FIRE DETECTION SYSTEMS FOR THE MILLENNIUM by Mr Brian S. Rodricks, BTech (Hons), MBA, (Thorn Security Limited)
To be read at 1730 on Tuesday 14th November 2000 at the Institute of Marine Engineers, 80 Coleman Street, London EC2R 5BJ
AUTHOR’S BIOGRAPHY NAME : NATIONALITY : QUALIFICATIONS : TITLE OF PAPER : PRESENT POSITION : PREVIOUS EXPERIENCE :
Brian S. Rodricks British BTech (Hons), MBA, AMIMarE Fire Detection Systems for the Millennium General Manager - Marine, Offshore and International Divisions Brian Rodricks is a graduate Mechanical Engineer who was employed as a senior sea engineer for over 10 years. During that time he completed his Class One Certificate of Competency (Motor). After completing an MBA in International Business at the City University Business School he joined Thorn Security in 1989 as the Marketing Manager for their International Division. For the last 7 years he has been managing the Marine and Offshore Division of Thorn Security and for the last 3 years has also taken responsibility for the Company’s International Division.
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SYNOPSIS
1
It is nearly 10 years since a paper was read on marine fire detection systems . This paper will try and address some of the new developments. Enhancements to the traditional fire detection principles and the development of new technologies are reviewed.
It includes the use of Carbon Monoxide Fire Detection, Smoke and Flame Detection using Closed Circuit Television and Optical Fibre Real Time Temperature Sensing. Detection systems have also been enhanced using digital protocol knowledge based expert Systems and multi-sensor detectors.
The use of new technology is becoming more widespread as ship operators increasingly use risk management based philosophies rather than relying on prescriptive SOLAS regulations to protect their Vessels.
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INTRODUCTION
A Fire Detection System can be divided simply into four sections:-
1) 2) 3) 4)
The sensing of the fire by detectors. The analysis of the information, using algorithms for analogue addressable systems. The annunciation of the alarm and subsequent actions via the Operator Interface. The communication between sensors and the Operator Interface.
Sensor Technology
a)
The High Performance Optical Detector
Over the years, environmental responsibility has meant that most operators have shied away from fitting radio active ion-chamber detectors. In addition to this is the stringent regulation required in disposing, cleaning, storing and transporting these radio-active devices. There has therefore been a demand for an optical smoke detector that has “Middle of the Road” sensitivity to both hot, fast, “Clean” burning fires (domain of the ion-chamber detector) and cold, slow smouldering fires (domain of the optical detector).
The High Performance Optical Detector meets this demand. The design is based on the experience and testing done which confirmed that flaming fires generate a significant rise in air temperature in the early stages of the fire together with a small increase in visible smoke. The High Performance Optical Detector senses both these characteristics. It then uses the rapid change in temperature to adjust the sensitivity of the Optical Detection chamber, to give a considerable improvement in the detectors smoke response characteristic. It is important to note that this improvement in sensitivity is achieved without an associated increase in the risk of nuisance alarms. patented design of the sensing chamber and the optics. This is due to the
Design
The High Performance Optical Detector incorporates a rate-of-rise thermal detection function added to the light scattering optical detection principle; whereby the thermal element is used to control the sensitivity of the optical detector. Our fire test studies concluded it was possible that the rapid rise in ambient temperature associated with a flaming fire could be sensed and used to adjust the optical detection sensitivity without increasing the probability of nuisance alarms.
To sense this temperature rise, two thermistors are arranged in a similar fashion to that found in a standard rate-of-rise heat detector (Figure 1). One thermistor is mounted so as to be exposed to the air while the second is shielded inside the detector’s body. If the temperature rises slowly then the thermistor temperature will be approximately equal and no adjustment to optical sensitivity occurs.
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Figure 1: High Performance Optical Detector
If however the air temperature changes very rapidly, the exposed thermistor will heat more quickly than the reference thermistor (heat shielded by the detector body) and a temperature difference will be established. The electrical circuit senses that the exposed thermistor is hotter than the reference thermistor and reduces the alarm threshold of the optical sensor accordingly.
If there is smoke present at a level above the reduced threshold then an alarm will be raised. Otherwise the detector will remain in its enhanced sensitivity state, without giving an alarm until the temperature stabilised.
For most day to day events, such as stopping and starting of heavy machinery, the temperature rise is far too slow and too small to give any significant enhancement. So, for most of its life the detector behaves as a normal optical detector.
The response of the various smoke detectors to the EN54 fire tests is shown in Table 1. These tests are also used by the marine industry to evaluate smoke detectors. EN54 does not require that each detector provides the same sensitivity to all fires. Rather, each detector is classified by its sensitivity to a given fire type, A, B, C or N where A denotes the highest sensitivity level and N is defined as unclassified or unsuitable. Under EN54 approval, a detector is deemed suitable for use provided the test results achieve either an A, B or C classification only detectors classified as N are unsuitable for the defined application.
