heat shrink molded parts by ruj15698

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									 heatn shrink molded parts
Sectio 4

                                          CTI’s Heat Shrinkable Molded Parts
                                          provide dependable strain relief and mechanical and electrical protection for a wide
                                          range of applications and environmental conditions.

                                          Performance advantages include the following:
                                          • Abrasion and crush resistance
                                          • Excellent performance at high and low temperatures
                                          • Superior mechanical protection
                                          • Sealing and strain relief
                                          • Compliance with MIL-I-81765, the American Bureau of Shipping (ABS), Lloyd’s
                                           Registry of Shipping, and Det Norske Veritas (DNV) standards.

                                          Broad range of configurations. CTI’s molded parts, boots, cable breakouts,
                                          transitions, covers, caps, and feedthroughs come in a variety of configurations
                                          and sizes.

                                          They are also available in a variety of materials:
                                          • Semirigid and flexible polyolefin (PL and PF)
                                          • Modified elastomer (EL)
                                          • Zero Halogen (ZH)
                                          • Viton® polymer blend (VL)

                                          Applications: CTI molded parts are versatile and can offer cost-effective
                                          solutions in many application areas, including military, aerospace, rail, mass transit,
                                          automotive and truck, heavy equipment, and marine.

                                          Heat shrinkable transitions for breakouts and junctions. Heat
                                          shrinkable transitions together with adhesives are used to provide strain relief,
                                          environmental sealing and mechanical protection wherever there is a junction or
                                          breakout in a cable harness. Transitions are available for forming multiple breakout
                                          configurations. They are supplied in an expanded form which easily allows cable
                                          bundles to be fed through the transitions prior to shrinking. For mechanical strength
                                          and sealing, transitions need to be installed with an adhesive at each interface.
                                          Adhesive options available are pre-coated to molded parts or as separate adhesives
                                          in hot melt or epoxy systems.

                                          Transition selection guide:
                                          1. Select the transition series from the table;
                                          2. Determine the diameter of the harness at each leg of the junction breakout. The
                                             cable bundle may be calculated from information the following pages;
                                          3. Select the transition size from the information sheets to follow. The largest tran-
                                             sition for a particular application should be chosen as this will give the largest
                                             wall thickness providing the optimum mechanical protection and strain relief.




4-56   |   CTI   |   www.cleevetech.com
                                                                            Section                                               4
Transition series:
                                Name                         Series Part Number
                                T Transition                 FMP301A0XX
                                                             FMP322A1XX



                                45° side breakout            FMP342A0XX




                                Y transition                 FMP382A0XX




                                1 into 3 breakout            FMP462A0XX



                                1 into 4 breakout            FMP562A0XX


These transitions can be supplied pre-coated with adhesive. The adhesive designator is detailed in the pages following.

Undersized cable. When choosing a transition it may be that, having determined the optimum transition, one of the legs is
slightly undersize. This can be built up to the correct diameter by using a packing sleeve. A packing sleeve is a cut piece of tubing
that is installed underneath the cable jacket. Adhesive should also be used in order to ensure a sealed assembly.

Example: A harness requires a breakout to be installed. From the table the relevant series is FMP382A0XX. The three cable legs
are (over the braid) 14 mm, 4 mm, and 6 mm. The choice of tubing to be installed on each leg would be as follows (the wall
thickness calculated as the example below):
    Cable             Wire bundle           Tubing size         Wall thickness           Finished
                         (mm)                   (in)                (mm)                    (in)
      1                   14                      1                   1.5                  17.0
      2                    4                    1/4                  0.67                  5.34
      3                    6                    3/8                  0.75                  7.50

The optimum part is FMP382A023 which in the main branch recovers from 27 mm to 12.4 mm and has two legs of 13 mm
recovering to 6.1 mm. Cable 2 is too small to fit the 6.1 mm leg. By installing a 25 mm piece of tubing 1/4” as a package piece
at the transition and then installing the tubing 1/4” over the whole cable length the final cable OD will be:
5.34 + 2(0.53) = 6.4 mm (this will then provide a diameter large enough for the FMP382A023)




                                                                                                           heat shrink molded parts   |   CTI   |   4-57
 heatn shrink molded parts
Sectio 4

                       FMP301A011 to 048 Transition T
                       Materials available:
                       • EL Fluid resistant modified elastomer
                       • VL Modified fluoroelastomer
                       • ZH Low fire hazard material
                       • PL Semi-rigid modified polyolefin
                       • PF Flexible modified polyolefin

                       Coatings: See chart at bottom of page

                         Table of                       Dimensions apply to all materials unless otherwise indicated
                         dimensions (mm):               Expanded as supplied (min)         Recovered after heating (max)
                                                        H        J          K              H            J        K          P       R
                           FMP301A011                   7        7          7              3.6          3.6      3.6       30      15
                           FMP301A022                   13       13         13             6.9          6.9      6.9        59     30
                           FMP301A034                   27       27         27             13.5       13.5      13.5       120     60
                           FMP301A048                   56       56         56             30.2       30.2      30.2       246    123



                       FMP322AI12 to 158 90° Side Breakout Transition
                       Materials available:
                       • EL Fluid resistant modified elastomer
                       • VL Modified fluoroelastomer
                       • ZH Low fire hazard material
                       • PL Semi-rigid modified polyolefin
                       • PF Flexible modified polyolefin

                       Coatings: See chart at bottom of page

                         Table of                       Dimensions apply to all materials unless otherwise indicated
                         dimensions (mm):               Expanded as supplied (min)         Recovered after heating (max)
                                                        H        J          K              H               J      K          P      R       S
                           FMP322A112                   13       13         7             5.8           5.8       3.0       52     26      19
                           FMP322A123                   27       27         7           12.4           12.4       3.0       83     42      27
                           FMP322A134                   27       27         13          12.7           12.7       5.8      108     54      39
                           FMP322A148                   56       56         13          25.4           25.4       5.8      181     90      57
                           FMP322A158                   56       56         27          25.4           25.4     12.4       222    111      78



                         Coatings:           Material                                Available coatings:
                                             EL                                      WA               High performance
                                                                                     WA               Curing adhesive
                                             ZH                                      WA               High performance hot melt adhesive
                                             PL                                      WA               High performance hot melt adhesive
                                             PF                                      WA               General purpose hot melt adhesive
                                             VL                                      Not available adhesive coated



4-58   |   CTI   |   www.cleevetech.com
                                                                          Section                                             4
FMP342A012 to 058 45° Side Breakout Transition
Materials available:
• EL Fluid resistant modified elastomer
• VL Modified fluoroelastomer
• ZH Low fire hazard material
• PL Semi-rigid modified polyolefin
• PF Flexible modified polyolefin

Coatings: See chart at bottom of page

 Table of                        Dimensions apply to all materials unless otherwise indicated
 dimensions (mm):                Expanded as supplied (min)        Recovered after heating (max)
                                 H        J          K             H                J      K         P          R         S
    FMP342A012                   13       13         7             6.9              6.9       3.6   49        23        23
    FMP342A024                   27       27         7             12.7        12.7           3.6   93        41        36
    FMP342A034                   27       27         13            13.7             3.7       7.4   145       70        54
    FMP342A048                   56       56         13            26.9        26.9           6.9   185       83        72
    FMP342A058                   56       56         27            26.9        26.9       13.7      204       96        93


FMP382A012 to 046 Transition Y
Materials available:
• EL Fluid resistant modified elastomer
• VL Modified fluoroelastomer
• ZH Low fire hazard material
• PL Semi-rigid modified polyolefin
• PF Flexible modified polyolefin

Coatings: See chart at bottom of page

 Table of                        Dimensions apply to all materials unless otherwise indicated
 dimensions (mm):                Expanded as supplied (min)        Recovered after heating (max)
                                 H        J          K             H                J      K         P          R
    FMP382A012                   13       7          7             6.1           3.3          3.3   22        19
    FMP382A024                   27       13         13            12.4          6.1          6.1   38        43
    FMP382A034                   39       27         27            18.0        12.4       12.4      66        82
    FMP382A046                   56       27         27            25.9        12.7       12.7      85        94



 Coatings:            Material                                Available coatings:
                      EL                                      WA              High performance
                                                              WA              Curing adhesive
                      ZH                                      WA              High performance hot melt adhesive
                      PL                                      WA              High performance hot melt adhesive
                      PF                                      WA              General purpose hot melt adhesive
                      VL                                      Not available adhesive coated



                                                                                                     heat shrink molded parts   |   CTI   |   4-59
 heatn shrink molded parts
Sectio 4
                       FMP462A011 to 60 Transition 1 into 3 Cables
                       Materials available:
                       • EL Fluid resistant modified elastomer
                       • VL Modified fluoroelastomer
                       • ZH Low fire hazard material
                       • PL Semi-rigid modified polyolefin
                       • PF Flexible modified polyolefin

                       Coatings: See chart at bottom of page
                         Table of                  Dimensions apply to all materials unless otherwise indicated
                         dimensions (mm):          Expanded as supplied (min)         Recovered after heating (max)
                                                   H           J        K        L    H              J        K          L        P         R          S     C
                            FMP462A011             13          7        7        7     6.6           3.6      3.6        3.6     46        25        21     30
                            FMP462A023             27          13       13       13   13.2           6.9      6.9        6.9      93       50         43    30
                            FMP462A034             39          19       19       19   18.8           9.7      9.7        9.7     135       74         62    30
                            FMP462A046             56          27       27       27   25.4         12.4      12.4       12.4     192   103            89    30
                            FMP462A060             91          46       46       46   54.6         27.4      27.4       27.4     390   211           179    30



                       FMP562A011 to 067 Transition 1 into 4 Cables
                       Materials available:
                       • EL Fluid resistant modified elastomer
                       • VL Modified fluoroelastomer
                       • ZH Low fire hazard material
                       • PL Semi-rigid modified polyolefin
                       • PF Flexible modified polyolefin

                       Coatings: See chart at bottom of page

                         Table of                 Dimensions apply to all materials unless otherwise indicated
                         dimensions (mm):         Expanded as supplied (min)          Recovered after heating (max)
                                                  H        J        K        L        N        H         J   K      L        N    P    R        S      C°   D°
                           FMP562A011             13       7        7        7        7        6.9       3.6 3.6    3.6 3.6 24         38       24     45   15
                           FMP562A022             19       9        9        9        9        9.7       5.3 5.3    5.3 5.3 36         36       32     45   15
                           FMP562A032             19       13 13             13       13       9.7       6.9 6.9    6.9 6.9 49         36       45     45   15
                           FMP562A043             27       13 13             13       13       13.0 6.9 6.9         6.9 6.9 49         52       45     45   15
                           FMP562A054             39       19 19             19       19       18.5 9.7 9.7         9.7 9.7 72         75       65     45   15
                           FMP562A067             56       27 27             27       27       26.7 13.0 13.0 13.0 13.0 102 109 93                     45   15


                         Coatings:           Material                                     Available coatings:
                                             EL                                           WA                  High performance
                                                                                          WA                  Curing adhesive
                                             ZH                                           WA                  High performance hot melt adhesive
                                             PL                                           WA                  High performance hot melt adhesive
                                             PF                                           WA                  General purpose hot melt adhesive
                                             VL                                           Not available adhesive coated



4-60   |   CTI   |   www.cleevetech.com
                                                                                   Section                                              4




CTI’s Heat Shrinkable Molded Parts Shapes and Boots provide mechanical and electrical protection, strain relief and
dependable environmental sealing for a wide range of applications and environmental conditions.

Available in a wide range of material options for your specific application and pre-coated with a high performance adhesive system (if
required). CTI heat shrinkable molded parts offer:
• Abrasion    and crush resistance;
• Sealing   and strain relief;
• Compliance     with numerous military, defence and industrial standards and specifications;
• Wide    range of shapes and configurations including boots, cable breakouts, transitions, covers, caps, and feedthroughs;
• All   in a wide variety of configurations and sizes.

CTI molded parts are versatile and can offer cost-effective solutions in many application areas, including military, aerospace, rail and
mass transit, automotive and truck, heavy equipment, and marine.




                                                                                                                 heat shrink molded parts   |   CTI   |   4-61
 heatn shrink molded parts
Sectio 4
                        Connector Boots
                        CTI heat shrinkable boots are used to provide strain relief, mechanical protection and environmental sealing from the cable
                        jacket to connector. CTI offers many types of Molded shapes. The choice depends on the application, repair considerations
                        and the screening required. For more detailed information on the Molded parts discussed here refer to the ‘Molded Parts Product
                        Guide’.

                         Molded Part      Type                Description                            Typical                          Part Numbering
                         Choice Table                                                                Application                   Straight Right Angle
                                          Standard K boots    The most commonly used heat            - Military ground vehicles   FMP202KIXX FMP222K1XX
                                                              shrinkable boot to terminate cables    - Communication equipment
                                                              at connectors. This boot provides      - Marine
                                                              sufficient room for repair loops. By
                                                              reheating, the boot can be rolled
                                                              back allowing access for repair

                                          Low profile boots   These boots conform closely to the     - Open wire bundles in       FMP202DIXX FMP222D1XX
                                                              adaptor shape. They are normally         aircraft application
                                                              used on open-wire cable bundles

                                          Uni-boots           A flexible boot which can be           - Military ground vehicles   FMP202C6XX
                                                              formed to the desired angle. The       - Communications equipment
                                                              part can be equipment compressed
                                                              to effect repair



                                                   FMP202K1 32 - EL - 01 / WA

                        Part                                                                         Adhesive coating selected for
                                                                                                     compatibility with molded part material
                        Numbering                                                                    General purpose hot melt
                                                                                                     High performance hot melt
                        System                                                                       Pre-coated curing adhesive
                                                                                                     Modification code

                                                                                                     Material selection
                                                                                                     EL Fluid resistance elastomer
                                                                                                     ZH Low fire hazard material
                                                                                                     VL Modified fluoroelastomer
                                                                                                     PL Semi-rigid polyolefin
                                                                                                     PF Flexible polyolefin
                                                                                                     PS Low outgassing polyolefin
                                                                                                     EB Fluid resistant elastomer (uni-boots only)
                                                                                                     PB Semi-rigid polyolefin (uni-boots only)
                                                                                                     Comparative size
                                                                                                     Product family


                                                                                      Boot Selection Chart: In the table on page 3-44 the recommend-
                                                                                      ed boots are detailed for each adaptor for a particular connector code.
                                                                                      The boots are recommended for the entry size of the adaptor. Once the
                                                                                      part number has been determined the material suffix must be added.
                                                                                      The cable range stated in the table refers to the fully recovered boot
                                                                                      dimensions.




4-62   |   CTI   |   www.cleevetech.com
                                            Section                    4
Sample Drawings: Heat Shrink Molded Parts




                                                heat shrink molded parts   |   CTI   |   4-63
       tubing, EMI shielding, conduit & protective sleeving
Section 5

                       What is Heat Shrink Tubing?
                       Heat shrink tubing is commonly referred to by several different names, including: shrink wrap, shrink band, shrink tubing, heat
                       shrink sleeve and heat shrinkable tubing.

                       Typical applications include: electrical insulation, termination, splicing, cable bundling, color coding, strain relief, wire marking,
                       identification, mechanical protection, corrosion protection, abrasion protection, strain relief, wire and cable management and
                       moisture and weather sealing.

                       Heat shrinkable tubing is manufactured in one size and then supplied in the ‘expanded’ state. Upon the application of heat, it will
                       shrink down to its originally manufactured size (usually the size it is supplied in, which would make it a 2 to 1 shrink ratio) but
                       in some cases the expansion may be greater. Common types include 3 to1 and 4 to 1 but ratios as large as 6 to 1 are also avail-
                       able. Some options are supplied with an adhesive inner lining which will flow and seal like an adhesive as part of the
                       installation process (also know as dual wall heat shrink tubing).

                       When the heat shrink tube is supplied in an expanded state, it has ‘memory’. This means that when it is exposed to high heat
                       (commonly referred to as the shrink temperature or activation temperature), it will ‘shrink’ back to its original diameter. This is
                       called the recovered state. Unless stated otherwise, the diameter listed and ordered is the expanded diameter. Also, the diameter
                       is measured as a tube, not the flat width.

                       There are many ways to shrink heat shrink tubing. Usually a hair dryer will not work. A cigarette lighter will work, but may cause
                       charring to the tubing. In most cases a hot air oven or a heat shrink gun (available from CTI) is the ideal heat source. In special
                       cases a blow torch may be used.

                       CTI offers many varieties of heat shrink tubing, such as: polyolefin, fluoropolymer, elastomers and neoprenes (like rubber) each
                       selected based on the performance needs and application.

                       CTI tubing conforms to all major commercial and military specifications and is available to specific manufacturer’s part
                       numbers, to the applicable military specification part number or to a CTI part number.

                       Materials are available in thin wall, medium wall or heavy wall configurations, with melt-and-flow adhesives, weather proofing
                       encapsulants, and in many different colors, lengths and packaging options.

                       Custom cutting and printing services are also available upon request.




5-64   |   CTI   |   www.cleevetech.com
                                                                 Section                                                  5


CTI Heat Shrink Tubing
Heat Shrink PVC
         Description                            CTI Specifications                                Approvals
        Standard wall                          M053-2C2 (Class 2)                           UL VW-1 & CSA OFT
         1/32" wall                                                                         UL VW-1 & CSA OFT
          Irradiated                           M053-2C1 (Class 1)                           UL VW-1 & CSA OFT
           Lay flat

Heat Shrink Polyolefin (with and without inner adhesive or meltable lining)
        Description                            CTI Specifications                                 Approvals
       Standard wall              M053-5C1 (Class 1) also Class 2 and Class 3               UL VW-1 & CSA OFT
        Very flexible                            R46846 Type 5                                    UL & CSA
          Thin wall                               M053-5TW                                  UL VW-1 & CSA OFT
         Semi-rigid                     M053-6C1 (Class 1) also Class 2                               UL
     Meltable inner wall                      M053-4C1 (Class 1)
       Adhesive lined                   M053-4C2 (Class 2) also Class 3
  Heavy wall adhesive lined            M053-15C1 (Class 1) also Class 2

Heat Shrink Teflon
        Description                            CTI Specifications                                 Approvals
            TFE               M053-12C1, also Class 2, Class 3, Class 4 and Class 5
            FEP                        M053-11C1 (Class 1) also Class 2

Heat Shrink Kynar®
        Description                            CTI Specifications                                 Approvals
          Kynar®                                    M053-8                                  UL VW-1 & CSA OFT

Heat Shrink Mylar®
        Description                            CTI Specifications                                 Approvals
          Mylar®                             M23053-7C2 (Class 2)

Heat Shrink Neoprene and Elastomer
        Description                            CTI Specifications                                 Approvals
         Neoprene                       M053-1C1 (Class 1) also Class 2
         Elastomer                                 M053-16

Heat Shrink Viton® and Silicon Rubber
        Description                            CTI Specifications                                 Approvals
          Viton®                                   M053-13
       Silicon Rubber                              M053-10


                                                                       tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-65
       tubing, EMI shielding, conduit & protective sleeving
Section 5

                       Other Shrinkage Tubing Available Upon Request
                       Non-Shrink Tubing Teflon
                                    Description                            CTI Specifications       Approvals
                                         TFE                                     M22129C
                                         FEP

                       Non-Shrink Tubing PVC
                                    Description                            CTI Specifications       Approvals
                                   Standard wall                            M631D Grade C       UL VW-1 & CSA OFT
                                    1/32" wall                                                  UL VW-1 & CSA OFT
                                   Fractional wall                                                  FDA Grade
                                 Low temperature                           M7444 Type 1 & 3

                       Non-Shrink Tubing Sleeving
                                    Description                            CTI Specifications       Approvals
                            Heat treated fiberglass                                                    UL
                            Vinyl coated fiberglass                              M3190                 UL
                           Acrylic coated fiberglass                             M3190                 UL
                           Silicone coated fiberglass                            M3190                 UL
                                Expandable polyester

                       Non-Shrink Tubing Special Services
                                    Description                            CTI Specifications
                                Hot stamp marking                            MIL-M-81531
                                 Cutting to length
                           Special packaging/kitting


                         Example of full part number: M053-5C1   -   1/2     -   9


                         Material description
                         Size
                         Colour




5-66   |   CTI   |   www.cleevetech.com
                                                                                 Section                                                   5
CTI Protective Sleeving
CTI protective sleeving, tubing and conduits are available in many options, from material types and constructions, sizes, lengths, colors
and operating performance through to qualification and approval levels, and are most often used for

• Thermal protection            • Electrical protection/sleeving          • General purpose                            • Heat shrink
• Packaging                     • Identification                          • Mechanical-abrasion protection

Overview of product options available:

ProtectaSleeve F: High temperature fire sleeves protect hoses, lines, cables and wires in areas of extreme heat, guard personnel
from burns, and cut costly energy losses. Under the heavy coating of silicone rubber is a braided interior layer.




ReflectaSleeve: Performance tested at 3000°F (1650°C) for 1 minute, ReflectaSleeve reflects at least 90% of radiant heat energy.

ProtectaSleeve W: Heavy-wall braided fiberglass sleeve offers economical hose and cable protection where exposure to moisture,
oils or molten splash is not a factor.




ProtectaGuard: Nylon woven design provides ultimate abrasion protection. Treated with heat and flame resistant coating, acts as a
protective barrier/shield ensuring operator safety. Expandable braided sleeving is very similar a woven ‘stocking’ and when you push the
end back, the sleeving expands to go over wires or other substrates easily, and then when you let go, the sleeving comes back to its
original diameter (or the diameter of your wire harness or bundle, whichever is larger).

