lagging power-factor loads.
coil. Therefore, no different multiplier is        It is customary to make indicating and
needed than that which would be used for           recording var-meters with zero center
reading watts in the same circuit, and the         scales so that indication can be obtained
varmeter calibration will be the same as for       for loads of either leading or lagging power
reading watts, whereas with the cross-             factors. In the case of integrating
phase method a multiplier of .866 must be          varmeters, two meters, each with ratchets,
used. At 100-percent power-factor load,            would be necessary if registration for both
the current and voltage are 60O out of             leading and lagging power-factor con­
phase on one element and 120O out of               ditions is required. Furthermore, if power
phase on the other element. The 2­                 can flow in either direction through the
element meter is accurate for all                  circuit, four var-hour meters with special
conditions of unbalanced currents and              provisions to prevent reverse rotation
voltages for a 3-phase, 3-wire circuit, for        would be required to properly register for
the same reason that applies to the 2­             the four conditions; that is: lagging power
element wattmeter method.




(FIST 3-10 1/92)                             20

flowing in, lagging power flowing out,                    Angle, in
leading power flowing in, and leading                      degrees                Cosine
power flowing out.
                                                              0                  1.0000
5.3. VOLT-AMPERE METERING. In­                                1                   .9998
struments and meters with certain                             2                   .9994
                                                              3                   .9986
accuracy limitations are available for
                                                              4                   .9976
indicating, recording, or registering volt-                   5                   .9962
amperes and volt-ampere hours.                                6                   .9945
                                                              7                   .9925
As an alternate to metering volt-amperes                      8                   .9903
on a direct reading instrument, watts and                     9                   .9877
vars may be measured separately and                          10                   .9848
the volt-amperes determined by                               11                   .9816
calculation from the formula:                                11.5                 .9799


       va =    watts 2 + vars 2                     For example, if the meter were designed
                                                    for a 90-percent power-factor load, the
The self-contained volt-ampere meter                registration would be within 1-percent
utilizes a wattmeter in which the voltage is        accuracy between 83.1- and 95.6- percent
displaced by an angle corresponding to              power factor and exact at 90-percent
the average power factor of the load. The           power factor.
phase shift in the voltage is ordinarily
obtained by the use of an                           The permissible range of load power factor
autotransformer. Such a meter will                  can be further extended by setting the
register accurately only when the load              meter 1 percent fast at 90-percent power
power factor corresponds to the average             factor in which case the registration will be
power factor for which the meter is                 within plus-or-minus 1 percent over a
designed, but the accuracy will decrease            range of about +11.5O or from 79.5- to
for power factors on either side of the             96.9-percent power factor. The satisfactory
design value. However, the power factor             application of this metering method will
can vary over an appreciable range                  depend on the accuracy required and the
without causing an intolerable error, since         range of average power factor for the
the cosine of the phase angle changes               particular load involved. When using this
only about 1 percent for angles up to 8O            metering method, a periodic check of the
as shown in the following table:                    load power factor should be made at
                                                    reasonable intervals to see that the power
                                                    factor is still within the range for which the
                                                    meter is connected.




                                               21                                (FIST 3-10 1/92)

The above is known as the displaced                                                     Percent
voltage method of measuring volt-ampere              At rated voltage and             registration
hours and consists of using a watt-hour              frequency
meter in which the voltage has been
                                                     Unity power factor, 100%
shifted to an angle corresponding to the                     current                  99.7 to 100.3
load power factor so as to be in phase               Unity power factor, 10%
with the line current yet equal in                           current                  99.7 to 100.3
magnitude to the original circuit voltage.           Unity power factor, 50%
Thus, the power factor in the meter is                       current                  99.7 to 100.3
                                                     50% lagging power factor,
unity and the registration of the meter will         100% current                     99.3 to 100.7
be proportional to volt-ampere hours over
a limited range of power factor.
                                                    n the recording of meter accuracy, the term
This metering method and the accuracy               "percent registration" is used rather than
considerations involved are discussed in            "percent error."
Chapter 9 of the Electrical Metermen's
Handbook.                                                              actual registration kWh x 100
                                                    % registration =
                                                                                 true kWh
Although ANSI Standards C12-1965
Paragraph 8.1.3.4 restricts the allowable           The above accuracy limits apply to each
registration error to 1 percent at unit             element of a polyphase meter and to the
power factor for light and heavy load and           combination of all elements when tested on
2 percent at 0.5 power factor lag, much             a single phase with the current coils in
closer tolerances can and should be                 series.
maintained.
                                                    6.2. INSTRUMENT TRANSFORMER
                                                    ERRORS. Meters used with instrument
VI. ERRORS           IN    WATT-HOUR                transformers can be calibrated to
METERING                                            compensate for the errors of the trans­
                                                    formers, but with high-accuracy instrument
6.1 METER ACCURACY. The watt-hour                   transformers operated within their ratings
meter is a precise instrument capable of            (burden), the error is small and usually
adjustment within very close limits and             neglected. If necessary, the correction factor
with periodic servicing will maintain such          (Kf) for ratio and phase-angle errors may be
accuracy indefinitely. As a Reclamation             determined from the following if the required
standard, meters should be adjusted                 data are available on the instrument
within the following limits:                        transformers:

                                                    Kf = CV Kp

                                                    where:




(FIST 3-10 1/92)                               22
     Actual transformer ratio                      inspection and corrected.
C=
     Marked transformer ratio
                                                   6.3.1. Common causes. -
        (current transformer):
                                                        (1) Dirt (on the disk; in the air
   Actual transformer ratio                             gaps).
V=
   Marked transformer ratio
        (potential transformer):                        (2) Magnetic particles (in the per-
                                                        manent-magnet air gaps).
Kp = Phase-angle correction factor
     for combined potential and                         (3) Gummy oil and/or dirt in bear-
     current transformers                               ings.

       Cos (˘ + B - Y                                   (4) Broken jewels.
  =

         Cos ˘ 2

                                                        (5) Disk rubbing in air gap.
in which
                                                        (6) Improper mesh of gears or dirty
                                                        gearing.
       Cos i2 = Apparent power factor of
       load as measured on the                          (7) Improperly adjusted bearings.
       secondary of the transformers;
                                                        (8) Vibration of the meter mount-
B = Angle by which the re­                              ing.
       versed secondary current
  leads the primary current;                            (9) Creeping.

Y = Angle by which the re­                              With the exception of (8) and (9)
     versed secondary voltage                           above, it will be noted that all
  leads the primary voltage.                            defects listed introduce friction and
                                                        will cause the meter to register
In using this formula, care must be taken               "slow."
to use the proper sign with B and Y.
Information is available in the Code for           6.3.2. Other causes. -
Electricity Metering from which Kp may be
readily obtained, without carrying out the              (1) External magnetic fields which
detailed calculations of the formula.                   may add to, or subtract from, the
                                                        normal meter magnetic flux.
6.3 SOURCES OF METER ERRORS.
Aside from the inherent errors due to                   (2) Overloads and short circuits. The
variations in temperature, frequency, etc.,             effect of overloads and short circuits
which are factors of design, the most                   may be to alter the magnetization of
common causes of error within a meter                   the brake magnets,
are listed below and may be detected by




                                              23                                (FIST 3-10 1/92)

       to magnetize adjacent masses of                without damage to them. Short-circuiting
       iron, and in general to disarrange             loaded current transformer secondaries
       the parts.                                     with jumpers having test clips on the
                                                      ends should be avoided whenever
       (3) Short-circuited turns in meter             possible. If such connections are
       coils.                                         insecure, the test man and current
                                                      transformer may be exposed to the high
   6.3.3. External causes. - Some of the              voltages that will result if the jumper
   sources of error which may occur                   becomes dislodged or is inadvertently
   outside the meter itself are:                      disconnected while changing test
                                                      connections.
       (1) Instrument transformer phase-
       angle and ratio errors.                        Before connecting to a meter to be
                                                      tested, check to insure that all wiring
       (2) Improper connections such as               from the instrument transformers has
       cross-phasing and reversed                     been disconnected at the meter, or that
       polarity.                                      the meter has been isolated by other
                                                      means such as test jacks or test
       (3) Broken or high-resistance                  terminals. Make certain in particular that
       connections and short circuits in              no ground connection remains
       meter wiring and test blocks, blown            connected to any of the meter circuits,
       potential fuses, short-circuiting              since undoubtedly one or both sides if
       switches inadvertently closed or left          the circuit used to supply test power will
       closed, etc.                                   be "hot" with respect to ground. As
                                                      mentioned in Paragraph 7.2 below, a
       (4) Improperly calibrated or poorly            hand potential switch and leads should
       maintained rotating standards.                 be available for the standard watt-hour
                                                      meter (rotating standard), as well as a
VII. METER TEST EQUIPMENT AND                         fused switch for the supply.
CONNECTIONS
                                                      All test connections should be made in a
   7.1 TEST LEADS AND CONNEC­                         safe manner, taking care to avoid
   TIONS. Since routine tests are                     accidental contact with any other con­
   required at least annually, and in the             nections or equipment on the
   interests of safety and saving time, it is         switchboard. Leads and test equipment
   recommended that suitable and con­                 should be arranged and located so as to
   venient test leads and jumpers be                  avoid the possibility of anyone tripping
   made up and kept on hand solely for                over them, and so as to avoid
   meter testing. In case it is advanta­              interference with normal or emergency
   geous or necessary to use test clips               duties of the operators.
   instead of spade lugs on the wires, the
   clips should be insulated and capable              7.2. PORTABLE STANDARD WATT-
   of gripping the meter studs, terminals,            HOUR METER. The portable standard
   or other test-connection points securely




(FIST 3-10 1/92)                                24

watt-hour meter, sometimes called a
"rotating standard," is merely a
precision-built and calibrated portable
single-phase watt-hour meter. A pointer
attached to the disk shaft enables
accurate reading on a 100-division
scale. A smaller pointer totals the
revolutions of the larger pointer. A reset
knob or button is provided to set all
pointers to zero. For flexibility, various
current and potential ranges are usually
incorporated. Polyphase standards are
commercially available, but a single-
phase standard is sufficient for all
ordinary purposes. A special hand
switch, which operates in the potential
circuit of the standard, enhances the
accuracy of starting and stopping the
standard and is considered an essential
accessory.

7.3. LOADING DEVICES. The circuit            Figure 19. Testing both elements of a meter using
load may be used if it can be controlled     resistance load.
to obtain the various test conditions
required. However, this is not usually       current is controlled by a built-in rheostat. A
the case, and artificial current loading     very convenient feature incorporated in some
devices are generally used. Two are in       phantom loads is a provision for 50-percent
common use.                                  lagging power factor. See Figure 20.
7.3.1. Resistance load. - A resistance       A real difficulty with resistance loading lies in
box with taps controlled by switches to      the problem of dissipating the energy
vary the current is used in series with      consumed by the high 12R loss at high
the current coils of the meter to adjust     currents. For more details of this problem, see
the current drawn from a 115-volt or         Chapter 15 of the Electrical Metermen's
230-volt source. See Figure 19.              Handbook.
7.3.2. Transformer load. - The               The resistance load is preferred when test
transformer load is sometimes called a       currents are light, since the current in the
"phantom" load. This device is a             current coil is assured of being in phase with
stepdown transformer supplying a low         the potential coil, and no waveform distortion is
voltage from a 115- or 230-volt source       introduced. Furthermore, in the case of meters
to operate the meter current coils. The




                                             25                                (FIST 3-10 1/92)

                                                        hour meters under test. The most
                                                        convenient style is a jack into which a
                                                        plug carrying test connections may be
                                                        inserted. The insertion of this plug opens
                                                        the potential transformer circuits and
                                                        shorts the current transformer circuits,
                                                        leaving the meter isolated from the
                                                        instrument transformers and connected to
                                                        the test equipment. The terminal block
                                                        style is provided with switches or links to
                                                        accomplish the same, and the terminals
                                                        afford a convenient means of making test
                                                        connections. At older installations,
                                                        bridging jumpers and test connections will
                                                        have to be applied wherever most
                                                        convenient.

