HBR1 series motor soft starter by mhk16044

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									HBR1 series motor soft starter
The soft starting technology of AC squirrel-cage motor has
been applied for many years in the developed country, it has
successfully solved the following problems during AC motor
starting: supply voltage quality affected by large starting
current, high power consumption of power supply circuit,
impact on mechanical equipment.
HBR1 series full digital soft starter adopts advanced 16
digits single-chip microcomputer as the core to control
thyristor of high power, it has obvious functions like
soft starting, current-limit starting, full voltage
starting, double-ramp starting, soft starting
and so on, besides, it has over current
protection, overload protection, phase
failure protection,etc, its all parameters
 can be set automatically according to
loads . Its output voltage rises as per
setting regulation, to make the controlled
motor get full voltage from setting value. After
the starter finishes starting, it will bypass the thyristor,
and let AC contactor begin to work.
HBR1 series soft starter covering 5.5~500kw, is widely applied to various fields like metallurgy, petrol, chemical
industry, construction, cement, mining, environmental protection and so on, it is the best new generation product
instead of star delta starter, reactor starter and auto step-down starter.



Features
  With 16-digit single-chip microcomputer, full digital automatic control.
  Starting torque, current, voltage and time can be set flexibly according to different loads.
  Provide motor with smooth and gradual starting course, reduce the impact on power grid from starting current
  The starting current can be adjusted according to loads.
  The character of soft stopping is helpful for prolonging the life of electric contact and satisfying the machinery
  requirements on different occasions.
  With over current protection, overload protection,
   phase failure protection and so on, it can prevent
                                                                    380V~          380V~
   the motor and equipment being damaged effectively.                                                                           R.S.T

  External control interface provided is convenient for
                                                                                                            Voltage detection
   user to realize interlocking or self-control.
  Delay the input of starting control and soft stopping
                                                                                                                                Computer control system
                                                                                                             Keyboard display




                                                                  R S T          R S T
                                                                                                                                                          Driving circuit




   control. Starting delay relay outputs, fault relay                      Motor soft
                                                                           starter
                                                                                          Motor soft
                                                                                          starter
                                                                           HBR1-S         HBR1-Z
   outputs.                                                                                        KM

  Stop and operate soft stopping freely, the time of              U V W          U V W

   soft stopping is adjustable.
  Novel product structure, small volume, reliable                                                          Current detection

   performance, convenience for installation and                     M              M
                                                                                                                                U.V.W

   operation.                                                                                                                 M
                                                             HBR1-S             HBR1-Z
  The isolation of double power supply is good for           Connection diagram Connection diagram    Principle block diagram

   protecting control part against interference of
   kinds of strong electricity.




                                                               POWER SOURCE COLLECTION                                                                       74
75           POWER SOURCE COLLECTION



Pump
No water pressure fluctuation in the pipe: the soft starter can solve the problem that there is some fluctuation of
water pressure in the pipe when water pump motor starts or stops, its starting current can be down to 1/3~1/4
time. Besides, the current peak value can be eliminated during star delta starting.

Fan
The belt can't skid: soft starter can prevent the belt skidding and can reduce the stress of bearing when the fan
starts.

Air compressor, centrifuge, agitator
For reducing stress of machines: the soft starter can reduce the stress on gear box and driving belt when
compressor, centrifuge and agitator starts.

Conveying belt
The soft starter can take effect on preventing product falling down or being damaged when the conveying belt
starts or stops, and it also can reduce the belt abrasion and stress on the gear box for skidding of belt when
starting, its hydraulic coupling can take the place of direct coupling.

Common performance
For reducing starting current: over high starting current will result in the falling of power grid voltage, subsequently,
it causes the interference to the load of weak power grid. Soft starter can solve above problem, the area of cable
and the size of fuse will get small correspondingly, so the installation cost can be reduced. Reduce starting current
can be good for reducing electricity expense.




             HB R 1 - S -




                                                              Motor power

                                                              Type code

                                                              Design code

                                                              Product code

                                                              Enterprise symbol
Description about control terminal
 Terminal mark                 Terminal name                            Description

 CM                            Contact input common terminal            Common terminal of contact input signal

 RUN                           Starting input terminal                  Motor begins running when RUN-CM switches on

 STOP                          Stopping input terminal                  Motor begins stopping when STOP-CM breaks.

 OE1 2       3                 External fault input terminal            Motor stops immediately when OE-CM breaks.

 JRA     B C                   Running output signal                    JRA-JRB is the NO contact, JRB-JRC is the NC contact

 JMA B C                       Alarming output signal                   JMA-JMB is the NO contact, JMB-JMC is the NC contact




HBR1-soft starter has five digits display and eight control keys
(detail description as follows)
                                                         RUN- starting key: press this key to make the motor start in the ready
       FUNCTION         DATA
                                                                            state,
                                                %

                                                         STOP-stopping key: press this key to stop motor running.