Polyethylene Terephthalate (PET) braided sleeving is the most widely used expandable braided sleeve. It is commonly referred to
as ‘General Purpose’ (GP). In many cases, sleeving referred to as Nylon is actually polyester. While Nylon monofilaments do provide
better abrasion resistance in some cases, it also costs 40-60% more than PET, and may be of a higher performance than required in
many applications.

While the braiding process can be controlled to regulate the expandability of the final braid, most expandable PET braided sleeving
supplied today is made in a standard construction that before further processing, varies very little between manufacturers. Standard
braids can expand up to 2 times their nominal size, allowing for easy installation in complex wiring harnesses, and a high degree of
flexibility in the size used.

There are a few different types of fray resistant braided sleeves also available. One type has a resin applied to the braid causing the
individual filaments to stick to each other. Other types consist of a tighter braid, causing the braid to fray less than normal when cut
with scissors.



                                                                                        tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-67
       tubing, EMI shielding, conduit & protective sleeving
Section 5

                 A Quick Guide to CTI
                 Heat Shrink Tubing and Complimentary Products:
                      Product                  Shrink Ratio     Sizes (in) Adhesive lined Temp. Range             Agency Approval         Colors       Rigidity
                     Thermafix®                    2:1           3/64 to 4        No          -30˚C to 125˚C       CSA (LR31929)           Black,     Very flexible
                     Single Wall                                                              -22˚F to 257˚F       MIL-I-23053/5          White,
                     Polyolefin Tubing                                                                               (Class 1)              Red,
                                                                                                                    UL (E35586)           Yellow,
                                                                                                                                           Blue,
                                                                                                                                          Green,
                                                                                                                                          Orange,
                                                                                                                                          Violet,
                                                                                                                                            Grey
                     Thermafix®                    2:1           3/64 to 4        No          -55˚C to 135˚C        MIL-I-23053/5          Clear        Flexible
                     Single Wall                                                              -67˚F to 275˚F          (Class 2)
                     Polyolefin (Clear)
                     Thermafix Plus™ Dual          4:1           1/4 to 3/4       Yes         -40˚C to 130˚C        UL (E85381)            Black,      Semi-rigid
                     Wall Polyolefin Tubing                                                   -40˚F to 266˚F                               Clear
                     Thermafix ST™ Heavy           3:1            0.4 to 4    As Required      -55˚C to 90˚C         UL(E15664)            Black,        Rigid
                     Wall Polyolefin Tubing                                                    -67˚F to 194˚F                               Red
                     Thermafix DWP™ Dual           3:1           1/8 to 1.5       Yes         -40˚C to 110˚C        UL (E35586)            Black        Flexible
                     Wall Polyolefin Tubing                                                   -40˚F to 230˚F       CSA (LR31929)            Red
                     Thermafix 3X™ Single          3:1           3/16to 1.5       No          -30˚C to 125˚C       CSA (LR31929)           Black,     Very flexible
                     Wall Polyolefin Tubing                                                   -22˚F to 257˚F       MIL-I-23053/5           White
                                                                                                                     (Class 1)
                                                                                                                    UL (E35586)
                     Thermafix DC™ Dual            2:1            1/8 to 1        No          -55˚C to 135˚C       CSA (LR31929)       Yellow/Green     Flexible
                     Color Polyolefin Tubing                                                  -67˚F to 275˚F        UL (E35586)        (Dual Color)
                     Thermafix Kynar®              2:1          1/16 to 3/4       No          -55˚C to 175˚C       CSA (LR31929)           Clear       Semi-rigid
                     Polyvinylidene Fluoride                                                   -67F to 347˚F      UL (E35586 VW-1)
                     Tubing                                                                                         MIL-I-23053/8
                     Thermafix Crimp™             as per       10 to 22 AWG       Yes         -55˚C to 125˚C             UL                Red,          Rigid
                     Shrinkable Nylon            specified                                    -67˚F to 257˚F            C-UL               Blue,
                     Terminals and Splices                       wire gauge                                           (E87681)            Yellow
                     Thermafix SolderSplice™ as per            10 to 22 AWG      Partial      -30˚C to 125˚C        UL (E87681)            Red,        Semi-rigid
                     Shrinkable Polyolefin   specified                                        -22˚F to 257˚F                               Blue,
                     Wire-to-wire           wire gauge                                                                                    Yellow
                     Splices with Solder

                                                             General Installation Instructions for CTI Heat Shrink Products: Select the largest size
                                                             of tubing that will still fit snugly after shrinking, according to the shrink ratio of the product being
                                                             used (e.g. for 2:1 products select approximately twice the diameter). Cut tubing to the exact length
                                                             required (i.e. no shrinkage in length) with a clean, square cut to avoid splitting.

                                                             Position tubing over object and heat evenly until tubing shrinks into place or will shrink no further.
                                                             Products containing pre-installed adhesive may need extra heat to melt and flow the adhesive for
                                                             proper application.

                                                             Keep the heat source or product moving, so the heat is not concentrated in one spot. Keep the heat
                                                             source at least one inch away from tubing, using a low-intensity heat source such as a hot air gun,
                                                             oven, infrared heat source, or soft (yellow) flame.




5-68   |   CTI   |    www.cleevetech.com
                                                                                   Section                                                   5




Features of PET Braided Sleeving
• Excellent cut through and abrasion resistance                                   • Melt temperature of 230°C (446°F)
• Continuous use temperature of -70°C to 125°C (-103°F to 257°F)                  • Halogen free, ROHS compliant
• Braided from 10 MIL polyethylene terepthalate (PET) monofilament yarns          • Self-extinguishing
• Resists gasoline, engine chemicals & cleaning solvents                          • Expands up to three times its resting diameter
• Registered in the NASA database for low outgassing (under CS technical manufacturer)
• Many colors available




Braid EMI Pull on Shield Selection
Braids can be supplied on formers to facilitate easy removal and installation on to primary wire that has been laid into a bundle. Four
braid sizes are supplied to cover from 4.5 mm to 39 mm diameter bundles. This product is based on 36 AWG braid and is compatible
with Tinel-lock spin coupling adaptors.

 Part number                 FRB101                         Tin-plated copper
                             FRB103                        Nickel-plated copper
 Construction               Description                       Cable range                             Former diameter
                                                                  (mm)                                      (mm)
                                7.5                             4.5-15.0                                      7.5
                               10.0                             8.0-22.5                                     10.0
                               12.5                             10.0-25.0                                    12.5
                               20.0                             16.0-39.0                                    20.0
 Example:                 FRB-101-10.0
                          Tin-plated copper braid with cable range of 8-22.5 mm



                                                                                          tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-69
       tubing, EMI shielding, conduit & protective sleeving
Section 5
                 FRRB Pull On EMI Shield                                (‘Pull On Braid’)
                 FRRB was developed in an effort to improve the shielding efficiency of ‘pull on’ braids that previously had been dependent on optical
                 coverage as the major means of specification.
                 It was found through testing and analysis that a degradation in performance could result from increased optical coverage, due to an
                 increase in surface transfer impedance.
                 It was also found that significant improvements in shielding performance could be achieved if the shield was ‘optimized’ so as to best
                 accommodate a pre-determined cable bundle diameter.
                 Optimized shields are manufactured by correct choice of shield parameters such as wire size, number of carriers, number of wires and
                 the braid angle.
                 Optimized shields are best achieved when machined directly onto a cable bundle, however this is often an impossible option.
                 FRRB gives the highest levels of shielding performance when used on the range of cable bundle sizes specified in the technical data
                 included.


                 Part number for ordering
                 FRRB-size-material (see part numbering breakdown)
                 • Available in tin plated copper or nickel plated copper;

                 • 93% minimum optical coverage;

                 • Supplied in a range of sizes from 0.125” to 0.750” diameter, to cover a range of cable bundle diameters form 0.125” to 1.500”;

                 • Higher level of screening performance;

                 • Compatible with shielded backshell systems;

                 • Low Braid angle provides high usable expansion ratio.


                                                        FRRB-         XXXX      XPC

                                                 Size                                        T - Tin   N - Nickel


                                                 0125 (0.125”)
                 Part
                                                 0160 (0.160”)
                 Numbering
                                                 0250 (0.250”)
                 System
                                                 0300 (0.300”)
                                                 0400 (0.400”)
                                                 0500 (0.500”)
                                                 0750 (0.750”)
                                                 Example: FRRB-0300-TPC




5-70   |   CTI   |   www.cleevetech.com
                                                                                                                          Section                                                                 5
‘Example of a Tubing Data Sheet’


                                          Data Sheet
                                          M053-5V Heat Shrinkable Polyolefin Tubing
                                          Flexible Polyolefin, UL/CSA recognized 125°C and 600V (VW-1)
    Examples of CTI specification control data sheets available in support of all M053 series heat shrinkable tubing.
    Typical Features:
    • M053-5V is a very flexible, low recovery temperature, flame-retardant, heat shrinkable polyolefin tubing that is recognized by Underwriters' Laboratories (UL) under Subject 224
      as UL VW-1, and the Canadian Standards Association (CSA) at 125ºC;
    • Low   recovery temperature benefits the user in more rapid installation, with less potential damage to heat sensitive component insulation systems;
    • Shrink   temperature is 90º C, with an indefinite storage life;
    • Operating    temperature range is -55ºC to +125ºC;
    • M053-5V  is recommended for all general purpose applications such as insulating, colour coding, bundling and light harness jacketing or environmental protection where UL or
      CSA recognition as VW-1 rated material is desirable.

                                             Standard Sizes                                                                                     Standard Sizes
            Size         Inside Diameter            Inside Diameter          Wall Thickness             Size            Inside Diameter                 Inside Diameter         Wall Thickness
                            As Supplied             After Recovery           After Recovery                               As Supplied                   After Recovery          After Recovery
                                 (min)                     (max)                    (nom)                                       (min)                          (max)                   (nom)
                          (in)        (mm)          (in)      (mm)           (in)       (mm)                             (in)       (mm)                (in)      (mm)          (in)       (mm)
            3/64         0.046        1.20         0.023      0.60          0.016       0.40            1/2             0.500       12.70              0.250      6.40         0.025       0.64
            1/16         0.063        1.60         0.031      0.80          0.017       0.43            3/4             0.750       19.10              0.375      9.50         0.030       0.76
            3/32         0.093        2.40         0.046      1.20          0.020       0.51             1              1.000       25.40              0.500      12.70        0.035       0.89
            1/8          0.125        3.20         0.062      1.60          0.020       0.51            1 1/2           1.500       38.10              0.750      19.10        0.040       1.02
            3/16         0.187        4.80         0.093      2.40          0.020       0.51             2              2.000       50.80              1.000      25.40        0.045       1.14
            1/4          0.250        6.40         0.125      3.20          0.025       0.64             3              3.000       76.20              1.500      38.10        0.050       1.27
            3/8          0.375        9.50         0.187      4.80          0.025       0.64             4              4.000       101.60             2.000      50.80        0.055       1.40

     Ordering Information:
     • Standard    colours: Black, white, red, yellow, blue (other colors are available upon request)           • How   to order:       (type of material) (size) (colour)
     • Standard    package: Spooled (S) or 4 feet (4')                                                                          Example: M053-5V                1/4”   Black


         Physical:
             Tensile strength (psi)                                       UL 224                                                         1500 min
             Elongation (%)                                               UL 224                                                         200 min
             Specific gravity                                             ASTM D792                                                      1.35 max
             Low temperature flex (-550°C)                                AMS-DTL-23053                                                  No cracking
             Heat resistance (1580°C, 168 hrs)
               Elongation (%)                                             UL 224                                                         100 min
             Secant modulus (psi)                                         ASTM D882                                                      25000 min
             Deformation (125°C, 1 hr) (%)                                UL 224                                                         50 max
             Longitudinal change (%)                                      AMS-DTL-23053                                                  +5
         Electrical:
             Dielectric withstand (volts)                                 UL 224                                                         2500 min
             Volume resistivity (ohm-cm)                                  UL 224                                                         1.0 X 1014 min
         Chemical:
             Corrosion                                                    UL 224                                                         No corrosion
             Copper stability (158°C 168 hrs)
               Elongation (%)                                             UL 224                                                         100 min
             Water absorption (%)                                         ASTM D570                                                      0.5 max
             Fluid resistance (230°C, 24 hrs)
               Tensile strength (psi)                                     AMS-DTL-23053                                                  1000 min
             Flammability                                                 UL 224 VW-1                                                    pass
             Shrink temperature, nominal                                                                                                 90°C

       Specification Reference:                 UL 224 125°C, 600V, VW-1                    CSA-C22.2 125°C, 600V

                                            For further information or other data sheets, please contact us at:
                                   Cleeve Technology International Headquarters • solutions@cleevetech.com • www.cleevetech.com




                                                                                                                                        tubing, EMI shielding, conduit & protective sleeving      |   CTI   |   5-71
       tubing, EMI shielding, conduit & protective sleeving
Section 5




5-72   |   CTI   |   www.cleevetech.com
                                                                                Section                                                  5
M053-5TW Data Sheet
Examples of CTI specification control data sheets available in support of all M053 series heat shrinkable
tubing. Flexible polyolefin, low recovery temperatures.
Typical Features:
• M053-5TW is a very flexible, flame retardant, heat shrinkable polyolefin tubing;
• M053-5TW is available in multiple colours and sizes with white and black being most common;
• Shrink temperature is 90°C. Storage life is indefinite;
• Operating temperature range is -55°C to +135°C;
• M053-5TW is recommended for many applications where protection, colour coding, identification or ‘packaging’ is required.

                                                             Standard Sizes
   Normal                               Inside Diameter                    Inside Diameter                         Wall Thickness
    Size                               As Supplied (min)                After Recovery (max)                    After Recovery (nom)
                                   (in)               (mm)             Inch             (mm)                    Inch            (mm)
     3/64                         0.046               1.20             0.023               0.60                 0.016           0.40
     1/16                         0.063               1.60             0.031               0.80                 0.017           0.43
     3/32                         0.093               2.40             0.046               1.20                 0.020           0.51
     1/8                          0.125               3.20             0.062               1.60                 0.020           0.51
     3/16                         0.187               4.80             0.093               2.40                 0.020           0.51
     1/4                          0.250               6.40             0.125               3.20                 0.025           0.64
     3/8                          0.375               9.50             0.187               4.80                 0.025           0.64
     1/2                          0.500              12.70             0.250               6.40                 0.025           0.64
  Standard colours: black, white, yellow, blue          How to order: (type of material)     (size)     (colour)
  Standard package: Spooled (S)                                Example:    M053-5TW           1/4”      0 (Black)

 M053-5TW Heat Shrinkable Polyolefin Tubing
 Physical:
   Tensile strength (psi)                             ASTM D638                                       1500 min

   Elongation (%)                                     ASTM D638                                       200 min

   Specific gravity                                   ASTM D792                                       1.0 max

   Low temperature flex (-550°C)                      AMS-DTL-23053E                                  No cracking

   Heat resistance (1580°C, 168 hrs.)
     Elongation (%)                                   ASTM D638                                       100 min

   Secant modulus (psi)                               ASTM D882                                       25000 min

   Longitudinal change (%)                            AMS-DTL-23053E                                  +5, -15

 Electrical:
   Dielectric withstand (volts)                       ASTM D876                                       500 min

   Volume resistivity (ohm-cm)                        ASTM D876                                       1.0 X 1015 min

 Chemical:
   Heavy metals content                                                                               <1 ppm

   Water absorption                                   ASTM D570                                       0.2 max

   Shrink temperature, nominal                                                                        115°C



                                                                                      tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-73
       tubing, EMI shielding, conduit & protective sleeving
Section 5

                 Single Wall Heat Shrinkable Tubing
                 • Cost effective, single wall polyolefin

                 • Excellent flexibility and high flame-retardance

                 • Low shrink temperature—shrinks 2:1 at 90°C (194°F)
                                                                                                                          CTI13000 Series
                 • MIL-I-23053/5, class 1 and 3

                 • UL recognized and CSA certified at 125°C (257°F), 600V

                 • Wide range of sizes and colors




                 Small and Medium Spools
                 (also available in larger spools see next page)


                      Orig. Diam. Length                                        Colour and Part Numbers
                       Inches      Feet       Black       White        Red   Orange Yellow Green          Blue   Violet   Grey    Clear*
                      Small Spools
                      3/64         25      CTI12100     CTI12190                                                                 CTI12110
                      1/16         25      CTI12009     CTI12099 CTI12029 CTI12039 CTI12049 CTI12059 CTI12069 CTI12079 CTI12089 CTI12019
                      3/32         25      CTI12200     CTI12290                                                                 CTI12210
                      1/8          25      CTI12000     CTI12090 CTI12020 CTI12030 CTI12040 CTI12050 CTI12060 CTI12070 CTI12080 CTI12010
                      3/16         25      CTI12001     CTI12091 CTI12021 CTI12031 CTI12041 CTI12051 CTI12061 CTI12071 CTI12081 CTI12011
                      1/4          15      CTI12002     CTI12092 CTI12022 CTI12032 CTI12042 CTI12052 CTI12062 CTI12072 CTI12082 CTI12012
                      3/8          10      CTI12003     CTI12093 CTI12023 CTI12033 CTI12043 CTI12053 CTI12063 CTI12073 CTI12083 CTI12013
                      1/2          10      CTI12004     CTI12094 CTI12024 CTI12034 CTI12044 CTI12054 CTI12064 CTI12074 CTI12084 CTI12014
                      Medium Spools
                      3/64        100      CTI13100                                                                              CTI13110
                      1/16        100      CTI13009     CTI13099 CTI13029 CTI13039 CTI13049 CTI13059 CTI13069 CTI13079 CTI13089 CTI13019
                      3/32        100      CTI13200     CTI13290                                                                 CTI13210
                      1/8         100      CTI13000     CTI13090 CTI13020 CTI13030 CTI13040 CTI13050 CTI13060 CTI13070 CTI13080 CTI13010
                      3/16        100      CTI13001     CTI13091 CTI13021 CTI13031 CTI13041 CTI13051 CTI13061 CTI13071 CTI13081 CTI13011
                      1/4          75      CTI13002     CTI13092 CTI13022 CTI13032 CTI13042 CTI13052 CTI13062 CTI13072 CTI13082 CTI13012
                      3/8          50      CTI13003     CTI13093 CTI13023 CTI13033 CTI13043 CTI13053 CTI13063 CTI13073 CTI13083 CTI13013
                      1/2          40      CTI13004     CTI13094 CTI13024 CTI13034 CTI13044 CTI13054 CTI13064 CTI13074 CTI13084 CTI13014
                      3/4          20      CTI13005     CTI13095 CTI13025 CTI13035 CTI13045 CTI13055 CTI13065 CTI13075 CTI13085 CTI13015
                      1            10      CTI13006     CTI13096 CTI13026 CTI13036 CTI13046 CTI13056 CTI13066 CTI13076 CTI13086 CTI13016
                      1-1/2**        8     CTI13007     CTI13097 CTI13027 CTI13037 CTI13047 CTI13057 CTI13067 CTI13077 CTI13087 CTI13017
                      2**            6     CTI13008     CTI13098 CTI13028 CTI13038 CTI13048 CTI13058 CTI13068 CTI13078 CTI13088 CTI13018
                      *Clear is not CSA/UL rated as flame retardant.
                      **1-1/2” and 2” are packaged in a poly bag.




5-74   |   CTI    |    www.cleevetech.com
                                                                               Section                                                    5
Bulk Program
Note: Some sizes and colors are available by special order only. Contact CTI Customer Service with your requirements.



4 ft. lengths in poly bags
  Orig. Diam. Pieces                                      Color and Part Numbers
    Inches Per Bag               Black         White       Red           Yellow           Green              Blue            Clear*
     1/16        25           CTI91009       CTI91099    CTI91029       CTI91049        CTI91059          CTI91069          CTI91019
     3/32        25           CTI91200       CTI91290    CTI91220       CTI91240        CTI91250          CTI91260          CTI91210
      1/8        25           CTI91000       CTI91090    CTI91020       CTI91040        CTI91050          CTI91060          CTI91010
     3/16        25           CTI91001       CTI91091    CTI91021       CTI91041        CTI91051          CTI91061          CTI91011
      1/4        15           CTI91002       CTI91092    CTI91022       CTI91042        CTI91052          CTI91062          CTI91012
      3/8        15           CTI91003       CTI91093    CTI91023       CTI91043        CTI91053          CTI91063          CTI91013
      1/2        10           CTI91004       CTI91094    CTI91024       CTI91044        CTI91054          CTI91064          CTI91014
      3/4        10           CTI91005       CTI91095    CTI91025       CTI91045        CTI91055          CTI91065          CTI91015
       1         10           CTI91006       CTI91096    CTI91026       CTI91046        CTI91056          CTI91066          CTI91016
     1-1/2       5            CTI91007       CTI91097    CTI91027       CTI91047        CTI91057          CTI91067          CTI91017
       2         5            CTI91008       CTI91098    CTI91028       CTI91048        CTI91058          CTI91068          CTI91018
       3         5            CTI91300       CTI91390    CTI91320       CTI91340        CTI91350          CTI91360          CTI91310
  *Clear is not CSA/UL rated as flame retardant.

