Conveyor system XL System information

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Conveyor system XL System information Powered By Docstoc
					Conveyor system XL                                                                                                     PO

System information                                                                                                     XS

                                                                                                                       XL

                                                                                                                       XLP

                                                                                                                       X85

                                                                                                                       X85P

                                                                                                                       XH

                                                                                                                       XK

                                                                                                                       XKP

                                                                                                                       XB

Chain width 63 mm                                                          *Applies to vertical wedge conveyor.        GR
The XL conveyor is
also available in a                                                                                                    CS
stainless steel version.
See page 315.
                                                                                                                       XT

                                                                                                                       XC

                                                                                                                       XF
Features
                                                                                                                       FST
Suitable for a wide range of applications. Preferable in
high speed applications. Includes components for pallet
handling and vertical wedge conveyors.                                                                                 XMY

Examples of application areas                                                                                          XLX
Tissue paper, gear wheels, aerosol cans, medium size
ball bearings, piston parts, yoghurt, fuel injectors, dry                                                              XMX
batteries, plastic bottles, tape cassettes, matches,
cheese boxes, coffee and tea packages.
                                                                                                                       GRX
Technical characteristics
                                                                                                                       CSX
Drive unit capacity..............................       500 N
Chain tension limit..............................       500 N
Beam width ........................................     65 mm                                                          ELV
Chain width ........................................    63 mm
Chain pitch .........................................   25,4 mm                                                        CTL
Item width...........................................   15–140 mm
                                                        30–300 mm*
Maximum item weight                                                                                                    TR
 Horizontal transport..........................         10/1* kg
 Vertical transport ..............................      2/1* kg                                                        APX
Maximum weight on conveyor ............                 150/80* kg
Maximum conveyor length .................               40/8* m
                                                                                                                       IDX

                                                                System information                                33
Chains XL

Plain chain                                                     Steel top chain




Plain chain                                                     Steel top chain
  Length 5 m                          XLTP 5                      Length 5 m                          XLTP 5 TF
Plain link kit *                      5056085                   Steel top link kit *                  5056076
Plain chain (Ultra low wear)                                    * Link kit contains 10 links, 10 pivots, 10 steel pins
  Length 5 m                          XLTP 5 C
                                                                Cleated chain, Type A
Plain link kit (Ultra low wear)       n.a.
* Link kit contains 10 links, 10 pivots, 10 steel pins

Friction top chain




                                                                Cleated chain
                                                                  Type A cleats
                                                                  Length 5 m
                                                                  h=4 mm                              XLTF 5×4 A#
Friction top chain                                                h=5,5 mm                            XLTF 5×5.5 A#
  Length 5 m                          XLTP 5 F#                   h=9 mm                              XLTF 5×9 A#
                                                                  h=12 mm                             XLTF 5×12 A#
Enter cleat frequency (1–10) instead of # in product              h=17 mm                             XLTF 5×17 A#
designation.                                                      h=30 mm                             XLTF 5×30 A#
Friction top link kit *               5056081                   Enter cleat frequency (1–20) instead of # in product
                                                                designation.
* Link kit contains 10 links, 10 pivots, 10 steel pins
                                                                Cleated link kit *
Flat top friction chain                                           h=4 mm                              5056067
                                                                  h=5,5 mm                            5056066
                                             4,5
                                                                  h=9 mm                              5056063
                          63
                                                                  h=12 mm                             5056074
                                                                  h=17 mm                             5056212
                                                                  h=30 mm                             5056069
                                                                * Link kit contains 10 links, 10 pivots, 10 steel pins

                                                                Cleated chain, Type B
Flat top friction chain
  Length 5 m                          XLTP 5 FA
Flat top friction kit *               5057606
* Link kit contains 10 links, 10 pivots, 10 steel pins



                                                                Cleated chain
                                                                  Type B cleats
                                                                  Length 5 m                          XLTF 5×12 B#
                                                                Enter cleat frequency (1–20) instead of # in product
                                                                designation.
                                                                Cleated link kit *                    5056073
                                                                * Link kit contains 10 links, 10 pivots, 10 steel pins


34                                                       Chains XL
Chains XL (continued)
                                                                                                                       PO
Cleated chain, Type C                                           Flexible cleat chain, Type C
                                                                                                                       XS
                                                                                 63            3    28

                                                                                                                       XL

                                                                                                                       XLP

                                                                                                                       X85
Cleated chain                                                   Flexible cleat chain Type C                            X85P
  Type C cleats                                                   Length 5 m
  Length 5 m
                                                                                                   XLTE 5 C
  h=12 mm                             XLTF 5×12 C#              Flexible cleat link kit *          5055601             XH
  h=15 mm                             XLTF 5×15 C#              Flexible cleat top kit **          5056589
  h=30 mm                             XLTF 5×30 C#
                                                                Flexible cleat top kit ***                             XK
Enter cleat frequency (1–20) instead of # in product                                               5056558
designation.                                                    * 10 complete links+pivots+pins
                                                                ** 10 base links XLTE 63 D+pivots+pins                 XKP
Cleated link kit *
                                                                *** 10 cleat tops XLTX 55 C
  h=12 mm                             5056072
  h=15 mm                             5056071                                                                          XB
  h=30 mm
                                                                Flexible cleat chain, Type D
                                      5056214
* Link kit contains 10 links, 10 pivots, 10 steel pins                          63                           30        GR

Roller top chain                                                                                                       CS

                                                                                                                       XT

                                                                                                         3             XC
                                                                Flexible cleat chain Type D
                                                                  Length 5 m                       XLTE 5 D            XF
                                                                Flexible cleat link kit *          5056589
                                                                Flexible cleat top kit **
                                                                                                                       FST
Roller top chain                                                                                   5058089
 Length 5 m                           XLTR 5                    * 10 base links XLTE 63 D+pivots+pins.
                                                                ** 10 cleat tops XLTX 55 D                             XMY
Roller top link kit *                 5056080
Rollers **                            3902819                                                                          XLX
* Link kit contains 10 links, 10 pivots, 10 steel pins
** Note. Rollers must be ordered in multiples of 200                                                                   XMX

                                                                                                                       GRX

                                                                                                                       CSX

                                                                                                                       ELV

                                                                                                                       CTL

                                                                                                                       TR

                                                                                                                       APX

                                                                                                                       IDX

                                                         Chains XL                                                35
Chain accessories XL

Plastic pivot                                                 Pin insertion tool for chain
                                                                                XLMJ 4




Plastic pivot XS, XL                   5111489
Plastic pivot kit contains 25 items
                                                              Pin insertion tool
Steel pin                                                       XS-XL-XT                               XLMJ 4
                                                                XS-XL-XT, PRO version*                 XLMJ 4 P
                                                              *This product is recommended for frequent users.