                                                         PRGprogramming key: in the ready state ( display READY), press
                 FAST              RUN
                                                                             this key to enter the menu of programming
                                                                             data amendment and store the amended
                                                                             programming data.
      SHFT       PRG     RST      STOP


                                                         SHFT-shifting key: press this key to amend data or exit amendment
                                                                            for programming.

                                                         RST-resetting key: in the programming or fault state, press this key
                                                                            to return ready state.

                                                               -Up/Down key: press this key to increase or decrease the
                                                                             functional codes or data for programming.

                                                         FAST-Quickening key: press     key ( or key) , while pressing this
                                                                              key, the data can be increased (or decreased)
                                                                              quickly, in the ready state, press this key,
                                                                              factory values are instead of all parameters.


                                  General data
                                     Rated power supply: three-phase 380V                   Time of stopping falling: 0~60S
                                     General motor:7.5~500KW                                Limit of starting current: 50~400%
                                     Environment temp.: -10 ~55                             Time of starting to rise: 0~100s
                                     Initial voltage: 40-380V                               Overload current: 50~300%
                                     Initial time: 0~20S




                                                               POWER SOURCE COLLECTION                             76
77       POWER SOURCE COLLECTION




                        A

                            E

                                    D
                                                  F                   C
                                                  B


                                         HBR 1 - S -7.5-55KW




                                                                          4-14X30
                        A

                            D




                                                                  E

                                                                              F
                                                                           K-K


                                K                     K
                                        B                     C


                                         HBR 1 - S -90-500KW




                Power                   Overall size (mm)                     Installation size (mm)   Weight
Spec. & model
                (KW)            A           B             C        D                E         F         (kg)
HBR1-S-17KW      17         328             234           224     288               305      184        17
HBR1-S-22KW      22         328             234           224     288               305      184        17
HBR1-S-30KW      30         328             234           224     288               305      184        17
HBR1-S-37KW      37         410             278           223     370               390      150        17
HBR1-S-45KW      45         410             278           223     370               390      150        17
HBR1-S-55KW      55         410             278           223     370               390      150        17
HBR1-S-90KW      90         1957            670           580     1900              460      570        110
HBR1-S-115KW    115         1957            670           580     1900              460      570        110
HBR1-S-132KW    132         1957            670           580     1900              460      570        110
HBR1-S-160KW    160         1957            670           580     1900              460      570        110
HBR1-S-200KW    200         1957            670           580     1900              460      570        110
HBR1-S-250KW    250         1960            800           660     1900              550      645        150
HBR1-S-320KW    320         1960            800           660     1900              550      645        150
HBR1-S-400KW    400         2260         1100             800     2200              800      700        200
HBR1-S-500KW    500         2260         1100             800     2200              800      700        200
   A

       D
       E




                  F                 C
                                                                                              4-14X30
                  B



              HBR 1 - Z -7.5-55KW




                                              A

                                                   D




                                                                                         E
                                                                                                   F
                                                                                                K-K


                                                       K              K
                                                                 B             C
   A
       D
       E




                                                                     HBR 1 - Z -115-500KW

                      F             C
                      B



                HBR 1 - Z -90KW



                          Power               Overall size (mm)                Installation size (mm)   Weight
Spec. & model
                          (KW)          A      B           C          D            E            F        (kg)
HBR1-Z-17KW                17           255   286          215        253          305        256         8
HBR1-Z-22KW                22           255   286          215        253          305        256         8
HBR1-Z-30KW                30           255   286          215        253          305        256         8
HBR1-Z-37KW                37           330   390          235        330          300        360        14.5
HBR1-Z-45KW                45           330   390          235        330          300        360        14.5
HBR1-Z-55KW                55           330   390          235        330          300        360        14.5
HBR1-Z-75KW                75           540   430          250        480          510        385         37
HBR1-Z-90KW                90           540   430          250        480          510        385         37
HBR1-Z-115KW               115      1957      670          560       1900          460        570         37
HBR1-Z-132KW               132      1957      670          560       1900          460        570         37
HBR1-Z-160KW               160      1957      670          560       1900          460        570         37
HBR1-Z-200KW               200      1957      670          560       1900          460        570         37
HBR1-Z-250KW               250      1957      670          560       1900          460        570         37
HBR1-Z-320KW               320      1957      670          560       1900          460        570         37
HBR1-Z-400KW               400      1957      670          560       1900          460        570         37
HBR1-Z-500KW               500      1957      670          560       1900          460        570         37




                                                    POWER SOURCE COLLECTION                             78

								
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