The purpose of the fire sensitivity classification is to give the user an indication of the suitability of a detector type for a particular potential fire risk.
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Performance Results
Suitability Test Results : High Performance Optical (HPO)
Table 1 Response to EN54: Part 9 test fires of ion-chamber, Optical and high-performance optical smoke detectors
FIRE DESIGNATION TF1 TF2 TF3 TF4 TF5 TF6 Open cellulosic fire (wood) Smouldering pyrolysis fire (wood) Glowing smouldering fire (cotton) Open plastics fire (polyurethane) Liquid fire (n-heptane) Liquid fire (methylated spirits)
CLASSIFICATION ION OPTICAL A N C A B A A C A C N N
HPO C B B B B N
From the test results it can be seen that the High Performance Optical offers a significant performance improvement over standard optical detectors, with a much more uniform performance, across TF1 to TF5. This “middle of the road” response will help reduce the number of unwanted false alarms.
Additional more realistic fire tests have been carried out for THORN at the Fire Research Station Laboratory Cardington.
A typical example of one of the tests involved a paper sack full of mixed rubbish, typical of that emptied from waste paper baskets. The difference in performance between the ion-chamber and the High Performance Optical is very small whereas the normal optical detector only just reaches the alarm level sometime later. Similar results were found in other flaming fires, while in slowly developing fires, the high performance optical outperformed the ion-chamber detector with responses close to that of a normal optical detector.
Conclusion
The high performance optical detector design is based upon proven low-cost optical scatter technology. The incorporation of the heat sensing technique allows the detector to be sensitive to both flaming and smouldering type fires.
The high performance optical detector operations characteristics provide an inherent, further immunity from nuisance alarms in that the normal sensitivity of the detector is maintained at its lowest level. This is accomplished with complete confidence that any rapid change in ambient air temperature will begin to ‘sensitise’ the detector and allow for immediate detection of the fire.
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The use of this detector that contains no radio-active material, together with its systems design flexibility, now offers the ship operator a cost effective, stable, false alarm free alternative to the ionchamber detector.
b)
Multi-Sensor Detectors
Early use of multi-sensors were confined to detectors where shortcomings (increased false alarm rates) of one type of sensor (for example Optical/Ion) were supplemented with another detection principle (heat detection) to reduce the amount of false alarms. This in most cases was a “work around” without addressing the inherent problem in the detector design. Smoke is propagated by air currents while heat is radiated, the best position for a heat detector is normally not the best place for a smoke detector. This meant that location of the detector was always a compromise.
Nowadays, with attitudes to risk management changing, operators use combined smoke and heat detectors where individual outputs are available for the smoke signal and heat signal to help them visualise the emergency scenarios and decide on the best course of action. The smoke detectors would follow the spread of smoke while the real time readout of the temperature at the same time would help the operator to identify the spread of “fire” and any hot spots. Control Panels are now available which can give you this information and carry out a trend analysis.
The construction of the detector is similar to the high performance optical detector but the heat and smoke readings are now totally independent of each other. What you now have is a multi-sensor virtual device with various modes (normal, low or high sensitivity) configured in software, including the high performance optical option.
c)
Carbon Monoxide (CO) Fire Detectors
Irrespective of how intelligent a smoke detector is it still needs the smoke to be introduced to the detector before it can be sensed and an alarm decision made. In order for this to happen two assumptions are made, firstly that the seat of the fire will be such that smoke will travel to the smoke detector. Secondly, that the combustion characteristics of the fire will be such that a detectable amount of smoke is produced in sufficient time for effective evacuation or other actions to take place.
Detecting real fires with Carbon Monoxide Detectors
Over 10-year’s research has shown that these assumptions are fundamentally flawed in many applications. When detectors are positioned, the location of the seat of any potential fire cannot be known. Also usually unknown, or not always taken into account, when decisions are made on the positioning of detectors is airflow in the area. Installation standards and codes of practice around the world help to limit the room for error. However, it is almost impossible to position a smoke
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detector and guarantee the smoke from any potential fire will reach the detector quickly. This is even more difficult if the protected area is large and open or the seat of the fire is in a hidden area such as a linen locker or adjacent unprotected room.
2
Research into slow smouldering fires , typical of those started by discarded cigarette ends in soft furnishings or smouldering sawdust and other organic materials shows that smoke may not be given off for many minutes, even several hours in certain situations, after ignition (See Figure 2). During this time the insidious carbon monoxide gas can build up to a level sufficiently high so that, on awakening, sleeping persons are too disoriented to evacuate the area.
