NANSULATE® ADVANCED INDUSTRIAL PRODUCTS in a Thin Film coating that allows immediate visual & ultrasound inspection without Hazardous anti-fungal agents with a smooth finish Corrosion Resistance—passes 24 cycles of GM9540P…...8 cycles is base requirement for corrosion resistant coatings Mold Resistance—passes ASTM D5590 & ASTM G21 Thermal Insulation—contains Hydro-NM-Oxide—lowest thermal conductivity— 0.017 W/mK Typical Energy Savings reported—20%-40% 7 Mils DFT—Water Based Coating Available Worldwide Environmentally friendly—Low VOC–Non toxic. www.Magma-Tech.US NANSULATE® ADVANCED INDUSTRIAL PRODUCTS We are the people who bring the best of science to the world's innovative industries. Industrial Nanotech, Inc. funds & participates in research with the world's brightest scientists and leading laboratories. We produce materials that work for you... increasing productivity and efficiency. It's not just talk and it's not just theory... it's amazing technologies. No one can afford to ignore the dramatic developments that nanotechnology is producing in materials and the manner in which materials are designed and manufactured. There are too many effective solutions to problems and too many opportunities coming to the marketplace to let anyone else get ahead. For More Information Contact Magma Technologies Washington State's Exclusive Distributor 1 - (360) - 612 - 5875 www.Magma-Tech.US Email: Energy@Magma-Tech.US NANSULATE® ADVANCED INDUSTRIAL PRODUCTS www.Magma-Tech.US NANSULATE® ® Product Line Benefits Provides excellent protection against corrosion and rust. Prevents corrosion under insulation (CUI). The Ultimate Solution to Safely and effectively encapsulates hazardous lead coatings on virtually any Too Hot or Too Cold...Rust, Mold & substrate. Lead! Nansulate® Insulation provides Class "A" Flame Spread and Smoke Developed Protection. Pipes - Tanks - Trucks - Attics - Ceilings - Walls - Ships - Yachts - Containers- Residential- Commercial - Industrial- High Temperatures - Low Temperatures - Extreme Weather- Durable NANSULATE®, patented, is a revolutionary breakthrough in the science of insulation, corrosion prevention, mold resistance and lead encapsulation. NANSULATE® is a premium industrial grade rust proofing protective insulation coating containing Hydro-NM-Oxide, which is documented as the best insulating material on the planet. NANSULATE®, when fully cured, contains approximately 70% Hydo-NM-Oxide and 30% acrylic resin and performance additives. In addition to its insulation and corrosion resistance capabilities, NANSULATE® has proven resistance to both existing mold growth and new mold growth, without use of hazardous anti-fungal agents. NANSULATE® can also be used for lead abatement as a lead encapsulation Spread Rate: 150-175 Sq. Ft. per gallon coating, with a 20 year warranty. with a three-coat coverage. Space Saving—each coat is applied at 3-5 AN OVERVIEW OF THE NANSULATE® PRODUCT LINE - THE FACTS wet mils; a full three-coat application will dry to approx. 7 mils DFT. Outstanding corrosion prevention and insulation properties Versatile—Can be painted or sprayed on Easy application with brush, roller or airless sprayer in a variety of places, including tight spaces and over odd shaped parts Non-toxic, water-based, no hazardous fumes Color: Translucent finish, with White Top Coat also available Allows for visual inspection of the substrate through the coating Exhibits outstanding durability with excellent adhesion to steel, aluminum, galvanized aluminum, fiberglass, pvc, wood, concrete, plastic, and many more substrates Resistant to existing molds as well as resistant to new molds NANSULATE® ADVANCED INDUSTRIAL PRODUCTS www.Magma-Tech.US Product Selector PRODUCTS: Rust/ High Mold Lead Insulation Clear/ Coverage Temperature Corrosion Temp Resistance Encapsulation Translucent Rate per Limits gallon 150-175 S.F., with -40F to 400F recommended -40C to 204C 3 coats 150-175 S.F., with -40F to 257F recommended -40C to 125C 3 coats 150-175 S.F., with -40F to 257F recommended -40C to 125C 3 coats 150-175 S.F., with -40F to 257F recommended -40C to 125C 3 coats* 150-175 S.F., with -40F to 350F recommended -40C to 177C 3 coats* 225-262 S.F., with -40F to 257F recommended -40C to 125C 2 coats 450-525 S.F., with -40F to 350F recommended -40C to 177C 1 coat 450-525 S.F., with -40F to 350F recommended -40C to 177C 1 coat All Nansulate® products are suitable for application by brush, roller or sprayer * If using HomeProtect for Mold Resistance property only, and not for insulation value; S.F. coverage is: 225-262 S.F., with recommended 2 coats. NANSULATE® ADVANCED INDUSTRIAL PRODUCTS www.Magma-Tech.US “Letters of Reference from Around the World” "We used Nansulate paint last year to paint a 5m³ heated stainless steel tank which is positioned outdoors at a company in Cobden. This tank is used for melting butterfat. We achieved a measurable