                                                              Lubricant for chain
Steel pin XS, XL                       5111492
Steel pin kit contains 25 items




                                                              Silicone-based lubricant                  LDSS 450


Beams XL

Conveyor beam                                                 Profile for split conveyor beam
                           65                                                            65




                                                                         64,2   11
                64,2                     11



Beam                                                          Profile for split conveyor beam
 Length 3 m (3030 ±5 mm)                XLCB 3                  Length 3 m (3030 ±5 mm)                XLCB 3 H
 Length to order (30- 3000 mm)          XLCB L                  Length to order (30- 3000 mm)          XLCB L H
Slide rail: see page 38.
Beam accessories: see page 37.                                Beam clip assembly

Beam section for chain installation
                                                                                         25
     80           160             80
                                                                                                29,5

                                                              Beam clip assembly                       XLCE 29×20
                                                              Including M8 screw and locking nut. Use minimum 5
Beam section for chain installation XLCC 160                  clips per meter. Place clips 100 mm from each end.
Including connection strips and screws




36                                               Chain accessories XL
Beam accessories XL
                                                                                                                            PO
Connecting strip with set screws                                Beam spacer
                                                                                                                            XS
                                     L
                                                                                                               h
                  a                      b     a
  M8
        6                                                                                                                   XL
                                                                  85
       h
                                                                       37                                                   XLP
Connecting strip with set screws
 h=25, a=30, b=50, L=130                       XLCJ 6×130                                                                   X85
 h=25, a=44, b=44, L=160                       XLCJ 6×160                                 3m                       4
Note. Must be ordered in multiples of 10                                  XS          XL         X85/XH       XK            X85P
                                                                       h=16,0 mm   h=15,9 mm   h=10,5 mm    h=0,5 mm
Cover strip for T-slot, PVC
                                                                Beam spacer                                                 XH
                      2
                                                                 Aluminium, anodized
                                                                 Length 3 m                                XLCD 3           XK
                          16                                    For connection of two conveyor beams side to side. Use
                                                                M8 screw and slot nut. Two holes must be drilled, one
                                                                through the spacer (9 mm) and one through the beam, XKP
                                                                to allow insertion of the screw. The diameter of the sec-
Cover strip for T-slot, PVC                                     ond hole depends on the size of the screw head.
 Length 25 m                                 XLAB 25                                                                      XB
For XS-XL-X85-XH
                                                                                                                            GR
Articulated beam section (vertical) XL                                                                                      CS
Articulated beam section                                                                                                    XT
                               164
            80        80
                                                                                                                            XC

                                                                                                                            XF
Articulated beam section vertical            XLCH 5 V                                                                       FST

                                                                                                                            XMY

                                                                                                                            XLX

                                                                                                                            XMX

                                                                                                                            GRX

                                                                                                                            CSX

                                                                                                                            ELV

                                                                                                                            CTL

                                                                                                                            TR

                                                                                                                            APX

                                                                                                                            IDX

                                                    Beam accessories XL                                                37
Slide rails XL

Plastic slide rails for XL, XH beams                                 Drill fixture for slide rail
         XLCR 25       XLCR 25 P/H XLCR 25 U
                                                                                                               ∅ d mm


Slide rail                                                                                               60   15
  Length 25 m
  HDPE (μ=0,1–0,25) (Black)                                          Drill fixture for XL-X85-XH-XK-XB
                                               XLCR 25               slide rail
  PVDF (μ=0,15–0,35) (Transparent              XLCR 25 P                d=4,2 mm                          3920500
  white)
  UHMW-PE (μ=0,1–0,25) (White)                 XLCR 25 U
  PA-PE (μ=0,1–0,25) (Grey)                    XLCR 25 H             Rivet crimping pliers

Steel slide rail for XL, X85, XH beams
       XLCR 3 TA


                                                                     Rivet crimping pliers for XL-X85-XH-
Slide rail (μ=0,15–0,35)                                             XK-XB
  Length 3 m                                                           For 4 mm rivets
  Acid resistant stainless steel
                                                                                                               5051395
                                              XLCR 3 TA
                                                                     Rivet crimping clamp
Mounting tool for slide rail
                                   XLMR 140




Mounting tool for slide rail XS, XL           XLMR 140
                                                                     Rivet crimping clamp for XL-X85-XH-XK-
Aluminium rivets                                                     XB
                                                                       For 4 mm rivets                      3923005
          XLAH 4×6




Aluminium rivets 4 mm for XL-XH
conveyors                                     XLAH 4×6
Extra slide rail in plain bends must be anchored using
plastic screws due to lack of space for the rivet crimping
tool.
Note. Must be ordered in multiples of 250.

Plastic screws for slide rail




Plastic screws 5 mm for XS-XL-X85-
XH-XB beams                            XLAG 5
Note. Must be ordered in multiples of 50




38                                                        Slide rails XL
Slide rails XL, hardened steel
                                                                                                                         PO
Steel slide rail, straight                                    Cleaner 3M
                                                                                                                         XS
   20                     3000
                                                  20
                                                                                                                         XL
                365
                                                1,5
                                                                                                                         XLP
Slide rail, hardened steel
  Length 3 m                        XLCR 3 TH                 Cleaner (100 sachets)                                      X85
                                                                                                   5057207
Delivered with 9 predrilled holes                             Use cleaner on beam and slide rail before attaching
                                                              glue tape.                                                 X85P
Steel slide rail for bends
                                                              Glue tape 3M
                                                                                                                         XH