When smoke is given off and has reached the detector it can frequently be too late to stop the rapid spread of the fire – as has been seen in a number of high profile incidents in recent years.
FIGURE 2 : Results from Fire 20 : Cloth Covered Fire retardant Polyurethane foam The fire is started 5.5 hours before flaming ignition. The ceiling mounted CO fire
detector operates 3.5 hours after ignition. The floor mounted CO fire detector operates 4 hours after ignition. The first smoke detector alarms 4.5 hours after ignition by which time CO levels are in excess of 250ppm, severely affecting occupants ability to escape.
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It is also well known that smoke escaping into corridors can cool and fall to the floor thus making them impassable by the time the smoke reaches the detectors at the ceiling and generation and alarm condition (Figure 3). Smoke can also be prevented from reaching the detectors by barriers of hot air building towards the ceiling.
FIGURE 3: Measurements in escape corridor adjacent to a burning room (door closed)
The smoke detector alarms 20 minutes after the CO fire detector when the corridor is full of smoke
Smoke Detector Test Fires
Detector test fires, such as those used in EN54 part 9, provide a repeatable method of comparing the performance of smoke detectors. To this purpose, they are specifically designed to generate predictable levels and types of smoke that can be used in determining and classifying the performance of smoke detectors. They are not designed to generate and quantify other products of combustion and. Therefore, they do not, nor do they intend to represent real fires. Unlike a real fire, the seat of the fire, the position of the detector relative to the fire, and the air movement are known. In addition, some tests are designed to produce large quantities of smoke through pyrolysis prior to combustion taking place.
These issues are not highlighted to invalidate the tests but more to illustrate that their function is to provide comparative tests of smoke detectors – something they do quite well, and to suggest that, where smoke is not the prime product of combustion being detected, alternatives to the test fires currently specified in the standards need to be found.
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As can be expected, CO fire detectors react well to some smoke detector tests and badly to others. For example, a good response will be obtained in both EN54 TF2 and TF3 whilst TF4 and TF5 do not produce sufficient CO gas, during the period of the test, to trigger an alarm. At the time of writing, the performance of CO detectors in the Underwriters Laboratories (USA) test fires had not yet been established, however, it has been found that CO detectors provide a response similar to that of ionisation detectors in the fire test specified in the Australian standard. The ability of CO fire detectors to pass smoke detector tests clearly depends on the nature of the test. This, by no means, indicates that CO fire detectors are not a good indicator of real fires.
FIGURE 4 : Ship Fire 3, Slow Smoulder, All Sensors Board 3 During the period of the fire the smoke detectors gave no reaction
Real Fire Tests
In order to assess the capability of CO fire detectors to detect fires several years of fire tests were carried out including a variety of fires in real situations using purpose built test rigs at the Moreton-inthe-Marsh Fire Research Centre.
The first rig was designed to simulate a high roofed area such as an atrium or ship’s hold. Tests carried out on this rig with a variety of fires showed that Co fire detectors located above the seat of the fire reacted in a very similar time to smoke detectors. However, CO fire detectors mounted further away reacted much quicker and were immune to obstructions such as when they are recessed (Figure 4).
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The second rig simulated a large open area such as a warehouse, manufacturing facility or other similar large open area. Whilst all the different types of detectors mounted close to the seat of the fire reacted in similar times, the CO detectors mounted at ceiling height react considerably faster and were far less affected by thermal barriers.
A third rig simulated adjacent rooms. Waste paper bin fires showed CO fire detectors reacting quicker than smoke detectors especially in rooms with no ventilation. Even CO detectors above the ceiling tile reacted faster than some smoke detectors below the tiles (Figure 5).
FIGURE 5: Relative rate of detection of a smouldering waste bin fire in an office The CO Fire Detector picks up the fire in half the time of the photo-electric smoke detector. Even CO fire detectors mounted behind the ceiling tiles reacted more quickly than the ionization detector.
CO Fire Detectors Resistance to Unwanted and False Alarms
There are many sources of false alarms for smoke detectors which CO fire detectors are inherently immune to. Properly designed CO fire detectors are completely immune to false alarm sources such as steam, dust, chemical aerosols, theatrical smoke and other airborne particles.
Even false alarm sources where carbon monoxide is produced are less prone to unwanted alarm as the carbon monoxide distributes evenly through a space rather than concentrating in plumes to provide a false alarm source as seen with smoke detectors. Whilst not completely immune, CO fire detectors have been shown to be far more resilient than smoke detectors to false alarm sources from smokers and overheating food.