difference in the contents of this tank ... The outside of the tank was previously too hot to touch. With three coats of Nansulate applied, the touch was now warm to touch and there was a visual improvement to the melting efficiency of the product inside. We are very happy with the performance of Nansulate and intend on using it to paint future tanks." Regards, David Morabito, Project Engineer Ultraspin Technology Pty Ltd 5 Monomeeth Drive, Mitcham, VIC, 3132, Australia www.ultraspin.com.au Before: "I painted my container with normal paint. After a time I found much condensation and mold on the wall." After: "After I applied Nansulate to it, I never found condensation and mold again. I was so surprised about it. " From Customer: Young Guak of Teague, Korea Connecticut Homeowners, were looking for an easy way to reduce their heating bills during the cold season and make their home more energy efficient. After coating their walls and attic with Nansulate as a thermal barrier, they found that their annual use of heating oil was reduced by 41%, which equated to a reduction in heating related carbon emissions of 6,317 lbs per year, and a dollar savings of approximately $665.56 per year. Heating Oil Use in Gallons: Before Nansulate 4 year average After Nansulate 1st year 620 gallons per year 365 gallons $1,618.21 per year* $952.65 per year* 15,229 lbs per year** Carbon Emissions 8,912 lbs per year** Carbon Emissions *Cost per year was calculated using the July 16, 2007 figure for the average Connecticut regional retail heating oil price ($2.61 per gallon). Source: State of Connecticut Office of Policy and Management (www.opm.state.ct.us). **Carbon emissions data calculated from www.epa.gov. NANSULATE® ADVANCED INDUSTRIAL PRODUCTS Product used: Nansulate® High Heat Henateks, a large Turkish textile company, used Nansulate® High Heat insulation and corrosion prevention coating on its equipment and decreased its natural gas costs by 10% in only 4 months. After 6 months, energy saved increased to 16%, upon project completion they have seen a minimum of 20% reduction in energy usage. Financially this equates to a savings of approx. $800,000 USD per year for this one facility. “We have applied Nansulate to not only dyeing machine surfaces, but all hot areas, including furnace openings, valves, dryers etc, where we could not use conventional insulation...We have just completed six months and have saved natural gas by 16%. At the end, this rate is likely to reach 20% which means a savings of $800,000 YTL per year. Because of global warming, our duty is to make use of energy as efficiently as possible; wasted energy is wasted national wealth. This is why I highly recommend this technology to all of textile industry and other heat using industries.” Eyup Sozdinler, Henateks A.S. Product used: Nansulate® Translucent GP Application: "I recently re-roofed my bungalow style house and added a skylight, ridge vents and soffit vents for a good ventilating air flow from the eaves to the peak. Inside I removed the old ceiling and attic insulation opening up part of the house with a "cathedral" ceiling and making a sleeping/ storage loft over the rest. I sheathed the inside of the roof rafters with furniture grade birch plywood and sealed this with translucent Nansulate GP." How Nansulate™ Helped: “This allowed me to maintain maximum ventilation for the roof ( as opposed to the foam air channel attachment were I to use traditional pink insulation) with an easier application and also maximizing the beauty of the birch wood grain . Having added a good amount of cubic space to the house, I am incredibly impressed with the insulation effects I witnessed just last night when we had our first frost here on long island and I was able to maintain an inside temperature of 68 degrees with only a small woodstove. The boiler never turned on and it was set at 65 degrees.” Roy Kortick artist New York www.Magma-Tech.US NANSULATE® ADVANCED INDUSTRIAL PRODUCTS Save Energy with Nansulate Why should I add insulation to my home or commercial building? Improving your insulation system is one of the fastest and most cost-effective ways to increase energy efficiency and comfort. By investing in proper insulation and weatherization products, you can significantly reduce your heating costs and reduce your cooling costs. The chart at right shows the average percentage of energy usage in a home. There are several advantages to adding insulation to your home: Proper insulation reduces energy costs. A well-insulated structure does not gain or lose heat as quickly as a poorly- insulated one, so it is easier to maintain a comfortable temperature. The retention of conditioned air lowers the demand on the heating and cooling systems. This reduces operating costs and extends the life of the system. Improving your insulating system is one of the fastest and most cost-effective ways to increase