               45°               90°                                                                                     XK
 30°
                                                                                                                         XKP
                                          1,5     20
  80           80
                                                              Glue tape (for XL, X85, XH)                                XB
                                                               Length 30 m                         5057208
Slide rail for bends, hardened steel                                                                                     GR
  Slide rail for bend, XL 30°                                 Mounting tool for steel slide rail
                                        XLCR W30 TH
  Slide rail for bend, XL 45°           XLCR W45 TH                                                                      CS
  Slide rail for bend, XL 90° & 180° XLCR W90 TH
180°: Use 2 pieces of steel slide rail 90°
                                                                                                                         XT
Stainless steel rivets
                                                                                                                         XC

                                                              Mounting tool for XL                 5057662               XF

                                                                                                                         FST
Stainless steel rivet, 4 mm            XLAHX 4×6
Rivet for anchoring the slide rails. Must be ordered in
multiples of 50.                                                                                                         XMY
Note. Do not use in applications where metal chips
might get stuck in the hole in the rivet.                                                                                XLX
Brass rivets
                                                                                                                         XMX
                            8
                                                                                                                         GRX
                      4

Brass rivets (100 pcs)                 5056167                                                                           CSX
Rivets for anchoring the slide rails
                                                                                                                         ELV

                                                                                                                         CTL

                                                                                                                         TR

                                                                                                                         APX

                                                                                                                         IDX

                                            Slide rails XL, hardened steel                                          39
End drive units XL

End drive unit HL/HLA                                                   End drive unit HR/HRA

                      80      248                      65                                    80      248                    65

               42                                                                    42
     270–280                             293                              270–280                               293



                                    72                                                                     72
                    660–715                          145                                   660–715                           145

End drive unit                                                          End drive unit
 Suspended 3-phase motor                                                 Suspended 3-phase motor
 Transmission on left side                                               Transmission on right side
 50 Hz 230/400 V                         XLEB # HL                       50 Hz 230/400 V                        XLEB # HR
 60 Hz 230/460 V                         XLEB # HLA                      60 Hz 230/460 V                        XLEB # HRA
Insert desired speed instead of # in designation:                       Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.                                 50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-12-16-19-21-25-27-33-38-46-55-59 m/min.                     60 Hz: 6-10-12-16-19-21-25-27-33-38-46-55-59 m/min.
Maximum traction force: 500 N. See page 16.                             Maximum traction force: 500 N. See page 16.
Effective track length: 0,80 m                                          Effective track length: 0,80 m



End drive units XL, direct drive with slip clutch

End drive unit HLP/HLAP                                                 End drive unit HRP/HRAP
               80          248      72                                                80          248      72

                                         42                                                                      42
                                               195                                                                    195
                                                 299                                                                    299



                     345–465                                                                  345–465




                                               315
                                                                                                                      315




End drive unit, direct drive                                            End drive unit, direct drive
 3-phase motor on left side                                              3-phase motor on right side
 50 Hz 230/400 V                         XLEB # HLP                      50 Hz 230/400 V                        XLEB # HRP
 60 Hz 230/460 V                         XLEB # HLAP                     60 Hz 230/460 V                        XLEB # HRAP
Insert desired speed instead of # in designation:                       Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.                                 50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-16-20-31-36-45-64 m/min.                                    60 Hz: 6-10-16-20-31-36-45-64 m/min.
Maximum traction force: 500 N. See page 16.                             Maximum traction force: 500 N. See page 16.
Effective track length: 0,80 m                                          Effective track length: 0,80 m
Variable speed motors: see page 347.                                    Variable speed motors: see page 347.




40                                                          End drive units XL
End drive units XL Type C, direct drive, no slip clutch
                                                                                                                           PO
End drive unit CNLP/CNLAP                                         End drive unit CNRP/CNRAP
                                       250                                                             250                 XS

                                                                                                                           XL
                     200                                          200
                  163                                                163
                                                                                                                           XLP

      194                              263                                        194                  263                 X85
End drive unit, max 300 N                                         End drive unit, max 300 N
 3-phase motor on left side                                        3-phase motor on right side                             X85P
 50 Hz 400 V                        XLEB # CNLP                    50 Hz 400 V                        XLEB # CNRP
 60 Hz 460 V                        XLEB # CNLAP                   60 Hz 460 V                        XLEB # CNRAP         XH
Insert desired speed instead of # in designation:                 Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25-35 m/min                                     50 Hz: 5-10-15-20-25-35 m/min                            XK
60 Hz: 6-10-16-20-31-43 m/min                                     60 Hz: 6-10-16-20-31-43 m/min
Effective track length: 0,55 m                                    Effective track length: 0,55 m
Maximum traction force: see diagram, page 16.                     Maximum traction force: see diagram, page 16.            XKP

End drive units XL Type M, direct drive, no slip clutch                                                                    XB

End drive unit MNLP/MNLAP                                         End drive unit MNRP/MNRAP                                GR
                                      250                                                             250
                                                                                                                           CS
                    183                                             183
                                                                                                                           XT
                        200                                       200
                                                                                                                           XC
        213                              300                                      213                   300
                                                                                                                           XF
End drive unit, max 500 N                                         End drive unit, max 500 N
 3-phase motor on left side                                        3-phase motor on right side
 50 Hz 230/400 V                                                   50 Hz 230/400 V                    XLEB # MNRP          FST
                                     XLEB # MNLP
 60 Hz 230/460 V                     XLEB # MNLAP                  60 Hz 230/460 V                    XLEB # MNRAP
Insert desired speed instead of # in designation:                 Insert desired speed instead of # in designation:        XMY
50 Hz: 5-10-15-20-30-40-50-60 m/min                               50 Hz: 5-10-15-20-30-40-50-60 m/min
60 Hz: 6-10-16-20-31-45-64 m/min                                  60 Hz: 6-10-16-20-31-45-64 m/min
Effective track length: 0,55 m                                    Effective track length: 0,55 m                           XLX
Maximum traction force: see diagram, page 16.                     Maximum traction force: see diagram, page 16.
Variable speed motors: see page 347.                              Variable speed motors: see page 347.                     XMX
A drill fixture (5058088) is used when drilling holes for         Drill fixture for drive units Type C and M
attachment of accessories. The side plates of idlers and                                                                   GRX
drive units are prepared for easy drilling of 6,5 mm holes.                                  44

The holes are suitable for threading (M8).
                                                                                                                           CSX

                                                                                                                           ELV
                                                                                  44


                                                                                                                           CTL
                                                                  Drill fixture for XL drive units   5058088
                                                                                                                           TR