Large Spools
  Orig. Diam. Length                                       Color and Part Numbers
    Inches Feet          Black       White         Red   Orange     Yellow    Green          Blue       Violet       Grey        Clear*
     3/64     1000     CTI19100 CTI19190 CTI19120 CTI19130 CTI19140 CTI19150 CTI19160 CTI19170 CTI19180 CTI19110
     1/16     1000     CTI19009 CTI19099 CTI19029 CTI19039 CTI19049 CTI19059 CTI19069 CTI19079 CTI19089 CTI19019
     3/32      500     CTI19200 CTI19290 CTI19220 CTI19230 CTI19240 CTI19250 CTI19260 CTI19270 CTI19280 CTI19210
      1/8      500     CTI19000 CTI19090 CTI19020 CTI19030 CTI19040 CTI19050 CTI19060 CTI19070 CTI19080 CTI19010
     3/16      500     CTI19001 CTI19091 CTI19021 CTI19031 CTI19041 CTI19051 CTI19061 CTI19071 CTI19081 CTI19011
      1/4      250     CTI19002 CTI19092 CTI19022 CTI19032 CTI19042 CTI19052 CTI19062 CTI19072 CTI19082 CTI19012
      3/8      200     CTI19003 CTI19093 CTI19023 CTI19033 CTI19043 CTI19053 CTI19063 CTI19073 CTI19083 CTI19013
      1/2      150     CTI19004 CTI19094 CTI19024 CTI19034 CTI19044 CTI19054 CTI19064 CTI19074 CTI19084 CTI19014
      3/4      100     CTI19105 CTI19195 CTI19125 CTI19135 CTI19145 CTI19155 CTI19165 CTI19175 CTI19185 CTI19115
      3/4      250     CTI19005 CTI19095 CTI19025 CTI19035 CTI19045 CTI19055 CTI19065 CTI19075 CTI19085 CTI19015
       1       100     CTI19106 CTI19196 CTI19126 CTI19136 CTI19146 CTI19156 CTI19166 CTI19176 CTI19186 CTI19116
       1       250     CTI19006 CTI19096 CTI19026 CTI19036 CTI19046 CTI19056 CTI19066 CTI19076 CTI19086 CTI19016
     1-1/2     125     CTI19007 CTI19097 CTI19027 CTI19037 CTI19047 CTI19057 CTI19067 CTI19077 CTI19087 CTI19017
       2       125     CTI19008 CTI19098 CTI19028 CTI19038 CTI19048 CTI19058 CTI19068 CTI19078 CTI19088 CTI19018
       3       100     CTI19300 CTI19390 CTI19320 CTI19330 CTI19340 CTI19350 CTI19360 CTI19370 CTI19380 CTI19310
       4       100     CTI19400 CTI19490 CTI19420 CTI19430 CTI19440 CTI19450 CTI19460 CTI19470 CTI19480 CTI19410
  *Clear is not CSA/UL rated as flame retardant.

Cutting Service
Custom cutting is available. Select the part number from the “Large Spools” table.
(Minimum order must be the equivalent of one spool). Contact customer service for details.                            CTI19000 Series




                                                                                      tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-75
       tubing, EMI shielding, conduit & protective sleeving
Section 5
                 Dual Wall Heat Shrinkable Tubing
                 • Semi-rigid, flame-retardant polyolefin jacket

                 • Inner layer of specially formulated adhesive

                 • High shrink ratio of 4:1

                 • Extended temperature range of -40°C to 130°C (-40°F to 266°F)

                 • Markings for size

                 • UL 224 600V, 125°C                                                                                              OEM Approved
                                                                                                                           Adhesive lined, seals and protects
                 Thermafix Plus™ is a semi-rigid, ‘dual wall’ tubing, designed to meet automotive industry
                 requirements for environmental sealing. As the tubing is heated, an inner wall of adhesive
                 melts and flows to form an effective barrier against automotive fluids and moisture. This
                 helps to protect the harness from the effects of corrosion and water wicking.                                            Clear tubing allows
                                                                                                                                          for easy inspection

                            Part # by                    Blister Card                       Polybag                                   Polybag
                        Color & Pack Size                (3” lengths)                     (6” lengths)                              (4 ‘ lengths)
                        Size Original Diam.           # Pcs     Black               # Pcs    Black        Clear               # Pcs Black         Clear
                          Assorted (Sizes)              5     CTI14000                7     CTI15000 CTI15010                  n/a       n/a          n/a
                         #1        0.225”               10    CTI14001               14     CTI15001 CTI15011                  25    CTI54801 CTI54811
                         #2        0.293”               8     CTI14002               12     CTI15002 CTI15012                  25    CTI54802 CTI54812
                         #3        0.427”               5     CTI14003               10     CTI15003 CTI15013                  20    CTI54803 CTI54813
                         #4        0.700”               2     CTI14004                5     CTI15004 CTI15014                  15    CTI54804 CTI54814


                 Thermafix DWP™ (Flexible)
                 • Flexible, flame-retardant polyolefin jacket

                 • Available from 1/8” to 1” original diameter

                 • High shrink ratio of 3:1

                 • Adhesive lining

                 • Meets UL 224 600V, 125°C and MIL-I-23053/4

                 Thermafix DWP™ is a flexible, ‘dual wall’ tubing, used for sealing
                 and protecting mechanical and electrical systems (including splices,
                 breakouts, and connector-to-cable transitions).

                         Original                                       Poly bag (12” lengths)                           Poly bag (4 ‘ lengths)
                       Diameter (in)     Pcs                         Black              Red                        Pcs           Black          Red
                            1/8             8                      CTI31100          CTI31120                      50         CTI31400         CTI31420
                           3/16             8                      CTI31101          CTI31121                      50         CTI31401         CTI31421
                            1/4             8                      CTI31102          CTI31122                      25         CTI31402         CTI31422
                            3/8             8                      CTI31103          CTI31123                      25         CTI31403         CTI31423
                            1/2             8                      CTI31104          CTI31124                      25         CTI31404         CTI31424
                            3/4             4                      CTI31105          CTI31125                      25         CTI31405         CTI31425
                              1             4                      CTI31106          CTI31126                      15         CTI31406         CTI31426
                           1-1/2            4                      CTI31107          CTI31127                      15         CTI31407         CTI31427
                      Thermafix DWP™ is now available in other colors by special order only (minimum quantities apply)


5-76   |   CTI    |    www.cleevetech.com
                                                                                             Section                                                        5
Heavy Duty & Self-Sealing
Heat Shrinkable Tubing
• Provides excellent strain relief and abrasion protection

• Shrink ratio as high as 3:1

• Meltable lining provides protection underwater and underground
 (for without meltable lining, see Thermafix ST™ Non-Adhesive below)
• Rated for up to 600 volts, 90°C (194°F) continuous

• Meets UL Standard

Available in various lengths as follows:

      Diameter         For Cable Range                (8” pcs)*                          (12” pcs)*                                 (4 ‘ pcs)*
  (original)(final)     (AWG/MCM)             Pcs            Part #               Pcs            Part #                     Pcs              Part #
     in.     in.                              /bag    Black           Red         /bag       Black           Red           /bag      Black            Red
    0.40    0.15            #14 - #10          4 CTI80604* CTI70604*                4    CTI81004* CTI71004*               10 CTI83004* CTI73004*
    0.75    0.22             #8 - #1           4     CTI80807 CTI70807              4    CTI81207          CTI71207        10      CTI84807      CTI74807
    1.10    0.38             #2 - #4/0         2     CTI80811 CTI70811              2    CTI81211          CTI71211         5      CTI84811      CTI74811
    1.30    0.38             #2 - #4/0         2     CTI80813                       2    CTI81213                           5      CTI84813
    1.50    0.50            #2/0 - 500         2     CTI80815                       2    CTI81215                           2      CTI84815
    1.70    0.50            #2/0 - 500         2     CTI80817                       2    CTI81217                           2      CTI84817
    2.00    0.75        #350 - 1000            2     CTI80820                       2    CTI81220                           2      CTI84820
    3.00    1.25        #900 - 1500            2     CTI80830                       2    CTI81320                           2      CTI84830
    4.00    1.75        #1500 - 2500           2     CTI80840                       2    CTI81240                           2      CTI84840
  *Important: Diam. 0.40 is available in lengths of 6”, 10” or 30” (i.e. not 8”, 12” or 4’)




              Thermafix ST™ Non-Adhesive
                Diameter (in) Length (in)            # of Pcs         Color         Part #
                      0.75               48             10            Black      CTI84807NA
                      1.1                48             5             Black      CTI84811NA
                      1.5                48             2             Black      CTI84815NA




                        Thermafix ST™
                        in popular sizes
                                                                              Diameter (in) Length (in)         # of Pcs          Color           Part #
                        for automotive                                          1.10                 1.5              6           Black          CTI15005
                        applications.                                           1.10                 1.5              6           Red            CTI15025
                                                                                1.10                 1.5              6    3 Black & 3 Red       CTI15085
                        General purpose sealant lining
                                                                                1.10                 6.0              2           Black          CTI15605
                        provides an environmental seal and
                                                                                1.10                 6.0              2           Red            CTI15625
                        will adhere to non-oily substances. The
                                                                                0.75                 6.0              4           Black          CTI80607
                        tubing can be removed where re-entry
                                                                                0.75                 6.0              4           Red            CTI70607
                        is necessary.




                                                                                                       tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-77
       tubing, EMI shielding, conduit & protective sleeving
Section 5
                 Braided PET Sleeving
                 • Bundling                                • Organization                       • Colour Coding
                 • Chafe Proofing                          • Wire Harnessing

                 Standard Colors
                 0-Black                         5-Green
                 1-Clear                         6-Blue
                                                                                                                                                 PET is braided from a 10 mil
                 2-Red                           7-Purple
                                                                                                                                                 monofilament yarn of polyethyl-
                 3-Orange                        8-Grey
                 4-Yellow                        9-white                                                                                         ene terephthalate. It is especially
                 Custom Colors                                                                                                                   useful in passive applications
                 B-Beige                         4N-Neon Yellow                                                                                  where flexibility, durability and
                 P-Pink                          5N-Neon Green                                                                                   economy are important con-
                 2N-Neon Red                     6N-Neon Blue                                                                                    siderations.

                  Size     Nominal Length          Part Numbers
                           Diameter
                 Inches       Inches      Feet     Black          Clear      Red        Orange          Yellow         Green              Blue     Purple      Grey       White
                 Standard Colors
                  3/8     3/16 to 5/8     500 CTI50038-0 CTI50038-1 CTI50038-2 CTI50038-3            CTI50038-4     CTI50038-5     CTI50038-6 CTI50038-7 CTI50038-8 CTI50038-9
                  3/8     3/16 to 5/8     50 CTI55038-0             -         -             -              -              -                -         -      CTI55038-8      -
                  1/2      1/4 to 3/4     500 CTI50012-0 CTI50012-1 CTI50012-2 CTI50012-3            CTI50012-4     CTI50012-5     CTI50012-6 CTI50012-7 CTI50012-8 CTI50012-9
                  1/2      1/4 to 3/4     50 CTI55012-0             -         -             -              -              -                -         -      CTI55012-8      -
                  3/4     1/2 to 1-1/4    250 CTI50034-0 CTI50034-1 CTI50034-2 CTI50034-3            CTI50034-4     CTI50034-5     CTI50034-6 CTI50034-7 CTI50034-8 CTI50034-9
                  3/4     1/2 to 1-1/4    25 CTI52034-0             -         -             -              -              -                -         -      CTI52034-8      -
                 1-1/4 3/4 to 1-3/4       250 CTI50125-0 CTI50125-1 CTI50125-2 CTI50125-3            CTI50125-4     CTI50125-5     CTI50125-6 CTI50125-7 CTI50125-8 CTI50125-9
                 1-1/4 3/4 to 1-3/4       25 CTI52125-0             -         -             -              -              -                -         -      CTI52125-8      -
                 *Note: Some colors are not kept in stock and are available by special order and are subject to minimum order quantity.


                 Electrical Tape                                                                       Self-Bonding Tape
                 High quality 7 mil thick PVC electrical tape is 18 mm                                 Self-Bonding Tape bonds to itself to form a rubber
                 (3/4”) wide x 20 m (66’) long and is CSA approved.                                    covering. By stretching the tape, its adhesive like
                 Sold in sleeves of 6 in several colours.                                              properties are activated. Has many uses around the
                     Part #
                                                                                                       home and shop.
                     CTI33001            PVC Elect tape black 20 m 6pk                                     Part #
                     CTI33002            PVC Elect tape 3 black & 3 red 20 m 6pk                           CTI69972            Self Bonding Tape
                     CTI33003            PVC Elect tape 3 black & 3 orange 20 m 6pk
                     CTI33004            PVC Elect tape 3 black & 3 yellow 20 m 6pk
                     CTI33005            PVC Elect tape 3 black & 3 green 20 m 6pk
                     CTI33006            PVC Elect tape 3 black & 3 blue 20 m 6pk
                     CTI33007            PVC Elect tape 3 black & 3 purple 20 m 6pk
                     CTI33008            PVC Elect tape 3 black & 3 white 20 m 6pk
                     CTI33009            PVC Elect tape 3 black & 3 grey 20 m 6pk                       Weather Resistant Tape
                 Tape Assortment                                                                        Cold and weather resistant. This 8 mil thick tape is
                 An assortment of PVC tape in 5 different colours.                                      18 mm (3/4”) wide x 20 m (66’) long and is CSA
                 Each roll is 3.7 m (12’).                                                              approved. Sold in sleeves of 6.
                     Part #                                                                                Part #
                     CTI73250 Elect Tape 5 x 3.7 m Colour Assortment                                       CTI38901            Weather Resistant Tale 20 m


5-78   |   CTI   |   www.cleevetech.com
                                                                                        Section                                                     5
Elastomeric Sleeving for Wire & Cable
Neoprene Rubber ‘Hellermann’ Sleeves
Hellermann brand neoprene rubber sleeves are ideally suited for identification and protection of wire terminations. Available in a wide
variety of colors, they can be installed quickly by stretching (up to 5x) using the 3-pronged applicator tools shown below. Known as ‘H-
Series’ sleeves, these are very popular in the telecommunications and broadcasting industries where quick removal can be important.
• Temp. range of -65°C to 95°C

• Sizes (Diam) from 1.2 mm to 20 mm

• Available in all international resistor color codes, as well as pink

Please contact customer service for other formulations available:
TH Series Neoprene for applications where thinner wall thickness is required
HT Series (Nitrile Rubber) for higher temperature environments (up to 120°C)
SLP Series (Silicone Rubber) for even higher temperatures (up to 180°C)
P Series (PVC) thin wall and color-coded, wire identification markers.

‘H’ Series Standard Pack Sizes
   Part #        Nominal ID        Nominal Wall Standard Pack                                 Standard Lengths Available
                    (mm)                (mm)              Size            1/2”         3/4”             1”          1-1/4”        1-1/2”       2”
   CTIH12            1.20                0.75             1000             •             •               •             •             •
   CTIH15            1.50                0.75             1000             •             •               •             •             •
   CTIH20            2.00                0.75             1000             •             •               •             •             •
   CTIH25            2.50                0.75             1000             •             •               •             •             •
   CTIH30            3.00                0.75             1000             •             •               •             •             •
   CTIH40            4.00                1.00             1000             •             •               •             •             •
   CTIH50            5.00                1.00             1000             •             •               •             •             •
   CTIH75            7.50                1.25             100                            •               •             •             •          •
  CTIH100            10.0                1.50             100                            •               •             •             •          •
  CTIH150            15.0                1.70             100                            •               •             •             •          •
  CTIH200            20.0                2.00             100                            •               •             •             •          •

Color Code                             2-Red                               5-Green                                8-Grey
0-Black                                3-Orange                            6-Blue                                 9-White
1-Brown                                4-Yellow                            7-Violet                               P-Pink
To order please specify: Part # - Length - Colour Code eg. H20-3/4-2 (2.0 mm ID, 3/4” long, Red)

Accessories
 Part #                                                      Part #
 CTID-Kit        Tool body, 3 prongs, lubricant & sizer      CTIHD-K           Heavy duty ‘K’ tool
 CTISFT-3033     Replacement ‘SS’ prongs for above           CTIHD-G           Heavy duty ‘G’ tool
 CTISFT-3034     Replacement ‘S’ prongs for above            CTILube-M         Type ‘M’ lubricant 284 ml
 CTISFT-3035     Replacement ‘K’ prongs for above
 CTISS Tool      Tool for H12 to H20 x 3/4” long                                                                                D-Kit Complete with:
 CTIS Tool       Tool for H25 to H40 x 3/4” long                                                                                • Tool body
 CTIK Tool       Tool for H50 to H100 x 1-1/4” long                                                                             • 3 prongs
 CTIG Tool       Tool for H150 to H200 x 2” long                                                                                • Lubricant
 CTIHD-SS        Heavy duty ‘SS’ tool                            K-Tool                        Heavy Duty                       • Sizer
 CTIHD-S         Heavy duty ‘S’ tool                                                           S-Tool



                                                                                                 tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-79
       tubing, EMI shielding, conduit & protective sleeving
Section 5

                 Looms and Tubing
                 Polyethylene Slit Loom
                 Slit seam construction allows for easy wire insertion and repair, yet
                 retains wire even when bent or twisted. Maximum temperature
                 93˚C (200˚F). Ideal for protecting wire from heat, sunlight, water,
                 snow, ice, salt, friction and vibration wear, fraying and puncture.
                 UV stabilized black.
                       Diam. Length                                                      Colours and Part #’s
                        (in)   (ft)             Black        White                Red          Yellow             Blue             Teal                Purple
                       Convenience Packs
                        1/4         12         CTI47114
                        1/4         50         CTI47014    CTI41014         CTI42014          CTI44014          CTI46014        CTI45014          CTI43014
                        3/8         10         CTI47138
                        3/8         50         CTI47038    CTI41038         CTI42038          CTI44038          CTI46038        CTI45038          CTI43038
                        1/2         8          CTI47112
                        1/2         50         CTI47012    CTI41012         CTI42012          CTI44012          CTI46012        CTI45012          CTI43012
                        5/8         50         CTI47058
                        3/4         50         CTI47034    CTI41034         CTI42034          CTI44034          CTI46034        CTI45034          CTI43034
                         1          50         CTI47010
                       1-1/4        50         CTI47125
                       Bulk Packs
                        1/4       3200         CTI47914    CTI41914         CTI42914          CTI44914          CTI46914        CTI45914          CTI43914
                        3/8       1900         CTI47938    CTI41938         CTI42938          CTI44938          CTI46938        CTI45938          CTI43938
                        1/2       1100         CTI47912    CTI41912         CTI42912          CTI44912          CTI46912        CTI45912          CTI43912
                        5/8        800         CTI47958
                        3/4        550         CTI47934    CTI41934         CTI42934          CTI44934          CTI46934        CTI45934          CTI43934
                         1         300         CTI47910
                       1-1/4       250         CTI47925                                                           Note: Some sizes and colors are available
                       1-1/2       150         CTI47915                                                           by special order only. Contact customer
                         2         100         CTI47920                                                           service to determine availability.