energy efficiency. Where should I add insulation? Adding insulation in the areas shown can help you save energy. How can Nansulate® help? Nansulate® is easy to apply yourself and can be sprayed, brushed or rolled on in a variety of places. It can also be painted over with a color paint. Nansulate® will help to provide a thermal insulation barrier (keeping heat in or out - depending on the season); and will also help with moisture control (controlling moisture passing through insulation and collecting in your home's structure). Nansulate® provides protection against all three methods of heat transfer - conduction, convection and radiant, while also offering you a cost effective, do it yourself means of increasing your home's energy efficiency which will help lower fuel bills. www.Magma-Tech.US NANSULATE® ADVANCED INDUSTRIAL PRODUCTS Applications and Testing Tested By: Princeton Polymer Laboratories, EFI Polymers, Chemcoat, Inc., Sandia National Laboratories, EMSL Analytical, Inc., Assured Testing Services Cross Freeze/ Hatch Pencil Thaw Max UV Product Tg (C) adhesion Hardness Cycles Temp (C) Resist (h) The Norman Rockwell Museum ------- ------ -------- -------- ------ -------- ---------- Stockbridge, MA Nansulate® GP, PT 55 5B H 5+ 125 2000 Helps to regulate water Nansulate® temperature inside pipes. High Heat 58 5B H 5+ 200+ 2000 Stops Rust & Condensation Thermal Conductivity…...Hydro-NM-Oxide……..0.017 W/mK Accelerated Corrosion Test: GM9540P, 24 cycles passed, no red rust Mold Resistant Testing: “Standard Test Method for Determining the Resistance of Paint Films and Related coatings to Fungal Defacement by Accelerated Four-Week Agar Plate Assay” ASTM D 5590 & “Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi” ASTM G21 : Zero or minimal growths Flame/Smoke: Flame Spread – Class “A” Smoke Developed – Class “A” Portsmouth Naval Shipyard Kittery, ME Adhesion Test: ASTM 3359 Cross Hatch Adhesion – Method B No loss of adhesion. Reduces Heat Transfer Stops Corrosion VOC: 100 Grams/Litre Reduces Metal Temperature Live safer® Application on offshore Oil Platform Solution for insulation and corrosion prevention for pipes, pipeline and tanks. Solves CUI (corrosion under insulation) www.Magma-Tech.US NANSULATE ADVANCED INDUSTRIAL PRODUCTS Application Information For Nansulate product lines Nansulate is designed for applications where a thin coating is required and the highest possible insulation, combined with superior corrosion protection is necessary. Preferred application method is by brush, roller, or an airless sprayer at low pressure can be used. Care should be taken during mixing prior to application not to cause particle shear of the nanocomposite. Preferred method of mixing is using a mixing paddle at slow speed for approximately 1-2 minutes. Do Not thin the product with paint thinner or other medium. The minimum recommended application consists of 3 separate coats. One gallon yields approximately 3 coats over 150- 175 square feet of surface area (3.79 litres yields approx. 3 coats over 13.94-16.26 square meters of surface area), depending on surface texture. It is recommended that each coat be allowed to dry for a minimum of one hour before applying an additional coat. Full cure time is approximately 30-60 days, depending on climate and humidity. IMPORTANT: If you are experiencing cracking, peeling, or flaking this indicates your coat application is too thick. Each coat should be approx 3-5 wet mils in thickness. Most paint and hardware stores have inexpensive wet mil thickness gauges available. For application to surfaces above 125º F (52º C) it is recommended that the first coats be applied as thinly as possible to prevent blistering. Each subsequent coat may be applied more thickly as the first coats will reduce surface temperature. The temperature extremes for the substrate to which the material can be applied are 40º F to 212º F (4º C to 100º C). The application should not go below freezing until cure time of at least 30 days is complete, or you may experience cracking and peeling. Airless Spray Equipment Recommendations: Minimum pump-rated capacity of 1GPM, utilizing a 1/2 inch ID hose, Graco Silver Gun (or equal) with a 0.025 tip, 5-19 RAC Tip. The temperature extremes for the substrate on which the material can maintain its integrity after fully cured are: Nansulate Translucent PT and GP: a low of minus 40º F (minus 40º C) to a high of 257º F (125º C). Nansulate Translucent High Heat: a low of minus 40º F (minus 40º C) to a high of 400º F (204º C). Coverage Rate: One gallon (3.79 litres) will cover approximately 150-175 square feet (13.94-16.26 square meters) (depending on surface texture) with the minimum recommended 3 individual coats. Average surface temperature change when applied correctly is approximately 60° Fahrenheit for each 3 coats. We say "average" because the difference in the high/low temperature extremes is a factor in the surface temperature difference you will see. Manufacturer's Limited Warranty: is for 5 years when applied as instructed and used as a Direct to Metal Coating. See full copy of Warranty for details at www.industrial-nanotech.com. For NanoPrime: Coverage Rate: One gallon will cover approximately 450 Square Feet (46.45 Square Meters) (depending on surface texture) with the recommended single coat. www.Magma-Tech.US Application Information – Page 2 When will I see results? The full cure time of Nansulate is approx. 