                                                        Some switchboard-type watt-hour meters
Figure 20. Testing one element of a meter using         are equipped with internal links and
phantom load device.                                    screws for test connections. The following
                                                        equipment should be provided for testing
used with instrument transformers and                   watt-hour meters in the field.
having 2.5- or 5-ampere current coils,
there is not much advantage in using a                  7.4.1. Test equipment required. -
phantom load; the main advantage of
phantom loads is realized when they are                 (1) Rotating standard with potential switch
used with meters requiring heavy test                   and leads
currents. Another reason for the choice of
resistance loading is that resistance load              (2) Load device - Resistance box,
boxes are generally used in relay testing               adjustable resistors, or phantom load
to assure freedom from wave distortion,
and thus can serve double duty. A well-                 (3) Ammeter(s) of suitable ranges (not
designed phantom load, as sold by                       absolutely necessary when using
leading manufacturers of meter-testing                  resistance box or phantom load calibrated
equipment is, however, an acceptable                    in amperes)
load for watt-hour meter testing.
                                                        (4) Power-factor meter (not necessary,
7.4. METER TEST BLOCKS. Modern                          but very convenient not only for reading
Reclamation installations provide a test                power factor but
jack or terminal block for convenience
and safety in making connections to watt-




(FIST 3-10 1/92)                                  26

      also for checking phase relation­           connections, and determine whether the
      ships)                                      test connections are in error or whether
                                                  an internal connection of the meter has
      (5) Voltmeter (not necessary, but           been changed. If such a condition is
      useful in checking connections)             found, it will, of course, affect the sketch
                                                  made in verifying the physical
      (6) Phase-sequence indicator                connections (Paragraph 8.1), and may
      (see Figure 21)                             explain an apparent discrepancy found
                                                  at that time.
      (7) Power supply switch, fused
                                                  7.6. TEST SUPPLY SOURCES. In using
      (8) Test leads and jumpers                  a resistance box for loading, observe the
                                                  voltage for which the box was designed.
      (9) Tools for cleaning, jewel and           A 115-volt box cannot be used on 230
      pivot wrenches, etc.                        volts without adding resistance
                                                  externally. A 230-volt box can be used
       (10) Jewel oil                             on 115 volts, but the current range and
                                                  steps will be halved. The same
7.5. ERRORS DUE TO IMPROPER                       precaution also applies to phantom-load
TEST CONNECTIONS. In connecting up                devices, although many are designed for
for test, each hookup should be checked           dual voltage. Obviously, also, the voltage
to see that no connection has been made           of the supply for the potential coils of the
that will result in erroneous                     standard and meter under test must be
measurements. The current drawn by                appropriate. It is not necessary,
potential coils or the phantom-load device        however, that the supply used for the
primary should not pass through any               current circuit be the same as that for the
current coil; the same load current should        potential coils; 230 volts may be used for
pass through all current coils; and the           the current-circuit if the loading device is
same voltage should be applied to all             designed for that voltage. In the case of
potential coils. The above conditions are         dual supply sources, care must be taken
easily satisfied by making sure that all          to choose the same phase of each
potential connections (and phantom- load          source. For this reason, it is usually
primary if used) are connected to the             better to use a common supply to avoid
supply ahead of the resistance box and            errors and simplify checking
meter current coils; and that all current         connections.
coils are connected in series. Refer to
Figure 19, 20, and 22 for examples.               7.7. TEST CONNECTION DIAGRAMS.
                                                  Test connection diagrams, Figures 19,
If symmetrical test connections to the            20, and 22, show methods of connecting
meter should result in one element run­           the rotating standard and different types
ning reversed, do not simply reverse              of load devices to various types of
connections to a coil of that element and         meters.
proceed. Stop, recheck the test




                                             27                               (FIST 3-10 1/92)

                   Figure 21. Phase sequence indicators.


(FIST 3-10 1/92)                    28
7.8. TESTS AT 50-PERCENT POWER                  from 3-1, current from 3-2.
FACTOR. The test at 50-percent lag­
ging power factor is most conveniently          When sequence is 3-2-1: Use potential
performed when a phantom load with              from 2-1, current from 2-3, or potential
this feature is available. However, if a        from 1-3, current from 1-2, or potential
115-volt, 3-phase supply is available           from 3-2, current from 3-1.
and the phase sequence is known, the
50-percent power factor test may be             Figure 21 shows three methods of de­
made as follows:                                termining phase sequence with
                                                apparatus that can be assembled on the
When sequence is 1-2-3: Use potential           project. Inexpensive indicators are also
from 1-2, current from 1-3, or potential        available commercially.
from 2-3, current from 2-1, or potential




                       Figure 22. Testing single-phase meter using
                                    customer’s load.




                                           29                                 (FIST 3-10 1/92)

VIII. PRETEST CHECKING                              transformer which is in service. Very
                                                    high voltages are developed which
    8.1. VERIFICATION OF METER                      are not only a hazard to life, but may
    CONNECTIONS. In 3-phase metering                damage the transformer and/or
    with instrument transformers, the               affect its accuracy.
    possibilities of wrong connections are
    many; obviously the meter registration          8.1.1. Checking wiring. - Wires in
    will be false unless all connections are        conduit, after being tagged and dis­
    correct. It is, therefore, of utmost            connected at both ends, can be
    importance that the wiring be checked           traced or "rung" using a battery and
    against the Denver drawing for the in­          buzzer, ohmmeter, magneto, test
    stallation, the manufacturer's                  lamp, etc., if the wires are not color-
    instruction book, or other appropriate          coded for identification. Do not use
    diagram. When instrument transform­             a 1,000- or 2,500- volt insulation
    ers are used, the best check method             resistance meter as insulation may
    is a physical tracing of wiring and             be damaged.
    making a sketch of the connections.
    Before taking a meter out of service,           Connections of the instrument trans­
    be sure to make a record of the time,           formers in the power circuit should
    meter reading, and the disk speed of            be checked, noting the polarity. Po­
    the meter.                                      larity markings are conventionally
                                                    white and may be paint or white
   CAUTION: Observe all safety precau­              porcelain buttons. The terminals
   tions in working around live circuits. It        may also be marked H1 and X1 to
   is preferable to obtain a clearance if           denote polarity; e.g., at any instant,
   the instrument transformers must be              if current is entering at H1, it will be
   worked on. The potential transformer             leaving at X1. Although cases of
   secondary circuit should be opened at            incorrect polarity marking of instru­
   test blocks or fuses, where provided.            ment transformers have been found,
   Never open any part of the secondary             the polarity can be assumed correct.
   circuit of current transformers which
   are carrying load current until a secure         After the sketch of the wiring as
   short circuit has been placed across             found has been made, it should be
   the secondary terminals. Some of the             compared with the Denver drawing
   older current transformers are not pro­          or the appropriate diagram in this
   vided with a terminal strip having an            bulletin, noting carefully every con­
   automatic shorting device which oper­            nection and the polarities of
   ates when the terminal-strip cover is            transformers. With regard to polarit­
   removed, and a jumper must be placed             ies, if all polarities are reversed, the
   across the terminals before discon­              connection is still correct. Similarly,
   necting the wiring. Too great an                 a proper connection results if all
   emphasis cannot be placed on the im­             connections at the meter are re­
   portance of being extremely careful not          versed. With regard to polarity, or
   to open the secondary of a current




(FIST 3-10 1/92)                               30
proper direction of connections to               will prevent access to the instrument
meter terminals, it should be found that         transformers, or for other reasons the
connections to the terminals or studs            wiring cannot be physically verified. For
will be symmetrical unless someone               these reasons, some expedient checks are
has changed internal meter                       given that will give fair assurance of
connections. It is not impossible that           correct connections. Only simple checks
this condition may be found, since an            which can be performed readily are
error in wiring may have been                    outlined.
corrected by shifting connections within
the meter.                                       8.1.2.1. Single-phase Meters. No check is
                                                 possible except to verify that the meter
direction under all load conditions. This        runs in the forward
check will be of most value if a load
condition of less than 50-percent power          8.1.2.2. 3-phase, 4-wire, 3-element
factor can be observed. Only a                   Meters. (Figure 14). As in the case of
physical check will verify that the meter        single-phase meters, checking by simple
is connected to the proper                       means is limited to observing for proper
transformers, and has not been cross-            rotation direction at all load conditions
phased or connected to the wrong                 (under low power-factor condition if
transformers such as those of another            possible), taking each element individually.
phase or circuit.
                                                 8.1.2.3. 3-phase, 3-wire, 2-element
8.1.2. Other means of verifying                  Meters. (Figure 11). An inherent
connections. - In the case of poly­              characteristic of this metering circuit lends
phase watt-hour meters supplied from             itself to checking by means of shifting
instrument transformers, any method              connections. On loads having a lagging
of complete checking by changing                 power factor greater than 50-percent, both
connections at the meter and noting              elements rotate forward, whereas on less
results is complicated, and except               than 50-percent power factor, one element
when done by an experienced man, is              tends to rotate backward, and will do so if
of doubtful certainty. The physical              the potential circuit of the other element is
checking of connections outlined above           disconnected.
is usually no less laborious, but results
are certain. Therefore, the method of            A power factor of 50-percent or less is not
tracing the wiring, sketching con­               normally encountered in loaded power
nections, and comparing with a correct           circuits. Loads such as an induction motor
diagram is strongly recommended in all           running with no load or a very light load, or
cases. However, there may be                     a synchronous motor partly loaded and
occasions where safety considerations            underexcited, will draw current at less




                                            31                                (FIST 3-10 1/92)

than 50-percent power factor. Also, a             fied, the ratios of instrument
generator operated at part load with              transformers should be checked
strong excitation (field) can be made to          against their nameplates at the time
supply power at less than 50- percent             the wiring is being traced. Also, at the
power factor. The following check                 same time note the capacity and other
procedures are fairly reliable if the load        data on the nameplate. If the rated
is reasonably well balanced and the               burden (load capacity, which is usually
meter is connected to the proper set of           given in volt-amperes) is exceeded by the
instrument transformers:                          meters, instruments, relays, etc.,
                                                  connected to an instrument transformer,
     (1) On a load whose power factor             the ratio and phase-angle errors may be
     is known to be greater than 50­              too great for accurate metering purposes.
     percent, observe the rotation of             In some cases separate instrument
     each element while the potential             transformers are used for metering
     circuit of the other element is dis­         purposes, and others installed for
     connected. If connections are                instruments and relays. Cases may be
     correct, the rotation will be for­           found, however, where equipment has
     ward on both, but one will be                been added since the original installation,
     slower than the other, depending             and whenever it is suspected that the
     on the power factor. Next, ar­               transformer capacity has been exceeded,
     range for a power factor of less             the burdens of the connected instruments
     than 50-percent in the power cir­            should be determined from the
     cult being metered. The element              manufacturers' instruction booklets or
     of the meter that was the slower             measured by connecting a voltmeter, an
     on the test above 50-percent                 ammeter, and a wattmeter ahead of the
     power factor should now rotate in            normal burden.
     the reverse direction, while the
     faster element will still rotate for­        Ordinarily relays or other instruments are
     ward.                                        not permitted to be connected to single
                                                  secondary current transformers or
     (2) Another check that has been              potential transformers installed for
     used, but which is not very con­             metering purposes. The burden on
     clusive when instrument trans­               metering transformers should be kept as
     formers are involved, is to reverse          low as possible to accomplish satisfactory
     potential connections a and c                metering accuracy.
     (Figure 11) at the meter. If the
     meter previously rotated forward,            8.3. CREEP. The disk of a meter may
     and rotation ceases after chang­             move, either forward or backward, when
     ing connections, the original con­           all load is disconnected. A meter in service
     nection is presumed correct.                 is considered to creep when, with all load
                                                  wires disconnected, and test voltage
8.2. CHECKING INSTRUMENT                          applied, the moving element makes one
TRANSFORMER BURDEN. In order
that the meter constants may be veri­