3
Extensive research has also shown that an alarm threshold can be selected for CO detectors that, whilst providing a very early warning of a potential fire, leaves the detectors insensitive to normally
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expected sources of ambient CO such as cookers, heaters, running diesel engines and general pollution.
Design
The CO Detector uses an electrochemical cell to detect the build up of carbon monoxide generated by fires. The cell operates by oxidising carbon monoxide on a platinum sensing electrode. On a corresponding counter electrode the other half of the reaction takes place. The sensing cell is represented diagrammatically in Figure 6.
FIGURE 6: Representational Diagram of CO Sensing Cell
When this reaction takes place the potential across the cell tries to change and this causes a current to flow within the circuit around the cell. The current is mirrored into a current to voltage conversion circuit the resulting output is directly proportional to the carbon monoxide concentration.
The cell itself has a diffusion limiting component to ensure that all carbon monoxide in the area proximate to the sensing electrode is continuously oxidised. This means that the rate of transport of carbon monoxide to the cell is directly proportional to the external concentration and independent of air-speed.
Main Applications for CO Fire Detectors
CO fire detectors are particularly well suited to accommodation areas where there is a risk of slow smouldering fires causing death through the build up of CO, limiting occupants ability to evacuate.
The flexibility of detector positioning relative to the seat of the fire make CO fire detectors ideal in large open and complex areas. These include: cargo holds, large atria and foyers, theatres,
cinemas, escape corridors, areas with complex and uneven ceilings and hidden storage cupboards.
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The resistance of CO fire detectors to false alarms makes them well suited to cabins and laundry rooms where steam and water mist can cause problems. In galleys and mess rooms where
scorched toast and similar causes of false alarms are prevalent, the alarm threshold will only be reached once the toast is actually burning.
Like optical smoke detectors, CO fire detectors are far more environmentally friendly than ionisation detectors and can be manufactured to allow most of the detector to be recycled.
Conclusions
Extensive research over the last ten years have shown that CO fire detection is a good generalpurpose fire detector. In particular they are far more tolerant than smoke detectors to the location of the start of the fire and are far superior to smoke detection in the early detection of smouldering fires in accommodation areas. CO fire detectors have also proved to be particularly resilient to many common smoke detector false alarm sources.
Like other fire detection technologies, CO fire detection does have some limitations that must be taken into account when selecting suitable applications. Using a combination of Co fire detectors and heat/optical algorithmic smoke detectors, such as the HPO detectors, across the range of fire risks provides a comprehensive life and property protection solution. Applied correctly these
detectors enable rapid detection, elimination of false alarms, reduction in unwanted alarms and complete elimination of the need for radioactive ionisation detectors.
Operator Interface
Advances in LCD technology and processing power means that it is possible for the Operator Interface to present the operator with a considerable amount of information. Some systems on the market offer a number of features. Some of the features are discussed below.
Temperature and Smoke Density Information
This allows the operator to identify the seat of any “hot spots” and to track this over time. The smoke obscuration % allows the operator to make a judgement on the amount of smoke in an area. Together they could give him an idea of the intensity of the fire.
Risk Management Information
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This may allow the operator to pre-programme information on risks in the areas of the incident (Chemical storage) while giving details on position of fire fighting appliances and closest exits. Pre-defined instructions can also be stored linked to various areas (Figure 7).
FIGURE 7: Operator Display Module
Group Detection
Where there are a number of detectors in the same open space, the signals from all the various detectors could be analysed via the knowledge based expert system to identify fires earlier while reducing false alarms.
Extensive Cause and Effect Programming
As part of a fire fighting strategy it may be required to shut down damper, activate fans, shut down other machinery. This can all be done via the addressable loops but controlled through the Cause and Effect Programming.
Dirtiness Levels in Detector
The Control Panel will identify when a detector need to be replaced. While at any time the operator can check on how dirty the detector is.
Self-Verification Functions
SOLAS required operators to regularly test the system. By including inbuilt testing mechanisms in the detectors it is now possible to test devices from the sensing chamber all the way back to the control panel. They allow daily/weekly tests to take place at the touch of a button or event better pre-programmed with a print-out of any devices which have failed the test.
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Remote Diagnostics
With the pressure on reducing manning levels, it is becoming obvious that it would be advantageous if faultfinding could be carried out remotely. It is now possible for the manufacturer to access the fire detection system remotely from a service centre, so they can assist the ship’s staff in identifying and resolving problems and assisting with maintenance.
Isolation by Zone/Type of Device
For maintenance or while loading on car decks, it is possible to isolate only smoke sensor parts leaving the heat part of the sensor and callpoints working irrespective of how they are wired in the field.
Fire Detection Algorithms
The term “algorithms” has its origin in the Greek language and means “calculation process, running according to a specific pattern”. In the broadest sense, every software program can also be said to involve an algorithm. Here also, a process is performed according to a fixed, pre-determined pattern.