                 High Temperature
                 Nylon Slit Loom                                                                       Slit Loom
                 Suitable for engine compartments this nylon slit loom,                                Installation Tool
                 identified by a grey stripe, has a temp-
                                                          Diameter Length                 Part #
                 erature rating of 149˚C (300˚F)
                                                               (in)        (ft)           Black
                      Diameter      Length      Part #                 Bulk Packs
                        (in)            (ft)    Black          1/4       CTI3200         CTI48914
                               Convenience Packs               3/8       CTI1900         CTI48938
                        1/4              50    CTI48014        1/2       CTI1100         CTI48912
                        3/8              50    CTI48038        5/8       CTI800          CTI48958        Part #
                        1/2              50    CTI48012        3/4       CTI550          CTI48934        CTI50241 For smaller diameters (1/4”, 3/8” & 1/2”)
                        5/8              50    CTI48058         1        CTI300          CTI48910        CTI50242 For larger diameters (1/2”, 5/8” & 1”)
                        3/4              50    CTI48034       1-1/4      CTI250          CTI48925
                         1               50    CTI48010       1-1/2      CTI150          CTI48915


5-80   |   CTI    |    www.cleevetech.com
                                                                                  Section                                                    5
                                                                      Spiral Wrap
                                                                      For protection of wire bundles from 0.063” to 7”.
Plastic Loom                                                          Polyethylene (UL flammability-not rated).
Provides a neat, professional appearance.
Flexible plastic facilitates easy wire feeding.                        Diameter      Bundle Range (in)                      Part #
Maximum temperature rating 90˚C (194˚F).                                  (in)         min     max                   Natural       Black
                                                                          1/8          0.063       0.50             CTI49018       CTI59018
     Part #              ID Size               Length                     1/4          0.188       2.00             CTI49014       CTI59014
   CTI69841       1/4” (6.40 mm)        100’ coil (30.5 m)                3/8          0.313       3.00             CTI49038       CTI59038
   CTI69843       3/8” (9.50 mm)        100’ coil (30.5 m)                1/2          0.375       4.00             CTI49012       CTI59012
   CTI69845       1/2” (12.70 mm)       100’ coil (30.5 m)                3/4          0.750       5.00             CTI49034       CTI59034
   CTI69847       5/8” (15.90 mm)       100’ coil (30.5 m)                 1           1.000       7.00             CTI49010       CTI59010


Fiber Loom                                                            Vinyl Coated Braided
Durable non-metallic loom withstands abrasion,                        Fiberglass Sleeving
provides excellent protection against electrical
                                                                      A new alternative to the traditional, asphalt-saturated Fiber Loom.
interference and short circuits. Saturated with an
                                                                      This vinyl-coated, heavy duty insulating sleeving is especially suit-
asphalt compound to provide moisture protec-
                                                                      ed where a combination of electrical characteristics, chemical
tion. Maximum temperature rating 135˚C (275˚F).
                                                                      resistance, thermal properties and cut-through resistance is
     Part #              ID Size               Length                 required. Ideal as a protective covering on leadwires, connectors
   CTI69801          1/4” (6.4 mm)      100’ coil (30.5 m)            in motors, transformers and similar apparatus.
   CTI69803          3/8” (9.5 mm)      100’ coil (30.5 m)            Operating Temperature Range:
   CTI69805       1/2” (12.7 mm)        100’ coil (30.5 m)            -20°C (-4°F) to +130°C (266°F)
   CTI69807       5/8” (15.9 mm)        100’ coil (30.5 m)            Dielectric Strength: 4000 volt min. avg. (MIL-I-21557)
   CTI69833       3/4” (19.1 mm)         25’ coil (7.6 m)             Other Ratings: VW-1 flame retardant, UL #E80713
   CTI69859          1” (25.4 mm)        25’ coil (7.6 m)
                                                                                         Part # - Spool Size (ft)
                                                                       Diameter     50            100          250
Braided Nylon Sleeving                                                   1/3                   CTI69000 CTI69100
A protective wire covering, designed to be used where a combi-           1/2                   CTI69001 CTI69101
nation of abrasion resistance and high flexibility must be obtained      3/4      CTI69002 CTI69102
at a moderately high temperature. Ideal for automotive wire               1       CTI69003 CTI69103
harnesses and in commercial applications such as robotics and
assembly equipment where continuous flexing is required.
Operating Temp. Range: 55°C (-67°F) to +170°C (338°F)                 Bench Mount Hot Knife
Shrinkage: 7% max @ 100°C                                             110 volt AC
Abrasion resistance: 1,300,000 cycles                                 This tool enables the operator to draw the sleeving
Note: where chemical, electrical and temperature resistance are       down across the knife blade - under tension. Both hands are then
not required, see our general purpose PET monofilament braided        free to manipulate the sleeving and to seal and flare the ends.
sleeving on next page.                                                • Tool should be used in well
                                                                        ventilated areas.
                  Part # - Spool Size (ft)                            • Warms up in less than 30 seconds.
  Diameter      50            100        250            500           • Cuts through a 1” nylon
    3/8                     CTI69200              CTI69400              line in ten seconds.
    1/2                     CTI69201              CTI69401
    3/4                     CTI69202              CTI69402               Part #
     1        CTI69203                 CTI69403                          CTIHKBM         Bench Mount Hot Knife



                                                                                          tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-81
       tubing, EMI shielding, conduit & protective sleeving
Section 5
                 Other Specialty Heat Shrink Products and Tubing:
                 Thermafix 3XTM Low Shrink
                 Temperature/High     Original      Medium Spools                                                                          Bulk Spools
                 Shrink Ratio Heat    Diameter          Part #                                                                               Part #
                                         (in)  (ft)     Black     White (ft)                                                                 Black          White
                 Shrinkable Tubing
                                                                      1/4          75        CTI23002      CTI23092                250      CTI23902 CTI23992
                 • Very flexible, highly flame retardant,
                                                                      3/8          50        CTI23003      CTI23093                200      CTI23903 CTI23993
                  low-shrink temperature polyolefin
                                                                      1/2          40        CTI23004      CTI23094                150      CTI23904 CTI23994
                 • Shrink ratio of 3:1                                3/4          20        CTI23005      CTI23095                250      CTI23905 CTI23995
                 • UL VW-1and CSA OFT                                  1           10        CTI23006      CTI23096                250      CTI23906 CTI23996
                 • Standard colors are black and white              1-1/2*             8     CTI23007      CTI23097                   98    CTI23907 CTI23997
                  (for custom colors please contact us)           *1-1/2” x 8’ is poly bagged


                 Thermafix DCTM Flexible, Flame-Retardant,
                 Dual Color Polyolefin Tubing
                 Used to identify ‘ground’ on wires and in cables, and to jacket and insulate light duty harnesses.
                 • CSA/UL rated for 600V, 125ºC                                            Original Diameter     Medium Spools                     Bulk Spools
                 • Shrink ratio of 2:1                                                       (in)              (ft)      Yellow Green         (ft)    Yellow Green
                                                                                              1/8              100          CTI13451         450        CTI19451
                 • Dual colors (yellow/green) for instant identification
                                                                                              1/4                75         CTI13452         225        CTI19452
                 • Flame retardant                                                            3/8                50         CTI13453         150        CTI19453
                 • Flexible to conform to irregular shapes                                    1/2                40         CTI13454         150        CTI19454
                 • Excellent physical, chemical and electrical properties that meet           3/4                20         CTI13455         150        CTI19455
                      industry standards for highly reliable, general purpose tubing          1                  10         CTI13456          75        CTI19456


                 Thermafix Kynar® High Temperature
                 Heat Shrinkable Tubing      Original Diameter                                                              Standard 4 ft Lengths
                 • Semi-rigid, high performance, flame resistant,                            (in)              Pcs           Part #          Pcs          Part #
                  polyvinylidene fluoride                                                    1/16                50         CTI29009          10        CTI29019
                 • Ideal for high temperature applications to 175°C (347°F)                  3/32                50         CTI29200          10        CTI29210
                 • Superior chemical and solvent properties                                   1/8                50         CTI29000          10        CTI29010
                                                                                             3/16                50         CTI29001          10        CTI29011
                 • Shrink ratio of 2:1
                                                                                              1/4                25         CTI29002           5        CTI29012
                 • Meets CSA Std 198 OFT 600V, 125°C ; UL224 VW-1; and,                       3/8                25         CTI29003           5        CTI29013
                  MIL-I-23053/8                                                               1/2                25         CTI29004           5        CTI29014
                 • Standard color is clear                                                    3/4                25         CTI29005           5        CTI29015


                 Thermafix AdhesiveTM Hot Melt Glue in Film Form
                 Not heat shrink tubing, but ideal for use with non-adhesive lined heat shrink
                                                                                                        Part #        Width Length
                 tubings in low temperature applications. Simply place underneath tubing,
                                                                                                     CTI10175          1”    5’ strip
                 prior to heating, and material will melt and flow similar to pre-installed
                                                                                                     CTI10170          1”    50’ roll
                 adhesive linings. Use with single wall tubing to get dual wall results.


5-82   |   CTI    |    www.cleevetech.com
                                                                                                    Section                                                    5
Custom Cut & Printed Thermafix®
Whether for identification or function, custom cut and printed Thermafix® is an effective and economical solution.

Sizing                                                             Example for 3/4” tubing:
                                                                          A                      B                   C                              D
• Tubing is available in 2:1 or 3:1 shrink ratios.
                                                                                        (Original diameter) (Full recovery 2:1)            (Full recovery 3:1)
• Pieces are available in any length (priced per
 inch). Most common lengths are 1 to 2” ( 25 to
 50 mm).                                                                     Flat                                                 3/8”
                                                                                                      3/4”                                              1/4”
• Printing can be on one or both sides of the flat-                        Height
 tened tube. Flat tube ‘height’ in relation to                             is 1.25”
                                                                                                 -------------------- Cross-sectional view --------------------
 round diameter is shown as per the following
 example and in the table below:                                       Side view

     A                       B                        C                               D
 (Flat height) (Original diameter)          (Full recovery 2:1)            (Full recovery 3:1)
    9/32               1/8                          1/16                           N/A
   12/32                 3/16                        3/32                           N/A
    7/16                  1/4                        1/8                            1/12
    9/16                  3/8                        3/16                            1/8
     7/8                  1/2                        1/4                             1/6
   1-1/4                  3/4                        3/8                             1/4
  1-11/16                    1                       1/2                             1/3
   2-3/8                1-1/2                        3/4                             1/2

Design
Determine elements required such as:
• Text/description

• Logos (e-mail or supply disk with graphics file in .jpeg or .tiff format)

• Any sequential numbering required (e.g. serial numbers)

• Submit a sample drawing using ‘flat height’ sizing

• Please allow an adequate margin on all sides of image

Other Considerations
• Available cut, or not cut (i.e. rolled)

• Available in single or dual wall (black only)

• Heat Shrinkable adhesive tape available for extra durability and grip

Colors Available
Colors of tubing available:
  2:1 Shrink Ratio      White      Black       Red        Yellow       Blue         Green

                                                            Grey      Violet        Orange


  3:1 Shrink Ratio     White       Black      Red


Colors of print available:
 Black      Silver   White       Blue       Red       Green         Gold




                                                                                                           tubing, EMI shielding, conduit & protective sleeving   |   CTI   |   5-83
 kits,n assemblies and feedthroughs
Sectio 6
                                                                                                              CTI Value Added Solutions and Capabilities
                                                                                                              CTI can provide products in component form such as kits, sub assemblies or as finished and tested
                                                                                                              assemblies. CTI can support existing designs, from ‘build to print’ to suggestions of product improvements
                                                                                                              and cost saving opportunities through to new designs supported with samples, drawings and test data.


                                                                                                              Mechanical Engineering, Design and Manufacturing Capabilities:
                                                                                                              • Conceptual design providing 3D models and 2D drawings to current industrial/aerospace standards

                                                                                                              • Fabrication services for machined and sheet metal components and assemblies, complex and standard

                                                                                                                                                            - Mechanical piece parts/assemblies, enclosures, chassis and test boxes
                                                                                                                                                            - Production/manufacturing assembly tooling
                                                                                                                                                            - Tooling/jigs/fixtures and mechanical test equipment
                                                                                                              • Prototype and production manufacturing

                                                                                                              • Mechanical packaging

                                                                                                              • Mature product design improvement and feasibility studies

                                                                                                                                                            - Cost effective design analysis incorporating design modifications to avail more economic
                                                                                                                                                              manufacturing utilizing current processes and procedures to reduce cost and lead times
                                                                                                              • Build to print prototype, pre and full production manufacturing/assembly

                                                                                                              • Concurrent engineering and advanced manufacturing



                                                                                                              Complementing these capabilities, CTI can provide turn key support to the design, manufacture, finishing,
                                                                                                              assembly and delivery of our products.



                                                                                                                                                                                                                 REVISIONS

              NOTES, UNLESS OTHERWISE SPECIFIED                                                                                                            ZONE        REV.                             DESCRIPTION                                    DATE          APPROVED


              1.   IDENTIFICATION MARKER TO BE USED AT EACH CONNECTOR END                                                                                                -                           PRELIMINARY RELEASE                           AUG 24 2006           PC


              2.   SHIELDS CONNECTED TO PIN "E" ON BOTH CONNECTORS                                                                                                      1             ADD BAND MARKERS, TITLE CHANGE, BOM MOD                        OCT 4 06            PC


              3    ITEM 7 TO BE APPLIED OVER MARKERS                                                                                                                    2                       ADD PART MARKER, EDIT BOM                            OCT 17 06           CS




                                                                              HARNESS NUMBER
                                                        2                                                              ID MARKER
                                                                                                                                                                                  CLEEVE CABLE
                                                                                            6        7
                                                                     ID MARKER
                                                                                                         3




                                                                                                                                                                                                                                                                     4

                            1
                                                                          3
                                                                                                                         5
                                                            1.0 TYP.                                                                                                                                                                   8                                                                                                                                                                                                                 REVISIONS

                                                                                                                                                                                                                          NOTES, UNLESS OTHERWISE SPECIFIED
                                                                                                              LENGTH A
                                                                                                                                                                                                                                                                                                                                                                                                   ZONE         REV.                            DESCRIPTION                                 DATE        APPROVED


                                                                                                                                                                                                                             1.        IDENTIFICATION MARKER TO BE USED AT EACH CONNECTOR END                                                                                                                      -                         PRELIMINARY RELEASE                        OCT 2 06           PC

           ITEM NO.       PART NUMBER             DESCRIPTION                      QTY.                                                                                                                                      2.        SHIELDS CONNECTED TO PIN "E" ON ALL CONNECTORS                                                                                                                              1
                                                                                                                                                                                                                                                                                                                                                                                                                         ADD BANDMARKER, TITLE CHANGE, BOM MOD
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        OCT 5 06           PC
               1      FAE-3475-14-5SN           CONNECTOR, PLUG                     1                                                                                                                                                                                                                                                                 7                                                                  ADD SCHEMATIC
                                                                                                                                                                                                                                  CONFIG                LENGTH A
                                                                                                                                                                                                                          3            ITEM 9      TO BE APPLIED OVER MARKERS                                                                                                                                      2     MODIFY LENGTHS, PART NUMBERS, CABLE ROUTING                    OCT 17 06          CS
               2      SB-CABO-1406-UN40            BACKSHELL                        2                                                                                                                                                  -1                     9FT
               3      FMP-K121-25WA              MOULDED PART                       2
               4      FAE-3474-14-5PN         CONNECTOR, RECEPTICLE                 1
                                                                                    A/R                                                            SPECIFICATION CONTROL DRAWING                                                                                                                                                                               +3.0                                                                        +1.0
              5       FRCL-AA001BA                     CABLE                  SEE LENGTH "A"             -1                                                                                                                                                                                                                                                14'      INCHES                                                              2'      INCHES
                                                                                 ADD10%                                                                                                                                                                                                                                                                        - .0                                                                        - .0                                        10
              6       M053-5-3/4-9 (WHITE)   HEAT SHRINK TUBING (50mm)                3                                                                    UNLESS OTHERWISE SPECIFIED:                    NAME     DATE
                                                                                                                                                                                                                                           CLEEVE TECHNOLOGY INCORPORATED
                                                                                                                                                                                                                                                                                                                                                                                                                                                               3
                                                                                                                                                           DIMENSIONS ARE IN INCHES      DRAWN             CS    AUG 24 06                                               ID MARKER                                                                                               ID MARKER
              7       M053-5-3/4-C (CLEAR)   HEAT SHRINK TUBING (60mm)                3                                                                    TOLERANCES:
                                                                                                                                                           FRACTIONAL                    CHECKED                              TITLE:

                                                                                                                                                                                                                                       CLEEVE HARNESS
                                                                                                                                                           ANGULAR: MACH       BEND
                                                                                                                                                                                         ENG APPR.
              8       M053-5-1-4 (YELLOW)    HEAT SHRINK TUBING (30mm)                3                                                                    TWO PLACE DECIMAL
                                                                                                                                                           THREE PLACE DECIMAL

                                                                                                                                                                                                                                         EXAMPLE 3
                                                                                                                                                                                         MFG APPR.

                                                                                                                                                           INTERPRET GEOMETRIC           Q.A.                                                                                                5
                                                                                   PROPRIETARY AND CONFIDENTIAL                                            TOLERANCING PER: NA
                                                                                THE INFORMATION CONTAINED IN THIS                                          MATERIAL
                                                                                                                                                                                         COMMENTS:
                                                                                                                                                                                                                                                                                                                                                          ID MARKER
                                                                                DRAWING IS THE SOLE PROPERTY OF                                                                                                               SIZE DWG. NO.                              REV

                                                                                                                                                                                                                              B             EXAMPLE 2                     2            +2.0                         ID MARKER
                                                                                CLEEVE TECHNOLOGY INCORPORATED
                                                                                ANY REPRODUCTION IN PART OR AS A                                           FINISH
                                                                                WHOLE WITHOUT THE WRITTEN PERMISSION   NEXT ASSY                 USED ON
                                                                                                                                                                                                                                                                               5' 6"        INCHES
                                                                                                                                                                                                                                                                                       - .0
                                                                                OF CLEEVE TECHNOLOGY INCORPORATED
                                                                                IS PROHIBITED.                                     APPLICATION                 DO NOT SCALE DRAWING                                           SCALE : NA CAGE: 3AN64             SHEET 1 OF 2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    1


                                                                                                                                                                                                                                                                                                         6                                                  1.0 TYP                                                                                                     4          2


                                                                                                                                                                                                                                                                                                                                                                                                                                                   8      9
                                                                                                                                                                                                                   ITEM
                                                                                                                                                                                                                            PART NUMBER                                        DESCRIPTION       QTY.             +2.0                                                                                                                                            3
                                                                                                                                                                                                                    NO.                                                                                      4'        INCHES
                                                                                                                                                                                                                     1  FAE-24-WC35PN                                CONNECTOR, RECEPTICLE        1               - .0                                                                           +2.0
                                                                                                                                                                                                                      2           SB-BABO-1308-UN40                             BACKSHELL         1                                                                                      6'           INCHES                                   ID MARKER
                                                                                                                                                                                                                                                                                                                                                                                                 - .0
                                                                                                                                                                                                                      3           FMP-K132-25WA                               MOULDED PART        1
                                                                                                                                                                                                                      4           FRCL-AA004AA                                   CABLE           33 FT
                                                                                                                                                                                                                      5           FAE-3475-10-7SF                         CONNECTOR, PLUG         4
                                                                                                                                                                                                                      6
                                                                                                                                                                                                                      7
                                                                                                                                                                                                                                  SB-CABO-1006-UN40
                                                                                                                                                                                                                                  FMP-K121-25WA
                                                                                                                                                                                                                                                                                BACKSHELL
                                                                                                                                                                                                                                                                              MOULDED PART
                                                                                                                                                                                                                                                                                                  4
                                                                                                                                                                                                                                                                                                  4
                                                                                                                                                                                                                                                                                                                                                                                                  SPECIFICATION CONTROL DRAWING
                                                                                                                                                                                                                                                                                                                                                                                                   UNLESS OTHERWISE SPECIFIED:                    NAME     DATE
                                                                                                                                                                                                                      8           M053-5-3/4-9 (WHITE)              HEAT SHRINK TUBING (50mm)     5                                                                                                                                                                            CLEEVE TECHNOLOGY INCORPORATED
                                                                                                                                                                                                                                                                                                                                                                                                   DIMENSIONS ARE IN INCHES      DRAWN             CS    SEP 18 06
                                                                                                                                                                                                                                                                                                                                                                                                   TOLERANCES:
                                                                                                                                                                                                                      9           M053-5-3/4-C (CLEAR) HEAT SHRINK TUBING (60MM)                  5                                                                                                FRACTIONAL                    CHECKED                              TITLE:

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            EXAMPLE 1 CLEEVE
                                                                                                                                                                                                                                                                                                                                                                                                   ANGULAR: MACH       BEND
                                                                                                                                                                                                                                                                                                                                                                                                                                 ENG APPR.
                                                                                                                                                                                                                                                                                                                                                                                                   TWO PLACE DECIMAL      .005
                                                                                                                                                                                                                     10           M053-5-1-2 (RED)                  HEAT SHRINK TUBING (30mm)     5                                                                                                THREE PLACE DECIMAL

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                HARNESS
                                                                                                                                                                                                                                                                                                                                                                                                                                 MFG APPR.

                                                                                                                                                                                                                                                                                                                                                                                                   INTERPRET GEOMETRIC           Q.A.
                                                                                                                                                                                                                                                                                                                       PROPRIETARY AND CONFIDENTIAL                                                TOLERANCING PER: NA
                                                                                                                                                                                                                                                                                                                                                                                                                                 COMMENTS:
                                                                                                                                                                                                                                                                                                                    THE INFORMATION CONTAINED IN THIS                                              MATERIAL
                                                                                                                                                                                                                                                                                                                    DRAWING IS THE SOLE PROPERTY OF                                                                                                                   SIZE DWG. NO.                        REV
                                                                                                                                                                                                                                                                                                                                                                                                              SEE DETAIL
                                                                                                                                                                                                                                                                                                                                                                                                                                                                      B         EXAMPLE 1                   2
                                                                                                                                                                                                                                                                                                                    CLEEVE TECHNOLOGY INCORPORATED
                                                                                                                                                                                                                                                                                                                    ANY REPRODUCTION IN PART OR AS A                                               FINISH
                                                                                                                                                                                                                                                                                                                    WHOLE WITHOUT THE WRITTEN PERMISSION     NEXT ASSY                 USED ON                NA
                                                                                                                                                                                                                                                                                                                    OF CLEEVE TECHNOLOGY INCORPORATED
                                                                                                                                                                                                                                                                                                                    IS PROHIBITED.                                       APPLICATION                   DO NOT SCALE DRAWING                                           SCALE: NA CAGE: 3AN64         SHEET 1 OF 2




6-84   |   CTI        |   www.cleevetech.com
                                                                               Section                                                6
FMP207W213 to 264 2 Part Feedthrough
Materials available:
• EL Fluid resistant modified elastomer
• ZH Low fire hazard material
• PL Semi-rigid modified polyolefin




Table of dimensions (mm)
                                Dimensions apply to all materials unless otherwise indicated.
                                Expanded as supplied (min)     Recovered after heating (max)
                                J                               H      J      K       M         P      R         S       T      U
       FMP207W213               10                              12     4      23      20        62     49        13      32     10
       FMP207W223               18                              20     7      33      30        72     59        16      42     10
       FMP207W234               28                              31     12     46      42        87     74        18      58     10
       FMP207W245               42                              45     18     59      56        102    89        18      71     10
       FMP207W256               64                              68     30     84      80        122    109       18      97     10
       FMP207W264               38                              40     15     54      50        95     82        18      67     10

 Coatings                  Material                             Available Coatings
                           EL                                   WA High performance hot melt adhesive
                           ZH                                   WA High performance hot melt adhesive
                           PL                                   WA High performance hot melt adhesive

 Modifications                                               Code
                           Two sided nut                     -01




                                                                                                      kits, assemblies and feedthroughs   |   CTI   |   6-85
 kits,n assemblies and feedthroughs
Sectio 6
                 Adaptor Boot Assemblies
                 CTI’s FRKA are one part or many part assemblies for screened and unscreened cables. Constructed from CTI heat shrinkable Molded
                 parts and connector adaptors, the assembly consists of parts already well proven in harsh military environments. Installation is simply
                 achieved by coupling the adaptor to the connector and shrinking the rear of the Molded part onto the cable with a hot air gun. The
                 Molded part has a hot melt adhesive pre-installed to provide a bond between the cable jacket and the Molded part. When used in con-
                 junction with screened cables, the assembly provides electrical continuity between the cable screen and the connector.