                                                                                                                           APX

                                                                                                                           IDX

                                   End drive units XL Type C, direct drive, no slip clutch                            41
End drive units XL Type H, direct drive, no slip clutch

End drive unit HNLP/HNLAP                                                 End drive unit HNRP/HNRAP
                        320               80                                                         320              80


           42                                                                          42

                                                163                                                                         163



                                                     267                                                                         267


                   83          130   35                                                                    413


                                                     65
                                                                                                                                 160


                                                  160
                                                                                                                                 65

                              413                                                                83        130   35

End drive unit, max 500 N                                                 End drive unit, max 500 N
 3-phase motor on left side                                                3-phase motor on right side
 50 Hz 230/400 V                                XLEB # HNLP                50 Hz 230/400 V                                  XLEB # HNRP
 60 Hz 230/460 V                                XLEB # HNLAP               60 Hz 230/460 V                                  XLEB # HNRAP
Insert desired speed instead of # in designation:                         Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-30-40-50-60 m/min.                                      50 Hz: 5-10-15-20-30-40-50-60 m/min.
60 Hz: 6-10-16-20-31-45-64 m/min.                                         60 Hz: 6-10-16-20-31-45-64 m/min.
Maximum traction force: see diagram, page 16.                             Maximum traction force: see diagram, page 16.
Effective track length: 0,80 m.                                           Effective track length: 0,80 m.
Variable speed motors: see page 347.                                      Variable speed motors: see page 347.


Double drive units XL

Double drive unit HLD/HLAD                                                Double drive unit HRD/HRAD
                                                                  A                                                                    A
                                                                                                80         248                             65
                   80          248                           65

            42                                                                         42

                                               293                         278–288                                         293
 278–288



                                          72                                                                          72
                 660–715                                   145                               660–715                                        145

Double drive unit                                                         Double drive unit
 Suspended 3-phase motor                                                   Suspended 3-phase motor
 Transmission on left side                                                 Transmission on right side
 A = 66 mm                                                                 A = 66 mm
 50 Hz 230/400 V                                XLEB # HLD66               50 Hz 230/400 V                                  XLEB # HRD66
 60 Hz 230/460 V                                XLEB # HLAD66              60 Hz 230/460 V                                  XLEB # HRAD66
     A = 110–350 mm*                                                        A = 110–350 mm*
     50 Hz 230/400 V                            XLEB # HLD–                 50 Hz 230/400 V                                 XLEB # HRD–
     60 Hz 230/460 V                            XLEB # HLAD–                60 Hz 230/460 V                                 XLEB # HRAD–
Insert desired speed instead of # in designation:                         Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.                                   50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-12-16-19-21-25-27-33-38-46-55-59 m/min.                       60 Hz: 6-10-12-16-19-21-25-27-33-38-46-55-59 m/min.
*Specify A separately when ordering.                                      *Specify A separately when ordering.
Maximum traction force: 500 N. See page 16.                               Maximum traction force: 500 N. See page 16.
Effective track length: 0,80 m                                            Effective track length: 0,80 m




42                                         End drive units XL Type H, direct drive, no slip clutch
Intermediate drive units XL
                                                                                                                                                PO
Intermediate drive unit HL/HLA                                          Intermediate drive unit HR/HRA
                          80        252                     65                                     80        252                65              XS

                  40                                                                      40                                                    XL
 270–280                                         293                     270–280                                         293
                                                                                                                                                XLP

                                          128                                                                      128                          X85
                        745–780                          145                                    745–780                              145
Intermediate drive unit                                                 Intermediate drive unit
                                                                                                                                                X85P
  Suspended 3-phase motor                                                 Suspended 3-phase motor
  Transmission on left side                                               Transmission on right side
  50 Hz 230/400 V                          XLER # HL                      50 Hz 230/400 V                          XLER # HR                    XH
  60 Hz 230/460 V                          XLER # HLA                     60 Hz 230/460 V                          XLER # HRA
Insert desired speed instead of # in designation:                       Insert desired speed instead of # in designation:                       XK
50 Hz: 5-10-15-20-25 m/min.                                             50 Hz: 5-10-15-20-25 m/min.
60 Hz: 6-9-13-16-19-26 m/min.                                           60 Hz: 6-9-13-16-19-26 m/min.
Maximum traction force: 200 N. See page 16.                             Maximum traction force: 200 N. See page 16.                             XKP
Effective track length: 0,80 m                                          Effective track length: 0,80 m
                                                                                                                                                XB
Catenary drive units XL
                                                                                                                                                GR
Catenary drive unit HL/HLA                                              Catenary drive unit HR/HRA
                                                                                                                                                CS
                   80              670      80            145                             80               670      80         145
                                   115                     65                                              115                 65
             42           248                                                        42           248
                                                                                                                                                XT
   270–280                                                                 270–280

                                                                                                                                                XC
                                                 475                                                                     475

                                                                                                                                                XF
                       1025–1065                                                               1025–1065
                                                                                                                                                FST
Catenary drive unit                                                     Catenary drive unit
 Suspended 3-phase motor                                                 Suspended 3-phase motor
 Transmission on left side                                               Transmission on right side                                             XMY
 50 Hz 230/400 V                           XLEC # HL                     50 Hz 230/400 V                           XLEC # HR
 60 Hz 230/460 V                           XLEC # HLA                    60 Hz 230/460 V                           XLEC # HRA                   XLX
Insert desired speed instead of # in designation:                       Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25 m/min.                                             50 Hz: 5-10-15-20-25 m/min.
60 Hz: 6-10-12-16-19-21-25 m/min.                                       60 Hz: 6-10-12-16-19-21-25 m/min.                                       XMX
Maximum traction force: 500 N. See page 16.                             Maximum traction force: 500 N. See page 16.
Effective track length: 1,35 m                                          Effective track length: 1,35 m
                                                                                                                                                GRX

                                                                                                                                                CSX

                                                                                                                                                ELV

                                                                                                                                                CTL

                                                                                                                                                TR

                                                                                                                                                APX

                                                                                                                                                IDX

                                                       Intermediate drive units XL                                                         43
Horizontal bend drive unit XL

Horizontal bend drive unit, 180°


                                                          125
     300

                                                                340




           80
                80                 140
                                                 230