A new method used by the author’s company uses a multi-parameter, multi-criteria algorithm incorporating fuzzy logic. A diagram of the evaluation method is given below.
Signal preprocessing
Fluctuation Fuzzification
Signal evaluation
Gradient Meas. Sig.
Fuzzification Expert
Defuzzification
1. Idle 2. Fault 3. Alarm
Fire duration
Fuzzification
system
Quiesc. value
Fuzzification
FIGURE 8: Algorithm using Fuzzy Logic
Fluctuation, gradient and fire duration characteristics are derived from the measurement over time with the aid of specially developed algorithms.
Studies of large data samples of both fire and non fire situations have revealed that a marked fluctuation normally indicates a fault situation and rarely indicates fire. The gradient concept provides information on both the graduated duration of a signal rise. It was evident that extremely sharp signal rises can indicate a
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false alarm. Fire duration indicates how long a situation has been identified as an emergency.
Fires
normally develop relatively slowly, rather than in an explosive manner. Important inferences can be made on the basis of the information which indicates how long a situation has corresponded to a fire.
The quiescent values can be used to obtain useful information from the signal pattern. A typical use would be, for example, to indicate the degree of contamination of an individual detector.
4 & 5
The evaluation process is now implemented on the basis of fuzzy logic procedural steps can be distinguished in fuzzy logic:
. Generally speaking, three
1.
Fuzzification means that a “defined” value is converted into a “soft”, “fuzzy” value. The fuzzy value is not a unit and can therefore be processed in the knowledge base.
2.
In the knowledge base, the “soft” or fuzzified values are processed according to defined rules and an output variable is calculated from them.
3.
The defuzzification process converts the still fuzzy result of the output variable into a defined, technically usable parameter, which in fire detection terms is quiescent, fault, alarm.
For the system to work effectively, the knowledge base should be representative of fire and false alarm situations. The knowledge base used consists of thousands of fire and false alarm situations and research experiments collected over a period of 80 years.
The use of fuzzy logic in simplistic terms means that alarm thresholds can move quickly both upward and downward resulting in earlier detection with less false alarms.
Loop Communication Protocol
Over the years we have all noticed that the way equipment can be affected by external electro-magnetic radiation and radio frequency interference. This is especially true on vessels with various types of
electrical/electronic machinery and controls. The use of a true digital protocol rather than an analogue protocol helps to eliminate the effect of this interference on loop communication. The communication
method is Frequency Shift Keying (FSK) with sinusodial waveform. The main differentiation between a logic 0 and a logic 1 is determined by the width of the sine wave. There are two important aspects to the signal, these are the point where the frequency changes occur and the period.
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½ period of low frequency
Start bit
8 Data bits
Stop bits
LINE Frequency changes occur at ‘troughs’ DISCRIMINATOR OUTPUT
The diagram in Figure 9 shows the general structure of one such digital protocol signal and its discriminated output.
The use of two frequencies of around 6K and around 3K means that it is much easier to eliminate both high frequency and low frequency interference using intelligent discrimination circuits incorporating noise reduction filters.
Signal edges do not get distorted due to cable capacitance/inductance. become rounded at the edges.
Measuring period
Beginning of start bit FIGURE 9: Digital Protocol
More common square waves
The rounded shape of the signal results in negligible radiated emissions. Square wave signals produce much higher emissions due to the sharp rise and fall times of the signal edges.
All this means that a wide range of cable types including unscreened cable can be used.
Distributed Temperature Sensing using Fibre Optics
Conventional temperature sensing, using discrete sensors such as thermocouples or platinum resistance thermometers, provides data at a single point, which may be interpreted as an average reading over a localised area.
A more elegant solution is to use a distributed temperature sensor which is intrinsically multiplexed, allowing many hundreds or even thousands of points to be monitored with a single sensor.
Optical Time Domain Reflectometry
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A distributed temperature sensing solution is now available based on the principles of Optical Time Domain Reflectometry (OTDR).
Backscatter
A laser source launches a pulse of light into an optical fibre. As the pulse travels down the fibre, energy is lost through scattering. A fraction of the scattered signal is retained within the fibre. A portion of this is directed back along the fibre towards the laser source – this signal is called backscatter.
The backscatter signal is split off by a directional coupler, which is then optically filtered and presented to a detector.
This technique has been traditionally used within the telecommunications industry to check the integrity of the optical fibres.