(FIST 3-10 1/92)                             32
revolution in 10 minutes or less. (ANSI                electromagnetic circuit.
Standards, C12-1965.) Meter disks
usually have holes or slots punched in                 A high-resistance short or ground in the
them to stop creep when the holes or                   customer's circuit can cause a turning of
slots reach a position directly under the              the rotating element which may be
potential coil pole. Observation of creep              mistaken for creeping; therefore,
should, therefore, be based upon at least              residence wiring should be isolated from
one complete revolution. Creeping may                  the meter when checking for creep.
be caused by:
                                                       Although the definition of creep permits
(1) Light-load adjustment used to                      one revolution in 10 minutes or less, the
compensate for instead of removing                     serviceman should persevere in
friction. Examine for friction. If the friction        eliminating any tendency of a meter to
has since disappeared, or is found and                 creep.
eliminated, the meter will be found fast on
light load under test, and the creep will              IX. METER SERVICING.
disappear when the meter is adjusted at
light load.                                            9.1. "AS FOUND" TEST. Before ser­
                                                       vicing a meter, the "as found" test
(2) Short-circuited turns in potential coil.           (Paragraph 10.4) should have been
In this case the meter will be found                   made with the least disturbance possi­
inaccurate at low power factor. Replace                ble. The cover should be left in place
coil or entire electromagnet.                          until this test has been made and re­
                                                       corded, if it is possible to make the
(3) Vibration. Remove cause of vi-                     necessary connections without removing
bration. Move meter.                                   the cover.

(4) Stray fields either internal or external.          Servicing as discussed herein is defined
                                                       as cleaning, along with a mechanical and
(5) Too high voltage which has the same                electrical inspection.
effect as overcompensation of light-load
adjustment.                                            9.2. CLEANING. After the cover has
                                                       been removed, it should be cleaned and
(6) The potential circuit being connected              a new gasket fitted if needed. In
on the load side of the meter.                         localities where spiders and other small
                                                       insects are present in large quantities, or
(7) Short-circuited turns in current coils.            there is much fine dust, it is particularly
Replace coil or entire electromagnet.

(8) Mechanical disarrangement of the




                                                  33                              (FIST 3-10 1/92)

important that all cracks and openings           Jewels crack, balls wear flat, and pivot
be tightly sealed. The interior of the           points become rounded excessively these
meter should be thoroughly cleaned of            are defects to examine for when
all dust and foreign material. A small           inspecting bearings. A cracked or rough
hand bellows and camel's hair brush will         jewel may often be detected by feeling
be useful in removing dust. The air gaps         the surface of the depression in the
may be inspected while directing a               jewel with a sharp sewing needle. This
flashlight beam toward the rear of the           method is not recommended because of
meter or onto a piece of white paper             danger of scratching the
placed behind the element. Dirt may be
removed from the air gaps by using a                     Meter               Standard
folded piece of paper. Foreign magnetic
particles adhering to the permanent                        5                     9
magnets may be removed with a thin                        10                    18
                                                          15                    27
brass or phosphor bronze magnet                           20                    36
cleaner having a steel edge or button                     or                    or
insert.                                                     5(n)                 9(n)

CAUTION: Do not use a magnet                     where n = any reasonable number.
cleaner such as the above, which has a
magnetic section, in the gaps of Alnico          jewel, and should be avoided if a glass of
magnets. Other precautions to observe            high magnification is available. If a
in connection with Alnico magnets are            reddish powder has formed in a bearing,
to avoid striking them, to never                 it is certain evidence of trouble.
disassemble or remove the magnets,
and to never bridge the gaps with any            Whenever it is necessary to replace a
magnetic material.                               jewel, the companion pivot (or ball)
                                                 should also be replaced because it is sure
9.3. BEARINGS. Bearings should be                to have been damaged. Pivots are
disassembled so that all parts can be            screwed into the shaft and require a
cleaned and inspected. Special                   special wrench to remove. Jewels on the
wrenches are usually required for re­            shaft are usually a slip fit and a special
moving pivots. Corn pith is an aid in            tool is very useful in removing and
cleaning pivots. A solvent such as               replacing them, though not absolutely
Chlorothene may be required to dis­              necessary.
solve gummed oil deposits. An
orangewood stick or even a toothpick             Care should be exercised in handling
may be used to clean out the top bear­           balls and pivots to protect them from
ing guide sleeve in the shaft.                   rusting. If balls or pivots are covered with
                                                 a protective grease film, it should not be
Jewels, balls, and pivots are best in­           removed until just before installation. Use
spected with a microscope or high-               tweezers to handle and do not touch with
power jeweler's glass, if available.             the fingers. One small drop of jewel (or
                                                 high-quality clock) oil should be placed




(FIST 3-10 1/92)                           34

  in the jewel of the pivot-jewel type of        mined accuracy is substantially free
  lower bearing. Do not use oil in the           of human errors. The test period on
  jewel-ball-jewel type. Do not oil top          any run should not be less than 30
  bearings. When reassembling bottom             seconds and the number of runs not
  bearings, check the centering of the           less than three. More than three runs
  disk in the air gap and adjust if              should be taken if necessary to deter­
  needed. The top bearing plug should            mine a true average for recording. The
  not be lowered so much that its                length of run should be longer on light-
  shoulder touches the end of the                load tests to enable accurate reading
  shaft.                                         of the standard, and the meter under
                                                 test should make more than one revo­
  9.4. REGISTERS AND GEARS. Reg­                 lution to minimize starting and stopping
  ister faces may be cleaned with a              errors. In choosing the length of run, it
  damp cloth. Alignment of pointers              is often possible to select a number of
  should be adjusted if required. The            revolutions of the standard that will be
  gears may be washed with a solvent             convenient in that the accuracy may be
  or merely blown out and thoroughly             read directly from the standard and not
  inspected for foreign particles in the         require computation. For instance, 10
  teeth as the case may require. Gear            revolutions of the standard enables
  teeth may be cleaned with a small              reading directly (on a 100-division dial)
  stiff brush (toothbrush) or a                  to 0.1 percent and estimating to 0.01
  sharpened piece of softwood. Do not            percent, 20 revolutions to 0.005
  oil registers. Free motion of the              percent, etc. Choosing the number of
  gearing can be checked by spinning             revolutions of the standard in testing
  with the fingers.                              any meter will also be governed by the
                                                 watt-hour constants of the standard
  When replacing the register in a               and the meter under test. If the
  meter, the mesh of the first wheel             constants are the same or multiples,
  with the worm (or pinion) must be              there is no problem; but when they are
  carefully observed and adjusted. It            not, the choice is limited. For example:
  should be at the proper height to              Assume you are using a standard with
  center on the shaft worm (or pinion),          Kh = 1/3 and the meter under test has
  and must have a loose mesh or                  a Kh of 0.6; possible test runs that will
  "backlash." One-third to one-half the          result in integral (whole) revolutions of
  depth of the worm (or pinion) teeth is         each meter are limited to the following:
  a proper mesh - just enough so that
  the first wheel cannot be forced to            It is, of course, possible to choose any
  slip when moved by the fingers.                number of revolutions of the meter
                                                 under test and compute the corre­
X. TEST PROCEDURES AND                           sponding standard revolutions (to a
ADJUSTMENTS.                                     sufficient number of decimal places to
                                                 insure accuracy), but the better plan is
  10.1. TEST RUNS. The test period               to make a choice that will result in an
  should be long enough, and sufficient          integral number of revolutions on the
  runs made to insure that the deter­



                                            35                            (FIST 3-10 1/92)

standard, and when possible, choose a          Test     Current        Percent     Percent
number which will result in a direct                    coil           current     power
accuracy reading, or one involving a                    connections                factor
minimum of calculations. Not only will the                                         lagging)
work be speeded up, but the chances of           1      Series            100            100
arithmetical errors are minimized.               2      Series            100             50
                                                 3      Series             10            100
The test cards, commonly furnished with          4      Separately        100            100
standards, which tabulate revolutions            5      Separately        100             50
                                                 6      Separately         *             100
and percent registration for testing             7      Series             50            100
various manufacturers' meters are very
convenient. The factory calibration data          *10 percent for single-element meters, 20
furnished with the standard should be             percent for 2-element meters, 30 percent for
examined, and if the accuracy of the test         3-element meters.
requires, allowance for standard errors
can be made. Before making the actual             interpreted as an indication of trouble in
runs, load should be applied and the              the meter, perhaps of an intermittent
meter under test allowed to run a few             nature.
minutes if it has been out of service long
enough to cool appreciably. The                   10.2. TEST LOADING. No special
standard also should be given a warmup            precautions are necessary when the
run, preferably 30 minutes or longer.             load is a resistance box. In the case of
                                                  other resistors, they must, if course,
From observation of the marking on the            have sufficient current-carrying and
disk and construction of the meter, a             adequate ventilation for cooling. In the
definite and precise point in the rotation        case of "phantom" or transformer load
of the meter disk should be decided               devices, the secondary circuit should
upon at which the standard will be                always include resistance that is large
started and stopped by the hand switch.           compared to the reactance of the meter
The point where the forward edge of the           current coils to avoid waveform and
black mark on the disk enters the                 phase-angle errors. Phantom-load
magnet after passing through the gap, or          devices as marketed by the better-
passes a mark on the magnet frame, is             known meter-test-equipment
a common choice. The stationary                   manufactures are generally satisfactory
reference point or mark should be as              in this respect.
close to the disk as possible, and the
operator should try to maintain his eye in        10.3. ADJUSTMENTS, GENERAL. If
the same position during the run so that          the "as found" test shows inaccuracy,
parallax error will be a minimum. Very            and if the subsequent cleaning and
little practice in the use of the hand            mechanical servicing does not remove
switch is required to obtain consistent           the errors, it will be necessary to make
and close results. Any undue inconsis­            adjustments. It may also be found that
tency in readings obtained should be              a meter will be inaccurate after servicing