30-60 days, depending upon the humidity of the environment. Most customers begin to see a difference in thermal resistance approx. 2 weeks after application, which improves as the material cures. After full cure, Nansulate reaches its full insulating ability. Residential Tips Attic Application Tips: To help prevent heat transfer into your attic we recommend using our HomeProtect Clear Coat product. Suggested application would be to the ceiling and/or walls of the attic in order to create as thorough a barrier to heat transfer as possible. Application can be done on wood, drywall, or most non-flexible surfaces. Application can be done with a paint sprayer (at low pressure), brush or roller. Allow at least 1 hour dry time between coats. Surfaces should be clean and free of dust, dirt, oil, etc.. prior to application to ensure good adhesion. Nansulate is a low vapor barrier product, so it will not intefere with normal ventilation. Wall Application Tips: To help prevent heat transfer into and out of your home, one of the recommended applications is on your interior walls that abut the exterior. Application should be on as many walls to the exterior as possible in order to create as thorough a barrier to heat transfer as you can. You can apply Nansulate HomeProtect over existing paint. Ensure prior to application that the paint is adhering well with no flaking or peeling because Nansulate will only adhere as well as the surface to which it is applied. Nansulate HomeProtect Clear Coat will provide an invisible protection and will only add a slight sheen to your surface. When painting over Nansulate, remember that painting over will void the mold resistance guarantee in the satisfaction warranty. You can paint over Nansulate with a water-based paint after approx. 48 hours. If using an oil based paint, we recommend you wait at least 30 days before painting over, to give Nansulate a chance to fully cure prior. Nansulate is a low vapor barrier product, so it will not intefere with normal ventilation. Window Application Tips: We do not recommend using Nansulate HomeProtect Clear Coat on windows that must maintain the same clarity. Nansulate will give windows a slightly cloudy look after application. Nansulate HomeProtect Clear Coat is well suited for frosted windows, such as those in bathrooms or basements, where clarity is not a requirement. It has been shown to alleviate fogging of bathroom windows and provides resistance to heat transfer wherever applied. When applying to glass, we suggest applying coats at the lower end of the recommended 3-5 wet mil coverage to promote the best adhesion. www.Magma-Tech.US Nansulate® , patented Insulation ® Corrosion Prevention Mold Resistance Lead Encapsulation ® Magma Technologies Washington State's Exclusive Distributor (360) 612-5875 www.Magma-Tech.US Email: Energy@Magma-Tech.US PRODUCT CHARACTERISTICS NANSULATE® liquid applied insulation is a premium industrial grade rust proofing protective insulation coating containing Hydro-NM-Oxide, which is recorded as the best insulating material. Thermal Conductivity: W/m-K=0.017 at 25 Degrees Celsius. NANSULATE®, when fully cured, contains a high level of Hydo-NM-Oxide along with acrylic resin and performance additives. It has unique and astounding insulation properties which surpass all other forms of insulation previously available. Nansulate® has proven resistance to both existing mold growth and new mold growth. Nansulate® can also be used for Lead Abatement—as a lead encapsulation coating. Pipes Tanks Trucks Textile Attics Walls Ships Automotive Containers Residential Commercial Industrial Corrosion protection and insulation are now combined into one, solving the costly problem of CUI (corrosion under insulation). Excellent adhesion to a wide variety of substrates. User-friendly with no special tools needed and easy to apply. Effective three-coat system, which can be easily over-coated if desired. Ability to see the substrate through the material allows for visual inspection of pipes, tank and equipment. Mold resistance without use of potentially harmful anti-fungal agents Encapsulate Lead with a smooth, water-based, environmentally friendly coating. Available Nansulate® Translucent products: Nansulate® Translucent PT & GP: Temp range (after cure) –40°C to 125°C (–40°F to 257°F) Nansulate® Translucent High Heat: Temp range (after