Horizontal bend drive unit, 180°
 50 Hz 230/400 V                         XLEW 180/# H
 60 Hz 230/460 V                         XLEW 180/# HA
Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25-30 m/min.
60 Hz: 6-10-15-20-30-35 m/min.
Maximum traction force: 200 N. See page 16.
Effective track length: 0,65 m


Drive units for vertical wedge conveyors XL

Direct drive unit for vertical wedge conveyor                          Direct drive unit for vertical wedge conveyor
                 80       320
                                                                                      80       320


                                               195
                                         150                                                                    195
                                                                                                          150

                      375–465
                                                                                           375–465

                                                                                                           65

                                               315
                                                                                                                315

                                         65



Direct drive unit for vertical wedge                                   Direct drive unit for vertical wedge
conveyor                                                               conveyor
  Without chain slack                                                    Without chain slack
  3-phase motor on left side                                             3-phase motor on right side
  50 Hz 230/400 V                    XLEB # HLGP                         50 Hz 230/400 V                    XLEB # HRGP
  60 Hz 230/460 V                    XLEB # HLAGP                        60 Hz 230/460 V                    XLEB # HRAGP
Insert desired speed instead of # in designation:                      Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.                                50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-16-20-31-36-45-64 m/min.                                   60 Hz: 6-10-16-20-31-36-45-64 m/min.
Maximum traction force: 500 N. See page 16.                            Maximum traction force: 500 N. See page 16.
Effective track length: 0,80 m                                         Effective track length: 0,80 m




44                                                   Horizontal bend drive unit XL
Drive units for vertical wedge conveyors XL (continued)
                                                                                                                                              PO
Synchronous drive unit for vertical wedge conveyors                   Beam section for chain installation
          max.       max.
                                                                                                                                              XS
          215        215                                                  80            160                80
       max.
                                               320
       100
             max. 282
                                                           80                                                                                 XL
 65
                                                                                                                                              XLP
                                                                      Beam section for chain installation XLCC 160
                                                                                                                                              X85
                                                                495   Including connection strips and screws

                                                                                                                                              X85P
                                    140

                                                                                                                                              XH

                486
                                                                                                                                              XK
                530

Synchronous drive unit                                                                                                                        XKP
 50 Hz 230/400 V                          XLED # H
Insert desired speed instead of # in designation:                                                                                             XB
50 Hz: 5-10-15-18-22-27-35-45-55 m/min.
60 Hz: –
Maximum traction force: 500 N. See page 16.                                                                                                   GR
Effective track length: 0,80 m
Including two basic units, two cardan shafts, two gear
reducers, 3-phase motor, two timing belts and reducer                                                                                         CS
pulleys, motor pulley, transmission cover, mounting
plate
                                                                                                                                              XT

Components for track width adjustment XL                                                                                                      XC

Width adjustment actuator 660 mm                                      Width adjustment actuator 950 mm                                        XF
                 278               278                                            384                384          172
                                                                                                                                              FST
                                                      32 113                                                                  32
      120                                                               164                                                        157
                                                 44                                                                      88
                                          94
                                                                                                                                              XMY
                             660                                                               950

                                                                                                                                              XLX
            5          270–405             47                                 5          340–545                   125


       88                                                                88
                                                                                                                                              XMX
                146                146
                                          ∅10                                     216                216
                                                                                                                ∅ 10                          GRX
Width adjustment actuator                      XCLA 660 A             Width adjustment actuator                  XCLA 950 A
Including beam and angle gear unit                                    Including beam and angle gear unit                                      CSX

                                                                                                                                              ELV

                                                                                                                                              CTL

                                                                                                                                              TR

                                                                                                                                              APX

                                                                                                                                              IDX

                                          Components for track width adjustment XL                                                       45
Components for track width adjustment XL (continued)

Angle gear unit                                                              Handwheel for 10 mm shaft
                                                        32

                                     33,5                                                           ∅10
        85,5
                                                                                                               ∅150

                                            ∅10



                                  77,5                                                         48
                                                             69                          113
                             88

                            155
                                                                             Handwheel for 10 mm shaft                XLAW 160×10
     Angle gear unit                                    XCFW 90

Shaft
                            25


                                  18,5


                            12

Shaft
 Length 3 m                                             XLFX 3
The shaft is used to connect angle gear units XCFW 90
to synchronize adjustment of the track width. Use
XLAP 28 spring pins to secure the shafts axially.


Idler units XL

Idler end unit                                                               Idler end unit Type S
        65                  80                    320                                    65               80          200



                                                                                   92
                                                                  148


                                                                             Idler end unit
                                                                               Compact version                        XLEJ 200 S
Idler end unit                                      XLEJ 320
                                                                             Effective track length: 0,45 m
Effective track length: 0,80 m
                                                                             Each side plate has four unfinished holes for attach-
Protective cover for idler end unit                                          ment of accessories. Requires drilling through side
                                                                             plate. A drill fixture (5057143) is available. See page 47.

                                                                             Protective cover for idler end unit
                      60
               182
                     39,5




Protective cover for XLEJ 320                       XLSJ 182                 Protective cover for XLEJ 200 S          XLSJ 116
                                                                             Including mounting screws (M8). Requires drilling of
                                                                             two holes in each side plate. Use drill fixture 5057143.




46                                                                Idler units XL
Idler end units XL (continued)
                                                                                                                                  PO
Drill fixture for idler end unit                                Idler bend unit, 90°
                        44                                                  65         80              206                        XS

                                                                                                                                  XL
                                                                                                               206
                                                                                                                                  XLP
             44




Drill fixture for XLEJ 200              5057143
                                                                                                                                  X85
The drill fixture is used when drilling holes for attach-
ment of accessories. The side plates of idlers and drive                                                                          X85P
                                                                Idler bend unit, 90°                           XLEK 90R40
units are prepared for easy drilling of 6,5 mm holes. The
holes are suitable for threading (M8).                          Effective track length: 0,40 m 1-way (0,70 m 2-way)
                                                                                                                                  XH

Wheel bends XL                                                                                                                    XK

Wheel bend, 30°                                                 Wheel bend, 180°                                                  XKP
                                                                 Æ275

  Æ275                                                                                                                            XB
                                            >160                                                                      >160