(FIST 3-10 1/92)                         36

although the "as found" test did not               For the purposes of this discussion, it is
disclose errors - the meter may have               assumed that the lag or power-factor
been adjusted to compensate for friction           adjustment of each element has been
which has been removed in servicing.               checked and found correct, or has been
At this point, it will be helpful to the           appropriately adjusted. The lag
tester in diagnosing the adjustments               adjustment, if properly made at the
required, and planning the sequence of             factory, does not ordinarily change in
making adjustments, to discuss the                 service. Therefore, no lag adjustments
interrelationship of adjustments.                  should be made until the tester is
                                                   absolutely certain of their need. After
The light-load adjustment alters the               making a light-load adjustment on each
driving torque of the meter which must             element, the torque of all elements
overcome friction and rotate the disk.             should be in fair balance, but at this point
The permanent magnets acting as a                  the balance should be checked by
brake to regulate the speed is the full-           bucking elements as described in
load adjustment. The adjustment of                 Paragraph 10.5.3.
either affects the speed at both loads.
The effect of the light-load adjustment is         It is now in order to make a full-load
inversely proportional to the load; i.e.,          adjustment at 100-percent current with
one-tenth as much at full load as at light         the current coils of all elements in series.
load. The effect of the full-load                  Next, the overall 50-percent power-factor
adjustment on the percent registration             and light-load registration should be
of a meter is the same at all loads; i.e.,         checked, followed by checks on
if the meter is 3 percent fast at both full        individual elements. If lag readjustments
and light loads, adjusting the magnets             are necessary, both light and full loads
will correct the registration at both              and balance must be rechecked. If only
points.                                            light-load adjustments are necessary,
                                                   balance and full load must be rechecked.
Although fairly obvious, it should be              Step-by-step test procedure is outlined in
mentioned here that adjusting any                  the following paragraphs.
magnet in a multielement meter affects
the speed of all elements of the meter,            10.4. "AS FOUND" TEST. Since it is
since the disks are on a common shaft.             extremely important to know of any past
In other words, the light-load adjustment          inaccuracy of meters measuring large
on any element affects only that                   blocks of power or used for billing
element, whereas the full-load adjust­             purposes, it is essential that an "as
ment on any element affects all                    found" test be made, and that nothing be
elements. In fact, in some meters not all          disturbed before making this test. Also,
of the magnets are adjustable. Thus, it            the information gathered in this test will
will be seen that unless the same                  be valuable in locating the source of any
percent error exists at both loads, it is          inaccuracy found. The following
usually better to make the light-load              procedure is recommended:
adjustment first.




                                              37                               (FIST 3-10 1/92)

      (1) Examine all wiring, seals, and            maintenance required, the following test
      other external conditions without             runs should be made regardless of
      disturbing anything. Record any un­           whether or not the "as found" test was
      usual conditions found and                    satisfactory. If results of this test are
      anything that might affect meter              within the limits specified in Paragraph
      performance. Also, record the                 6.1, record in the "as left" section of
      meter reading and time of removing            Form 105. Otherwise, make adjustments
      from service.                                 and repeat runs as described below until
                                                    specified accuracy is obtained. Note any
      (2) Make connections for testing              repairs and adjustments made in the
      without disturbing anything that can          appropriate spaces on Form 105.
      be avoided.
                                                       10.5.1. Overall test. - With all po­
      (3) With potential coils excited and             tential coils connected in parallel and
      no current in the current coils, note            current coils in series, make the fol­
      whether meter creeps. Record.                    lowing runs:

      (4) With all potential coils excited,               (1) 100-percent current, 100-per-
      make following tests to obtain data                 cent power factor
      on overall performance and perfor­
      mance of each element separately.                   (2) 50-percent current, 100-per-
      Record results on Form 105 (Figure                  cent power factor
      23).
                                                          (3) 10-percent current, 100-per-
                                                          cent power factor

Three runs should be made at each of                   If no appreciable changes from the
the above test points and the results                  last test are found, proceed to in­
averaged. The 50-percent lagging power                 spect, clean, and make "as left"
factor and the separate element tests                  check. Otherwise, do not make any
can be omitted if the "as found" condition             adjustments at this point but proceed.
shows no appreciable change from
proceeding tests.                                      10.5.2. Individual element test. ­
                                                       Required for laboratory calibration of
10.5. CALIBRATION TEST. Information                    meters, or if meter proves faulty.
obtained in the "as found" test should be              Same as (1), (2), and (3) above with
analyzed and used as a guide to assist                 all potential coils excited, but taking
in locating any existing trouble during the            one element at a time with no current
cleaning and inspection of the meter                   in the other elements. This test
which precedes a Calibration test. Refer               should be made even if the overall
to Paragraphs 9.2, 9.3, and 9.4,
regarding cleaning and inspection. After
cleaning and performing any other




(FIST 3-10 1/92)                              38

test was satisfactory because the                   test, it will not be difficult to decide
individual elements may have errors                 which element and which
that compensate in an overall test. If              adjustment should be changed to
errors are found in any element on                  achieve proper balance at all
individual test, adjustments should be              loads and at 50-percent power factor.
made as discussed in previous                       The accuracy of any individual
paragraphs and runs repeated until                  element should, of course, be
each element has been adjusted                      maintained within the prescribed
within prescribed limits, then proceed.             limits.

    10.5.3. Balance check. ­                        10.5.4. Final overall test. - Following
    Required for laboratory calibration             the individual element test and
    of meters, or if meter proves                   bucking check, an overall test run
    faulty. (Not applicable to single-              should be made as in Paragraph
    phase meters.) The individual                   10.5.1. if the results are satisfactory
    element test should have                        (within the limits prescribed in Para­
    established good quality of ele­                graph 6.1), record the data for each
    ments; however, this simple                     element and overall on Power O&M
    balance check is recommended                    Form 105 (Figure 23) in the "as left"
    to assure that the elements are                 section. If the overall test does not fall
    closely matched. Take two                       within prescribed accuracy limits, it will
    elements at a time and oppose or                be necessary to go back, readjust the
    "buck" them while varying the                   individual elements, and repeat the
    load current from 10 to 100                     balance check and overall test. In
    percent, and also at 100-percent                readjusting the individual elements to
    current, 50-percent power factor.               adjust overall registration, all elements
    The "bucking" condition is                      should be changed by equal amounts
    obtained by reversing the current               unless it is known from previous runs
    connections of either element.                  that some elements can stand a
    The disk should stand still; or                 greater change in the required
    rotate very slowly in one direction,            direction than others.
    stop, and reverse, as the load is
    varied from 10 to 100-percent. If           10.6. CONCLUDING THE TEST. After all
    the rotation is always in the same          adjustments have been made, the final
    direction and exceeds 1 rpm,                calibration data recorded, and the meter is
    readjustment of individual                  ready to be placed back in service, there
    elements is indicated. However,             are still several points to be covered:
    proceed with the bucking test at
    50-percent power factor first to                10.6.1. Resetting register. - To
    determine whether the inequality                compensate for the registration lost
    is due to light-load or power-factor            while the meter was out of service, it
    (lag) adjustment. From an                       may be desirable to reset the meter
    analysis of the behavior on this                dial to an appropriate reading corn­
    test and the percent registration
    records of the individual element



                                           39                                 (FIST 3-10 1/92)

puted from the length of time and                    and customer representatives and
average load shown by indicating                     that a signed copy is furnished for
meters during the meter outage. Or,                  the customer's files, if a billing
the dial may be left as is and the                   meter.
station operator given the necessary
data for making adjustments in station               10.6.6. Cleanup. Replace any
records. This would include the                      equipment or furniture moved for
reading at the beginning of the out­                 the test, and clean up the area if
age, times of beginning and end of                   necessary.
outage, and reading when placed
back in service. The register is not to              10.6.7. Customer relations. Every
be removed after the final test to                   effort should be made to maintain and
adjust for unmetered energy.                         enhance good relations with the
                                                     customer, not only by courtesy, but by
10.6.2. Removal of test equipment. ­                 a thorough and efficient test procedure
After reconnecting the meter and                     in which the representative is offered
removing all jumpers, replacing fuses,               an opportunity to participate.
etc., recheck all work carefully to see
that all connections and equipment               10.7. METER TEST RECORDS. As
have been restored to proper                     mentioned in the paragraphs on testing,
conditions. Be especially careful not to         Bureau Power O&M Form 105, "Watt-hour
leave any test jumpers connected, or             and Demand Meter Test Report," Figure
test switches in wrong positions.                23, or other revision thereof, is used to
                                                 record "as found" and "as left" test results.
10.6.3. Check potential. - Check that            In addition, there is provision for entering
potential is present on all elements by          meter data, servicing performed, adjust­
using a voltmeter, or by disconnecting           ments made, etc., as will be seen on the
potential leads at meter studs. If the           sample copy of the form (Figure 23). It is
meter is equipped with small potential           important that all pertinent information
indicating lamps, check that all are             regarding the test be entered on the form.
operating.                                       In the case of meters used for billing
                                                 purposes, the original signed copy should
10.6.4. Meter seal. - Seal the meter in          be preserved in a permanent file for at least
the presence of the customer's                   as long as the duration of the contract for
representative, if a billing meter.              sale of power. Meter maintenance and test
                                                 records should be included in the
    10.6.5. Test records. - Make                 maintenance card file so that tests will be
    sure test records are complete               scheduled at regular intervals not greater
    and signed by both the Bureau                than 1 year.




(FIST 3-10 1/92)                           40

Figure 23





     41      (FIST 3-10 1/92)

Xl. DEMAND         AND     TOTALIZING         watt-hour meter and a strip-chart on
METERS                                        which a pen draws a line during each
                                              demand interval. The length of this
   11.1. INDICATING DEMAND                    line shows the maximum demand.
   METER. The indicating type of              Thus, there is a complete record of
   demand meter is commonly used by           demand versus time. Briefly, the
   utilities and consists of an attachment    functioning of this type of meter is as
   to the customer's watt-hour meter          follows: A pen-driving gear train
   which indicates the maximum                mechanism geared to the watt-hour
   demand that has occurred since the         meter disk shaft moves the pen
   last reading of the meter when the         across the chart for 30 minutes, in the
   demand indicator was reset to zero.        case of a 30-minute demand interval.
   There is no indication of when the         At the end of this time, a Telechron
   maximum demand occurred. The               motor or clock device returns the pen
   most common type consists of a             to zero and advances the chart
   pointer that is held by friction at the    approximately 1/16 inch for the next
   highest point to which it has been         line to be drawn. A quirk or "pot hook"
   pushed by a mechanism geared to            at the end of the inked line is
   the watt-hour meter disk shaft during      produced just before the pen returns
   the demand interval. A small               to zero to facilitate reading the
   synchronous (Telechron) motor              maximum. A record of both 15- and
   resets the actuating mechanism to          30-minute demand may be obtained
   zero at the end of each demand             in this meter by arranging to advance
   interval. Demand intervals are             the chart at the end of 15 minutes,
   normally 30 or 15 minutes, and             which produces a step in the inked
   maximum demand may be defined              line.
   as the maximum integrated (average)
   demand in kilowatts for the specified      Maintenance and servicing of the
   demand interval.                           demand part of the meter is purely
                                              mechanical and should only be at­
   11.2. RECORDING DEMAND ME-                 tempted after familiarization with the
   TERS. Demand meters as used in             manufacturer's instructions. The watt-
   Bureau plants usually record the           hour element is identical to meters
   maximum demand on a chart or tape.         without the demand feature and is
   Brief descriptions of some of the          tested and serviced in the same
   most common types follow:                  manner, making sure that during
                                              calibration the demand device is op­
   11.2.1. Strip-chart recorders. -           erated so that the additional load
   The General Electric Type DG and           imposed by it is taken into account.
   Westinghouse Type R recording de­
   mand meters are quite similar and          The most common trouble with this
   are probably the most frequently en­       type of meter is improper inking. The
   countered in Bureau installations.         inking system must be kept clean, and
   They consist of a 2- or 3-element          only the proper type of ink used.




