Removal of inhibitory phenolic compounds by biological activated

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							Removal of inhibitory phenolic compounds by biological
activated carbon coupled membrane bioreactor
Quach Thi Thu Thuy* and C. Visvanathan**
* Environmental Engineering Course, Department of Urban Engineering, University of Tokyo,
Japan (Email: qthuy@env.t.u-tokyo.ac.jp)
** Environmental Engineering and Management Program, School of Environment, Resources
and Development, Asian Institute of Technology, Thailand (Email: visu@ait.ac.th)

Abstract
Phenolic compounds cause problem for conventional treatments due to their toxic and inhibitory properties.
This work investigated the treatability of phenolic compounds by using two membrane-bioreactor systems
namely: activated sludge coupled with MBR (AS-MBR) and biological granular activated carbon coupled with
MBR (BAC-MBR). Initially, the system was fed with phenol (500 mg/L) followed by adding 2, 4-
Dichlorophenol (2,4-DCP). Phenol, 2,4-DCP, TOC and COD removal were higher than 98.99% when the
organic load ranged between 1.80 to 5.76 kg/m3.d COD. In addition to MBR system development, removal
mechanisms were also investigated. Relatively low value of phenol adsorption of GAC and biomass, and high
maximum substrate removal rate obtaining from biokinetic experiment proved that the removals would be
mainly due to biodegradation. Analysis of sludge indicated significant difference in sludge characteristics of
the two reactors. The high EPS content in BAC-MBR lead to higher viscosity and poor sludge settling
properties. The relationship between sludge properties and EPS components revealed that settleability had no
direct correlation with EPS, though it was better correlated to protein/carbohydrate ratios.

Keywords
Membrane bioreactor; biological granular activated carbon; phenol; sludge properties

Introduction
Phenol and 2, 4-Dichlorophenol are found in wastewater from oil refineries, petrochemical units,
pharmaceutical, pesticide, petrochemical plants, etc. Treatment of these toxic compounds has
been studied by using sequencing batch reactors (SBR) (Young and Lant 2001), activated carbon
adsorption, and SBR coupled with granular activated carbon (Buitron et al. 2001; Vininthanthrat
1999). However, in order to meet discharge standards, conventional biological treatments have
their own difficulties, such as sludge deflocculation, process instability (Galli et al, 1998)
resulting from inhibitory properties to microorganism of phenols.

In recent years, membrane bioreactor (MBR) process has been applied widely in wastewater
treatment, i.e. municipal wastewater, high molecular weight compounds, and oily wastewater
(Tellez et al, 2002). High quality effluent and stability, small size of treatment unit, less sludge
production, and flexibility of operation are advantages of MBR (Visvanathan et al., 2000).
However, MBR are unable to remove low molecular weigh cut-off (MWCO) organic matters.
Modifications of MBR have been studied to improve permeate quality. Some researchers have
proposed the addition of powdered activated carbon (PAC) in MBR (Pirbazari et al., 1996). The
process is so-called biological activated carbon coupled MBR (BAC-MBR). Because activated
carbon would absorb low molecular weigh cut-off (MWCO) organic matters and functions as
media for attached bacterial growth, BAC-MBR has proven to increase permeate quality (Matsui
et al. 2001). Though BAC-MBR has been applied in varied wastewater treatment, little has been
studied on toxic and inhibitory phenolic wastewater.
Apart from the treatment efficiency, membrane fouling is an important aspect. The main factor
causing fouling is the accumulation of bacterial cell and/or bacterial product such as extracellular
polymeric substances (EPS) or soluble microbial products (SMP). Due to its hydrophobicity and
condensed gel characteristics, EPS would adsorb inorganic and organic compounds in the MBR
system and adhere on the membrane. It is noted that the amount and characteristic of EPS depend
on bacterial activities, which is linked to bacteria species (attached or suspended growth), feed
water quality and solid retention time (SRT). Thus, there might have relations between EPS with
physical characteristics of sludge such as: viscosity, settleability, and dewatering.

When activated carbon added to MBR, it not only adsorbs organic matter but also act as
supporting media for attached bacteria growth. On the other hand, activated carbon would
influence bacterial population responsible for biodegradation. However, the effects of activated
carbon addition on EPS in MBR are not well reported in literature.