                                                                                                                                  GR
                                                                                                  80
                              80

                                   80
                                                                80                                                                CS
                                                                                 300
                   150
                                                                Wheel bend, 180°
                                                                                                                                  XT
Wheel bend, 30°                         XLBH 30R150 A                                                         XLBH 180R150 A
                                                                Effective track length: 0,65 m 1-way (1,30 m 2-way)
Effective track length: 0,25 m 1-way (0,50 m 2-way)                                                                               XC
Wheel bend, 45°                                                 Wheel bend, 210°
                                                                       80                                                         XF
                                                                                        Æ275
 Æ275
                                             >160                                                                                 FST
                                                                 150


                                                                                                                                  XMY
                             80

                                  80
                                                                                                                                  XLX
                                                                  80
                  150

Wheel bend, 45°                         XLBH 45R150 A           Wheel bend, 210°                             XLBH 210R150 A       XMX
Effective track length: 0,30 m 1-way (0,60 m 2-way)             Effective track length: 0,75 m 1-way (1,50 m 2-way)
                                                                                                                                  GRX
Wheel bend, 90°                                                 Wheel bend, 30°–180°
        80
                                                                       80                                                         CSX
                                                                                        E°
                                            >160
                                                                                                                     >160         ELV

                             80                                                              80                                   CTL
                                                                Æ275
 Æ275
                                                                                                                                  TR
                                                                                 150
                  150
                                                                Wheel bend, 30°–180°                           XLBH ER150 A
Wheel bend, 90°                         XLBH 90R150 A                                                                             APX
                                                                The outer bend is cut in the middle to the desired angle and
Effective track length: 0,40 m 1-way (0,80 m 2-way)             assembled using connecting strips. The angle “E” must be
                                                                specified when ordering.                                          IDX

                                                      Wheel bends XL                                                         47
Horizontal plain bends XL

Horizontal plain bend, 30°                                   Horizontal plain bend, 60°
            80                                                           80


                                 200




                 R                                                            R
                                                                                                   200


                       30°
                                                                                  60°



Horizontal plain bend, 30°±1°                                Horizontal plain bend, 60°±1°
 R=300±10 mm                     XLBP 30R300                  R=500±10 mm                     XLBP 60R500
 R=500±10 mm                     XLBP 30R500                  R=700±10 mm                     XLBP 60R700
 R=700±10 mm                     XLBP 30R700                  R=1000±10 mm                    XLBP 60R1000
 R=1000±10 mm                    XLBP 30R1000
                                                             Effective track lengths:
Effective track lengths:                                     R500: 0,95 m 1-way (1,85 m 2-way)
R300: 0,60 m 1-way (1,15 m 2-way)                            R700: 1,15 m 1-way (2,30 m 2-way)
R500: 0,70 m 1-way (1,35 m 2-way)                            R1000: 1,45 m 1-way (2,90 m 2-way)
R700: 0,80 m 1-way (1,55 m 2-way)
R1000: 0,95 m 1-way (1,85 m 2-way)                           Horizontal plain bend, 90°
                                                                         80
Horizontal plain bends, 45°                                                                       XLBP 90...


           80




                                       200                                    R

                 R


                                                                                    90°
                      45°

                                                                                                          200
Horizontal plain bend, 45°±1°
 R=300±10 mm                     XLBP 45R300
 R=500±10 mm                     XLBP 45R500
 R=700±10 mm                     XLBP 45R700                 Horizontal plain bend, 90°±1°
 R=1000±10 mm                    XLBP 45R1000                 R=300±10 mm                     XLBP 90R300
Effective track lengths:                                      R=500±10 mm                     XLBP 90R500
R300: 0,65 m 1-way (1,35 m 2-way)                             R=700±10 mm                     XLBP 90R700
R500: 0,80 m 1-way (1,60 m 2-way)                             R=1000±10 mm                    XLBP 90R1000
R700: 0,95 m 1-way (1,90 m 2-way)                            Effective track lengths:
R1000: 1,20 m 1-way (2,40 m 2-way)                           R300: 0,90 m 1-way (1,75 m 2-way)
                                                             R500: 1,20 m 1-way (2,40 m 2-way)
                                                             R700: 1,50 m 1-way (3,00 m 2-way)
                                                             R1000: 2,00 m 1-way (3,95 m 2-way)




48                                           Horizontal plain bends XL
Support rail for plain bends XL
                                                                                                                               PO
Support rail for plain bend
                                                                                                                               XS

                                                                                                                               XL

                                                                                                                               XLP
        11,3
                                                                                                                               X85
Support rail for plain bends, XL
 Length 2,4 m                                                                                                                  X85P
 Polyamide                             5048390
Fix with sheet metal screw ISO 7049 4,2×9,5 or similar.                                                                        XH
See page 355 for installation instructions.
                                                                                                                               XK
Vertical bends XL
                                                                                                                               XKP
Vertical bend, 5°                                               Vertical bend, 15°
                         80    5°                                                    80
                                                                                                                               XB
                                                                                           15°
                                        80
                                                                                                       80
               8
                                                                          31
                                                                                                                               GR

                                R300                                                      R300                                 CS

                                                                                                                               XT
                              186                                                         235                                  XC
Vertical bend, 5°                      XLBV 5R300               Vertical bend, 15°                          XLBV 15R300
Effective track length: 0,20 m 1-way (0,40 m 2-way)                                                                            XF
                                                                Effective track length: 0,25 m 1-way (0,50 m 2-way)
Vertical bend, 7°
                                                                Vertical bend, 30°                                             FST
                         80    7°
                                        80                                           80          30°

               12                                                                                                              XMY
                                                                               B                            80


                                R300                                                        R                                  XLX

                                                                                                                               XMX
                              196                                                           A
                                                                                                                               GRX
Vertical bend, 7°                                               Vertical bend, 30°
 R= 300, A=196, B=12                   XLBV 7R300                R= 300, A=299, B= 80                  XLBV 30R300
 R=1000, A=281, B=17                   XLBV 7R1000               R=1000, A=649, B=174                  XLBV 30R1000            CSX
Effective track length:                                          R=1225, A=762, B=204                  XLBV 30R1225
R300: 0,20 m 1-way (0,40 m 2-way)                               Effective track length:                                        ELV
R1000: 0,30 m 1-way (0,60 m 2-way)                              R300: 0,35 m 1-way (0,65 m 2-way)
                                                                R1000: 0,70 m 1-way (1,40 m 2-way)
                                                                R1225: 0,85 m 1-way (1,65 m 2-way)                             CTL