(FIST 3-10 1/92)                         42
If the pen does not return to zero properly        Equipment suggested for the test is a
or pick up ink on the return; if the pen           120-volt variac, an analyzer or voltmeter,
mechanism gets "out of time" or trips at           a fused test cord with jacks for the
the wrong time; if the chart does not              analyzer or voltmeter and plugs attached
advance correctly; or any other                    with solder for the G.E. Clock, M-30
malfunction develops, the manufacturer's           demand clock, and Westinghouse Clock.
instructions should be consulted before
making adjust-merits. Some early types of          11.2.2. Impulse-type demand meter. ­
recording demand meters are now                    Another type of demand meter is a
obsolete and are continuing sources of             recorder operated by impulses received
trouble. In such instances, it is                  from a contact device installed in one or
recommended that they be replaced by a             more watt-hour meters. This recorder
modern type of better design.                      totalizes the received impulses during the
                                                   demand interval and makes a record on a
Recording and indicating demand watt-              chart or tape. The General Electric Type
hour meters with pen drive systems                 G records maximum demands as a series
sometimes have difficulties related to the         of inked lines on a continuously rotating
drive system. When a malfunction occurs,           circular chart, whereas the General
the pen will fail to give readings or give         Electric Type BR and Westinghouse WA
excessive readings depending on the part           use a strip chart and inking system like
that fails. Improper readings cause extra          the Type DG and Type R, respectively.
trips on the part of maintenance per­              The General Electric Type PD prints
sonnel. A test which can be performed at           numerals on a paper tape at the end of
the time the meter is tested can                   each demand interval. These types also
apparently predict failures. One of the            have a counter or register that records the
principal parts of the pen drive system is         total number of impulses received. Thus,
the interval clock. To make the test, a            there is a record also of kilowatt-hours,
variable voltage is applied to the motor;          which in the case of several connected
the voltage is raised from the zero point          meters serves to totalize kilowatt-hours.
until the motor starts and then it is
lowered until it stops. Motors in the best         Modern impulse-type demand recorders
condition have the largest start-stop              register the demand on magnetic tape or
interval. Some experimentation may be              punched paper tape which eliminates the
required to determine the proper interval          need for visual chart scanning by
for a given watt-hour meter. Past results          providing data in a form suitable for
show that an interval of less than 35 volts        the utilization of automatic data-handling
indicates a faulty motor for General
Electric VM3-A or VM4-A meters.




                                              43                               (FIST 3-10 1/92)

techniques. The tape is a recording                 same voltage is to use a single watt-hour
medium for interval time pulses and                 meter whose current coils are connected
kilowatt-hour or kilovar-hour pulses. The           to paralleled secondaries of current
demand information is translated                    transformers in the circuits to be totalized.
automatically into digital form on punched          The current transformers must all be the
cards or paper tape for direct entry into           same ratio, or auxiliary current
billing computers. Examples of this                 transformers must be introduced into the
equipment are the Westinghouse Types                secondary circuits to achieve identical
WR-2 and WR-4 demand recorders, the                 ratios.
Duncan Types BTR-2W and 4W, the
General Electric PDM recorder and PDT               Still another method of totalizing is to use
translator making up the Pulscript                  a meter with 4, 6, 8, 9, 12, etc., elements,
Demand Recording System, and the                    the addition being performed by adding
Sangamo Type DPR, punched paper                     the torques produced by elements in the
tape recorder.                                      various circuits by means of a common
                                                    shaft or two coupled shafts. The contact
11.2.3. Totalizing demand meter. - As               device should be a break-before-make
mentioned above, energy measurements                type providing a form "C" pulse and the
from several watt-hour meters may be                contacts should be mercury-wetted (to
totalized on a registar that is actuated by         eliminate contact bounce) in order to
impulses received from contact devices              provide for maximum accuracy. A
installed in the individual watt-hour               minimum time of 0.8 second is necessary
meters. The meter constants, if different,          between outgoing pulses from the
must be taken into account by proper                totalizer to the recorder. This permits
choice of contact device gear ratio and             sufficient space between the pulses
number of points on the cam which                   recorded on magnetic tape for translation
operates the contacts. Another method of            purposes.
totalizing energy in several circuits of the




(FIST 3-10 1/92)                               44
                                      REFERENCES


1. Instruction sheets issued by the man-           3. Electric Power Metering, by A. E.
ufacturer for a specific meter should have         Knowlton, is an excellent book on all
been furnished with the equipment and              phases of metering theory and practice.
are the best guide to use in servicing.
                                                   4. The Code for Electricity Metering, ANSI
2. The Edison Electric Institute, 750 Third        Standards, C12-1965, is the accepted
Avenue, New York, New York 10017, has              standard prescribing construction details,
published the Electrical Metermen's                acceptance test procedures, accuracy
Handbook, which is a compilation of data           requirements, and service tests of meters
on different manufacturers' meters, and            and associated auxiliary equipment.
also contains general information on
testing and test equipment.




                                              45                               (FIST 3-10 1/92)

                                     APPENDIX A


           SUGGESTED GUIDELINES FOR MAINTAINING REVENUE

                       METERING EQUIPMENT

A-1.   TYPES OF METER TESTS.
                                                                                     Time
a. Routine Field. - Meters are tested and          Type of load                  between tests
adjusted by the series- parallel method
using the procedure outlined herein. The           Preference customers
only correction factor used is that of the            100,000 kW and above            6 months
rotating standard. Test points are 10, 20,            Below 100,00 kW                12 months
50, and 100-percent amps, 1.0 power
factor and 100-percent test amps, 50­              Project loads
percent lagging power factor.
                                                      100,000 kW and above              6 months
                                                      100 kW to 100,000 kW             12 months
b. Precise Field. - Meters are tested as              Below 100 kW, 3 phase            24 months
in routine field tests except their                   Single phase, residential        60 months
adjustment includes correction for in­            In addition, all new equipment scheduled for
strument transformer and test equipment           installation should be laboratory tested and
errors.                                           operated for 7 days on test, time permitting,
                                                  prior to being placed in service.
c. Laboratory. - The meter is tested in
the laboratory. Tests include individual          A-3. ROTATING STANDARDS.
element as well as all elements
combined. Tests are at 10, 20, 50, and            a. Minimum Required. - Each office
100-percent test amps, 1.0 power factor           engaged in the testing and maintenance
and 100 percent test amps, 50-percent             of revenue metering equipment should
power factor. After the tests and                 maintain a minimum of three rotating
adjustments are completed, the meter is           standards; one reference and two (or
operated for 7 days if possible before            more) field standards. The reference
returning to regular service.                     standard, chosen for stability and
                                                  reliability, should be maintained in the
Instructions for reading meters should be         meter shop and not used for routine field
issued by the appropriate regional or             testing. Field standards should be used
project office.                                   to calibrate revenue meters in the field
                                                  and should be compared with the
A-2. FREQUENCY OF METER TESTS. ­                  reference standard before, after, and at
The intent of this paragraph is to insure         least once every 2 weeks during meter
proper testing and maintenance on the             testing to assure that the field standard
more important metering installations.            has not been damaged when
Therefore, in line with utility practices,        transporting between locations. If this
meter tests should be on the following            comparison shows a change of more
schedule:




                                             47                                 (FIST 3-10 1/92)

than 0.15 percent from previous                           change in temperature, the voltage
comparisons of the two standards, meter                   of the standard cell changes by
tests should be suspended until the                       approximately 10 microvolts.
difference is resolved. All rotating
standards should be calibrated at least                   (d) Humidity. - The ideal humidity
once every 12 months.                                     range is 40 to 55 percent. Exces­
                                                          sive humidity should be avoided.
b. Calibration. - Detailed require-merits
for improved accuracy in the calibration of               (e) Power supplies. - Both the d-c
rotating standards are provided in "Code                  and a-c power supplies should be
for Electricity Metering." 5th Edition or                 closely regulated. The d-c supply
later, ANSI Standards C12 published by                    shall be free from ripple. The a-c
the American National Standards Institute                 supply shall be substantially free
(formerly the United States of America                    from waveform distortion with the
Standards Institute formerly the American                 RMS waveform distortion not ex­
Standards Association). These calibration                 ceeding one percent of the mag­
requirements should be adhered to. The                    nitude of the fundamental. The
following paragraphs modify them as                       phase relationship of the combined
necessary to meet the needs in the                        current and voltage supplies shall be
Bureau of Reclamation.                                    adjustable.

  (1) Laboratory Conditions.                          (2) Laboratory Equipment.

       (a) Laboratory restrictions. - The                 (a) Accuracy classification. - All
       laboratory should be restricted to                 equipment used in the calibration of
       personnel engaged in meter cali­                   rotating standards shall be of the
       bration work.                                      highest accuracy classification
                                                          obtainable, preferably 0.1 or 0.25.
       (b) Contamination or other inter­
       ferences. - The laboratory shall be                (b) Maintenance. - All equipment
       free of atmospheric contamination,                 should be maintained in the labo­
       mechanical disturbances or                         ratory, handled as little as possi-hie,
       noises, and electrical or magnetic                 and not used for routine mea­
       interferences in order that the re­                surements at locations outside the
       sults of the calibration work will not             laboratory.
       be adversely affected.
                                                           (c) Reference standard. - A rotating
    (c) Temperature. - The temperature                standard, chosen for stability, should be
    should be maintained at ap­                       maintained in the laboratory as a
    proximately 23O C, the temperature at             reference standard. This should be used
    which the standard cells are                      for the checking of rotating standards
    calibrated by the National Bureau of
    Standards. Note: For each 4O C




(FIST 3-10 1/92)                                48

when regular calibration tests are not            of ANSI Standards C12, paragraph 4.5.6
scheduled.                                        "DC Ratio Devices."

(d) Standard cells. - A minimum of three              (g) AC ratio devices.     - AC ratio
unsaturated cadmium cells should be                   devices should meet or    exceed the
maintained: one (chosen for stability)                requirements of ANSI        Standards
should be designated as the working cell;             C12, paragraph 4.5.7       "AC Ratio
the others as reference cells. The working            Devices."
cell should be retained in the laboratory,
maintained at 23O C ± 2 O C, and disturbed            (h) AC-DC transfer standards. -AC­
as little as possible. It should not be               DC transfer standards should meet
shipped for NBS certification. The                    o                                r
reference cells should be used to                     exceed the requirements of ANSI
calibrate the working cell.                           Standards C12, paragraph 4.5.8
                                                      "AC-DC Transfer Standards."
The voltages of the reference cells should
be compared with that of the working cell             (i) Time interval. - The standard time
immediately before shipping for                       interval used should be traceable to
certification purposes and upon return                NBS.
after first checking that their voltages
have stabilized. The voltage of the               (3) Periodic Verification of Reference
working cell is to be determined by               Standards. Laboratory equipment should
comparison to those of the certified              be checked by NBS (or other competent
reference cells. Each curve should show           laboratory having NBS traceability) in
a uniform negative slope which                    accordance with the following schedule:
represents a decrease in voltage with
time. Any radical change in the curve will          (a) Standard cells.
be cause for replacing the cell. Any cell
whose voltage is found to be unstable                    (aa) Working cell. - Only when
should be replaced.                                      purchased or used as reference
                                                         cell prior to being assigned as
(e) Standard resistors. -Sufficient                      working cell.
standard resistors should be maintained
in order that the complete range of tests                (bb) Reference cells. - At least
necessary for the calibration of rotating                once each year.
standards can be accurately performed.
                                                      (b) Standard resistors. - Every 2
(f) DC ratio devices. - DC ratio devices              years.
should meet or exceed the requirements




                                             49                              (FIST 3-10 1/92)

       (c) Standards for ratio and for                    calibrated by using several com­
       transfer (a-c or d-c). These should                binations of precisely measured d-c
       be verified by NBS or an                           volts and currents. The rotating
       independent laboratory whenever                    standards are then compared to
       their self-checking features fail to               the wattmeter.
       respond or whenever there is rea­
       son to question their performance.           The procedure is slow, requires the skill
                                                    of three or four technicians, and being
(4) Indicating Instruments. - Alternating­          replaced by the new electronic method
current    ammeters, voltmeters, watt­              (see paragraph (b)). However, since the
meters of appropriate ranges and of high            direct comparison method will be used for
quality are required as laboratory working          some short period of time, it is described
standards.                                          in detail.