FIGURE 10: Principle of Backscatter Measurement
Scattering is due to:-
Variations in density and composition of the medium (Rayleigh scattering) Bulk vibrations (Brillouin scattering) Molecular vibrations (Raman scattering)
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FIGURE 11: Backscatter Spectrum
Rayleigh Scattering Rayleigh scattering, although the strongest component of the scattered light spectrum, is only very weakly sensitive to temperature and is therefore not able to be used for temperature sensing.
Brillouin Scattering
Brillouin scattering is temperature sensitive and produces a relatively strong signal.
Unfortunately, the
Brillouin and Rayleigh signals are relatively close to each other in the frequency spectrum, so that detecting the Brillouin component is very difficult and requires special sources and filters. This too, is therefore not suitable for temperature sensing.
Raman Scattering
Like the Brillouin scattering, Raman scattering is also temperature sensitive and of sufficient intensity to be suitable for temperature sensing. The signal is split into two ‘bands’ (Stokes and Anti-Stokes) displaced, roughly symmetrically, about the incident wavelength.
The displacement of the Raman bands is sufficiently large to enable the signals to be separated by means of a filter from the other backscatter components and detected with an Avalanche Photodiode Detector (APD). The band of longer wavelengths, (Stokes), is only weakly temperature sensitive but the band of shorter wavelengths, (Anti-Stokes), exhibits a distinct sensitivity to temperature.
Signal Types
Stokes Band – The Stokes wavelengths are used to define the non-temperature sensitive (NTS) signal. This is also known as the reference signal. It is used to analyse the integrity of the fibre. This includes measuring the fibre losses and detecting breaks in the fibre.
Anti-Stokes Band – The Anti-Stokes band forms the temperature sensitive (TTS) signal. It is the main component used in the temperature computation. Knowing the speed of propagation at the various
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wavelengths, it is possible to plot each of the signals on a graph showing backscatter power versus temperature.
FIGURE 12: Anti-Stokes Backscatter Power v Temperature Graph
The Optical Fibre Sensor
Optical fibre itself offers several important advantages as a sensing medium. The signals are immune to electromagnetic interference thereby ensuring integrity of readings from electrically noisy areas, for example around power cables and transformers. As no electric current is used in the sensing fibre and the fibre is a relatively inert and dielectric (non-conducting) medium, it is safe technology to use in Zone 2 hazardous environments.
The sensor element within the system is a communications grade optical fibre of the 62.5/125 graded index multimode type.
The temperature range is predominantly a function of the coating used to protect the optical fibre as the fibre itself is well behaved over a temperature range from below –50°C to approximately 300°C. Coatings have been tested down to –190°C (acrylate) and up to 460°C (metallic).
The System measurement accuracy suffers below –50°C due to non-linear effects in the opto-electronics within the system. Also at the lower cryogenic temperatures, care must be taken that the coating does not exert mechanical stress on the fibre, thereby affecting its durability or causing micro bending, which would increase its loss.
The factor affecting the distance at which the system can make a temperature measurement is the attenuation of the optical fibre sensor (ie. rate at which power is lost).
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The System can continue to operate in the event of a fibre break by exploiting the signal processing techniques outlined. Provided that the “break-detect” option has been selected and the system has been set up in a loop configuration, the System will automatically invoke single ended processing from both ends of the loop when the fibre break is detected. The System can reconstitute the temperature profile of the entire fibre length regardless of the position of the break. Depending on the nature of the break a few
measurement points in the immediate vicinity of the break may be lost. In the case of multiple breaks, the length accessible to the System will continue to be measured.
Temperature resolution overcomes the uncertainty in the temperature information resulting from inherent noise in the opto-electronics. Thus the temperature measured at a given point in the fibre may vary between successive measurements.
The accuracy of the measurement is determined by a range of factors: these factors include the linearity and reproducibility of the electronics, the robustness of the signal processing, and the calibration of the system to the fibre to be measured.
The overall result is a complete system that can be programmed to operate as a fixed temperature or rateof-rise temperature detector, with accurate temperature information from many discrete points along the entire fibre length.
A complete temperature profile of the fibre sensor cable is thus obtained. The System configuration is as in Figure 13. This temperature profile information is typically available from a RS232 port on the terminal equipment. The temperature profile information can be viewed via special PC based applications. Once the information is input to a PC, many other features are immediately available. These include remote diagnostics and system interrogation via a modem connection. The information can also be integrated into a fire detection graphics package.
FIGURE 13: System Components
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The systems can be programmed into multiple fire detection zones. These fire detection zones are of programmable length and position along the fibre sensor. Each fire detection zone can have multiple (programmable) fire detection trip levels. The temperature trip levels can be set as a function of fixed and/or rate-of-rise in temperature. The systems can thus produce early warning (pre-alarm) signals, and alert attention to a potential fire alarm condition prior to an executive action being taken. The optical fibre temperature sensing system has wide ranging applications especially where:-
a)
Maintenance is very difficult and a “fit and forget” solution is required • • • • Drilling Areas on platforms and drill rigs Cable Tunnels and Trays Cargo Holds Conveyor belts on self-unloading vessels
b)
Small changes in temperature need to be detected • • • Pipe leakages Overheating of sensitive equipment Magazine Areas on Warships
c)
The above needs to be carried out in a hazardous environment.