It is envisaged that, BAC-MBR would be able to treat inhibitory phenolic compounds. With the
addition of activated carbon, BAC-MBR would be different from AS-MBR in terms of permeate
quality, EPS, other sludge characteristic, and fouling. The objective of this work was to
investigate the treatability of wastewater containing phenolic compounds (phenol and 2, 4-DCP)
in BAC-MBR and comparing it with AS-MBR. GAC adsorption, biosorption and biokinetic of
sludge were also studied to investigate the removal mechanism. In addition, transmembrane
pressure and factors causing fouling and physical characteristic of sludge were investigated and
their inter-relations were discussed.

Materials and methods
Material
A synthetic wastewater containing 500 mg/L Phenol as carbon source was used as a feed,
followed by addition of 50 and 100 mg/L 2,4-DCP, consequently. The feed wastewater nutrient
composition as follows (all the parameters in mg/L): (NH4)2SO4- 270, KH2PO4- 300, K2HPO4-
200, NaHCO3- 330, MgSO4.7H20- 500, MnSO4.H2O- 5, CaCl2- 4, FeCl3.6H2O- 5, CuSO4- 0.2,
ZnSO4 - 0.1, (NH4)6Mo24.4H2O- 0.1 and CoCl2- 0.1. Phosphate buffer was used to maintain the
pH around 7.

Coconut shell granular activated carbon Pure 160 A was supplied by Sigma Chemical Company.
U-shaped hollow fiber microfiltration (0.1µm) membrane manufactured by Mitsubishi Rayon
Company, Japan (Sterapore) was used for the study. Sludge taken from industrial wastewater
treatment plan was initially acclimated by fill-and-draw process by step-wise increasing the
phenol concentration from 30 to 500 mg/L.

Adsorption, biosorption and biokinetic
Phenol adsorption kinetic of GAC and biomass were done by conduct a series adsorption tests at
120 rpm and 25oC. In biomass adsorption test, sodium azide (1%) was added in order to prevent
biodegradation (Ning et al., 1996). Langmuir and Freundlich model were applied to find the
suitable adsorption isotherm.

The biokinetic studies were carried out in a respirometer that continuously monitored using an
online DO meter (Fig.1). Acclimated sludge was used for the experiment after dilution with
mineral medium consisting of 500 mg/L
NaHCO3, 15 mg/L N NH4Cl and 3 mg/L                          10
KH2PO4. Concentrated substrate as phenol
was injected into the cell through the
expansion funnel with a syringe. The initial
substrate concentration to initial biomass                                                    HUB/MAU                     NIC




concentration taken for the study was around                                                              % UTILIZATION




                                                                                                     GD R E I F

                                                                                                     JA K B L C

                                                                                                     M7   N 8 O9
                                                                                                                    TAB




                                                                                                                    PRINT
                                                                                                                            ENTER
                                                                                                                             RUN
                                                                                                                                        8
0.01-0.2 (Mathieu and Etienne 2000). All
                                                                                                     GD GD GD       HELP
                                                                                             BNC
                                                                                             4Mb/s   GD T 2 U 3     ALPHA
                                                                                                     V0   WX Y Z
                                                                                                           .        SHIFT




the experiments were conducted at                                                          DO meter

temperature of 20 ± 1oC using water jacket                                                                                          9
at pH 7.0 ± 0.2. 10 mg/L of Allylthiourea
(ATU) was used to inhibit nitrification. The
                                                                                                                                        Computer
endogenous respiration (OURx,e), total
respiration rate (OURx,t) and net oxygen                  1. Respirometer cell     6. Mixing speed controller
consumption (OC) were recorded. Then,                     2. Water jacket          7. Expansion funnel
specific growth rate (µ) and yield coefficient            3. Air diffuser          8. DO meter
(Y) half velocity constants (Ks) and                      4. DO probe              9. PC for data record
                                                          5. Magnetic bar          10. Air supply
observed specific growth rate (µobs) were
                                                                   Fig.1 Schematic of respirometer
calculated.

Experimental set-up
The Fig 2. presents the experimental set-                                               Timer
up of the MBR system. There are two
reactors: BAC-MBR with GAC 5g/L                      Air
                                                  Backwash                             Solenoid
and AS-MBR. Reactor working volume                                                       valve           Hg
                                                                F
                                                                                                     Manometer
of 5 L was designed with two chambers
                                                                Air pressure                             H
I (left) and II (right). A perforated baffle                      regulator
separated the two chambers to prevent        Feed                                                           Pump
GAC (chamber I) direct contact with          Tank
                                                                   Water pump
membrane (chamber II). Acclimated
                                                                                         Chamber II
sludge was used as microbial seed with            Level control      Chamber I
                                                      tank                                                       Effluent
initial mix-liquor suspended solids                                                                               Tank
                                                           Influent                       Air    Membrane
(MLSS) of 8000 mg/L. Air was supplied                                        MEMBRANE  Diffuser     module
at 12 L/m2.min at the bottom of chamber                                     BIOREACTOR

II to prevent membrane fouling and
maintained dissolved oxygen (DO) at                              Fig. 2 Experimental set-up
both chambers about 2 mg/L. The GAC and/or sludge were kept at suspension form by the
turbulence force of water pump equipped in chamber I.