                                                                                                                    Assemblies for most
                                                                                                                    connector interfaces




                 FRKA Example
                 Assemblies
                                                                Straight assemblies              45° assemblies                  90° assemblies

                     FAE 347 connectors or connector Code C
                                                Connector     CTI    Cable OD                 CTI       Cable OD              CTI    Cable OD
                                                Shell Size   Part # Range (mm)               Part #    Range (mm)            Part # Range (mm)
                     EL fluid resistant elastomer 08       FRKA0520   5.0-9.0              FRKA0560      5.0-8.0              N/A      N/A
                                                   10      FRKA0521 6.0-12.0               FRKA0561     6.0-10.0           FRKA1051 6.0-13.0
                                                   12      FRKA0522 7.2-16.0               FRKA0562     7.2-12.0           FRKA1052 7.2-16.0
                                                   14      FRKA0523 7.2-16.0               FRKA0563     7.2-12.0           FRKA1053 7.2-16.0
                                                   16      FRKA0524 8.5-20.0               FRKA0564     8.5-18.0           FRKA1054 8.5-20.0
                                                   18      FRKA0525 8.5-20.0               FRKA0565     8.5-18.0           FRKA1055 8.5-20.0
                                                   20      FRKA0526 10.0-24.0              FRKA0566     10.0-22.0          FRKA1056 10.0-24.0
                                                   22      FRKA0527 10.0-24.0              FRKA0567     10.0-22.0          FRKA1057 10.0-24.0
                                                   24      FRKA0528 15.8-34.0              FRKA0568     15.8-30.0          FRKA1058 15.8-34.0
                     ZH Low fire hazard material 08        FRKA0465   5.0-8.0              FRKA0603      5.0-8.0              N/A      N/A
                                                   10      FRKA0466 6.0-10.0               FRKA0604     6.0-10.0           FRKA1251 6.0-10.0
                                                   12      FRKA0467 7.2-12.0               FRKA0605     7.2-12.0           FRKA1252 7.2-12.0
                                                   14      FRKA0468 7.2-12.0               FRKA0606     7.2-12.0           FRKA1253 7.2-12.0
                                                   16      FRKA0469 8.5-18.0               FRKA0607     8.5-18.0           FRKA1254 8.5-18.0
                                                   18      FRKA0470 8.5-18.0               FRKA0608     8.5-18.0           FRKA1255 8.5-18.0
                                                   20      FRKA0471 10.0-22.0              FRKA0609     10.0-22.0          FRKA1256 10.0-22.0
                                                   22      FRKA0472 10.0-22.0              FRKA0610     10.0-22.0          FRKA1257 10.0-22.0
                                                   24      FRKA0473 15.8-30.0              FRKA0611     15.8-30.0          FRKA1258 15.8-30.0



6-86   |   CTI   |   www.cleevetech.com
                                                                    Section                                              6


                                           Straight assemblies      45° assemblies                  90° assemblies

FAE 26 connectors or connector code B
                             Connector     CTI    Cable OD          CTI    Cable OD            CTI    Cable OD
                             Shell Size   Part # Range (mm)        Part # Range (mm)          Part # Range (mm)
EL fluid resistant elastomer    08      FRKA0840   5.0-9.0       FRKA0970   5.0-8.0            N/A      N/A
                                10      FRKA0841 6.0-12.0        FRKA0971 6.0-10.0          FRKA0851  6.0-13.0
                                12      FRKA0842 7.2-16.0        FRKA0972 7.2-12.0          FRKA0852  7.2-16.0
                                14      FRKA0843 7.2-16.0        FRKA0973 7.2-12.0          FRKA0853  7.2-16.0
ZH low fire hazard material     08      FRKA0612   5.0-8.0       FRKA0780   5.0-8.0            N/A      N/A
                                10      FRKA0613 6.0-10.0        FRKA0781 6.0-10.0          FRKA1241  6.0-10.0
                                12      FRKA0614 7.2-12.0        FRKA0782 7.2-12.0          FRKA1242  7.2-12.0
                                14      FRKA0615 7.2-12.0        FRKA0783 7.2-12.0          FRKA1243  7.2-12.0
                                16      FRKA0616 8.5-18.0        FRKA0784 8.5-18.0          FRKA1244  8.5-18.0

M5015 connectors or connector code M
                              Connector     CTI    Cable OD         CTI      Cable OD          CTI    Cable OD
                              Shell Size   Part # Range (mm)       Part #   Range (mm)        Part # Range (mm)
 EL fluid resistant elastomer    08      FRKA0530   5.0-9.0      FRKA0540     5.0-8.0          N/A      N/A
                                 10      FRKA0531 6.0-12.0       FRKA0541    6.0-10.0       FRKA1261  6.0-13.0
                                 12      FRKA0532 7.2-16.0       FRKA0542    7.2-12.0       FRKA1262  7.2-16.0
                                 14      FRKA0533 7.2-16.0       FRKA0543    7.2-12.0       FRKA1263  7.2-16.0
ZH low fire hazard material      08      FRKA0444   5.0-8.0      FRKA0580     5.0-8.0          N/A      N/A
                                 10      FRKA0445 6.0-10.0       FRKA0581    6.0-10.0       FRKA1021  6.0-10.0
                                 12      FRKA0446 7.2-12.0       FRKA0582    7.2-12.0       FRKA1022  7.2-12.0
                                 14      FRKA0447 7.2-12.0       FRKA0583    7.2-12.0       FRKA1023  7.2-12.0
                                 16      FRKA0448 8.5-18.0       FRKA0584    8.5-18.0       FRKA1024  8.5-18.0
                                 18      FRKA0449 10.0-22.0      FRKA0585    10.0-22.0      FRKA1025 10.0-22.0
                                 20      FRKA0450 10.0-22.0      FRKA0586    10.0-22.0      FRKA1026 10.0-22.0
                                 22      FRKA0451 10.0-22.0      FRKA0587    10.0-22.0      FRKA1027 10.0-22.0
                                 24      FRKA0452 15.8-30.0      FRKA0588    15.8-30.0      FRKA1028 15.8-30.0

D38999 Series I and II connectors         or connector code A
                             Connector       CTI     Cable OD       CTI    Cable OD            CTI    Cable OD
                             Shell Size     Part #  Range (mm)     Part # Range (mm)          Part # Range (mm)
EL fluid resistant elastomer    08        FRKA0500    5.0-9.0    FRKA0510   5.0-8.0            N/A      N/A
                                10        FRKA0501   6.0-12.0    FRKA0511 6.0-10.0          FRKA0831  6.0-13.0
                                12        FRKA0502   7.2-16.0    FRKA0512 7.2-12.0          FRKA0832  7.2-16.0
                                14        FRKA0503   7.2-16.0    FRKA0513 7.2-12.0          FRKA0833  7.2-16.0
ZH low fire hazard material     08        FRKA0640    5.0-8.0    FRKA0630   5.0-8.0            N/A      N/A
                                10        FRKA0641   6.0-10.0    FRKA0631 6.0-10.0          FRKA0721  6.0-10.0
                                12        FRKA0642   7.2-12.0    FRKA0632 7.2-12.0          FRKA0722  7.2-12.0
                                14        FRKA0643   7.2-12.0    FRKA0633 7.2-12.0          FRKA0723  7.2-12.0
                                16        FRKA0644   8.5-18.0    FRKA0634 8.5-18.0          FRKA0724  8.5-18.0



                                                                                         kits, assemblies and feedthroughs   |   CTI   |   6-87
 kits,n assemblies and feedthroughs
Sectio 6
                 Feedthrough Boot Assemblies
                 CTI’s Cable Feedthrough System (FRFS) is available as a one-piece part or as a kit of parts providing environmental sealing and screen
                 continuity to a bulkhead as a cable passes through. The assembly consists of a specifically designed locknut and `O' ring seal, onto the
                 rear of which is pre-installed heat shrinkable Molded parts. Installation is achieved by tightening the locknut on the rear of the
                 bulkhead which compresses the 'O' ring and ensures a small knife edge provides electrical contact between the assembly and the
                 bulkhead. When heat is applied to the Molded part, in the form of hot air, a seal to the cable is formed with hot melt adhesive. When
                 used in conjunction with screened cables the assembly contains a conductive adhesive which provides electrical continuity between the
                 screen and the bulkhead via an integral shield inside the Molded parts.




                                                                                                                   - Screened or unscreened cables;
                                                                                                                   - One-piece part, or kit of parts;
                                                                                                                   - One part covers wide cable range;
                                                                                                                   - Lightweight;
                                                                                                                   - Single or double sided assembly.

                 FRFS - Feedthrough
                                                 FRFS -12 - 62C - 0 - 20 - 2H - A - H

                        Part                                                                 Adhesive System
                                                                                             WA = Pre-coated
                        Numbering
                                                                                             Molded part type
                        System                                                               A = Straight unscreened        D = 45° screened
                                                                                             B = 90° unscreened             E = 90° screened
                                                                                             C = Straight screened

                                                                                             Molded part material
                                                                                             EL semi-rigid elastomer
                                                                                             ZH zero halogen
                                                                                             PL Semi-rigid modified polyolefin

                                                                                             Thread length
                                                                                             20mm standard
                                                                                             (±5mm increments - available on request)

                                                                                             Assembly modification code
                                                                                             0 = Standard assembly
                                                                                             1 = Double sided assembly (only straight unscreened
                                                                                                 boot available on double nut)
                                                                                             3 = Locknut
                                                                                             Feedthrough material/finish
                                                                                             19B Aluminum alloy plated cadmium olive drab over electroless nickel
                                                                                             19C Aluminum alloy plated electroless nickel
                                                                                             62C Stainless steel plated electroless nickel

                                                                                             Feedthrough size


6-88   |   CTI   |   www.cleevetech.com
                                                                    Section                                              6




Table of dimensions (mm)
  Feedthrough           ‘J’ Diameter                ‘M’ Thread       ‘A’ Diameter A/F  A/F        P               Hole
  Size         Unscreened            Screened                             Max     Body Nut      ±10%             Size
               Ja      Jb        Ja         Jb                                                Unscreened         (H7)
  FRFS-12      11      5.6       7.5        5.0      M12 x 1.5            7.50     24  17         31             13.0
  FRFS-16      15      5.9       9.5        6.0      M16 x 1.5           10.20     29  22         48             17.0
  FRFS-20      19      7.1      11.5        7.2      M20 x 1.5           14.20     34  27         52             21.0
  FRFS-24      23      8.4      17.5        8.5      M24 x 1.5           19.20     38  30         65             25.0
  FRFS-30      29      9.9      21.5       10.0      M30 x 1.5           24.20     48  36         64             31.0
  FRFS-36      35     15.7      29.5       15.8      M36 x 1.5           30.20     52  41         95             37.0
  FRFS-48      45     16.8      N/A        N/A       M48 x 1.5           40.20     67  55        135             50.0
               Ja = supplied dimension. Jb = dimension after free recovery




                                                                                        kits, assemblies and feedthroughs   |   CTI   |   6-89
 cable 7ties & cable management systems
Section
                                          Labour Saving Wire Identification
                                          CTI’s wire identification systems bring the timesaving advantages of the computer and the
                                          ruggedness of CTI’s tubing to the labour intensive world of electrical harness building.

                                          Lists of wire labels can be easily created and edited on a computer, then printed out using
                                          standard printing equipment. The labels meet commercial aerospace standards for mark perma-
                                          nence. Their ladder-style configuration allows the marker sleeves to be printed on both sides.

                                          Products include heat shrinkable marker sleeves in thin-wall and high-temperature versions,
                                          tie-on cable markers and adhesive-backed wraparound markers for large cables or open wire
                                          bundles, and adhesive-backed panel markers.


                                          Terminations that Install Easily and Reliably
                                          CTI’s large family of wire and cable interconnection devices provides high-performance
                                          terminations that can be installed easily and reliably. In addition to electrical connections, these
                                          products offer protection against corrosion, mechanical abuse, and the effects of electromag-
                                          netic interference in sensitive equipment and unpressurized exposed areas.

                                          The smallest, lightest, sealed crimp splices available, MiniSeal crimp splices preserve the quali-
                                          ty of electrical connections.

                                          CTI’s high-temperature shielded cable splices provide tough, low profile, fully shielded termina-
                                          tions that can withstand the very high operating temperatures normally found in engine and
                                          engine strut areas. When used in place of connectors, the splices maintain shielding while
                                          saving weight and space. The splices install quickly and efficiently, and can be inspected
                                          immediately. Splice components are available in convenient kits.

                                          SolderSplice shield terminators can be installed quickly, yet pass the most stringent quality
                                          assurance tests. When a device’s thermal ring melts and disappears, it gives positive indication
                                          of a completely soldered joint. And the heat shrinkable tubing and meltable inserts provide
                                          one-step strain-relief and encapsulation.

                                          When repairing or connecting shielded cable, SolderSplice splices provide shielding equal to or
                                          better than the original cable. Repeatable terminations ensure reliability and high performance.




7-90   |   CTI   |   www.cleevetech.com
                                                                                    Section                                                7
Terminations
Individual screens of primary wires that are to be terminated to a connector pin can be terminated with a SolderSplice termination
device. The most commonly used SolderSplice devices are detailed both with and without a primary wire lead.
The overall cable screen can be terminated by one of three termination methods: braided backshells, Tinel-lock or EMI bands.
CTI SolderSplice devices are used to terminate screened wires within FRCL or hand built cable. The device consists of a heat shrinkable
thermoplastic sleeve containing a precisely engineered preform of fluxed solder and thermoplastic inserts in each end. When placed over
a cable shield and heated, the solder melts and flows, connecting the ground lead to the cable shield. As the outer sleeve shrinks the
thermoplastic inserts melt and provide an environmentally sealed termination. SolderSplice devices are available with ground leads pre-
installed to make installation even easier.
Listed below are the most commonly used SolderSplice devices for use with wire rated up to 150°C.
For other applications consult CTI at www.solutions@cleevetech.com


SolderSplice devices
 Cable Dimensions:
 D max              d min             Part #
  1.9                1.1              FRSS144-25
  2.7                1.6              FRSS100-00
  4.5                2.4              FRSS101-00                               Can be supplied with 6 inch length of M044 wire
                                                                               with addition of suffix.
  6.0                3.0              FRSS107-00
  6.8                3.7              FRSS103-00                               Example: FRSS-100-20-5
 11.0                6.0              FRSS104-00
                                                                                                               Colour
 13.3                8.9              FRSS105-00
                                                                                                               Wire AWG

SolderSplice devices with ground lead
 Cable Dimensions:                    Ground Lead Gauge (AWG)
 D max              d min             Part #
   2.7               1.6              FRSS100-34            FRSS900-01
   4.3               2.4              FRSS101-34            FRSS900-02
   6.8               3.7              FRSS103-34            FRSS900-03




Nylon Cable Ties Material Specifications
         Material      Standard Colors         Continuous    Operating Temp.   UL Flame Rating    UV Resistance         Agency Approvals
                                                  Max              Min
     Nylon 6/6 -            Natural              185˚F            -40˚F             94V-2               Poor          MIL-M-20693A
   General Purpose          White                 85˚C            -40˚C                                             ASTM-D 4066PA111
     Nylon 6/6 -             Black               185˚F            -40˚F             94V-2           Very good          UL E64139(N)
    UV Stabilized                                 85˚C            -40˚C




                                                                                                 cable ties and cable management systems   |   CTI   |   7-91
 cable 7ties & cable management systems
Section
             Standard
                 Approximate      Approximate   Max Bundle          Tensile      Color                Pcs/pack - Part #
                 Length (in)       Width (in)   Diameter (in)   Strength (lbs)                25          100         500       1000
                     4.00            0.10           5/8               18         Natural   CTI17501    CTI17001               CTI17901
                     4.00            0.10           5/8               18          Black    CTI17502    CTI17002               CTI17902
                     8.00            0.10           2.00              18         Natural               CTI17015               CTI17915
                     8.00            0.10           2.00              18          Black                CTI17016               CTI17916
                     6.00            0.13           1.25              30         Natural   CTI17503    CTI17003               CTI17903
                     6.00            0.13           1.25              30          Black    CTI17504    CTI17004               CTI17904
                     7.50            0.18           1.75              50         Natural   CTI17505    CTI17005               CTI17905
                     7.50            0.18           1.75              50          Black    CTI17506    CTI17006               CTI17906
                     7.50            0.18           1.75              50           Red                 CTI17025               CTI17925
                     7.50            0.18           1.75              50         Orange                CTI17085               CTI17985
                     7.50            0.18           1.75              50         Yellow                CTI17045               CTI17945
                     7.50            0.18           1.75              50         Green                 CTI17055               CTI17955
                     7.50            0.18           1.75              50          Blue                 CTI17065               CTI17965
                     7.50            0.18           1.75              50         Purple                CTI17075               CTI17975
                    11.00            0.18           3.00              50         Natural   CTI17507    CTI17007    CTI17807
                    11.00            0.18           3.00              50          Black    CTI17508    CTI17008    CTI17808
                    11.00            0.18           3.00              50           Red                 CTI17027    CTI17827
                    11.00            0.18           3.00              50         Orange                CTI17087    CTI17887
                    11.00            0.18           3.00              50         Yellow                CTI17147    CTI17447
                    11.00            0.18           3.00              50         Green                 CTI17057    CTI17857
                    11.00            0.18           3.00              50          Blue                 CTI17067    CTI17867
                    11.00            0.18           4.00              50         Purple                CTI17077    CTI17877
                    14.00            0.18           4.00              50         Natural   CTI17509    CTI17009    CTI17809
                    14.00            0.18           4.00              50          Black    CTI17514    CTI17014    CTI17814
                    17.00            0.18           4.50              50         Natural   CTI17550    CTI17050    CTI17850
                    17.00            0.18           4.50              50          Black    CTI17560    CTI17060    CTI17860


             Mounting
                 Approximate Approximate        Max Bundle          Tensile      Color                Pcs/pack - Part #
                 Length (in)   Width (in)       Diameter (in)   Strength (lbs)                25          100         500       1000
                     6.0          0.140             1.25              30         Natural   CTI17543    CTI17043               CTI17943
                     6.0          0.140             1.25              30          Black    CTI17544    CTI17044               CTI17944
                     7.5          0.185             1.75              50         Natural   CTI17510    CTI17010               CTI17910
                     7.5          0.185             1.75              50          Black    CTI17513    CTI17013               CTI17913
                    14.0          0.187             4.0               50         Natural   CTI17547    CTI17047    CTI17847
                    14.0          0.187             4.0               50          Black    CTI17548    CTI17048    CTI17848
                 Heavy Duty Mounting
                    15.0           0.30             4.0              120         Natural   CTI17231    CTI17031
                    15.0           0.30             4.0              120          Black    CTI17232    CTI17032




7-92   |   CTI   |   www.cleevetech.com
                                                                                  Section                                                   7
Fluorescent
 Approximate       Approximate             Max Bundle          Tensile            Color                   Pcs/pack - Part #
 Length (in)        Width (in)             Diameter (in)   Strength (lbs)                              100               1000
    7.5               0.185                    1.75              50                Pink              CTI27025          CTI27925
    7.5               0.185                    1.75              50               Orange             CTI27085          CTI27985
    7.5               0.185                    1.75              50                Blue              CTI27065          CTI27965
    7.5               0.185                    1.75              50               Green              CTI27055          CTI27955
    7.5               0.185                    1.75              50               Yellow             CTI27045          CTI27945


 Approximate     Tensile         Color                                         Pcs/pack - Part #
 Length (in) Strength (lbs)                           50            100               500            1000      Metal Tooth
    4.0            18            Natural                          CTI97001                         CTI97901
    4.0            18             Black                           CTI97002                         CTI97902    Cable Ties
    5.5            30            Natural                          CTI97003                         CTI97903
    5.5            30             Black                           CTI97004                         CTI97904
    7.5            50            Natural                          CTI97005                         CTI97905
    7.5            50             Black                           CTI97006                         CTI97906
    8.0           120            Natural           CTI97619                        CTI97819
    8.0           120             Black            CTI97620                        CTI97820
   11.0            50            Natural                          CTI97007                         CTI97907
   11.0            50             Black                           CTI97008                         CTI97908
   14.0            50            Natural                          CTI97009                         CTI97909
   14.0            50             Black                           CTI97014                         CTI97914
   14.0           120            Natural           CTI97611                        CTI97811
   14.0           120             Black            CTI97612                        CTI97812


Approximate Approximate Max Bundle Tensile Color                             Pcs/pack - Part #
Length (in)  Width (in) Diameter (in) Strength (lbs)               25            50      100         500       Heavy
    8          0.30          2           120      Natural       CTI17219               CTI17019    CTI17819
    8          0.30          2           120       Black        CTI17220               CTI17020    CTI17820
                                                                                                               Duty Ties
   14          0.30          4           120      Natural       CTI17221               CTI17011    CTI17811
   14          0.30          4           120       Black        CTI17212               CTI17012    CTI17812
   18          0.30          5           120      Natural       CTI17131     CTI17631
   18          0.30          5           120       Black        CTI17132     CTI17632
   24          0.30          7           120      Natural       CTI17115     CTI17615
   24          0.30          7           120       Black        CTI17116     CTI17616
   28          0.30          8           120      Natural       CTI17113     CTI17613
   28          0.30          8           120       Black        CTI17114     CTI17614