Closed Circuit Smoke and Flame Detection System
As with most point fire detectors, location of the detector is important. In areas where we have large open spaces a mixture of smoke and flame detectors are used. In cathedral type machinery spaces, atria and open spaces on fighting ships, it is important that an alarm is raised as quickly as possible preferably the moment smoke is produced. Closed Circuit Smoke and Flame Detection have this advantage. The system does not require the operator to be constantly watching the monitors as it annunciates an alarm automatically.
The system functions by comparing one frame with the next, so that any change can be evaluated. Compound Obscuration evaluates the total attenuation of light from the camera to the furthest point in the field of view. The algorithm is able to de-couple smoke quantity from smoke density i.e. large clouds of thin smoke can be identified as well as small areas of dense smoke.
The 64,000 pixels that make up the full screen are evaluated every second. attenuation will cause the system to alarm depending on the thresholds set.
Any change in the light
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A schematic of a system is shown in Figure 14.
Engineering Monitor
SUPPLY
Keyboard Mouse
Video Fire Detection Hub
Alarm Annunciation
Camera Multiplexer
CCTV Monitor
Risk Area
Equipment Area
Response Area
FIGURE 14: Schematic Video Smoke and Flame
The system uses standard CCTV Cameras and takes a feed off the cameras before the multiplexer. The signals are evaluated using the algorithms in the Video Fire Detection Hub and are presented at the Alarm Annunciator. The detection system can then be configured to alarm if a user selectable number of pixels are obscured to a defined density of smoke. Because the system uses standard CCTV equipment it is eminently suitable for being added to existing CCTV systems onboard ships. As all the evaluation is done in software and is programmable, the system can also be used to detect visible oil mist, high pressure oil leakage from pipes, and steam leaks the moment they occur. When used in exposed areas, there is a danger that false alarms could be generated because of fog and this will need to be addressed.
Flame Detection
On offshore installations and onboard ships there has been a tendency to move away from Ultra Violet (UV) flame detectors and use triple wave-band infra red flame detectors instead. The reason for this is more easily explained by Figure 15.
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FIGURE 15: Comparison of Ultra Violet and Infra Red Flame Detectors
UV flame detectors are very sensitive to arc-welding, electrical arcs, x-rays and lighting. Although it is possible to eliminate false alarms from lighting and electrical arcs by the inclusion of time delay processing the elimination of false alarms from arc welding and x-rays is much more difficult to achieve. The detectors sensitivity to these false alarm sources can be a significant problem. There are external influences, whose presence can have a detrimental effect on the ability of the detector to see flame radiation. The main inhibitors of UV propagation are oil mists or films, heavy smoke or hydro carbon vapour and water films. These phenomenon are present in machinery spaces and on offshore platforms and can significantly reduce the intensity of the UV signal if present in the flame detection path.
The shortcoming of UV detectors for offshore and machinery space applications has resulted in operators preferring the Triple Wavelength Infra Red Flame Detectors.
The use of Triple Wavelength Infra-Red Detection principles has meant that the main shortcoming of Infra Red Flame Detectors, namely response to solar radiation and black body radiation had been overcome.
Triple Wavelength Infra Red Flame Detectors
When organic material burns, (refer to Figure 16) large amounts of hot Carbon Dioxide are produced and thus the burning process emits infra red radiation at 4.3 microns. On the other hand atmospheric adsorption provides high IR absorption at 4.3 microns. This atmospheric adsorption band significantly reduces solar radiation reaching the Earth’s surfaces at 4.3 microns. It also has the effect of limiting the effective range of an Infra red detector, since the atmospheric absorption will affect the radiation emitted from a carbonaceous fire.
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Some infra red detectors are tuned to respond to the H2O emission band by using a single infra red channel tuned to 2.9 microns. materials. Doing so can enable these sensors to detect fire from non-hydrocarbon based
FIGURE 16: Typical Hydrocarbon Fire Spectrum
Infra red detectors generally incorporate lens/filter arrangements, with a band pass filter operating at 4.3 microns making the IR detector blind to solar radiation. More sophisticated filtering techniques and/or
selected electronic signal processing is used in the design of the latest, multi-channel infra red flame detectors to reduce false alarms further.
