Ocean Energy Developments
The Engineering Business
Ocean Energy Developments at EB Tide, wave and wind energy
Dr Tony Trapp Managing Director
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7 January 2004
Ocean Energy Developments
EB – The company
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Established 1997 and owned by 4 directors 40 staff – mainly professional engineers Headquarters and workshops in NE England Design, procure, assemble and integrate Commission, trial and operate Serial innovators
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7 January 2004
Ocean Energy Developments
Cable installation & protection
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7 January 2004
Ocean Energy Developments
Pipeline trenching ploughs
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7 January 2004
Ocean Energy Developments
1200m Rock-dump ROV
Courtesy Van Oord ACZ
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7 January 2004
Ocean Energy Developments
Ormen Lange gas field
20% of UK gas supply ?
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7 January 2004
Ocean Energy Developments
Launch & recovery systems
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7 January 2004
Ocean Energy Developments
Technology for ROPG
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Tidal stream power Wave power Power cable installation and protection Low cost offshore wind installation Localised becalming for system installation Offshore Wind Turbine Access System
Stingray EB Frond Cable Guardian Merlin WaveMatt WaterBridge
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7 January 2004
Ocean Energy Developments
Power and Energy - The Units
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TW: TerraWatt - 1012 Watts - POWER TW-hr: TerraWatt-hour 1012 Watts-hrs -ENERGY TW-hr/yr: ENERGY per year
Convenient to use average power Comparisons:
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Large power station - 1 to 1.2GW (0.001TW) Average world electricity consumption 1.7TW (2001) Average UK electricity generation 0.044TW (2001)
7 January 2004
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
Ocean Energy Developments
Waves – the global energy trail
Solar ra diation 1 7 4 ,0 0 0 TW
Wind Power Recoverable 6TW (0.3%)?
0T W 174 ind ow )? T (1%
Energy in Wind
To waves 10TW (0.6%)?
Energy in Ocean Waves
Turbulence and Seabed friction 10TW?
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1%-2% Recoverable 0.1-0.2TW?
7 January 2004
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
Ocean Energy Developments
Waves - much studied
kW/m
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Characterisation complex because:
– – –
Variable amplitude, frequency, wavelength, direction Subject to refraction, reflection, diffraction Large annual variations
7 January 2004
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Ocean Energy Developments
Waves - Energy Extraction
NB: you cannot take the energy from midocean and the coast! Many sites with average energy > 50kW/m
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Red lines represent about 20,000km 20,000km at average 50kW/m is 1TW Realistic extraction 10% to 20%? - 0.1 to 0.2TW
7 January 2004
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Ocean Energy Developments
Waves - The Bigger Picture
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Torness nuclear power station - 1200MW Wave power
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Average @ 50kW/m @ 20% average collection? 120km wave front required to replace one Torness This ignores the intermittent nature of waves Torness
120km coast (NB bad wave site)
Blyth 1% to 2% Recoverable 0.1 to 0.2TW?
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0.2TW is about 13% of current world electricity consumption [0.2T£ (£200
billion) investment]
7 January 2004
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Ocean Energy Developments
Tides - energy trail
Solar gravity 1.7TW
ns ea ? oc o TW T .5 2
Lunar gravity 2.5TW
Rock 1.7TW?
Energy flow in Ocean tides 5TW?
Earth slows - 2x10-5 sec/yr Moon recedes 40mm/yr
Seabed friction 2.5TW
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1% to 2% Recoverable 0.02 to 0.05TW?
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Tides - much less studied
Gravitational attraction of moon and sun:
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Very small forces: max effect 1.6×10-7 of gravity Large water movements, slow speeds Oscillatory dynamics - large scale exchange between KE and PE Tidal energy sites require special and rare local seabed and coastal features:
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Some places have high tidal ranges - barrage sites Some places have high tidal speeds - tidal stream energy sites
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7 January 2004
Ocean Energy Developments
Tides - energy and power
Flow of KE: Energy passing per sec work done: Force x speed
Units of Power
140MW @ 160km/hr
Tidal streams appear very energetic, but they are not dissipating much energy
Tug not moving
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140MW @ 2m/s
7 January 2004
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Ocean Energy Developments
Energetic Tidal Streams
Shetland Islands
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How much energy is there? How much can be extracted? What is the effect of energy extraction?
7 January 2004
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Ocean Energy Developments
Tidal Channel - Simplified
Yell sound
4km long, 1km wide, 30m deep
! !