Approximate Approximate       Max Bundle        Tensile             Color          Pcs/pack - Part #
Length (in)  Width (in)       Diameter (in) Strength (lbs)                             25          50
    24         0.35                7             175               Natural                      CTI17617
                                                                                                               Extra Heavy
    24         0.35                7             175                Black                       CTI17618       Duty Ties
    36         0.35               11             175               Natural                      CTI17621
    36         0.35               11             175                Black                       CTI17622
    41         0.35               12             175                Grey                        CTI17623
    41         0.35               12             175                Black                       CTI17624
    48         0.35               15             175                Grey                        CTI17649
    48         0.35               15             175                Black                       CTI17650
    20         0.50                5             250                Black          CTI17526
    32         0.50               10             250                Black          CTI17528
    40         0.50               12             250                Black          CTI17530


                                                                                                  cable ties and cable management systems   |   CTI   |   7-93
 cable 7ties & cable management systems
Section

                                            Releasable and Other Special Use Cable Ties
           1
                                             Approx.          Approx.      Max bundle      Tensile         Color               Pcs/pack - Part #
                                            Length (in)      Width (in)     Diam. (in) Strength (lbs)                        100              1000
                                            1 Releasable
           2                                    6.0            0.30           1.25                50       Black        CTI17034           CTI17934
                                                6.0            0.30           1.25                50      Natural       CTI17033           CTI17933
                                              11.75            0.30           3.0                 50       Black        CTI17036           CTI17936
           3                                  11.75            0.30           3.0                 50      Natural       CTI17035           CTI17935
                                            2 Identification
                                                8.0            0.18           1.75                50       Black        CTI17040           CTI17940
                                                8.0            0.18           1.75                50      Natural       CTI17039           CTI17939
                                            3 Button Head
           4
                                              9.625            0.22           2.625              100       Black        CTI17042           CTI17942
                                            4 Beaded
           5                                   4.20                           1.14                8       Natural       CTI17080           CTI17980
                                            5 Cord Band, Ladder Type

                                               7.10                           1.85                        Natural       CTI17070           CTI17870


               Chrome                                                                                                     Pcs/pack - Part #
               Plated                        Length (in)   Bundle Diameter (in)      Strength (lbs)    Color           10                   100
               Cable Ties                    8 (200 mm)
                                             8 (200 mm)
                                                               2 (50 mm)
                                                               2 (50 mm)
                                                                                          18
                                                                                          18
                                                                                                        Blue
                                                                                                        Gold
                                                                                                                    CTI57165
                                                                                                                    CTI57185
                                                                                                                                        CTI57065
                                                                                                                                        CTI57085
               Modern style of cable ties    8 (200 mm)        2 (50 mm)                  18           Green        CTI57155            CTI57055
               are perfect for custom        8 (200 mm)        2 (50 mm)                  18           Purple       CTI57175            CTI57075
               shops, bikes and other        8 (200 mm)        2 (50 mm)                  18            Red         CTI57125            CTI57025
               customized vehicles.          8 (200 mm)        2 (50 mm)                  18           Silver       CTI57105            CTI57005


                                            Stainless Steel Cable Ties
                                            Made with 316 stainless steel. Resistant to temperature and moisture variations, ideal for high
                                            corrosion areas.
                                                                                                        Max. Bundle              Pcs/pack - Part #
                                            Length (in)            Width (in)         Strength (lbs)     Diameter               10              100
                                            8 (200 mm)          0.187 (4.74 mm)            150           2 (51 mm)           CTI67105        CTI67005
                                            14 (360 mm)         0.187 (4.74 mm)            150          4 (102 mm)           CTI67109        CTI67009
                                            20 (510 mm)         0.187 (4.74 mm)            150          6 (152 mm)           CTI67111        CTI67011
                                            27 (690 mm)         0.187 (4.74 mm)            150          8 (200 mm)           CTI67115        CTI67015
                                            14 (360 mm)         0.313 (7.94 mm)            250          4 (102 mm)           CTI67119        CTI67019


                                            Cable Tie Mounting Bases
                                             Cable Tie       Mounting                 Part #                    Dimensions (in)         Standard pack
                                             Size (lbs)       Screw          White             Black      W           L         H          quantity
                                            4-way (adhesive-backed)
                                             18 to 30           #6         CTI27300        CT28300       0.75         0.75       0.21       100
                                             18 to 50           #6         CT27400         CT28400       1.00         1.00       0.22       100
                                            2-way (adhesive backing)
                                             18 to 150          #6          CT27500        CT28500       1.25         1.25       0.25       100
                                            2-way (no adhesive backing)
                                             18 to 50           #8          CT37100        CT38100       0.38         0.60       0.28       100
                                             18 to 120         #10          CT37300        CT38300       0.62         0.88       0.39       100



7-94   |   CTI   |   www.cleevetech.com
                                                                                         Section                                                  7
Push Mount Clips                                                                       Part #          Pcs/Pack
                                                                                       CTI66086        25
• Push mount clip (natural).
                                                                                       CTI66186        100
• Accepts all cable ties up to 50 lbs tensile strength. For use in 0.250”              CTI66886        500
  (6.4 mm) hole. 25 pack.


Cable Tie Application Tools
LT-400
                                                                              ERG-299 Professional
• Heavy duty tool for use with 18-50 lbs ties
                                                                              • Ideal for assembly line use with 18-50 lb. ties
• Automatic cut-off and adjustable tensioning
                                                                              • 360˚ rotatable nose allows use in any position

                                                                              • Quick tension-adjustment wheel is located towards the front
LT-100                                                                         for easy access and fast changes
• Lightweight tool for use with 18-50 lbs ties                                • Adjustable handle
• Cinch tie to desired bundle and twist tool to remove
  excess strap                                                                • Light weight with a well balanced centre of gravity and
                                                                               smooth grip surface


Stainless Steel Tool 62866

• Steel tie gun for tensioning and cut off. Tool is a ball lock
 and ladder type. For use with our stainless steel ties.

                                                                           Part #               Mounting Hole         ID Size      Width       Pack
Nylon Cable Clamps                                                                              Diameter (in)          (in)          (in)      Qty
Nylon cable clamps resist corrosion road salt, gas, oil            White             Black           ‘H’                ‘D’          ‘W’
and solvents. Available in white or black.                        CTI22002      CT124002                               1/8           3/8       100
Temperature rating is 85ºC (185ºF).                               CTI22004      CT124004                               1/4           3/8       100
                                                                  CTI22005      CT124005                               5/16          3/8       100
                                                                  CTI22006      CT124006                               3/8           3/8       100
                                                                  CTI22008      CT124008                               1/2           3/8       100
                                                                  CTI22010      CT124010                               5/8           3/8       100
                                                                  CTI22515      CT124515                                1            1/2       50
                                                                  CTI22518      CT124518                              1-1/4          1/2       50
                                                                  CTI22520      CT124520                              1-1/2          1/2       50


Steel-Plated Neoprene                                              Part #       Mounting Hole               ID Size               Width        Pack
                                                                                    Diameter (in)            (in)                  (in)         Qty
Cable Clamps                                                                             ‘H’                  ‘D’                  ‘W’
Neoprene cushion for electrical insulation and vibration
                                                                  CTI66321          0.27 (6.7 mm)      1/4 (6.4 mm)           9/16 (14.3 mm)    10
absorption. Neoprene meets specifications MIL R-3065
                                                                  CTI66322          0.27 (6.7 mm)      3/8 (9.5 mm)           9/16 (14.3 mm)    10
and AMS-3209. Steel clamps are zinc
                                                                  CTI66332      0.41 (10.4 mm)        1/2 (12.7 mm)           3/4 (19.1 mm)     10
electroplated for corrosion
                                                                  CTI66333      0.41 (10.4 mm)        5/8 (15.9 mm)           3/4 (19.1 mm)     10
resistance. 10 per pack.
                                                                  CTI66334      0.41 (10.4 mm)        3/4 (19.1 mm)           3/4 (19.1 mm)     10
Add ‘-C’ to part number                                           CTI66335      0.41 (10.4 mm)        7/8 (22.2 mm)           3/4 (19.1 mm)     10
for 100 piece pack.
                                                                  CTI66336      0.41 (10.4 mm)         1 (25.4 mm)            3/4 (19.1 mm)     10



                                                                                                       cable ties and cable management systems       |   CTI   |   7-95
 cable 7ties & cable management systems
Section

             Loom-Type Steel Clamps                                       Part #       Mounting Hole         ID             Width         Pack
                                                                                       Diameter (in)      Size (in)           (in)         Qty
             with Vinyl Cushion                                          CTI66087      9/32 (7.1 mm)    1/2 (12.7 mm)    1/4 (6.4 mm)      10
             These clamps are ideal for loom,
                                                                         CTI66088      9/32 (7.1 mm)    1/2 (12.7 mm)    3/8 (9.5 mm)      10
             tubing, and wire and contain
                                                                         CTI66089      9/32 (7.1 mm)    1/2 (12.7 mm)   1/2 (12.7 mm)      10
             an oval opening for
                                                                         CTI66090      9/32 (7.1 mm)    1/2 (12.7 mm)   5/8 (15.9 mm)      10
             easy alignment.
                                                                         CTI66091      9/32 (7.1 mm)    1/2 (12.7 mm)   3/4 (19.1 mm)      10
             Add ‘-C’ to part number                                     CTI66092      9/32 (7.1 mm)    1/2 (12.7 mm)    1 (25.4 mm)       10
             for 100 piece pack.                                         CTI66093      9/32 (7.1 mm)    1/2 (12.7 mm)   1-1/2 (38.1 mm)    10


             Grommets                             Part     Hole Size      Inside          Panel          Outside         Grommet          Pack
             Grommets protect wires and              #        ‘H’      Diameter ‘ID’   Thickness ‘P’   Diameter ‘OD’    Thickness ‘T’     Qty
             cables passing through panels      CTI18301     6.4           4.0             1.6              9.5             6.4           25
             while resisting oils and grease.   CTI18302     6.4           4.8             3.2              9.5             8.7           25
             They can also withstand            CTI18303     7.5           4.0             2.4             10.3             38.9          25
             temperatures from -40ºC to         CTI18304     7.9           4.8             4.8             14.7             28.6          25
             135ºC.       Also      available   CTI18305     9.5           7.9             1.6             14.3             7.9           25
             #CTI18500 25 pc assortment.        CTI18306     12.7          7.9             3.2             19.1             9.5           25
                                                CTI18307     12.7          7.9             1.6             19.0             7.9           25
                                                CTI18308     15.9          11.1            0.8             19.1             9.5           25
                                                CTI18309     15.9          12.7            1.2             20.6             5.1           25
                                                CTI18310     19.1          11.9            1.6             25.4             7.9           25
                                                CTI18311     19.1          14.3            3.0             25.4             9.5           25
                                                CTI18312     20.0          16.0            1.6             31.8             7.9           25
                                                CTI18313     25.4          19.1            1.6             31.8             7.9           25
                                                CTI18314     25.4          22.2            1.6             31.8             7.9           25
                                                CTI18315     28.6          22.2            3.2             34.9             9.5           25


             Thermafix SolderSpliceTM Wire-to-Wire Splices
             Thermafix SolderSplice™ wire-to-wire splices feature a fluxed solder preform
             within a heat shrinkable thermoplastic sleeve. This provides a completely
             soldered, strain-relieved, encapsulated connection. The one-piece, one-step
             design simplifies installation.
             • Controlled soldering combined with shrink tubing in one-step

             • Strain relief

             • Max operating temperatures to 125°C (257°F)

             • Color-coded sealing rings

             • Transparent sleeves easy to inspect

             Triple action:
             • Sleeve shrinks

             • Center ring of solder melts to connect

             • Outer rings of color-coded plastic seal



7-96   |   CTI   |   www.cleevetech.com
                                                                              Section                                                  7
         Wire Gauge 22-18                             Wire Gauge 16-14                                  Wire Gauge 12-10



Convenience Packs                             Convenience Packs                                Convenience Packs
Pcs/pack          Part #                      Pcs/pack          Part #                         Pcs/pack          Part #
18                     CTI26004               18                     CTI26005                  12                    CTI26006
100                    CTI26104               100                    CTI26105                  50                    CTI26106
Bulk Pack                                     Bulk Pack                                        Bulk Pack
Pcs/pack               Part #                 Pcs/pack               Part Number               Pcs/pack              Part Number
1000                   CTI26904               1000                   CTI26905                  500                   CTI26806


Thermafix CrimpTM
Heat Shrinkable and adhesive-lined, Thermafix Crimp™
products insulate and protect electrical connections from
mechanical abuse, wire pull-out, and abrasion while resisting
water, salt, and other contaminants.
• Rugged, heat shrinkable nylon
                                                          C
• Hot melt adhesive lining
• Transparent for easy installation                                   Butt Splice Assorted                 Terminals Assorted

• Extended temp. range of -55˚C to 125˚C                        Convenience Packs                     Convenience Packs
                                                                Pcs/pack     Part #                   Pcs/pack     Part #
• Color-coded for AWG 22 to 10
                                                                18              CTI16001              18               CTI16002
• High strength crimp barrels


Butt Splices
         Wire Gauge 22-18                             Wire Gauge 16-14                                  Wire Gauge 12-10



Convenience Packs                             Convenience Packs                                Convenience Packs
Pcs/pack          Part #                      Pcs/pack          Part #                         Pcs/pack          Part #
18                     CTI16004               18                     CTI16005                  12                CTI16006
100                    CTI16104               100                    CTI16105                  50                    CTI16106
Bulk Pack                                     Bulk Pack                                        Bulk Pack
Pcs/pack               Part #                 Pcs/ pack              Part #                    Pcs/ pack             Part #
1000                   CTI16904               1000                   CTI16905                  500                   CTI16806




                                                                                             cable ties and cable management systems   |   CTI   |   7-97
 cable 7ties & cable management systems
Section

             Thermafix CrimpTM
             Part Numbers and Pack Sizes for Standard Shapes


                              Ring Terminal        #8     Wire Gauge   22-18   #10   Wire Gauge   22-18   1/4   Wire Gauge   22-18
                                                   Convenience Packs           Convenience Packs          Convenience Packs
                                                   Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                                                   18          CTI16023        18          CTI16007       18          CTI16025
                                                   100         CTI16123        100         CTI16107       100         CTI16125
                                                   Bulk Pack                   Bulk Pack                  Bulk Pack
                                                   Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                                                   1000        CTI16923        1000        CTI16907       1000        CTI16925



                 5/16 Wire Gauge           22-18   #8     Wire Gauge   22-18   #8    Wire Gauge   16-14   #8    Wire Gauge   16-14
                 Convenience Packs                 Convenience Packs           Convenience Packs          Convenience Packs
                 Pcs/pack    Part #                Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                 18          CTI16030              18          CTI16027        18          CTI16024       18          CTI16009
                 75          CTI16130              75          CTI16127        100         CTI16124       100         CTI16109
                 Bulk Pack                         Bulk Pack                   Bulk Pack                  Bulk Pack
                 Pcs/pack    Part #                Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                 1000        CTI16930              1000        CTI16927        1000        CTI16924       1000        CTI16909



                 1/4    Wire Gauge     16-14       5/16   Wire Gauge   16-14   3/8   Wire Gauge   16-14   #8    Wire Gauge   12-10
                 Convenience Packs                 Convenience Packs           Convenience Packs          Convenience Packs
                 Pcs/pack    Part #                Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                 18          CTI16026              18          CTI16017        18          CTI16021       12          CTI16020
                 100         CTI16126              75          CTI16117        75          CTI16121       50          CTI16120
                 Bulk Pack                         Bulk Pack                   Bulk Pack                  Bulk Pack
                 Pcs/pack    Part #                Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                 1000        CTI16926              1000        CTI16917        1000        CTI16921       500         CTI16820



                 #8     Wire Gauge     12-10       #8     Wire Gauge   12-10   #8    Wire Gauge   12-10   #8    Wire Gauge   12-10
                 Convenience Packs                 Convenience Packs           Convenience Packs          Convenience Packs
                 Pcs/pack    Part #                Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                 12          CTI16019              12          CTI16011        12          CTI16018       12          CTI16022
                 50          CTI16119              50          CTI16111        50          CTI16118       50          CTI16122
                 Bulk Pack                         Bulk Pack                   Bulk Pack                  Bulk Pack
                 Pcs/pack    Part #                Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                 500         CTI16819              500         CTI16811        500         CTI16818       500         CTI16822



                           Spade Terminal          #8     Wire Gauge   22-18   #8    Wire Gauge   16-14   #8    Wire Gauge   12-10
                                                   Convenience Packs           Convenience Packs          Convenience Packs
                                                   Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                                                   18          CTI16008        18          CTI16010       12          CTI16012
                                                   100         CTI16108        100         CTI16110       50          CTI16112
                                                   Bulk Pack                   Bulk Pack                  Bulk Pack
                                                   Pcs/pack    Part #          Pcs/pack    Part #         Pcs/pack    Part #
                                                   1000        CTI16908        1000        CTI16910       500         CTI16812


7-98   |   CTI   |    www.cleevetech.com
                                                                                Section                                                  7

Male   Wire Gauge          16-14       Female Wire Gauge 16-14      Bullet Terminal
Convenience Packs                          Convenience Packs
Pcs/pack    Part #                         Pcs/pack    Part #
18          CTI16028                       18          CTI16029
75          CTI16128                       75          CTI16129
Bulk Pack                                  Bulk Pack
Pcs/pack    Part #                         Pcs/pack    Part #
1000        CTI16928                       1000        CTI16929



Female Wire Gauge 22-18                Female Wire Gauge 16-14      Female Wire Gauge 12-10               Quick Disconnect
Convenience Packs                          Convenience Packs          Convenience Packs
Pcs/pack    Part #                         Pcs/pack    Part #         Pcs/pack    Part #
18          CTI16013                       18          CTI16014       12          CTI16031
75          CTI16113                       75          CTI16114       50          CTI16131
Bulk Pack                                  Bulk Pack                  Bulk Pack
Pcs/pack    Part #                         Pcs/pack    Part #         Pcs/pack    Part #
1000        CTI16913                       1000        CTI16914       500         CTI16831


                                                                                                                  Installation Tip
Female Wire Gauge 22-18                Female Wire Gauge 16-14
                                                                                                                  Use of reflector tip attach-
Convenience Packs                          Convenience Packs
Pcs/pack    Part #                         Pcs/pack    Part #                                                     ment will improve the
18          CTI16013                       18          CTI16014                                                   installation of heat shrink
75          CTI16113                       75          CTI16114                                                   terminals.
Bulk Pack                                  Bulk Pack
Pcs/pack    Part #                         Pcs/pack    Part #
1000        CTI16913                       1000        CTI16914


Heat Shrink Assortments




Assortment                 Part # CTI10002                         Assortment               Part # CTI10007
ThermafixTM    Single Wall         167 pcs (1/8-3/4 black & red)   Thermafix   CrimpTM   Terminals 252 pcs (blue,yellow & red-21 types)
Dual Wall    ThermafixTM   Plus    10 pcs     (all sizes)          Thermafix   CrimpTM   Splices    36 pcs    (blue, yellow & red)
Heavy Wall ThermafixTM ST          4 pcs      (1.1” diameter)
Thermafix CrimpTM Terminals 18 pcs             (assorted)
Thermafix    CrimpTM   Splices     18 pcs      (assorted)
Cable Ties                         40 pcs     (black & white)
*Starter refill for CTI10002 is available as number CTI10012
 (single wall only).



                                                                                               cable ties and cable management systems   |   CTI   |   7-99
 cable 7ties & cable management systems
Section

              Heat Shrink Assortments Continued




                  Assortment                  Part # CTI10003                           Assortment                       Part # CTI10008
                  ThermafixTM   Single Wall           166 pcs (1/8-3/8 black & red)     Dual Wall   ThermafixTM   Plus   27 pcs   (sizes 1, 2, 3 & 4)
                  Dual Wall ThermafixTM Plus          26 pcs (sizes 1 & 2)              Thermafix CrimpTM Terminals 40 pcs        (blue, yellow & red)
                  Thermafix   CrimpTM   Terminals    66 pcs (blue & yellow - 4 types)   Thermafix   CrimpTM   Splices    36 pcs   (blue & yellow)
                  Thermafix   CrimpTM   Splices      30 pcs (blue & yellow)




                  Assortment                         Part # CTI10004                    Assortment                       Part # CTI10009
                  ThermafixTM   Single Wall          36 pcs (1/8”-3/16” & 1/4           Dual Wall   ThermafixTM   Plus   62 pcs    (sizes 1, 2 & 3)
                                                            red, yellow, blue,
                                                            green, black, white)
                  Dual Wall ThermafixTM Plus         25 pcs (sizes 1, 2 & 3)




                  Assortment                        Part # CTI10005                     Assortment                       Part # CTI10010
                  Thermafix CrimpTM Terminals 325 pcs (blue & yellow, 13 types)         Dual Wall ThermafixTM Plus       63 pcs   (all sizes)
                  Thermafix CrimpTM Splices         100 pcs (blue & yellow)




7-100   |   CTI    |   www.cleevetech.com
                                                                                   Section                                                 7
Primary Terminals & Connectors
• Pure electrolytic copper with electro-tin plating for corrosion resistance

• Deep internal serrations promote firm wire grip for maximum strength

• Insulation (where applicable) is color coded to NEMA standards and flared for easy insertion of stranded and solid wire



Which Terminal / Connector to Choose?
Non-Insulated, PVC Insulated, Nylon Insulated or High Temperature
 NON-INSULATED                 PVC insulated terminals are         NYLON insulated terminals are manufactured using a three-part
 terminals are used where      manufactured using a two-part       construction: an inner lug, a copper sleeve, and an outer Nylon
 there is no worry about       construction; an inner lug          coating. The copper sleeve acts as a ‘funnel’ to direct the wire
 ‘grounding’ or ‘shorting      covered with a friction fit         properly into the lug. Generally a dual crimp is utilized—one which
 out’ against other wires      PVC sleeve. Generally speaking      crimps the inner lug, one which crimps the sleeve.
 or metal frames, or with      a single crimp is sufficient to     This connection is regarded as a better design as it gives strain relief
 heat shrink tubing to         make a proper connection.           at the connection and subsequently less fatigue
 cover the connection
 after seeing that it has      High Temperature terminals are      Both NYLON and PVC connections are rated at 90˚C to 105˚C and can
 been made properly.           nickel plated and excellent for     be used in auto applications (12V) or AC (110V). The actual
                               high-heat applications, able to     rating of each is up to 600V. Both NYLON and PVC offer excellent
                               withstand temperatures of up        protection from surrounding metal or wire contact to prevent
                               to 900ºF (482ºC).                   “shorting out” situations.