       (a) Accuracy class. - Indicating                   (aa) Calibration of standard
       instruments should have an ANSI                    wattmeter. - The standard watt­
       accuracy class of 0.1 or 0.25.                     meter is calibrated by using pre­
                                                          cisely measured values of d-c
       (b) Stability. The instrument should               currents and voltages. The currents
       be capable of being read within 5                  are 1.5, 2.5., and 5.0 amperes,
       seconds after a step change is                     while the voltage ranges selected
       made.                                              vary between 100 and 125 to
                                                          correspond with those experienced
       (c) Repeatability. The instrument                  at the various revenue metering
       must demonstrate repeatability for                 installations.
       several successive readings of
       identical measurements.                            The test requires the services of
                                                          four technicians: one to maintain
       (d) Intemal heating. - Instruments                 precise voltage; one to maintain
       should be energized only during                    precise current; one to accurately
       testing in order to avoid changes in               read the standard wattmeter, and
       accuracy because of internal                       one to record data. The test circuit
       heating.                                           is shown in Figure A-1. Using an
                                                          exact value of current and voltage,
(5) Calibration Procedures. - Two                         five readings (with changes be­
different, independent procedures for the                 tween each) are made on the
calibrating rotating standards are                        wattmeter. The polarity of the circuit
possible.                                                 is then reversed and five additional
                                                          readings are taken for the same
       (a) Direct comparison. The                         current and voltage values. The
       standard wattmeter is accurately                   average of the ten readings divided




(FIST 3-10 1/92)                              50

                                                                  voltages. These are then used to
                                                                  calibrate the rotating standards.

                                                                  (bb) Calibration of rotating
                                                                  standard. - The test circuit is
                                                                  shown in Figure A-2, and the
                                                                  rotating standard is to be cali­
                                                                  brated for 0.5, 2.5, and 5 am­
                                                                  peres at unity power factor and 5
                                                                  amperes at 50-percent lagging
                                                                  power factor for the range of
                                                                  voltages encountered in revenue
                                                                  meter testing.

                                                                  A series of five readings of the
                                                                  ammeter, voltmeter, standard
                                                                  wattmeter, rotating standard, and
                                                                  timer for each value of voltage,
                                                                  current, and power factor are
                                                                  required. Each measurement
                                                                  takes three minutes in order to
                                                                  secure better readings on the
                                                                  rotating standard. From these
                                                                  measurements, the following
                                                                  calculations are made in order to
Figure A-1. Calibration of standard wattmeter circuit             determine the correction factors
diagram, direct comparison method.                                for the rotating standard:

      by the true watts (precise current                     For 5 amp. range on rotating stan­
      times precise voltage) gives the cor­                  dard:
      rection factor for that combination of
      voltage and current. Similar tests and                      Calculated revs.
      calculations are made for other
      current and voltage combinations,                               true watts x time in secs
      thus providing calibration curves for                       =
      the standard wattmeter for several                                       2,160




                                                        51                       (FIST 3-10 1/92)

                                                                       calc. revs.
                                                             C. F. =
                                                                       actual revs.

                                                        Where,
                                                             true watts = true watts as determined
                                                                          from the calibrated watt­
                                                                          meter.
                                                             time in secs = reading of the timer.
                                                             actual revs. = reading of rotating
                                                                            standard.

                                                             When readings are taken at the
                                                             50-percent lag power factor, an
                                                             additional correction must be
                                                             made to the true watts. This
                                                             correction is due to the difference
                                                             between ac-dc reading of the
                                                             wattmeter. The corrections for this
                                                             wattmeter are minus watts, and
                                                             this is determined by multiplying
                                                             the reading on the wattmeter by
                                                             the percent difference from the
                                                             NBS certificate. The minus watts
                                                             are then subtracted from the true
                                                             watts to give actual true watts for
                                                             the 50-percent lag power factor.

                                                           (b) Electronic or digital method.

                                                             (aa) Procedure involved. - The
 Figure A-2. Calibration of rotating standards.
                                                             block diagram, Figure A-3, shows
                                                             the basic schematic for this
or, for the I amp range,                                     method. The electronic wattmeter
                                                             produces a d-c voltage output
       Calculated revs.                                      which is proportional to the input
                                                             power. Adjustment is such that
           true watts x time in secs                         600 watts input equals 1 volt d-c
       =                                                     output. This output voltage is fed
                      432
                                                             into a high accuracy frequency
                                                             converter which converts the 1
                                                             volt d-c to 10,000 hertz. Thus:
From which the correction factor,
C.F. is calculated.




(FIST 3-10 1/92)                                  52

                                                           Since the lB-10 has a Kh = 0.6, one
                                                           revolution equals 36,000 counts.
                                                           The count for other values of
                                                           amperes, volts and power factor
                                                           would be proportional to the watt-
                                                           seconds involved.

                                                      (bb) Calibration of the test equipment. ­
                                                      The watt-hour calibrator is tested as a
                                                      unit. Accurately measured values of dc
                                                      voltage and current are fed into the
                                                      watt converter (115v, 5 amp., for 600
                                                      watts).

                                                      The output of the watt converter is fed
                                                      into the voltage-to-frequency converter
                                                      whose output is fed into the preset
                                                      counter operating in the frequency
                                                      counter mode. The average of the
                                                      forward and reverse readings is
                                                      determined. Then, average watt X
                                                      1000 over 600 equals the desired
                                                      count.

                                                     Formula:

                                                                         average watts x 1000
Figure A-3. Calibration of rotating standard,         Desired count =
              electronic method.                                                 600

                                                      Correction Factor = C. F.

5 amps, 115 volts per second                               Desired Count

     = 600 watt-seconds                               =

     = 10,000 counts                                       Average Count


 or
                                                            This correction factor must be
                            600                             combined with any other correction
   600 watt seconds = 
                                     factors involved in the equipment
                             600
                           3,
                              such as CT correction factor,
                                                            correction factors for the d-c
   = 1/6 watt-hours = 10,000 counts                         potentiometer, etc.,

 or

      1 watt-hour = 60,000 counts.




                                                53                            (FIST 3-10 1/92)

       to arrive at the over-all correction         b. Final Clearance. Immediately prior to
       factor for the watt-hour calibration         removing the revenue metering
       standard.                                    equipment for tests, obtain final clearance
                                                    from the Power System Dispatcher.
       The preset counter has sufficient            Record data required.
       capacity to permit a check of 600
       watts being measured for 3                   c. "As Found" Tests. - Connect the test
       minutes (1800 watt-minutes).                 equipment for single-phase testing and
                                                    make "as found" tests described below.
                                                    The demand recorder is to be retained in
       (cc) Calibration of rotating                 service throughout the tests unless repairs
       standards. - The preset will be set          are necessary. Its indicating register
       on the counter, thus allowing the            should be reset to its original "as found"
       rotating standard to operate for a           reading upon completion of the tests. Do
       given number of watt-seconds, for            not remove meter covers or disturb the
       a predetermined voltage and                  meters prior to the "as found" tests,
       current, the counter representing            Record all necessary metering data just
       the true value of watt-seconds.              prior to removing the metering equipment
       The correction factor for the                from service.
       rotating standard is determined by
       comparing the reading on the                      (1) Performance. Perform "as found"
       standard to the true watts which it               tests for the meters connected:
       should have read.
                                                              (a) Potential elements in
     (6) Calibration Reports. - Each field                    parallel; current elements in
     office should maintain a complete                        series.
     file on the calibration of its stan­
     dards. One copy of the calibration                       (b) Single phase, single
     report should be included with the                       element (when required).
     report of revenue meter tests when­
     ever tests are made at the major                      (2) Tests to Be Performed. - Test
     interconnections only.                                each condition for 0.5, 2.5, and 5.0
                                                           amps, unity power factor and 5.0
                                                           amps, 50-percent lagging power
  A. PRECISE METER TESTS                                   factor at normal metering voltage.
                                                           The average of three tests for each
A-4. TEST PROCEDURE.                                       current value shall be considered
                                                           the "as found" correction factor.
     a. Warmup. - Warm up to the stan­
     dard for at least 1 hour immediately           d. "As Left" Tests. - Clean, perform
     prior to meter tests.                          maintenance, and adjust the meters as
                                                    necessary. Make "as left" tets for the same
                                                    test currents listed in Paragraph c(2)




(FIST 3-10 1/92)                              54

above. The maximum permissible errors                (c) Light load (0.5 amp)
allowable are given in Paragraph e below.              unity power factor       99.3 to 100.7

                                                     (d) Full load (5 amps) 50%
e. Permissible Error. - The following                  lagging power factor     99.3 to 100.7
limits are to be observed when calibrating
metering equipment:                                  (e) Stator balance, full
                                                       load (agreement
                                                       between individual
   (1) With the potential coils connected              elements)                99.3 to 100.7
   in parallel and energized at average
   metering voltage, and the current coils
   in series:
                                                 A customer should be permitted to install
                                Percent          his standard in the test circuit for
                              registration       comparison purposes only if he provides
                                                 satisfactory evidence that his standard has
   (a) Full load (5 amps)
     unity power factor       99.7 to 100.3      been properly calibrated within the past 12
     1 amp unit power         99.7 to 100.3      months. If this comparison shows an
     factor                                      average deviation of more than 0.2-percent
                                                 between the customer's standard and that
   (b) Half load (2.5 amps)                      of Reclamation, further meter testing will be
     unity power factor       99.7 to 100.3
                                                 suspended until the difference has been
   (c) Light load (0.5 amp)                      resolved. If any standard in a group of
     unity power factor       99.7 to 100.3      standards shows a deviation of more than
                                                 0.2-percent from the average, or if it
   (d) Full load (5 amps) 50%                    appears that it is inaccurate, that standard
      lagging power factor    99.3 to 100.7
                                                 should be removed from the test and not be
   (2) Individual elements, tested at            used in any tests.
average metering voltage: Usually
laboratory tests or after major overhaul,        For information on adjustment of General
not required if "as found" test shows no         Electric watt-hour meters, see Bulletin No.
significant change.                              GET-813G "How to Test and Adjust
                                                 General Electric A-C Watt-hour Meters."
                                Percent
                              registration       f. Comparison of Data. - If possible,
                                                 compare the kwh recorded on the watt-hour
   (a) Full load (5 amps)     99.7 to 100.3      meter during the tests with that recorded on
     unity power factor
                                                 the demand meter and/or totalizer
   (b) Half load (2.5 amps)                      cyclometers. Account for any difference.
     unity power factor       99.7 to 100.3      Record all data.




                                              55 	                               (FIST 3-10 1/92)

  A-5. CONCLUSION OF TEST. - Upon                           nearest one-ten thousandth
              completion of the test:                       (0.0001) at unity power factor.