Permeate quality (COD, TOC, phenol and 2,4-DCP) were measured under different hydraulic
retention times (HRTs) of 16, 12, 8 and 5 hours. Membrane fouling was also monitored by
transmembrane pressures (TMP) record. Sludge characteristics were analyzed in terms of mix-
liquor suspended solid (MLSS); physical characteristic (viscosity, sludge volume index (SVI,
settleability), capillary suction time (CST), EPS (soluble and bound), and their protein and
carbohydrate components.
      Analytical methods
      Phenol and 2,4-DCP were analyzed using gas chromatography with flame ionization detector.
      While measuring the EPS, the bound and soluble EPS present in the bioreactor were separated by
      centrifuging mixed liquor at 3,200 rpm for 30 minutes. As the supernatant represented the
      soluble EPS, it was analyzed as TOC (mgC/L). The centrifuged sludge was washed and re-
      suspended with NaCl (0.9%), then heated at 100ºC for 1 hour. Bound EPS was separated by
      centrifugation at 3,200 rpm for 30 minutes (Chang and Lee 1998) and measured as TOC. The
      protein and carbohydrate component of both bound and soluble EPS were examined. Other
      analyses in the study were conducted according to the procedure given in Standard Methods
      (APHA et al. 1998).

      Results and discussion

      Adsorption, biosorption and biokinetic
      Experimental data on GAC adsorption and biosorption of phenol showed that the removal was
      very low. Here Kf-adsorption capacity of biosorption and GAC adsorption were 10-6 and 12.3
      mg/g (Fig.3), respectively. The growth pattern of bioreactor sludge and growth kinetics is
      presented in Fig. 4. The maximum substrate removal rate of bioreactor sludge was found to be
      27.7 g COD/ g VSS.d. On the other hand, the acclimatization of sludge to phenol was effective
      and the sludge used in the study was well adapted to treat toxic inhibitory wastewater. Therefore,
      the high removal of phenol and 2,4-DCP would be mainly due to biodegradation.

       250                                                                                     0.4

                                                                                              0.35
                                                                Specific growth rate (1/h)




       200                                                                                     0.3
                                                                                                                                µ= µ m ax     s
                                                                                              0.25                                          Ks + s
       150
Q (mg/g)




                                                                                               0.2                              µ m ax = 0.369 (h -1 )
                                                                                                                                K s = 18 (m g/L)
                                                                                              0.15                              R 2 = 0.991
       100                                           0.4803
                                           y = 12.292x                                         0.1
                                               2
                                             R = 0.9671                                       0.05
           50
                                                                                                0
                                                                                                     0   50           100          150           200     250
            0
                                                                                                         Substra te c onc entra tion as C O D (mg/L)
                0   100   200        300      400         500
                             Ce (mg/L)

       Fig. 3 Adsorption isotherm of phenol according                                        Fig 4. Growth of membrane bioreactor sludge
         to Freudlich model (500 mg/L phenol, temp                                                at different substrate concentration
                  250C, 120 rpm, 12 hours)

      Removal efficiency
      Figure 5 summarizes the removal efficiency of MBRs at different HRTs (16, 12, 8 and 5hrs).
      Both AS-MBR and BAC-MBR gave the phenol, TOC and COD removal more than 98.99% with
      the organic loading range varied from 1.80 to 5.76 kg/m3.d as COD. The treatment efficiencies
      decreased when HRT reduced to 5hrs at 73th day and phenol effluent in AS-MBR was higher
      than BAC-MBR. However, after 3 days (BAC-MBR) and 7 days (AS-MBR), the effluents were
      both meet discharge standard. The results confirmed that high removal efficiency given mainly
      by biodegradation. Thus, it could be inferred that both MBR systems are suitable for treating
      wastewater with high concentration of phenol and BAC-MBR was more stable for shock loading.
                                                               Organic loading (kg/m3.d COD)
                                   1.8                   2.4                        3.6               5.76
                            100                                                                                             2