#10    Wire Gauge      22-18         1/4” Wire Gauge        22-18
                                      Pcs/pack      Part #            Non-
 Pcs/pack       Part #
 25             CTI75209              15            CTI75211          Insulated
 200            CTI77209              70            CTI77211          Ring
 1000           CTI87209              1000          CTI87211          Terminals



 #6   Wire Gauge      22-18           #8   Wire Gauge      22-18          #10    Wire Gauge      16-14        #10    Wire Gauge      16-14
 Pcs/pack      Part #                 Pcs/pack      Part #                 Pcs/pack      Part #               Pcs/pack       Part #
 25            CTI75213               25            CTI75215               25            CTI75217             25             CTI75219
 100           CTI77213               100           CTI77215               100           CTI77217             100            CTI77219
 1000          CTI87213               1000          CTI87215               1000          CTI87217             1000           CTI87219



 #8 Wire Gauge        16-14          #10    Wire Gauge      12-10          #6    Wire Gauge     12-10          #8   Wire Gauge      12-10
 Pcs/pack      Part #                 Pcs/pack      Part #                 Pcs/pack      Part #               Pcs/pack       Part #
 25            CTI75221               25            CTI75223               15            CTI75225             15             CTI75227
 100           CTI77221               70            CTI77223               70            CTI77225             70             CTI77227
 1000          CTI87221               1000          CTI87223               1000          CTI87225             1000           CTI87227



#10    Wire Gauge      22-18          #6   Wire Gauge      22-18          #6 S   Wire Gauge      22-18
 Pcs/pack      Part #                 Pcs/pack      Part #                 Pcs/pack      Part #           Non-
 25            CTI75113               25            CTI75115               25            CTI75117         Insulated
 100           CTI77113               100           CTI77115               100           CTI77117         Spade
 1000          CTI87113               1000          CTI87115               1000          CTI87117         Terminals


                                                                                                 cable ties and cable management systems   |   CTI   |   7-101
 cable 7ties & cable management systems
Section

                                                  #8    Wire Gauge    22-18    #10    Wire Gauge    16-14     #6    Wire Gauge    16-14
                               Non-Insulated     Pcs/pack     Part #           Pcs/pack     Part #            Pcs/pack    Part #
                                      Spade      25           CTI75119         25           CTI75121          25          CTI75123
                                   Terminals     100          CTI77119         100          CTI77121          100         CTI77123
                                  Continued      1000         CTI87119         1000         CTI87121          1000        CTI87123



                                                 #6 S   Wire Gauge    16-14     #8    Wire Gauge    16-14    #10    Wire Gauge    12-10
                                                  Pcs/pack    Part #            Pcs/pack    Part #            Pcs/pack    Part #
                                                  25          CTI75215          25          CTI75127          25          CTI75129
                                                  100         CTI77215          100         CTI77127          70          CTI77129
                                                  1000        CTI87215          1000        CTI87127          1000        CTI87129



                                                 1/4” Wire Gauge      16-14    1/4”    Wire Gauge    16-14   1/4”    Wire Gauge    12-10
                                        Non-      Pcs/pack    Part #            Pcs/pack    Part #            Pcs/pack    Part #
                                    Insulated     25          CTI75481          25          CTI75483          25          CTI75485
                                        Male      100         CTI77481          100         CTI77483          90          CTI77485
                                  Disconnects     1000        CTI87481          1000        CTI87483          1000        CTI87485



                                                 1/4”    Wire Gauge    22-18   1/4”    Wire Gauge    16-14   1/4”    Wire Gauge    12-10
                                         Non-     Pcs/pack    Part #            Pcs/pack    Part #            Pcs/pack    Part #
                                    Insulated     20          CTI75177          20          CTI75179          15          CTI75181
                                       Female     80          CTI77177          80          CTI77179          70          CTI77181
                                  Disconnects     1000        CTI87177          1000        CTI87179          1000        CTI87181



                                                 1/4” Wire Gauge      22-18    1/4” Wire Gauge      16-14    1/4”    Wire Gauge    12-10
                                         Non-     Pcs/pack    Part #            Pcs/pack    Part #            Pcs/pack    Part #
                                     Insulated    15          CTI75171          15          CTI75173          8           CTI75175
                                          Flag    70          CTI77171          70          CTI77173          35          CTI77175
                                     Terminals    1000        CTI87171          1000        CTI87173          1000        CTI87175



                                                        Wire Gauge    22-18           Wire Gauge    16-14           Wire Gauge    12-10
                                        Non-      Pcs/pack    Part #            Pcs/pack    Part #            Pcs/pack    Part #
                                    Insulated     25          CTI75107          25          CTI75109          15          CTI75111
                                  Butt Splice     100         CTI77107          100         CTI77109          70          CTI77111
                                  Connectors      1000        CTI87107          1000        CTI87109          1000        CTI87111



                                                        Wire Gauge    22-18           Wire Gauge    16-14           Wire Gauge    12-10
                               Non-Insulated      Pcs/pack    Part #            Pcs/pack    Part #            Pcs/pack    Part #
                                   Seamless       25          CTI75461          25          CTI75463          15          CTI75465
                                 Butt Splice      100         CTI77461          100         CTI77463          50          CTI77465
                                 Connectors       1000        CTI87461          1000        CTI87463          1000        CTI87465



7-102   |   CTI   |   www.cleevetech.com
                                                                  Section                                                7
#10   Wire Gauge   22-18   1/4” Wire Gauge      22-18
Pcs/pack    Part #         Pcs/pack     Part #
25          CTI75229       15           CTI75231
100         CTI77229       70           CTI77231         PVC Ring
1000        CTI87229       1000         CTI87231         Terminals



3/8” Wire Gauge    22-18   5/16” Wire Gauge      22-18    #6    Wire Gauge    22-18         #8    Wire Gauge     22-18
Pcs/pack    Part #          Pcs/pack    Part #            Pcs/pack    Part #                Pcs/pack      Part #
15          CTI75233        15          CTI75235          25          CTI75237              25            CTI75239
70          CTI77233        70          CTI77235          100         CTI77237              100           CTI77239
1000        CTI87233        1000        CTI87235          1000        CTI87237              1000          CTI87239



#10 Wire Gauge     16-14   1/4”    Wire Gauge    16-14   3/8”    Wire Gauge    16-14      15/16” Wire Gauge 16-14
Pcs/pack    Part #          Pcs/pack    Part #            Pcs/pack    Part #                Pcs/pack      Part #
25          CTI75241        15          CTI75243          15          CTI75245              15            CTI75247
100         CTI77241        70          CTI77243          70          CTI77245              70            CTI77247
1000        CTI87241        1000        CTI87243          1000        CTI87245              1000          CTI87247



#6    Wire Gauge   16-14   #8     Wire Gauge    16-14    #10    Wire Gauge    12-10       1/4”     Wire Gauge      12-10
Pcs/pack    Part #          Pcs/pack    Part #            Pcs/pack    Part #                Pcs/pack      Part #
25          CTI75249        25          CTI75251          20          CTI75253              15            CTI75255
100         CTI77249        100         CTI77251          80          CTI77253              70            CTI77255
1000        CTI87249        1000        CTI87251          1000        CTI87253              1000          CTI87255



3/8” Wire Gauge    12-10   15/16” Wire Gauge 12-10        #6    Wire Gauge    12-10         #8    Wire Gauge      12-10
Pcs/pack    Part #          Pcs/pack    Part #            Pcs/pack    Part #                Pcs/pack      Part #
15          CTI75257        15          CTI75259          20          CTI75261              20            CTI75263
70          CTI77257        70          CTI77259          80          CTI77261              80            CTI77263
1000        CTI87257        1000        CTI87259          1000        CTI87261              1000          CTI87263



#10   Wire Gauge   22-18    #6    Wire Gauge    22-18    #6 S    Wire Gauge    22-18
Pcs/pack    Part #          Pcs/pack    Part #            Pcs/pack    Part #
25          CTI75131        25          CTI75133          25          CTI75135
100         CTI77131        100         CTI77133          100         CTI77135            PVC Spade
1000        CTI87131        1000        CTI87133          1000        CTI87135            Terminals



#8    Wire Gauge   22-18   #10    Wire Gauge    16-14     #6    Wire Gauge    16-14        #6 S   Wire Gauge      16-14
Pcs/pack    Part #          Pcs/pack    Part #            Pcs/pack    Part #                Pcs/pack      Part #
25          CTI75137        25          CTI75139          25          CTI75141              25            CTI75143
100         CTI77137        100         CTI77139          100         CTI77141              100           CTI77143
1000        CTI87137        1000        CTI87139          1000        CTI87141              1000          CTI87143



                                                                               cable ties and cable management systems   |   CTI   |   7-103
 cable 7ties & cable management systems
Section

                                                  #8    Wire Gauge 16-14     #10    Wire Gauge    12-10     #6    Wire Gauge    12-10
                                                 Pcs/pack     Part #          Pcs/pack     Part #           Pcs/pack    Part #
                                   PVC Spade     25           CTI75145        15           CTI75147         15          CTI75149
                                    Terminals    100          CTI77145        70           CTI77147         70          CTI77149
                                   Continued     1000         CTI87145        1000         CTI87147         1000        CTI87149



                                                                             #6     Wire Gauge    12-10     #8    Wire Gauge    12-10
                                                                             Pcs/pack     Part #            Pcs/pack    Part #
                                                                             15           CTI75151          25          CTI75153
                                                                             70           CTI77151          100         CTI77153
                                                                             1000         CTI87151          1000        CTI87153



                                                                             1/4” Wire Gauge      22-18    1/4”    Wire Gauge    16-14
                                                                             Pcs/pack     Part #            Pcs/pack    Part #
                                                                      PVC    15           CTI75274          15          CTI75275
                                                               Piggy Back    70           CTI77274          70          CTI77275
                                                               Connectors    1000         CTI87274          1000        CTI87275



                                                 1/4”   Wire Gauge   22-18   1/4”    Wire Gauge    16-14   1/4”    Wire Gauge    12-10
                                                  Pcs/pack    Part #          Pcs/pack     Part #           Pcs/pack    Part #
                                         PVC      12          CTI75269        12           CTI75271         8           CTI75273
                                   Tap Splice     55          CTI77269        55           CTI77271         25          CTI77273
                                  Connectors      1000        CTI87269        1000         CTI87271         1000        CTI87273



                                                 .156   Wire Gauge   22-18   .156    Wire Gauge    16-14   .156    Wire Gauge    16-14
                                                  Pcs/pack    Part #          Pcs/pack     Part #           Pcs/pack    Part #
                                                  20          CTI75265        15           CTI75266         20          CTI75267
                                         PVC      100         CTI77265        50           CTI77266         100         CTI77267
                                   Snap Plugs     1000        CTI87265        1000         CTI87266         1000        CTI87267



                                                 1/4”   Wire Gauge   22-18   1/4”    Wire Gauge    16-14   1/4”    Wire Gauge    12-10
                                                  Pcs/pack    Part #          Pcs/pack     Part #           Pcs/pack    Part #
                                           PVC
                                                  25          CTI75201        25           CTI75205         20          CTI75207
                                        Male      100         CTI77201        100          CTI77205         80          CTI77207
                                  Disconnects     1000        CTI87201        1000         CTI87205         1000        CTI87207




                                                 .110   Wire Gauge   22-18   3/16” Wire Gauge      22-18   1/4”    Wire Gauge    22-18
                                                  Pcs/pack    Part #          Pcs/pack     Part #           Pcs/pack    Part #
                                          PVC     25          CTI75183        20           CTI75185         20          CTI75187
                                       Female     80          CTI77183        80           CTI77185         80          CTI77187
                                  Disconnects     1000        CTI87183        1000         CTI87185         1000        CTI87187



7-104   |   CTI   |   www.cleevetech.com
                                                                      Section                                           7
.110    Wire Gauge    16-14   3/16” Wire Gauge 16-14      1/4” Wire Gauge     16-14
Pcs/pack      Part #          Pcs/pack   Part #            Pcs/pack    Part #
20            CTI75189        25         CTI75191          25          CTI75193
80            CTI77189        100        CTI77191          100         CTI77193        PVC Ring
1000          CTI87189        1000       CTI87191          1000        CTI87193        Terminals



1/4” Wire Gauge 12-10
Pcs/pack      Part #
25            CTI75195
100           CTI77195
1000          CTI87195



       Wire Gauge    16-14          Wire Gauge    16-14          Wire Gauge   12-10
Pcs/pack      Part #          Pcs/pack   Part #            Pcs/pack    Part #
25            CTI75101        25         CTI75103          15          CTI75105        PVC Butt
100           CTI77101        100        CTI77103          70          CTI77105        Splice
1000          CTI87101        1000       CTI87103          1000        CTI87105        Connectors



       Wire Gauge    22-14         Wire Gauge    16-10
Pcs/pack      Part #          Pcs/pack   Part #
25            CTI75276        15         CTI75277         PVC
100           CTI77276        70         CTI77277         Closed End
1000          CTI87276        1000       CTI87277         Connectors



#6     Wire Gauge    16-14    #10 Wire Gauge 16-14
Pcs/pack      Part #          Pcs/pack   Part #
25            CTI75410        15         CTI75411
100           CTI77410        70         CTI77411         Nylon Ring
1000          CTI87410        1000       CTI87411         Terminals



#10     Wire Gauge    12-10   #6   Wire Gauge    22-18    1/4”   Wire Gauge   22-18
Pcs/pack      Part #          Pcs/pack   Part #            Pcs/pack    Part #
20            CTI75412        20         CTI75413          15          CTI75414
70            CTI77412        75         CTI77413          65          CTI77414
1000          CTI87412        1000       CTI87413          1000        CTI87414



3/8    Wire Gauge    16-14    3/8” Wire Gauge    12-10    1/2” Wire Gauge     12-10
Pcs/pack      Part #          Pcs/pack   Part #            Pcs/pack    Part #
15            CTI75415        15         CTI75416          15          CTI75417
65            CTI77415        65         CTI77416          50          CTI77417
1000          CTI87415        1000       CTI87416          1000        CTI87417



                                                                              cable ties and cable management systems   |   CTI   |   7-105
 cable 7ties & cable management systems
Section

                                                                             1/4” Wire Gauge      12-10    3/8” Wire Gauge     12-10
                                                                              Pcs/pack    Part #            Pcs/pack    Part #
                                                                  Nylon       15          CTI75441          15          CTI75443
                                                             Heavy Duty       60          CTI77441          60          CTI77443
                                                               Terminal       1000        CTI87441          1000        CTI87443



                                                                             #10    Wire Gauge    16-14    #10    Wire Gauge   12-10
                                                                             Pcs/pack     Part #            Pcs/pack    Part #
                                                                   Nylon     25           CTI75418          20          CTI75419
                                                                  Spade      100          CTI77418          75          CTI77419
                                                                Terminal     1000         CTI87418          1000        CTI87419



                                                 1/4” Wire Gauge     12-10   1/4” Wire Gauge      16-14    1/4”   Wire Gauge   22-18
                                                 Pcs/pack    Part #          Pcs/pack     Part #            Pcs/pack    Part #
                                  Nylon Fully    15          CTI75451        20           CTI75491          20          CTI75493
                                    Insulated    60          CTI77451        80           CTI77491          80          CTI77493
                                        Male     1000        CTI87451        1000         CTI87491          1000        CTI87493
                                  Disconnects


                                                 3/16   Wire Gauge   22-18   3/16    Wire Gauge    16-14   1/4”   Wire Gauge   12-10
                                  Nylon Fully     Pcs/pack   Part #           Pcs/pack    Part #            Pcs/pack    Part #
                                    Insulated     8          CTI75155         8           CTI75159          15          CTI75453
                                       Female     35         CTI77155         35          CTI77159          60          CTI77453
                                  Disconnects     1000       CTI87155         1000        CTI87159          1000        CTI87453



                                                                             1/4” Wire Gauge       22-18   1/4”   Wire Gauge   16-14
                                                                              Pcs/pack    Part #            Pcs/pack    Part #
                                                                              20          CTI75487          20          CTI75489
                                                                              80          CTI77487          80          CTI77489
                                                                              1000        CTI87487          1000        CTI87489



                                                                                                           1/4”   Wire Gauge   16-14
                                                                                                            Pcs/pack    Part #
                                                                                               Nylon        25          CTI75401
                                                                                                Male        100         CTI77401
                                                                                          Disconnects       1000        CTI87401




                                                 1/4”   Wire Gauge   22-18    1/4” Wire Gauge     16-14    1/4”   Wire Gauge   12-10
                                                  Pcs/pack   Part #           Pcs/pack    Part #            Pcs/pack    Part #
                                        Nylon     20         CTI75471         10          CTI75473          4           CTI75475
                                          Flag    70         CTI77471         50          CTI77473          17          CTI77475
                                     Terminals    1000       CTI87471         1000        CTI87473          1000        CTI87475



7-106   |   CTI   |   www.cleevetech.com
                                                                 Section                                           7
     Wire Gauge   22-18         Wire Gauge 16-14           Wire Gauge   12-10
Pcs/pack   Part #         Pcs/pack    Part #          Pcs/pack   Part #
25         CTI75425       25          CTI75427        20         CTI75429         Nylon
100        CTI77425       100         CTI77427        75         CTI77429         Butt Splice
1000       CTI87425       1000        CTI87427        1000       CTI87429         Connectors



                          1/4” Wire Gauge 16-14
                          Pcs/pack    Part #
                          5           CTI75435       Nylon
                          20          CTI77435       3-Way
                          1000        CTI87435       Splice



     Wire Gauge   22-18         Wire Gauge   16-14         Wire Gauge   12-10     Non-Insulated
Pcs/pack   Part #         Pcs/pack    Part #          Pcs/pack   Part #           High Temp
100        CTI77301       100         CTI77303        100        CTI77305         Butt Splice
1000       CTI87301       1000        CTI87303        1000       CTI87305         Connectors




#10 Wire Gauge    22-18   #10 Wire Gauge     16-14   #10 Wire Gauge     12-10
Pcs/pack   Part #         Pcs/pack    Part #          Pcs/pack   Part #           Non-Insulated High
100        CTI77307       100         CTI77309        100        CTI77311         Temp Spade
1000       CTI87307       1000        CTI87309        1000       CTI87311
                                                                                  Ring Connectors




#10 Wire Gauge    22-18   1/4” Wire Gauge 22-18       #6 Wire Gauge 22-18
Pcs/pack   Part #         Pcs/pack    Part #          Pcs/pack Part #             Non-Insulated
100        CTI77313       100         CTI77314        100      CTI77315           High Temp
1000       CTI87313       1000        CTI87314        1000     CTI87315           Ring Connectors




#8   Wire Gauge   22-18   #10   Wire Gauge   16-14   1/4” Wire Gauge 16-14          #6 Wire Gauge 16-14
Pcs/pack   Part #         Pcs/pack    Part #         Pcs/pack    Part #             Pcs/pack  Part #
100        CTI77316       100         CTI77317       100         CTI77318           100       CTI77319
1000       CTI87316       1000        CTI87317       1000        CTI87318           1000      CTI87319




#8   Wire Gauge   16-14   1/4” Wire Gauge    12-10   #10 Wire Gauge 12-10          3/8” Wire Gauge 12-10
Pcs/pack   Part #         Pcs/pack    Part #         Pcs/pack   Part #             Pcs/pack   Part #
100        CTI77321       100         CTI77323       100        CTI77325           100        CTI77327
1000       CTI87321       1000        CTI87323       1000       CTI87325           1000       CTI87327




                                                                         cable ties and cable management systems   |   CTI   |   7-107
 cable 7ties & cable management systems
Section

                              Non-Insulated       5/16” Wire Gauge       12-10      #6   Wire Gauge     12-10       #8     Wire Gauge         12-10
                             High Temp Ring       Pcs/pack       Part #             Pcs/pack     Part #             Pcs/pack          Part #
                                 Connectors       100            CTI77329           100          CTI77331           100               CTI77333
                                                  1000           CTI87329           1000         CTI87331           1000              CTI87333
                                 (continued)




                                 Non-Insulated    1/4” Wire Gauge       22-18       1/4” Wire Gauge      16-14     1/4” Wire Gauge             12-10
                                    High Temp     Pcs/pack       Part #             Pcs/pack     Part #             Pcs/pack          Part #
                                        Female    100            CTI77335           100          CTI77337           100               CTI77339
                                   Disconnects    1000           CTI87335           1000         CTI87337           1000              CTI87339




                                                                       Non-         1/4” Wire Gauge 16-14           1/4” Wire Gauge 12-10
                                                             Insulated High         Pcs/pack     Part #             Pcs/pack   Part #
                                                                 Temp Male          100          CTI77343           100        CTI77345
                                                                                    1000         CTI87343           1000       CTI87345
                                                                Disconnects




                                           Non-   1/4” Wire Gauge       22-18      1/4” Wire Gauge       16-14     1/4” Wire Gauge 12-10
                                      Insulated   Pcs/pack       Part #             Pcs/pack     Part #            Pcs/pack    Part #
                                     High Temp    100            CTI77347           100          CTI77349          100         CTI77351
                                                  1000           CTI87347           1000         CTI87349          1000        CTI87351
                                 Flag Terminals




                                                  Min: 2 #18 Ga. Max: 2 #14 Ga.    Min: 2 #14 Ga. Max: 3 #12 Ga.   Min: 2 #14 Ga. Max: 3 #10 & 1 #12 Ga.