       (1) Check all meter connections,                     (3) Computations to compensate
       being sure that all voltage and                      for the effect of the combined
       currents from the instrument                         instrument transformer correction
       transformer are restored to the                      factors on the meter under test
       meters. Make stopwatch check of                      should be carried to the nearest
       meter as final proof of proper                       one-ten thousandth (0.0001 ).
       operation.
                                                            (4) The correction factor of the
       (2) Replace all seals.                               standard watt-hour meter should
                                                            be to the nearest one-ten
       (3) List all test personnel and                      thousandth (0.0001).
       witnesses and have at least one
       representative from each party                       (5) The metering correction factor
       sign the test data.                                  should be recorded to the nearest
                                                            one-ten thousandth (0.0001).
       (4) Immediately report all data
       taken in Paragraphs A-4 d and f.                     (6) The results of the tests should
                                                            be plotted on the graph paper
       (5) Mail three copies of the original                using the following standard
       handwritten test report to the                       coordinates:
       appropriate office.
                                                            abscissa: 1 inch = 1.0 amperes
  B. SUPPLEMENTAL INFORMATION                               ordinate: 1 inch = 0.01 =
                                                            correction factor
A-6. METERING CORRECTION FAC­
TOR. - In computing the factor to be used                   These are to be included with the
to correct for instrument transformer error,                test report.
the following procedure should be
adhered to:                                           A-7. METERING VOLTAGE. - The me­
                                                      tering voltage to be considered when cal­
       (1) The agreed upon transformer                ibrating the rotating standards should be
       ratio correction factors and the               the average bus voltage which exists
       phase-angle correction factors for             during normal Icad conditions referred to
       each of the CTs and PTs will be                secondary side of the potential trans­
       used. These should be determined               formers used for metering.
       to the nearest one-ten thousandth
       (0.0001) for the ratio and one-                A-8. DATA. - All pertinent data are to be
       tenth of one degree (0.1o) for the             recorded immediately prior to removing
       phase-angle.                                   the equipment from service for testing
                                                      and immediately after restoring equip­
       (2) The net transformer correction             ment to service.
       factor should be computed to the


(FIST 3-10 1/92)                               56 

     C. ROUTINE METER TESTS
                   The customer should be permitted to in­
                                               stall his standard in the test circuit during
A-9. INTRODUCTION. - This procedure            warmup time for comparison purposes.
applies to the testing of revenue meters       No credence will be given to the equip­
at preference agencies and project loads       ment unless evidence is produced to
but excludes major power interchanges.         show that the standard has been recently
Unless otherwise instructed, instrument        calibrated for use at the currents and
transformer correction factors need not        voltage involved; also, that satisfactory
be incorporated into the test adjustments.     care is taken in handling and transporting
                                               of the standard.
Routine tests are to be performed in ac­
cordance with the schedule set up in           A-11. TEST PROCEDURE.
Paragraph A-2 of this appendix and
whenever repairs are made to the watt-             a. Instrument Connections. - Con­
hour meter. Special tests should be made           nect the test instruments to perform
whenever requested by the customer, or             single-phase tests. Where feasible,
if the operation of the meters becomes             the demand recorder should remain in
questionable.                                      operation during the tests and will re­
                                                   cord test energy.
Laboratory tests are to be made before
placing new meters in service. The watt-           b. Warmup. - Warm up the standard
hour and var-hour meters should be                 for at least 30 minutes immediately
tested by individual element, as well as by        prior to the tests.
all elements combined with the single-
phase series-parallel method. The de­              c. Equipment Removal From Ser-
mand meter should also be laboratory               vice. - Record the exact time and the
tested and adjusted. All equipment should          data specified in a test report at the
be operated in the laboratory for 7 days           time the revenue metering equipment
on phantom Icad before placing in                  is removed from service for testing.
service, time permitting.                          Watt-hour meter register readings are
                                                   to be estimated to the nearest 0.1. DO
A-10. PRELIMINARY. - Approximately 10              NOT advance a magnetic tape to
days prior to the test, notify the customer        identify the test period. This would
so that arrangements may be made to                result in the balance of the tape being
witness these tests, if they so desire.            out of proper timing.

Immediately before the regular annual              d. "As Found" Tests. - With the cur­
meter tests, the portable rotating standard        rent elements in series and the
used should be calibrated in the                   potential elements in parallel, make
laboratory and final correction factors or         "as found" meter test, being sure the
curves established. The procedure for              meter is not disturbed in any before
calibrating rotating standards and equip­          the test. Determine the average
ment is covered in Paragraph A-3 of this           correction factor for three runs at each
appendix.                                          of the following test points: 0.5, 2.5,
                                                   and 5.0 amperes, unity power factor.




                                              57                            (FIST 3-10 1/92)

Similar tests shall be made for each                                            Percent
element when required (see                                                      registration
Paragraph A-1, Types of Meter
Tests). The calibration curve used                   (a) Full load (5 amps)
with the standard shall be that                          unity power factor
                                                         1 amp unity power
obtained for a voltage with ± 2-1/2
                                                         factor                 99.7 to 100.3
percent of the metering voltage exist­
ing at the time of the test.
                                                     (b) Half load (2.5 amps)
e. Maintenance. - Clean and perform                      unity power factor     99.7 to 100.3
any other maintenance work on the
meter that may be found necessary.                   (c) Light load (0.5 amp)
Give brief description of work per­                      unity power factor     99.7 to 100.3
formed in the test report.
                                                     (d) Full load (5 amps) 50%
f. Indicating Demand Register. ­                          lagging power factor 99.3 to 100.7
The indicating demand register, if so
equipped, should be checked by                    (2) Individual elements (when required), tested
using a register self-checker and the             at average metering voltage:
procedure outlined in Chapter 16,
Electrical Metermen's Handbook,                                                   Percent
Seventh Edition. The results of these                                           registration
tests shall be reported under
"Remarks" on the regular test form.                  (a) Full load (5 amps)
                                                         unity power factor
                                                         1 amp unity power
g. "As Left" Tests. - Make "as left"
                                                         factor                  99.7 to 100.3
tests at the same test points as listed
for the "as found" tests (Paragraph Al
I d above) and adjust, if required,                  (b) Half load (2.5 amps)
until the correction factors for all test               unity power factor       99.7 to 100.3
points are within the limits specified
in Paragraph A-11 h.                                 (c) Light load (0.5 amp)    99.7 to 100.3

                                                     (d) Full load (5 amps) 50%
h. Permissible Error. - The following
                                                        lagging power factor 99.3 to 100.7
limits are to be observed when
calibrating metering equipment.
                                                     (e) Stator balance, full
                                                        load (agreement
      (1) With the potential coils con­
                                                        between individual
      nected in parallel and energized
                                                        elements)                 99.3 to 100.7
      at average metering voltage,
      and the current coils in series:
                                                  Note: Individual element and 50% power factor
                                                  tests are not normally required - only when
                                                  rebuilding the meter or making tests in the
                                                  laboratory.




(FIST 3-10 1/92)                            58

For information on adjustment of General                 (3) List all test personnel and
Electric watt-hour meters, see Bulletin No.              witnesses and have at least one
GET-813G "How to Test and Adjust                         representative from each party
General Electric A-C Watt-hour Meters."                  sign the test data.

i. Equipment Return to Service. ­                        (4) Report all data taken in
Record the exact time and readings at the                Paragraphs A-11 c and i to the
time the metering is restored to service.                designated supervisor for use in
Compare the kWh recorded on the watt-                    making adjustments in demand and
hour meter(s) during the test with:                      energy.

         (1) That calculated from the              D. PERIODIC OR MIDMONTH INSPEC-
         stampings on the printed                  TIONS
         demand tape and the
         associated cyclometer readings;           A-13. REQUIREMENT. - Periodic or
         or                                        "midmonth" inspections should be made at
                                                   times other than regular meter reading
         (2) That calculated from the de-          dates to inspect, repair, and maintain the
         mand register readings if                 equipment. All adjustments and/or repairs
         magnetic-type tape.                       should be reported. These inspections shall
                                                   be scheduled approximately midway
       If a totalizer is installed, its            between meter reading dates.
       cyclometer readings should also
       be checked against the watt-hour               a. Inspection Schedules. - Period or
       meter registrations. The reason for            "midmonth" inspections shall be
       any discrepancy should be                      scheduled as shown below for installa­
       included in the test report                    tions having:
       whenever possible.
                                                         (1) Printing demand meters
A-12. CONCLUSION OF TEST.
                                                           (a) Pumping plants not operated
       (1) Check all meter connections,                    during off season. - Inspect im­
       being sure that all voltage and                     mediately before start of pump
       current conductors from the                         season and at end of season
       instrument transformers are
       connected to the metering                           (b) Project loads less than 100
       equipment. Make stopwatch check                     kW- every sixth month
       of meter and check potential lights
       to assure that the meter is                         (c) Loads to 50 MW - every third
       operating properly. DO NOT reset                    month
       the watt-hour meter register to
       compensate for estimated                            (d) Loads over 50 MW - monthly
       unmetered energy.                                   or oftener, as required

       (2) Replace all seals.




                                              59                               (FIST 3-10 1/92)

  (2) Indicating demand registers                   (3) The tape for distinct, legible,
                                                    properly positioned printings.- Dirty
       (a) Newly installed - monthly until          print wheels and/or dried, used carbon
       reliable operation is attained               tapes, or improperly installed tapes
                                                    may be found. The proper tape is
        (b) Thereafter - semiannually               General Electric Company Catalog
                                                    No. 4210493P1, color: black. DO NOT
  (3) Magnetic tape recorders                       substitute as high temperatures may
                                                    dry out less expensive tapes.
       (a) Newly installed - monthly for
       first 3 months, or until such time as        (4) The record gage for ample tape.
       reliable operation has been at­              - Proper tapes are:
       tained
                                                    PD-5 through 8: General Electric

       (b) Thereafter- semiannually or at                           Company Catalog

                                                                    No. 1796688G17

       time of meter inspection or test
                                                    PD-55F and 57F: General Electric
  (4) Single-phase service - annually                               Company Catalog
                                                                    No. 9889524G16
b. Inspection of Metering Equipment. ­
Since different types of recorders are              All are 24-hour tapes for 30-minute
used at various locations, inspection               demand intervals.
procedures will vary. Check the following
and repair as indicated:                         c. Magnetic Tape Recorders. - With the
                                                 recorder in service (DO NOT open
   (1) The demand counter. - Check its           "change tape" switch), check the following
   registration with that on the watt-hour       and repair as indicated:
   meter since last inspection. If not in
   agreement, either the counter or the             (1) The timing on the register. - If off
   contact device in the watt-hour meter            by more than 3 minutes, advance to
   could be faulty.                                 proper time by turning the capstan
                                                    tape drive. DO NOT turn the hour
   (2) The timing on the demand meter. ­            pointer by hand to the proper time use
   If in error by more than 3 minutes,              the capstan tape drive for this
   correct and mark the tape accordingly.           purpose. This is necessary to provide
   DO NOT obliterate any present or                 the correct number of demand
   future printings. If magnetic-type,              intervals when translating the tape.
   advance the tape by means of the                 Record time and date on meter
   capstan. Do not adjust the clock                 reading card.
   except at start of demand period.




(FIST 3-10 1/92)                           60

      (2) The tape for proper                   (4) Watt-hour meter register

      operation. The supply and                 readings, difference and kwh.

      take-up reels should have
      approximately the same                    (5) Counter readings, difference
      amount of tape at midmonth.               and kwh.