Analysisconclusions: Rough of flow:
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Simple open channel there? How much energy is flow approach About 120MW @ 2m/s The flow is driven by a head difference generated across the channel How much can be extracted? - About 12MW by the dynamics of the oceans. What is the effect? About 10% slowing There must be an energy balance, and mass must be conserved
7 January 2004
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Ocean Energy Developments
•Tide is very 2-dimensional compared to wind •Tidal generators take up a large proportion of the flow area
Compare tide with wind
Slice of atmosphere
Fluid mechanics very similar The main difference is scale
Channel/swept area ratio 1700
Slice of tide channel
Channel/swept area ratio 8
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7 January 2004
Ocean Energy Developments
Tides - Other Issues
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Many practical issues are similar to wave:
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Technical and commercial viability Irregular but predictable power output Difficult and dangerous environment Grid Connection - proximity to customers
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Environmental issues are similar to wave:
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Permissions : Other users/stakeholders Physical limitations Public resistance to interference with the tides
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Where does the electricity comes from when the tide is not running?
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004
Ocean Energy Developments
Tide - The Bigger Picture
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Torness nuclear power station - 1200MW Tide power
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Yell East channel @ 120 MW @ 10% collection? 100 similar sites required to replace one Torness
And this ignores the intermittent nature of tide
1% to 2% Recoverable 0.02 to 0.05TW?
0.05TW is about 3% of current world electricity consumption. 0.05T£ (£50 Billion) investment?
21 TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004
Ocean Energy Developments
Tide & wave resource conclusions
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Resource size and availability does matter It is important to understand the nature and the limitations of the resources There is no clarity in resource estimation, and a tendency to be vague and over-optimistic about what can be collected
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Wave and tide could make a significant (but probably relatively small) contribution to world energy needs
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But still create a large industry and provide increased security of supply UK is uniquely placed to exploit tide and wave energy Strong UK offshore sector provides human and physical resources
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004
Ocean Energy Developments
Demonstration programme
Tidal Stream Generator
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7 January 2004
Ocean Energy Developments
Stingray – the vision
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7 January 2004
Ocean Energy Developments
Hydroplane Angle
Vertical Velocity Component
Net Flow Tidal Flow
θA
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7 January 2004
Ocean Energy Developments
Tests at Newcastle University
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7 January 2004
Ocean Energy Developments
Permits, licences & consultations
Shetland Island Council - Development Department Shetland Island Council - Infrastructure Services Department Shetland Island Council - Marine Operations Department Shetland Fishermens Association Shetland Fish Producers Organisation Shetland Shellfish Management Organisation Shetland Salmon Farmers Association informed Shetland Shellfish Growers Association Shetland Sea Mammal Group Shetland Biological Records Centre Community Councils informed - Delting and Yell Sullom Voe Oil Terminal Environmental Advisory Group Scottish Executive - Environment and Rural Affairs Scottish Executive - Energy Division Scottish Executive Development Department Scottish Environment Protection Agency Crown Estate - lease issued Scottish Natural Heritage UK Hydrographic Office MOD BP Scottish and Southern Scottish Coastal Forum informed RSPB Sea Mammals Research Unit, St Andrews University
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Insurance
7 January 2004
Ocean Energy Developments
Stingray results 2003
Energy collected over one typical tide
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7 January 2004
Ocean Energy Developments
Tidal Energy Business
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TEB is a new company jointly owned by EB and NaREC TEB is established to develop Stingray technology Existing Phase 3 programme nearly completed Developing plans for Phase 4
www.Tidal-EB.co.uk
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7 January 2004
Ocean Energy Developments
EB Frond concept
Surging device Retracts in bad weather Seabed reacting Point absorber – tuning important
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Resonant oscillation
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Installation of generators
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Installation is a major factor for every technology Important for long term success and economic viability Timing is important – summer better than winter Will effect operation and maintenance Must consider decommissioning as well
Installation of demonstration machines
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Will need frequent intervention for maintenance and upgrade Need to deploy and recover easily and quickly Stingray allows for easy recovery and deployment
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004
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Ocean Energy Developments
Deployment of Demonstrators
5 knot current
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
EB Frond demonstrator installation
Major Issues: ! Safe and easy deployment and recovery ! Easy repair, development and maintenance
33 TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004
Ocean Energy Developments
Connecting the power station
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Cable installation must aim to be:
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Efficient Reliable Low risk Minimum weather down time Low cost
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Must consider repair and replacement strategy Two tasks:
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Connecting generators together
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Do cables need to be buried – wave sites?, tidal sites?