                                                                                                                               TR

                                                                                                                               APX

                                                                                                                               IDX

                                             Support rail for plain bends XL                                              49
Vertical bends XL (continued)

Vertical bend, 45°                                                           Vertical bend, 90°
                     80                                                                          80
                                         45°
                                                                                                               90°
          B
                                                       80
                               R                                                                           R



                                   A

Vertical bend, 45°                                                                                                   80
 R= 300, A= 349, B=144                               XLBV 45R300
 R=1000, A= 844, B=349                                                                                     A
                                                     XLBV 45R1000
 R=1225, A=1003, B=415                               XLBV 45R1225
                                                                             Vertical bend, 90°
Effective track length:                                                       R= 300, A= 380
R300: 0,45 m 1-way (0,80 m 2-way)                                                                                    XLBV 90R300
                                                                              R=1000, A=1080                         XLBV 90R1000
R1000: 0,95 m 1-way (1,90 m 2-way)
R1225: 1,15 m 1-way (2,30 m 2-way)                                           Effective track length:
                                                                             R300: 0,70 m 1-way (1,30 m 2-way)
Vertical bend, 50°                                                           R1000: 1,75 m 1-way (3,50 m 2-way)

                          80
                                           50°                               Vertical bend, 5°–90°
                                                                                        80
            419                                                                                       E°
                                                                                                                                 9
                                                            80
                               R1000

                                                                                                               80
                                                                                             R
                                    897
Vertical bend, 50°                                     XLBV 50R1000
Effective track length: 1,10 m 1-way (2,15 m 2-way)                          Vertical bend, 5°–90°
                                                                              R=300                                  XLBV ER300
Vertical bend, 60°                                                            R=1000                                 XLBV ER1000
                     80                                                      The bend is cut in the middle to the desired angle and
                                               60°                           assembled using connecting strips. The angle “E” must
                                                                             be specified when ordering.
           219
                                R300

                                                        80


                                   380


Vertical bend, 60°                                     XLBV 60R300
Effective track length: 0,50 m 1-way (0,95 m 2-way)




50                                                               Vertical bends XL
Angle plates XL
                                                                                                                        PO
Angle plate, straight                                          Angle plate for 180° bend
                                                                                                                        XS

                                                                        25
          25                                                                                                            XL
                                                                                                    180°
                     18                                                                                                 XLP
                                                                                                           80
                                                                       A-A          A      A

                                                                                                                        X85
Angle plate
 Length 3 m                               XLRP 3               Angle plate for 180° bend
                                                                Inner radius 182,5 mm                XLRM 180           X85P
Angle plate for 90° bend                                       Used with XLBH 180R150 and XLEW 180/5 H
                                                                                                                        XH
                                            80
               25                                                                                                       XK

                                      90°                                                                               XKP
               A-A         A     A
                                                                                                                        XB
Angle plate for 90° bend
 Inner radius 182,5 mm                    XLRM 90
                                                                                                                        GR
Used with XLBH 90R150
                                                                                                                        CS
Front piece XL
                                                                                                                        XT
Front piece                                                    Front piece upper bend
                            65
                                                                                                                        XC

                     11              27                                                                                 XF
                                                                                        R352
Front piece                                                                   60°
                                                                                                                        FST
  Length 3 m                              XLVF 3
                                                                                               80                       XMY
Sliding strip for front piece
                                                                                                                        XLX
                                                               Upper bend, 60°                       XLVA 60R352
                                                               Includes connecting strip with screws
    3                                                                                                                   XMX

                                                                                                                        GRX
Sliding strip for front piece
  Length 2 m                              XLVG 2                                                                        CSX
The sliding strip must be anchored to the front piece.
                                                                                                                        ELV

                                                                                                                        CTL

                                                                                                                        TR

                                                                                                                        APX

                                                                                                                        IDX

                                                    Angle plates XL                                                51
Front piece XL (continued)

Front piece lower bend                                        Bend support for front piece
                                                                           D                            30

                         80

                              60°
                                                                                                   95
                               R245                                                                               9



Lower bend, 60°                       XLVB 60R245
                                                              Bend support
Includes connecting strip with screws                          D=33 mm                                  XLVS 33
                                                               D=58 mm                                  XLVS 58
Linkage kit for front piece
                D




              0–70




                          W

Linkage kit
  W=130, D=33                         XLVK 33
  W=180, D=58                         XLVK 58
Kit consists of two support pairs and one locking device.


Drip trays XL

Drip tray                                                     Drip tray bracket
              107
                                                                                                             62
                                                                                             ∅9
                                                                                            ∅8,5


                                                                                      100                35




                                                                               21,5                30
Drip tray
 Length 3 m                           XLDT 3×107 B            Drip tray bracket                         XLDB 21×100




52                                                  Drip trays XL
Drip trays XL (continued)
                                                                                                                                PO
Drip tray connector                                             Connecting strip
                107                             91                                 5                   140                      XS
                                                                             M8          20
                                                                                                                                XL
                                     ∅21

                         180
                                                                                                                                XLP
                                                                Connecting strip with set screws             XLCJ 5×140
                                     R1/2"
                                                                Note. Must be ordered in multiples of 10                        X85

                                                                End pan for drip tray                                           X85P
Drip tray connector                                                                107                         90
 With drip outlet                            XLDJ 107 B
Including screw kit
                                                                                                                                XH
                                                                                                 ∅21
Drip tray connector with drip catcher                                                                                           XK
                  184                          112

                                                                                                 R1/2"
                                                                                                                                XKP

                                     ∅21
                                                                                                                                XB
                                                                End pan for drip tray
                               180
                                                                 With drip outlet                            XLDE 107 B
                                 R1/2"
                                                                                                                                GR
                                                                Including screw kit

                                                                End cap for drip tray                                           CS
Drip tray connector with integrated
drip catcher                                                                  74
  With drip outlet                  XLDJ 107 BW                                                                                 XT
Including screw kit
                                                                                                                                XC
                                                                                                                71   107