The detectors monitor the infra red spectrum at three chosen frequencies. One sensor monitors the CO2 emission bands at 4.3µm. The other two frequencies are used to monitor the background infra red level. They are normally chosen at frequencies on either side of the CO2 emission band. The main objective of using the two background frequencies on either side of the emission band is to allow the detector to more accurately predict the amount of black body radiation present in the field of view.
The detector can account for the differences in hot and cold blackbody radiation present – a function that cannot be accurately predicted by dual channel IR detectors. The detector can detect fires in the presence of black body radiation. This can vary significantly depending on the design of the detector. In particular some detectors may be less sensitive to genuine fire conditions than others particularly in the presence of black body radiation from a cold black body. Using signal-processing techniques, the three signals are correlated and the device decides if a true alarm condition is present. Typical parameters used in these detectors are:
1.
Ratio of the reference sensors to the CO2 emission band sensor.
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2. 3. 4.
Correlation between the sensors. The relative amplitude of received signal from each sensor. The flicker frequency of each sensor.
Elimination of Nuisance Alarms from Modulated Black Body Sources
The design incorporates an optical filter which enables a single electronic infra red sensor to measure the radiated energy present in two separate wavebands placed on either side of the flame detection waveband, at 3.8 µm and 4.8 µm respectively (See Figure 14). The signal obtained from these ‘guard’ channels is cross-correlated with the signal from the flame detection channel to provide an accurate prediction of the non-flame energy present in the flame detection waveband. This prediction is independent of the
temperature of the radiation source, allowing the S200 Plus to provide blackbody rejection over a wide range of source temperatures.
FIGURE 17: Blackbody Rejection
Figure 17 shows the amount of energy given by a ‘hot’ object [blackbody] as viewed in the electromagnetic spectrum. This curve has a peak, which moves further to the left with higher temperature objects. The amount of energy seen between 3.8µm and 4.8µm can be approximated to a linear function. Thus, a measurement of the energy at these two wavelengths will provide sufficient information to calculate the level of blackbody radiation at the intermediate flame detection frequency of 4.3µm. The energy due to the emission from hot carbon dioxide given by a flame, is superimposed on that from any blackbody in the detector field of view without adding any significant emissions at 3.8µm or 4.8µm. This enables proper segregation between non-flame signals and flame signals. As a large fire will possibly produce a large amount of black smoke which will behave like a blackbody and may weaken the carbon dioxide peak, signals greater than a pre-determined upper limit will be classed as a fire.
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The use of an optical processing technique as opposed to the use of two separate electronic sensors improves the overall reliability of the detector by reducing the number of components and eliminating the need for complex calibration procedures during manufacture.
Detection of Flame in the presence of Blackbody Radiation
The ability of the detector to determine accurately the amount of non-flame radiation received at any one time by the flame detection channel allows a variable alarm threshold to be determined (See Figure 18). This threshold is positioned so as to minimise the possibility of a false alarm due to the presence of modulated blackbody sources of different temperature and intensity.
FIGURE 18: Alarm/Blackbody Signals
SUMMARY
The technologies and principles discussed allow the operator more flexibility in making decisions on how to protect his Vessel. They are by no means the only developments taking place, but I believe the
development discussed will play a major part in protecting Vessels in the future. They allow the operator to design fire detection systems based on risk management scenarios which are more in keeping with protecting the sophisticated vessels of tomorrow.
REFERENCES
1
P.C. Cooke and D.J. Stone: “Analogue Addressable Fire Detection Systems in Marine Applications”, Read on 19 March 1991 – Institute of Marine Engineers, London.
2
HARWOOD, J.A. MOSELEY, P.T. PEAT, R and REYNOLDS, C.A.: “The Use of
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Low Power Carbon Monoxide Sensors to Provide Early Warning of Fire”, A Fire Journal
3
KIRK, HUNTER, BAEK, LESTER and PERRY,: “Environmental Tobacco Smoke in Indoor Air”, Ambient Air Quality Conference Proceedings, (London 1988).
HEKESTAD, G and NEWMAN, J.S.: “Fire Detection Using Cross-correlations of Sensor Signals”, Fire Safety Journal, 18, P335-374, (1992).
4
Hans-Jηrgen Zimmermann: Fuzzy Technologien [Fuzzy Technologies]. VDI-Verlag, Dηsseldorf 1993.
5
Jrg Kahlert, Hubert Frank: Fuzzy-Logik und Fuzzy-Control [Fuzzy Logic and Fuzzy Control]. Vieweg-Verlag, Braunschweig/Wiesbaden, 1994.
ACKNOWLEDGEMENTS
The author would like to acknowledge the contribution to the paper by his colleagues in the Research and Development Department of Thorn Security Limited. They were instrumental in providing the information and comment to allow this paper to be written.
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