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Connecting the power station to land
7 January 2004
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
Ocean Energy 27 August 2003 Landing the 1st (round 1) cable at North Hoyle Developments
EB Sea Stallion 4 cable plough
180t peak pull Up to 3m trench 100m water depth Robust skids No exposed hydraulics
Effective installation = low maintenance
35 TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004
Ocean Energy Developments
North Hoyle cable installation
Plough
Weather can seriously delay operations
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Ocean Energy Developments
WavemattTM localised becalming
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7 January 2004
Ocean Energy Developments
Initial Wavematt Trials
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Wavematt performance – first trial
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60
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Before WaveMatt
Wave Height (mm)
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After WaveMatt
0
60mm to 30mm, 50% reduction in wave height 70% reduction in wave power
-20
-40
-60
-80
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
West Gabbard - wind turbines
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80
Available working time %
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West Gabbard
Vessel can operate in 1.0m waves
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Without WaveMatt 60% availability 219 days a year With WaveMatt 92% availability 337 days a year
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0 0 0.5 1 1.5 2 2.5 3 3.5 Maximum allowable wave height /m
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Offshore wind turbine installation
Merlin
Vestas Wind Systems
As a non-investing partner
5MW turbine, 120m mast, 650 tonnes
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Low cost Less weather dependent
7 January 2004
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Ocean Energy Developments
Crown Estate Round 1 & 2
Round 1: 450 turbines, 1.5GW Round 2: 2400 turbines, 7.1GW
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
CE R2 - Turbines per day
Assume: 3MW turbines, 150 operating days per year, build 2006-2010 (5 years)
Wash Thames North West Total 1202 turbines 621 turbines 567 turbines 2390 turbines 1.6/day 0.8/day 0.8/day 3.2/day
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Feasibility study
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1st Phase – 35% of project costs
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–
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Technical investigation – Barge stability and wave induced motions – Marine Operations – Lifting system design – Forces into turbine tower and barge – Foundation design – clamping vs grouting – Turbine modifications Outline design – Equipment rough order magnitude cost evaluation – Operational cost comparison vs limited scenario Review with DTI
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7 January 2004
Ocean Energy Developments
Phase 2 feasibility study
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2nd Phase – 65% of project costs
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–
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Mathematical modelling – Increased scope mathematical model for barge motions – FEA for turbine tower interface to lifting system – FEA analysis of clamping system at foundation Economic modelling – “Virtual Project” cost analysis for live project Business Plan for Merlin development
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Merlin™ Turbine Installation System
2MW turbine, 70m Hub Height, 488 tonnes (Horns Rev, Vestas V80)
46 TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004
Ocean Energy Developments
Wind Turbine Foundation
! ! ! ! !
Basic Strength / Load Cases Stiffness and Fatigue Strength Setting time for full strength connection Jacking stability Clamping options
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Merlin™ system - Opportunities
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Lower capital cost Lower day rate – ROM £20,000 / day Lower weather downtime risk Possibility to undertake periodic major maintenance without crane barge Decommissioning is the same as installation Reduced seabed disruption in the area of the foundation pile System can work in almost any water depth and currents Allows assembly using land based teams and “Normal” low height mobile cranes Installation operations could be conducted at higher wind speeds Barges and support vessels are readily available
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TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved
7 January 2004
Ocean Energy Developments
Other benefits of Merlin™ system
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Turbine Design Benefits
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Removal of tower bolted connections – Site welds? – Cheaper / less fatigue?
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Installation Benefits
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Quicker foundation full strength connection? Less weather dependent cable pull in
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Commissioning Benefits
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Possibility to undertake some testing on land prior to offshore installation?
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7 January 2004
Ocean Energy Developments
WaterBridge concept
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7 January 2004
Ocean Energy Developments
19 December - WaterBridge-Lite
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7 January 2004
Ocean Energy Developments
2 Jan 2004 - WindBridge-Lite
Personnel transfer
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7 January 2004
Ocean Energy Developments
Politics in ocean energy
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Aspirational industry
– – – – –
Enthusiastic amateurs Passionate professionals Cautious realists Professional doubters Cynics
7 January 2004
EB
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Ocean Energy Developments
Politics in Renewables
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Government has been enthusiastic and supportive Renewables are a fashionable ‘honey-pot’ at the moment
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Consultants industry is booming Every RDA wants a renewables sector Rapid growth in test and research centres Far too many conferences
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The greatest need is for medium/long term stability
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Long term funding (Stingray had 5 break points in 30 months) Build up long term teams with real excellence
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DTI has provided strong support EB has provided a good return to government
TP04 01 Offshore Engineering Society ADT – Copyright The Engineering Business Ltd All rights reserved 7 January 2004