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					                                        Facilities List
                                      September 2008

Buildings
     Total 76,000 square feet – fabrication
     Total 15,000 square feet – electrical assembly

Laser and Punch Machines
    Trumpf TLF 2502E Turbo CNC laser-cutting center, 2600 watts, .002” to .750” low carbon
       steel, .002-.250” aluminum or stainless steel, max. sheet size of 60” x 120”.
    Amada Gemini F03015NT laser-cutting center with Amada AMS 3015 automated sheet
       load/unload for ‘lights out’ capability.
    Amada Apelio III 2510V Punch/Laser combination, 31-station turret, 20 tons, 2000 watt
       laser, 50” x 98” table size, with Amada MP1225NJ automated sheet load/unload for
       ‘lights out’ capability.
    Amada Vipros 357 Turret Punching Cell, 58-station, 30 tons, .135” thickness capacity,
       Automated punching machine capable of processing up to 24,000 pounds of steel with
       robotic loading and unloading stations for ‘lights out’ capability.
    Amada Pega 357 Turret Punching Press, 58-station, 30 tons, ¼” capacity
    Amada Pega 357 Turret Punching Press, 44 station, 30 tons, ¼” capacity
    Amada Coma 555, Turret Punching Press, 56 station, 50 tons, ¼” capacity
    Strippit S-18 Punch Press, 25 tons, ¼” capacity
    Wasino Straight Side Punch Press, 80 tons
    DiAcro Hand Punch

Shears
    Amada Shear – 10’ x ¼” with NC backgage
    Wysong Shear – 4’ x 12 gage steel (.105”)

Machining
   Haas VF3 CNC Vertical Machining Center, 20” x 40” table, 30 HP, 10000 rpm, with pallet
      changer
   Haas VF3 CNC Vertical Machining Center, 20” x 40” table, 15 HP, 10000 rpm
   Haas VF1 CNC Vertical Machining Center, 16” x 20” table, 7.5 HP, 5000 rpm
   Bridgeport NC Milling Machine
   Alliant NC Milling Machine
   LeBlond Regal Lathe, 4” x 60”
   Southbend Lathe, 2” x 36”

Press Brakes
     Amada HFE 220-4S, 242 tons x 168” bed, 5-axis CNC backgage
     Amada FaB-III 8025-NT Fine Alpha Press Brake, 88 tons x 98” bed, MS-Windows NT
        controller with CNC backgage and ram
     Amada FaB-III 8025 Fine Alpha Press Brake, 88 tons x 98” bed, NC controls
     Amada FaB 8025 Fine Alpha Press Brake, 88 tons x 98” bed, NC controls
     (2) Amada RG-80 Press Brakes, 88 tons x 96” beds
     Amada RG-35 Press Brake, 38 tons x 50” bed
     Pacific Press Brake, 10’ x 225 tons
     Pacific Press Brake, 10’ x 90 tons
     DiAcro Press Brake, 8’ x 55 tons, with NC backgage and depth controls



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                                        Facilities List
                                      September 2008

Welding
    Panasonic/Progressive Systems Robotic Welder Series 1200, aluminum and steel down to
      .060” thick, 60” wide carousel, NC Learn/Execute controller
    (5) MIG welders
    (5) Aluminum MIG welders
    (5) Heliarc/TIG welders
    Sciaky 90 kVa Spotwelder with Alphatron controller
    Sciaky 75 kVa spotwelders with Alphatron controller

Computer/Inspection
   E2 Shoptech MRP-II Job Shop Management System for managing Order Entry,
     Scheduling, Shipping, Procurement and Job Analysis, integrated on LAN system. Also
     allows up-to-the-minute barcode data entry for job tracking.
   Pro/Engineer Solid Modeling CAD system, 5 seats, multiple revisions on hand, used for
     developing products, blueprints and flat layouts, interchanges STEP, IGES, DXF, DWG files
   CadKey-98 3-D CAD software
   SolidWorks 3-D Modeling Software
   FeatureCam – 2.5D machining programming software
   Read-only software for multiple packages including AutoCad
   Amada AP100 CAM software for programming CNC laser-cutting and punching
     machines, includes free-shape nesting (flexible nesting), 2 seats
   DNC connections for CAM to CNC controllers for laser and punch machines
   FabriVision Automated 2-D CMM, used for flat part digitizing to verify part geometry to
     approved CAD file of flat layout, 48” x 72” table
   SupplyTech STX 12 Electronic Data Interchange (EDI) system
   Axis Pan-Tilt-Zoom, 12X Zoom, Remote Access Internet Camera (On-line First Article
     Approvals), up to 10 simultaneous users in different locations

Miscellaneous
    (3) Pemserters, up to 8 tons, (1) with auto feeder for specific hardware
    (1) Timesaver, 36” wide, Wet
    (1) 24” Dry Timesaver
    Togo II Tooling Grinder

Finishing
      Continuous-flow finish line with paint and powdercoating capabilities, 5-stage iron
        phosphate wash and pre-treat, two-sided paint booth, Wagner powder booth with
        automated sprayers
      Offline paint booth and oven
      Harwell Semi-Automatic Silk-screening system

Assembly
    Electrical safety Compliance Analyzer – AC/DC HiPot with Insulation Resistance Tester,
      ground Bond Test and IEEE-488 (GPIB) Interface
    HiPot and Force Gauge (pull) Cable testing equipment
    Computer-automated testing equipment built for specific applications
    ESD Safe workstations
    Hand tools and pneumatic crimping equipment
    Various multimeters

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