                                                                                                                            1.75

                       99.95                                                                                                1.5




                                                                                                                                   Effluent Phenol (mg/L)
      % Removal as phenol




                                                               Removal BAC-MBR (%)                                          1.25
                                                               Removal AS-MBR (%)
                            99.9                                                                                            1
                                                               Effluent BAC-MBR
                                                               Effluent AS-MBR                                              0.75
                                    Effluent Standard
                       99.85                                                                                                0.5

                                                                                                                            0.25

                            99.8                                                                                            0
                                   1     6     11   16     20     24   27           35 38   45   60   73     77   80   87
                                                                                   Days

                                             Fig. 5 Treatment efficiency (influent phenol 500mg/L)

As the phenol wastewater could be treated effectively, the study was continued further with a
more toxic compound, namely the 2,4-DCP. Two concentrations (50 and 100 mg/L) of 2,4-DCP
were added to feed water with Phenol. HRT and SRT were 8h and 20 days, respectively. The
results showed that about 95% of 2,4-DCP and 99% of phenol could be removed in both MBR
systems. This confirms that the MBR systems were effective for treating toxic wastewater
containing a mixture of phenolic compounds.

Membrane fouling
Figure 6 show the TMP patterns in two          16                                            1.8
systems. Interestingly, they are                          AS-MBR        BAC-MBR
                                                                                             1.6
                                               14
different. In the BAC-MBR, TMP                            Permeate flux                      1.4
                                          th




                                                                                                                                                            Flux (L/m2.h)
                                                                       TMP (kPa)




started to increase linearly since the 26      12                                            1.2
day, while AS-MBR suddenly raised                                                            1
after 63 days. Theoretically, fouling is       10
                                                                                             0.8
formed by the adhesion of bacteria,             8                                            0.6
metal ions and GAC on membrane                                                               0.4
surface and membrane pore. The                  6
                                                                                             0.2
driving forces of this formation are
                                                4                                            0
physical (electrostatic attraction) and           1   8   14 20 26 34 40 57 70 77 82
chemical (functional group and                                            Days
hydrophobic interaction).                    Fig. 6. Transmembrane pressure during optimum HRT run
The adhesion of bacteria to membrane surface could be a function of experimental factors, i.e.
ionic strength, pH, membrane properties, and sludge characteristic. Since operation conditions,
system design and feed water are the same in both MBRs, the difference in fouling could only
result from sludge properties.
Sludge characteristics
For better understanding the difference in fouling, the sludge of MBRs were taken on the 30th
(MBR-BAC started increasing TMP), 60th (MBR-AS started increasing TMP) and 90th days of
the operation (both MBRs are almost the same TMP). Bound and soluble EPS and their protein
and carbohydrate, SVI, CST, and viscosity, are monitored. Table 1 summarizes the experimental
data.
                     Table 1 Characteristics of membrane bioreactor sludge
            Parameters            Units               AS-MBR                       BAC-MBR
      Operation time           day               30           70      90      30        70      90
      SVI                      mL/L              68           53      66     150       123     129
      CST                      s               14.6         38.8   101.3    48.5     153.4   377.7
      Viscosity                mPa.s           14.6         25.6    30.8    33.5      40.1    45.9
      Soluble EPS              mgC/L           12.6         14.0    20.0    12.3      16.1    20.1
      Bound EPS                mgC/gVSS        37.6         47.1    39.9    83.6      68.1    59.1
                               mgC/L          274.4        430.1   557.9   555.9     591.1   640.9
      Protein/Carbohydrate     -               0.97         2.72    1.75    0.86      2.13    1.32


One would see that bound EPS production (mgC/gVSS) in BAC-MBR was higher than AS-MBR
1.7 times in average. F/M ratio has effect on bound EPS production rate. High bound EPS
production was achieved at high F/M ratio. However, the F/M in both reactors were similar and
between 0.23 to 0.36 d-1. In BAC-MBR, bacteria are both suspended and attached growth. The
growth rate in attached growth is lower than suspended one. Thus, the higher bound EPS
production in BAC-MBR would be the result of different suspended bacteria. GAC addition
would adsorb organic matters and develop attached growth bacteria, and thus suspended sludge
would have to compete for substrate and some of them might be inhibited. Figure 7 shows the
microscope images of sludge in two reactors. The BAC-MBR sludge was more dispersed and
thus their flocs were smaller than that of AS-MBR.




      a)                                              b)
                       Fig.7 Microscope images of MBR sludge at 40th day
                            a) AS-MBR sludge, b) BAC-MBR sludge
Higher CST, SVI and viscosity also found in BAC-MBR. In activated sludge process, EPS acts
as the bridge to aggregate bacterial cells and create floc/biofilm formation. This role of EPS
enhances the settleability of sludge. However if the EPS content is too high, microbial cell is
dispersed (Jenkins et al, 1993). Thus, as EPS production increased with operational time (table 1)
viscosity and sludge dewatering was also increased (Fig.8).