                                                                                                                                XF

                                                                End cap for drip tray                        XLDC 107 B         FST
                                                                Including screw kit
                                                                                                                                XMY
Drip catchers XL                                                                                                                XLX
Drip catcher 53 mm                                              Drip catcher bracket assembly                                   XMX

                                                                                              28 22,5                           GRX
                                                                                                      17
                                                                        48
Drip catcher 53 mm                                                                                                              CSX
 Length 3 m                                  XHDS 3×53
                                                                                                                                ELV
Drip catcher 83 mm                                                                50
                                                                Drip catcher bracket assembly                XHDR 23
                                                                                                                                CTL
                                                                Including T-bolts and nuts
                                                                                                                                TR
Drip catcher 83 mm
 Length 3 m                                  XHDS 3×83
                                                                                                                                APX

                                                                                                                                IDX

                                                     Drip catchers XL                                                      53
Drip pans XL

Drip pan for wheel bend 30°                                    Drip pan, upper, for vertical bend
                                                                        80                                107
                                                107

     150                        ∅21


                               R1/2"                                                  227

                                                                                  α
                 220
                                         103
                                                               Drip pan, upper, for vertical bend
Drip pan for wheel bend 30°     XLDH 30×107 B                   α=30°                               XLDV 30×107 BU
Including screw kit                                             α=45°                               XLDV 45×107 BU
                                                                α=60°                               XLDV 60×107 BU
                                                                α=90°                               XLDV 90×107 BU
Drip pan for wheel bend 45°
                                                               Including screw kit
                                                107
                                                               Drip pan, lower, for vertical bend
     150                       ∅21                                           80
                                                                                                          107
                                                                                      α

                               R1/2"
                                                                                          330

                 220
                                         103
Drip pan for wheel bend 45°     XLDH 45×107 B
Including screw kit
                                                               Drip pan, lower, for vertical bend
Drip pan for wheel bend 90°                                     α=30°                               XLDV 30×107 BL
                                                                α=45°                               XLDV 45×107 BL
                                               107              α=60°                               XLDV 60×107 BL
                                                                α=90°                               XLDV 90×107 BL
       150                     ∅21
                                                               Including screw kit

                               R1/2"
                                                               Drip pan, upper, for 90° vertical bend
                                                                                                          107


                   220
                                        103
Drip pan for wheel bend 90°     XLDH 90×107 B
Including screw kit                                                                         230


Drip pan for wheel bend 180°
                                                                             80                     ∅21
                                               107
                                                               Drip pan, upper, for 90° vertical
                                 ∅21                           bend
                                                                 With drip outlet                   XLDV 90×107 B
           300
                                                               Including screw kit
                                R1/2"
                                               107

                       220
                                         103
Drip pan for wheel bend 180°   XLDH 180×107 B
Including screw kit




54                                                    Drip pans XL
Drip pans XL (continued)
                                                                                                                                              PO
End pan for idler end unit                                                     Drip pan 180° with drip catcher
                         107                 155                                                                                              XS
                                                                                                                                   107
                                                                                                                    ∅21                       XL
                                                                                       300
                               392   ∅21                                                                                                      XLP
                                                                                                                   R1/2"
                                                                                                                                   107
                                     R1/2"                                                                                                    X85
                                                                                                  220
                                                                                                                             125
End pan for idler end unit                                                                                                                    X85P
 With drip outlet                              XLDD 107 B                      Drip pan for wheel bend 180°
Including screw kit                                                             With integrated drip catcher      XLDH 180×107 BW
                                                                               Including screw kit
                                                                                                                                              XH
Drip pan 30° with drip catcher
                                                                               Drip pan, upper, with drip catcher, for vertical bend          XK
                                                                                                                           184
                                                                 107                                                       107
                                                                                                                                              XKP
      150                                      ∅21

                                                                                                                                              XB
                                               R1/2"
                                                                                                            227
                                                                                                                                              GR
                 220                                                                                    α
                                                          125
Drip pan for wheel bend 30°                                                                  80                                               CS
 With integrated drip catcher                XLDH 30×107 BW                    Drip pan, upper, for vertical
Including screw kit                                                            bend                                                           XT
                                                                                 With integrated drip catcher
Drip pan 45° with drip catcher                                                   α=30°                            XLDV 30×107 BUW
                                                                                 α=45°                            XLDV 45×107 BUW             XC
                                                                                 α=60°                            XLDV 60×107 BUW
                                                                  107            α=90°                            XLDV 90×107 BUW             XF
     150                                           ∅21                         Including screw kit
                                                                                                                                              FST
                                                                               Drip pan, lower, with drip catcher, for vertical bend
                                               R1/2"
                                                                                                                           184
                                                                                             80                            107                XMY
                 220                                                                                    α
                                                          125
Drip pan for wheel bend 45°                                                                                 310
                                                                                                                                              XLX
 With integrated drip catcher                XLDH 45×107 BW
Including screw kit                                                                                                                           XMX

Drip pan 90° with drip catcher                                                                                                                GRX
                                                                107            Drip pan, lower, for vertical                                  CSX
           150                                 ∅21                             bend
                                                                                 With integrated drip catcher
                                                                                 α=30°                            XLDV 30×107 BLW             ELV
                                              R1/2"                              α=45°                            XLDV 45×107 BLW
                                                                                 α=60°                            XLDV 60×107 BLW             CTL
                                                                                 α=90°                            XLDV 90×107 BLW
                   220
                                                         125                   Including screw kit                                            TR
Drip pan for wheel bend 90°
 With integrated drip catcher                XLDH 90×107 BW
                                                                                                                                              APX
Including screw kit
                                                                                                                                              IDX

                                                                      Drip pans XL                                                       55
Drip pans XL (continued)

Drip pan, upper, with drip catcher, for 90° vertical bend
                                             184
                                             107




                   230



            80                    21

Drip pan, upper, for 90° vertical
bend
  With integrated drip catcher
  and drip outlet                 XLDV 90×107 BW
Including screw kit

End pan with drip catcher, for idler end unit
                  184                  176




                         392   ∅21



                               R1/2"


End pan for idler end unit
  With integrated drip catcher and
  drip outlet                      XLDD 107 BW
Including screw kit




56                                                 Drip pans XL