cure) –40°C to 204°C (–40°F to 400°F) Application Temperature range: 4°C to 100°C (40°F to 212°F) PRODUCT DESCRIPTION Liquid insulation and corrosion protection incorporating Hydro-NM-Oxide, a product of nanotechnology. PRODUCT INFORMATION Color: Translucent Container Sizes: 1 gallon, 5 gallon and 55 gallon drum Viscosity, cps: 3500-4000 Density, lb/gal: 8.5 Weight Solids, % 32 (+ or - 2%) Volume Solids, % 30.0 (+ or - 2%) Touch Dry: 1-2 Hours Hard Dry (return to service): 24-48 hours Full Cure: 30-60 days Nansulate® , patented Insulation ® Corrosion Prevention Mold Resistance Lead Encapsulation ® APPLICATION DATA Application Method: Airless spray, Brush, Roll Equipment Settings: Adjust air pressure for a consistent film thickness. Applied Over: In exterior applications, use over suitable primer Recommended Reduction:: Reduction is not recommended, however slight reduction may be done if needed for a specific application. Reducer: Water Reduced Viscosity: As needed for application Recommended Film Thickness: Per coat: Wet: 3-5 mils (76.2-127 microns) Dry: 1.5-2.5 mils (38.1-63.5 microns) Precautions: Do not apply thicker than recommended film thickness. SURFACE PREPARATION Metallic Surfaces: Remove all loose contamination by wire brushing. Remove all dirt, grease, oil, soluble salts and other contamination by using a suitable cleaner/degreaser and clean water rinse. Remove all loose, flaking rust and/or paint by Hand Tool Clean or Power Tool Clean. Commercial Blast Clean may be done. If this method is selected then the profile shall be 1-1.5 mils in depth and angular in appearance. Painted Surfaces: Ensure paint is not flaking or peeling. Remove all loose dirt, oil, grease or other contaminate. Abrade the surface prior to Nansulate application. Other Surfaces: Remove all loose contamination by wire brushing. Remove any dirt, oil, grease, etc. using a suitable cleaner/degreaser that does not leave a residue. SAFETY PRECAUTIONS Follow all MSDS/label precautions even after container is emptied because it may retain product residues. Avoid contact with skin and eyes. STORAGE Store in cool, dry conditions (between 2—20°C (36—68°F)). Keep away from direct heat source. When not using the material, always replace the lid on the container. Do not freeze. SHELF LIFE Up to 12 months when stored in sealed containers at temperatures between 2—20°C (36—68°F). DISCLAIMER The information contained herein is to the best of our knowledge accurate and current and is given in good faith without warranty. Users are deemed to have satisfied themselves independently as to the suitability of our products for their particular purpose. In no event shall Industrial Nanotech, Inc. be liable for consequent or incidental damages. Nansulate® , patented Insulation ® Corrosion Prevention Mold Resistance Lead Encapsulation ® Magma Technologies Washington State's Exclusive Distributor (360) 612-5875 www.Magma-Tech.US Email: Energy@Magma-Tech.US Temperature Gradient Chart Demonstrates surface temperature differences achieved at various high temperatures Metal substrate Temp F of hot surface 100-120 170-190 191-210 211-230 231-250 Temp C of hot surface 38-49 77-88 89-99 100-110 111-121 3 coats (7 mils) 10-18F 20-35F 40-55F 60-75F 78-93 Surface temperature difference (5-10C) (12-19C) (20-27C) (30-36C) (37-44C) shown NOTE: Testing is currently being conducted on samples of higher dry mil thicknesses and at higher temperature ranges (250-400F) in order to show the extra benefit achieved with subsequent coats of Nansulate®. Oil/Cylinder Gradient Demonstrates temperature differences achieved between heated oil and outer wall surface. 1) Substrate is 2" dia. stainless cylinder with wall thickness of .065 in. and 14 mils DFT (approx. 6 coats) of Nansulate® Translucent High Heat. 2) Heated cooking oil to 325 deg F and poured into cylinder, taking temperature readings of oil and outer wall at the same time. 3) Following are temperatures at various points of cooling ; first figure is oil temperature, second is outer wall temperature. (all temperatures are in F) Oil Temp Outer Wall Temp 250 135 212 120 204 119 190 115 180 109 169 109 165 104 141 97 Sources for information: Temperature Gradient Chart: Figures were averaged from five testing applications. Applications include: Testing beginning May 4, 2005 by Protan S.A. on coated steel panels. Testing beginning May 31, 2005 by Protan S.A. on oil pipeline used on AM3 platform where petroleum is transferred to the continent. Testing done beginning July 4, 2005 by Nansulate Asia on coated metal panel. Testing beginning March 15, 2005 in house by Industrial Nanotech, Inc. on coated metal panels, Testing beginning June 2004 in house by Princeton Polymer Laboratory on coated metal panels. Oil/Cylinder Gradient: Testing information from Mobeq Industrial Products, Ltd from in house testing.
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