      (3) Demand and time pulses. ­             (6) Maximum demand dial reading.
      Use high impedance
      earphones to determine if each            (7) The difference between the kwh
      are being transmitted to the              calculated under (4) and (5) above.
      tape.
                                                If the operation of the contact device and
      (4) Registration on demand                demand meter has been correct, these
      counter ('dials). - This should           should agree within the watt-hour meter
      be equal to that on the watt-             multiplier.
      hour meter register for the
      inspection period involved.               (8) The time in seconds for two revo-
                                                lutions of the disk of the watt-hour meter
      (5) For dirt, insects, or other           and the var-hour meter. Show N.L. when
      foreign materials.                        the load is zero. These are required to
                                                compute instantaneous power factor and
d. Watt-hour-demand Meters. -                   to check the recorded demand.
Check for and repair as necessary.
                                                (9) The metering potential voltage.
      (1) Dirt, insects, or other               (Essential in recommending the appli­
      foreign materials.                        cation of capacitors.)

      (2) That the indicating demand            (10) A description of work done or
      is not off scale. Clock failure or        adjustments made.
      overload is possible.
                                                (11) Notation of outages known to have
A-14. REPORTS. - Special report                 occurred. Give date, time, and duration if
forms should be developed for each              possible.
region. These should be revised from
time to time as required. Record                   E. MANUFACTURERS' CATALOGS
wherever possible the following data:              AND INSTRUCTION BOOKS

      (1) Name of customer and              A-15. GENERAL. - The technician inspecting
      ADP number (if available).            the metering installations should be
                                            thoroughly familiar with the publications listed
      (2) Time.                             below which are applicable to equipment for
                                            which he is responsible.
      (3) Day.




                                           61                                (FIST 3-10 1/92)

A-16. GENERAL ELECTRIC COMPANY.                       Types MC-23, MC-24, and
                                                       MC-25 Phase-Shifting
a. Instruction Books.                                  Transformers . . . . . . GEH-1552B

(1) Single-phase Watt-hour Meters.                  (4)	 Watt-hour Demand Meters and
                                                          Demand Registers.
    Types 1-50 and 1-55 Watt-hour
     Meters . . . . . . . . . . . . GEH-1550D         Type M-30 Demand
                                                       Register . . . . . . . . . . GEH-1529K
(2) Polyphase and Switchboard
       Watt-hour Meters.                              Type M-60 FS-2 Demand
                                                        Register . . . . . . . . . . GEH-2778A
    Constant and Register
     Ratio Data . . . . . . . . . GET-1887B           Type M-60 FS-1 Demand
                                                        Register . . . . . . . . . . GEH-2768A
    V-type Polyphase Watt-hour
    Meters . . . . . . . . . . . . . . GET-1191D    (5)	 Demand Meters and Associated
                                                          Devices.
    Types DS-19 to DS-44
     Polyphase Switchboard                             Types PD-5 to PD-8
     Meters . . . . . . . . . . . . GEH-764AC           Printing Demand
                                                        Meters . . . . . . . . . . . GEH-1038N
    DS-50 and DS-60 Series
     Switchboard Watt­                                Types PD-55F and PD-57F
     hours Meters . . . . . . . . GEH-2762B            Printing Demand
                                                       Meters . . . . . . . . . . . GEH-2764E
    V-60 Series Polyphase
     Watt-hour Meters . . . . GEH-2758B               Types D-5, D-12, and D-13
                                                       Contact Devices . . . . . GEH-224L
(3) Accessories for Watt-hour Meters.
                                                      Types D-20 and D-30
    Type lB-10 Watt-hour Meter                         Contact Devices . . . . GEH-2754B
     Standard . . . . . . . . . . . GEH-1215C
                                                      Type D-41 Impulse
    Types MC-21, MC-22, and                             Generator . . . . . . . . GEH-2767A
     MC-27 to MC-34
     Phase-Shifting                                   Types DT-3 and DT-4
     Transformers . . . . . . . GEH-1537A              Totalizing Relays . . . . GEH-828F

    Types MC-63, MC-65, MC-66,                        Type MD-3 Totalizer . . GEH-1050E
     and MC-67 Phase-Shifting
     Transformers . . . . . . . . . GEH-2766          Type D-51 Impulse
                                                       Generator . . . . . . . . . GEH-2781A




(FIST 3-10 1/92)	                             62

(6) Miscellaneous**                                      Types 1-60-S Watt-hour
                                                          Meter . . . . . . . . . . . . GEF-4100B
    How to Select Contact
     Devices and Impulse                              (2) Polyphase and Switchboard Watt­
     Generators . . . . . . . GET-3048A                     hour Meters.

    How to Test and Adjust 	                             Types V-3, V-5, and V-6 Poly­
     G.E. AC Watt-hour                                    phase Watt-hour
     Meters . . . . . . . . . . . . GET-813G               Meters . . . . . . . . . . . GEF-2721D

    Manual of Watt-hour                                  Types V-62, V-63, V-65, V-66,
     Meters . . . . . . . . . . . . GET-1840              and V-68 Polyphase Watt­
                                                          hour Meters . . . . . . . GEF-4132A
    Instrument Transformer
     Accuracy Standards . . GET-1526                     Types V-4, V-7, V-9, V-10,
                                                          and V-16 Polyphase Watt­
    Manual of Instrument                                  hour Meters . . . . . . . GEF-2904B
     Transformers . . . . . . . . GET-97C
                                                         Type V-64 Polyphase
    Instrument Transformer                                Watt-hour Meter . . . . GEF-4300
      Burden Data . . . . . . GET-1725D
                                                         DS-50 and DS-60 Series
   Manual of Demand                                       Polyphase Switchboard
    Meters . . . . . . . . . . . . GET-2327               Watt-hour Meters . . GEF-4139B

   Application of Watt-hour                              Drawout-type Switchboard
    Meters . . . . . . . . . . . . GET-1905               Watt-hour Meters Types
                                                          IS and DS . . . . . . . . GEF-3159C
   Guide for Installing
    Watt-hour Meters . . . . GET-2669                 (3) Accessories for Watt-hour Meters.

b. Spare Parts Catalogs.                                 Type lB-10 Watt-hour Meter
                                                          Standard . . . . . . . . . GEF-3148B
  (1) Single-phase Watt-hour Meters.
                                                         Photoelectric Watt-hour
   Type 1-30 Watt-hour                                    Meter Tester . . . . . . GEF-3705B
    Meter . . . . . . . . . . . . GEF-2745D
                                                         Photoelectric Watt-hour
   Types 1-50 and 1-55	                                   Meter Tester, Catalog
    Watt-hour Meters . . . GEF-3590E                      No. 4153711 . . . . . . . GEF-4329



* Note: GET-2291 Instruction Book provides
        information on most of these items.




                                               63 	                               (FIST 3-10 1/92)

(4)	 Watt-hour Demand Meters and
      Demand Registers.                                     c. Address. - The address for securing
                                                            the above catalogs and instruction books
    Types M-30 and M-31 Demand                              is:
     Registers . . . . . . . . . GEF-3594B
                                                                  Distribution Services
    Type M-60 FS-1 Demand                                         General Electric Company
     Register . . . . . . . . . . GEF-4184B                       Schenectady NY 12305

    Type M-60 FS-2 Demand                                   A-17. WESTINGHOUSE ELECTRIC
     Register . . . . . . . . . . . GEF-4333                CORPORATION.

(5)	 Demand Meters and Associated                            a. Instruction, Operation, and Main-
      Devices.                                               tenance Catalogs.

    Types PD-5 to PD-8 Printing                                Watt-hour Meter Calibration
     Demand Meters . . . . GEF-3361A                            Information . . . . . . . . . IL42-100B

    Types D-5, D-12, and D-13
     Contact Devices . . . . GEF-1967E                         Switchboard Watt-hour Meters,
                                                                Types D2B, etc . . . . . IL42-201.3A
  Types D-20 and D-30 Contact
Devices and Type D41                                           Instructions for Cartridge-Tape
    Impulse Generator . . . GEF-4091                             Change for Surface Mounted
                                                                 WR-2 and WR-4
    Types PD-55F and PD-57F                                      Recorders . . . . . . . . . IL42-503.5

     Printing Demand
     Meters . . . . . . . . . . . . . GEF-4165                 Flexitest Case (semiflush)
                                                                WR-2 and WR-4
    Types DT-3 and DT-4                                         Recorders . . . . . . . . . IL42-503.6
     Totalizing Relays . . . GEF-3173B

    Types MD-3, MD-4, MD-5,                                    Test Counter for use with WR-2
     and MD-6 Outgoing                                          and WR-4 Recorders . IL42-503.4
     Contact Devices
     D-6 and D-7 . . . . . . . . GEF-3677A
                                                               Types WR-2 and WR-4 Demand
   Type SS-2 Solid-State                                        Recorders P2, P3 Surface
    Impulse Totalizer . . . . . GEI-52440                        Mounted Cases . . . . IL42-503.8
                                                                 Flexitest (semiflush)
Note: 	Renewal-Parts Bulletins for Watt-hour Meters              Case . . . . . . . . . . . . . IL42-503.9
      and Demand Meters, GET-2290, provides
      information on most of the above meters.




(FIST 3-10 1/92) 	                                    64

  Type WLT-121 Tape-to-Card                              CV-1 Impulse Device . . . DB42-950
   Translator . . . . . . . . I L42-505.1 A
                                                       c. Renewal Parts Catalogs.
  WT-1 and WT-2 Pulse Totalizing
   Relays . . . . . . . . . . . . IL42-530.6             DB and CB-F Switchboard
                                                          Watt-Hour Meters . . . . 42-201A1
  Mechanical Pulse Initiators for
   use with Watt-Hour                                    Types WR-2C and WR-4C in
  Meter . . . . . . . . . . . . . . IL42-950.3
           Flexitest Case . . . . 42-565WR-2

  CV-1 Impulse Device . IL42-950.1B                     d. Address. - The address for secur
                                                        ing the above catalogs is:
   Photoelectric Pulse Initiators,
   Types CD-11 and                                        Westinghouse Electric Corporation
    CD-21 . . . . . . . . . . . . . IL42-950.4            Meter Division, Raleigh Plant
                                                          PO Box 9533
  Types WR2C and WR4C in                                  Raleigh NC 27603
   Flexitest Case . . . . I L42-565WR2
                                                       A-18 BECKMAN INSTRUMENTS, INC.
b. Descriptive Catalogs.
                                                        a. Instruction Book.
  Mark l Dual Range Demand
   Recorders . . . . . . . . . . . DB42-302              Model 6003A-11 Accumulator
                                                          (Used in WLT-121 Translator)
  Pulse-O-Matic Computerized
   Metering Systems . . . . . DB42-550                  b. Address. - The address for secur
                                                        ing the above catalog is:
  Pulse Receivers and
   Recorders . . . . . . . . . . . DB42-565
               Beckman Instruments, Inc.
                                                           Electronic Instrument Division
  Pulse Initiators . . . . . . . . DB42-555
               2200 Wright Avenue
                                                           Richmond CA 94804
  Translators . . . . . . . . . . . DB42-570





                                                  65                            (FIST 3-10 1/92)

A-19. DUNCAN ELECTRIC COMPANY.                                 A-20. EDISON ELECTRIC INSTITUTE.

   a. General Information.                                       a. Handbook. - Electrical Metermen's
                                                                 Handbook, seventh edition

      BRT Billing Tape Recorder . . . . 310

                                                                 b. Address. - The above handbook is
   b. instruction Manual,                                        available from:

      Type BTR     . . . . . . . . . . . . . . . . .860             Edison Electric Institute

                                                                    750 Third Avenue

    c. Address. - The address for securing                          New York NY 10017

     the above materials is:


       Duncan Electric Company

       Box 180

       Lafayette IN 47902





(FIST 3-10 1/92)                                          66                    e US GOVERNMENT PRINTING OFFICE: 1992--836 166

						
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