Though the major focus is towards bound EPS, little importance has been given to the EPS
components (protein, carbohydrate) and its soluble form that considered as SMP. The P/C and
SMP would also affect membrane fouling. It is noted that protein/carbohydrate (P/C) ratio effects
on hydrophobic and surface charge value. Carbohydrate was found to have a negative influence
on the hydrophobicity, while protein had a positive influence. Whereas, total EPS content in
sludge does not affect hydrophobicity and surface charge of sludge (Liao et al., 2000, Urbain et
al., 1992). Experimental data on SVI showing settleability had no direct correlation with EPS,
though it was correlated to P/C (Fig. 9). Thus, it confirmed the effect of P/C on hydrophobicity.
As adhesion of bacterial cells on membrane surface is the function of hydrophobic interaction,
P/C would be important parameter in fouling study.

The soluble EPS was found to gradually increase with operating time in both systems. The
soluble EPS, in the mixed liquor measured as TOC, is actually the soluble microbial product
(SMP) of phenol degradation. SMP mainly consists of high-molecular weight organic
compounds. Thus, the accumulation of soluble EPS within the reactor was caused by membrane
interception performance would form gel layer in membrane pore.
                     60                                      500                          4                                  200
                             Viscosity-BAC    Viscosity-AS                                           P/C-BAC     P/C-AS
                                                             450                                                             180
                     50      CST-BAC          CST-AS                                     3.5         SVI-BAC     SVI-AS
                                                             400                                                             160
                                                                                          3
 Viscosity (mPa.s)




                     40                                      350                                                             140




                                                                                                                                  SVI (mL/g)
                                                                                         2.5
                                                                   CST (s)



                                                             300             P/C ratio                                       120
                     30                                      250                          2                                  100
                                                             200                         1.5                                 80
                     20                                      150                                                             60
                                                                                          1
                                                             100                                                             40
                     10                                                                  0.5                                 20
                                                             50
                                                                                          0                                  0
                      0                                      0
                                                                                                30         70        90
                            30          70         90                                                     Days
                                       Days

                      Fig.8. Viscosity and CST correlations                              Fig. 9. SVI and P/C ratio correlations

The sludge characteristics in two systems were found to be significantly different in EPS and its
P/C, SVI, CST, and viscosity. The correlations between P/C and SVI, and EPS and CST and
viscosity were obtained (Fig.8 and 9). The results would explain the higher TMP value in BAC-
MBR and emphasize the role of P/C in fouling study. However, the reasons for changing sludge
characteristics due to GAC addition to BAC-MBR and different TMP patterns are still not clear.
The presence of attached growth bacteria might compete suspended growth one and change the
microbial activities and properties. It is noted fouling is also the function of floc size distribution,
which is significantly different between the two MBR systems, as presented in Fig.7. Further
detailed study linking the physical and biological properties of the flocs would bring better
understanding of this issue

Conclusions
The treatability of inhibitory phenol and 2,4-DCP by GAC-MBR were successfully investigated.
Phenol adsorption capacity of GAC and sludge found to be low: 12.3 mg/gGAC and 10-6
mg/gVSS, respectively. Biokinetic coefficients of the sludge were µmax of 0.369 h-1, Ks of 18
mg/L and Yobs of 0.32 d-1 and then the maximum substrate removal rate were calculated to be
27.7 g COD/ g VSS.d. This was confirmed by high treatment efficiency of both GAC-MBR and
AS-MBR. The TMP patterns were different in GAC-MBR and AS-MBR, indicating different
fouling mechanisms. Study in sludge characteristic also showed EPS, SVI, CST, and viscosity
were higher in BAC-MBR. Further, when the relationship between sludge properties and EPS
components was investigated, there was a correlation between EPS, CST and viscosity. In
addition, it was found that settleability had no direct correlation with EPS, though it was
correlated to P/C, which influences hydrophobicity and surface charge of the sludge and thus
would be important factor in fouling

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