                                        Color     Pcs/pack       Part #             Pcs/pack     Part #             Pcs/pack          Part #
                                   Coded Wire     25             CTI18220           25           CTI18320           25                CTI18420
                                         Nuts     100            CTI18250           100          CTI18350           100               CTI18450
                                                  1000           CTI18290           1000         CTI18390           1000              CTI18490

              Terminal Assortment
              Terminal Assortment in Plastic Storage Box
              Comes complete with 332 terminals in 18 of the most popular styles. Each part
              number is indexed on the reference chart for ease of identification and quick
              reorder. Part #CTI10077

                       Part #      Qty        Part #       Qty           Part #    Qty
                      CTI75101     25        CTI75491      10           CTI75245   15
                      CTI75103     25        CTI75193      25           CTI75253   20
                      CTI75105     15        CTI75205      25           CTI75255   15
                      CTI75139     25        CTI75229      25           CTI75257   15
                      CTI75147     15        CTI75241      25           CTI75271   12
                      CTI75489     10        CTI75243      15           CTI75277   15



7-108   |   CTI   |   www.cleevetech.com
                                                                                   Section                                                                  7
Toggle Switches: Light, Medium, Heavy-Duty                        # 65058              # 65072            # 65012            # 65020              # 65210


                                                Terminal                                                                     Handle
   Part #     Duty             Position Type   Type    #                       Rating                        Type        Color    Pole             Throw
 CTI65075     Light               ON-OFF       Screw      2        35 a @ 6V; 20 a @ 12V                      Bat       Chrome           Single    Single
 CTI65072     Light               OFF-ON       Screw      2    6 a @ 125 volts; 3 a @ 250 volts               Bat       Nickel           Single    Single
 CTI65073     Light               OFF-ON       Leads*     2    6 a @ 125 volts; 3 a @ 250 volts               Bat       Nickel           Single    Single
 CTI65046    Medium               ON-OFF       Screw      2                 20 a @ 12VDC                  Standard      Chrome           Single    Single
 CTI65047    Medium               ON-OFF       Blade      2                 20 a @ 12VDC                  Standard      Chrome           Single    Single
 CTI65048    Medium           ON-MOM. OFF      Screw      2                 20 a @ 12VDC                     Long       Chrome           Single    Single
 CTI65049    Medium           MOM. ON -OFF     Screw      2                 20 a @ 12VDC                  Standard      Chrome           Single    Single
 CTI65054    Medium               ON-ON        Screw      3                 20 a @ 12VDC                  Standard      Chrome           Single   Double
 CTI65055    Medium             ON-OFF-ON      Screw      3                 20 a @ 12VDC                  Standard      Chrome           Single   Double
 CTI65056    Medium             ON-OFF-ON      Blade      3                 20 a @ 12VDC                  Standard      Chrome           Single   Double
 CTI65057    Medium      MOM. ON-OFF-MOM. ON   Screw      3                 20 a @ 12VDC                  Standard      Chrome           Single   Double
 CTI65058    Medium               ON-OFF       Screw      4                 20 a @ 12VDC                  Standard      Chrome Double              Single
 CTI65059    Medium               ON-OFF       Blade      4                 20 a @ 12VDC                  Standard      Chrome Double              Single
 CTI65064    Medium               ON-ON        Screw      6                 20 a @ 12VDC                  Standard      Chrome Double             Double
 CTI65065    Medium             ON-OFF-ON      Screw      6                 20 a @ 12VDC                  Standard      Chrome Double             Double
 CTI65066    Medium             ON-OFF-ON      Blade      6                 20 a @ 12VDC                  Standard      Chrome Double             Double
 CTI65067    Medium      MOM. ON-OFF-MOM. ON   Screw      6                 20 a @ 12VDC                  Standard      Chrome Double             Double
 CTI65012    Heavy                ON-OFF       Screw      2            50 a @ 6-24volts                   Standard       Black           Single    Single
 CTI65030    Heavy                ON-OFF       Screw      2            50 a @ 6-24volts                   Standard      Chrome           Single    Single
 CTI65031    Heavy                ON-OFF       Screw      2            50 a @ 6-24volts                      Long       Chrome           Single    Single
 CTI65033    Heavy                ON-OFF       Blade      2            30 a @ 6-24volts                   Standard      Chrome           Single    Single
 CTI65020    Heavy       MOM. ON-OFF-MOM. ON   Screw      3            50 a @ 6-24volts                      Long       Chrome           Single   Double
 CTI65032    Heavy       MOM. ON-OFF-MOM. ON   Screw      3            50 a @ 6-24volts                   Standard      Chrome           Single   Double
 CTI65034    Heavy              ON-OFF-ON      Screw      3            50 a @ 6-24volts                   Standard     Chrome            Single   Double
 CTI65210    X-Heavy              ON-ON        Blade      6      10 a @ 277V; 20 a @ 125V                     Bat       Nickel           Single    Single




Nylon Handle (with & without light)                                                     # 65100           # 65120             # 65103             # 65114


                                                Terminal                                                              Handle
   Part #              Position Type           #        Type                  Rating                Style            Color              Pole       Throw
  CTI65100               ON-OFF                2       Screw           35 a @ 12VDC               Decorator          Black             Single      Single
  CTI65101               ON-OFF                2       Blade           35 a @ 12VDC                 Bat              Black             Single      Single
  CTI65102               ON-OFF                2       Screw           20 a @ 12VDC               Decorator         w/Light            Single      Single
  CTI65103               ON-OFF                4       Screw           20 a @ 12VDC               Decorator         w/Light            Single      Single
  CTI65104     MOM. ON-OFF-MOM. ON             3       Screw           35 a @ 12VDC               Decorator          Black             Single     Double
  CTI65105     MOM. ON-OFF-MOM. ON             3       Blade           35 a @ 12VDC               Decorator          Black             Single     Double
  CTI65106             ON-OFF-ON               5       Blade           20 a @ 12VDC               Decorator         w/Light            Single     Double
  CTI65107             ON-OFF-ON               5       Blade           20 a @ 12VDC               Decorator         w/Light            Single     Double
  CTI65114             ON-OFF-ON               6       Screw           35 a @ 12VDC                 Bat              Black          Double        Double
  CTI65115             ON-OFF-ON               6       Blade           35 a @ 12VDC               Decorator          Black          Double        Double
  CTI65116     MOM. ON-OFF-MOM. ON             6       Screw           35 a @ 12VDC               Decorator          Black          Double        Double
  CTI65117     MOM. ON-OFF-MOM. ON             6       Blade           35 a @ 12VDC                 Bat              Black          Double        Double
  CTI65120               ON-OFF                2       Blade           20 a @ 12VDC               Duckbill           Black             Single      Single
  CTI65121               ON-OFF                3       Blade           20 a @ 12VDC               Duckbill           Black             Single      Single




                                                                                                     cable ties and cable management systems                |   CTI   |   7-109
 circuit8 protection and control
Section

                                           CTI Protection and Safety Products:
                                           Safeguarding Systems Worldwide, for the Present and the Future
                                           CTI has teamed with E-T-A for the distribution and support of its circuit protection products. Like CTI,
                                           E-T-A's global strategy for customer support and product excellence has succeeded in gaining E-T-A an
                                           international reputation for quality, on time delivery and on going support in circuit breakers for
                                           equipment. Through CTI and E-T-A subsidiary companies, strategically situated around the world,
                                           technical support and advice is provided to help customers make the right choice from the wide range
                                           of intelligent solutions offered. In a world market which demands superior levels of reliability and
                                           safety, E-T-A has set high standards with full approvals from leading international authorities and agen-
                                           cies including UL, CSA and VIDE. Quality design, supply and support are assured with CTI’s ISO
                                           accreditation. With its leadership position based on extensive expertise, close customer collaboration
                                           and a thriving capacity for innovation, CTI provides a comprehensive range of circuit breakers for the
                                           aerospace, defense and industrial industries with many applications.
                                           In every type of aircraft, from the largest long-range commercial jets to the most agile powered gliders,
                                           civil and military aircraft, fixed-wing and helicopter, E-T-A circuit breakers provide the electrical safety
                                           that helps to keep the aircraft flying. E-T-A's comprehensive product range is specifically designed to
                                           meet the needs of this demanding market and covers almost every aerospace application.
                                           The unparalleled price/performance advantage of E-T-A circuit breakers makes them the preferred
                                           choice of aircraft manufacturers around the world who know that, in an area where compromise can-
                                           not be risked, E-T-A circuit breakers can be trusted. All models combine high interrupting capacity and
                                           a strong tolerance of adverse conditions with the small physical size and low weight demanded by the
                                           confined spaces within any aircraft
                                           E-T-A aircraft circuit breakers reflect the company's long experience and acknowledged technical
                                           expertise, and are proven through exhaustive testing to meet all relevant standards requirements.


                                           Exceeding Standards and Reducing Cost
                                           Modern aircraft are filled with electrical equipment, and any current overload or short-circuit could
                                           cause overheating, a break down in circuit integrity and constituting a major fire risk.
                                           The latest generation of E-T-A aircraft circuit breakers, available from CTI, provide the most efficient and
                                           comprehensive protection available, with low cost of ownership both for manufacturers and operators.
                                           The high fault current interrupting capacities are vital, but their small dimensions and low weight are
                                           also significant—even a few extra grams of weight make a difference to the overall cost per flying mile,
                                           when multiplied by the several hundred devices installed within the typical aircraft.
                                           E-T-A circuit breakers are also favored for their ruggedness, essential for conditions where ambient
                                           temperatures may vary between -55°C and 125°C within the duration of a single flight. The built-in
                                           shock (to 75 g) and vibration resistance enables them to withstand the turbulence of bad weather and
                                           the impact of heavy landings while their high degree of corrosion resistance and random vibration
                                           performance are specially suited to the most advanced military aircraft and helicopters. When combined
                                           with explosion-proofing, dual-control, trip-free mechanisms and signal contacts, the result is a circuit
                                           breaker which exceeds all existing international standards.
                                           Modern aircraft design also benefits from the sophistication of E-T-A circuit breakers. The latest gener-
                                           ation of civil aircraft tend to have circuit breakers concentrated in the nose-space rather than, more tra-



8-110   |   CTI   |   www.cleevetech.com
                                                                                   Section                                                    8
ditionally, on the flight deck. Although this approach releases cockpit space, it does require the need for circuit breaker status informa-
tion. E-T-A circuit breakers with auxiliary contacts featuring series-connected diodes are ideal for such applications, as the polarized
auxiliary contacts may be included in a diode matrix to provide a coded signal, thereby reducing the need for traditional signal cables.


Electronic Remote Connection and Disconnection from
the Flight Deck: Innovating for Increased Safety and Economy
Remote control circuit breakers (RCCB’s)
The use of E-T-A electronically controlled aircraft circuit breakers, available from CTI, results in significant reductions in the amount of
heavy cabling installed through the aircraft, as the devices are designed to be sited in close proximity to the load-generators for example.
The circuit breaker is switched on by applying system ground potential to the control input (and, conversely, switched off by removing
it). Remote control is enabled via a conventional single-pole thermal circuit breaker with a low current rating; this low current control
circuit is connected both to system ground and to the control input of the RCCB. The major weight reductions are an obvious benefit,
but a further advantage is the bi-stable switching system which requires little energy for operation and only for a short duration.
E-T-A RCCB’s available for current ratings between 5 A and 100 A are designed and tested to the MIL-C-83383 standard for world-
wide commercial and military applications.


Comprehensive aerospace-specific approvals to international standards
Safety is paramount in aviation and CTI products ensure a leading edge position by working closely with the world's leading aerospace
agencies. E-T-A circuit breakers have been designed to comply with, and are certified to the most demanding standards of the industry
including those established by defense agencies around the world, and the latest EN standards. They are OPL listed in many NATO coun-
tries, and meet VG, LTF and LN requirements. In addition E-T-A holds A1 Primary Company Approval from the UK Civil Aviation Authority.
Many internationally known aircraft manufacturers also award their own vendor approvals. CTI is among the companies awarded these
approvals.




                                                                                                             circuit protection and control   |   CTI   |   8-111
 circuit8 protection and control
Section

                        Blade Fuses                                             ATO Mini-Fuses
                        ATO Autofuses                                           ATO Mini-Fuses are becoming more popular for late model
                        ATO Autofuses are used on most late model cars. Its     applications. Meet or exceed OEM and SAE standards, and
                        small size makes it more compact and easy to install    rated at 32 volts. Color coded to indicate amps. Offers pro-
                        and remove. Meet or exceed OEM and SAE standards,       tections against shock and sparks as well as corrosion resist-
                        and rated at 32 volts. Color coded to indicate amps.    ance for a longer service life.
                        Offers protection against shock and sparks as well as     Amp. Color                       Pcs/Pack Part #
                        corrosion resistance for a longer service life.           Rating                        5         10        50
                                                                                     2    Grey              CTI66240             CTI66340
                  Amp.    Color                   Pcs/Pack Part #
                                                                                     3   Violet             CTI66241             CTI66341
                  Rating                       5         15       100
                                                                                     4    Pink              CTI66242             CTI66342
                     1    Black            CTI66208             CTI66308
                                                                                     5     Tan              CTI66243             CTI66343
                     2    Grey             CTI66209             CTI66309
                                                                                   7.5   Brown              CTI66244             CTI66344
                     3   Violet            CTI66210             CTI66310
                                                                                    10    Red               CTI66245             CTI66345
                     4    Pink             CTI66211             CTI66311
                                                                                    15    Blue              CTI66246             CTI66346
                     5     Tan                       CTI66212 CTI66312
                                                                                    20   Yellow                       CTI66247 CTI66347
                   7.5   Brown             CTI66213             CTI66313
                                                                                    25    Clear             CTI66248             CTI66348
                    10     Red                       CTI66214 CTI66314
                                                                                    30   Green              CTI66249             CTI66349
                    15    Blue             CTI66215             CTI66315
                    20   Yellow                      CTI66216 CTI66316
                    25    Clear            CTI66217             CTI66317        ATO Mini-Fuse Assortment Kit
                    30   Green                       CTI66218 CTI66318          Part # CTI66000 (95 pcs) This kit contains popular varieties of
                    40   Orange            CTI66219             CTI66319        our ATO Autofuses (60 pcs) and ATO Mini-Fuses (35 pcs).


             Fuse Assortments




                                                                                ATO Auto Fuses (60pcs)
                                                                                      Amp                        Replacement
             ATO Autofuse Assortment Kit                                             Rating        Color            Part #         Quantity
             Part # CTI66001 (100 pcs) This kit contains the entire                      5           Tan          CTI66212           5 pcs
             range of ATO Autofuses.                                                    10          Red           CTI66214          15 pcs
                                                                                        15          Blue          CTI66215           5 pcs
                       Amp                      Replacement                             20         Yellow         CTI66216          15 pcs
                      Rating       Color           Part #         Quantity              25          Clear         CTI66217           5 pcs
                         1         Black         CTI66208           5 pcs               30         Green          CTI66218          15 pcs
                         2         Grey          CTI66209           5 pcs
                         3        Violet         CTI66210           5 pcs
                                                                                ATO Mini-Fuses (35pcs)
                         4         Pink          CTI66211           5 pcs
                         5          Tan          CTI66212          15 pcs             Amp                        Replacement
                        7.5       Brown          CTI66213           5 pcs            Rating        Color            Part #         Quantity
                        10          Red          CTI66214          15 pcs                5           Tan          CTI66243           5 pcs
                        15         Blue          CTI66215           5 pcs               10          Red           CTI66245           5 pcs
                        20        Yellow         CTI66216          15 pcs               15          Blue          CTI66246           5 pcs
                        25         Clear         CTI66217           5 pcs               20         Yellow         CTI66247          10 pcs
                        30        Green          CTI66218          15 pcs               25          Clear         CTI66248           5 pcs
                        40        Orange         CTI66219           5 pcs               30         Green          CTI66249           5 pcs



8-112   |   CTI   |   www.cleevetech.com
                                                                                  Section                                                    8
Blade Fuses/Fuse Holders
Maxi-Fuses are used to protect circuits in the wiring harness, usually found under the hood, in a fuse panel or in the supplementary
panel near the battery and are rated at 32 volts.


Maxi-Fuses
      Amp.                             Replacement
    Rating Color            Part #   Quantity Part #        Quantity
      20    Yellow        CTI66250      1      CTI66350       250
      30    Green         CTI66251      1      CTI66351       250
      40    Orange        CTI66252      1      CTI66352       250
      50     Red          CTI66253      1      CTI66353       250
      60     Blue         CTI66254      1      CTI66354       250


Fuse Holders for ‘ATO®/ATC’ Autofuses



                 Cover sold
                 separately.




Fuse Holders                                                           ATO Fuse Holder
Provides the most efficient method for full protection of              Part #CTI64103 Self-stripping, in-line fuse holder for ATO fuses.
all electrical equipment. 16 ga. 2–4-1/4” (114 mm)                     10 pieces/pack (Part #CTI64103C for 100 pack).
leads. Fuse holders accommodate all Autofuses from 3
through 20 amps. 25/pack.

   Amp            Part #
    7.5         CTI64127
    10          CTI64129
    20          CTI64131
    30          CTI64126*
   Cover        CTI66259
 *12 ga. lead

Fuse Holders For Maxi/Mini Fuses
Fuse holders can be used with or without a cover. Maxi Fuse holder has 6 ga–6” lead wire and accommodates Maxi fuses from 20 to
60 amps. Mini-Fuse holder has 16 ga-6” lead wire and accommodates Mini-Fuses from 2-20 amps. 10/pack.




 Part # CTI67255                     Part # CTI67256                     Part # CTI67257                     Part # CTI67258
 Maxi Fuse holder only.              Maxi Fuse holder only.              Maxi Fuse holder only.              Maxi Fuse holder only.
 Supplied without fuse.                                                  Supplied without fuse.



                                                                                                            circuit protection and control   |   CTI   |   8-113
 circuit8 protection and control
Section

             Glass Fuses & Holders


             Glass Fuses                                         Panel Fuse Holder                             In-Line Fuse Holder
             Replacement glass tube-type fuses for               Part # CTI66042                               Supplied with fuse. 25/box
             domestic vehicles. 5/box.                           Maximum 20 amp rating. Mounts                   Colour           SFE Amp    Part #
                       SFE Amp        Part #                     in 1/2” (12.7 mm) diameter hole.                 Red                14     CTI64082
                           9         CTI66188                                                                    Black               20     CTI64083
                          14         CTI66189                                                                    Ivory               30     CTI64084
                          20         CTI66190                                                                    Ivory                9     CTI64081
                          30         CTI66191


             Fuse Blocks & Terminal Blocks




             Blade-Type Fuse Blocks                             Glass Fuse Blocks                                Screw Type Terminal Blocks
             Compact yet rugged, accepts ATO or ATC             For SFE-20 amp or 3AGC type fuses, 1/4”          Self-insulating molded housing.
             blade fuses or blade-type automatic or             (6.4 mm) diameter. x 1-1/4” (31.8 mm)            Tin-plate brass screws and binders.
             manual reset circuits breakers.                    long. Screw terminals with phosphor bronze
                                                                fuse clips and hard fiber insulator base.
                       Positions      Part #                           Positions        Part #                            Pairs        Part #
                           6         CTI66043                               3         CTI66020                              4         CTI62104
                           8         CTI66044                               4         CTI66021                              6         CTI62105
                          10         CTI66045                               6         CTI66023                             10         CTI62106
                                                                           6*         CTI62132
                                                                       *with solid brass bus bar
                                                                       for ‘hot feed’ connecting

             Circuit Breakers
             Universal ‘Plug in’ Circuit Breakers                                          Universal ‘Plug in’ Circuit Breakers
                                                                                           Heavy-duty replacements for ATC and ATO blade type
             Continuous self-resetting 6-12 volt circuit
                                                                                           fuses. Saves time and money in replacing burned-out
             breaker. Use with headlight switches, window
                                                                                           fuses. Simply snap off tabs with pliers at desired
             motors, etc. and suitable for replacing fuses in
                                                                                           position for size adjustment.
             many other applications. Two #10-32 stud
             terminals hex nuts and washers.                                               Application: 12 volt DC electrical systems
                                                                                           Dimensions: 0.840” (21.3 mm) x
                      Amp           Part #                                                 400” (10.2 mm) x 1.5” (38.1 mm)
                       15          CTI66013
                       20          CTI66014                                                        Amp        Part #
                       25          CTI66015                                                         10       CTI66070
                       30          CTI66016                                                         15       CTI66071
                                                                                                    20       CTI66072
                                                                                                    30       CTI66073




8-114   |   CTI   |   www.cleevetech.com
                                                                              Section                                                   8
                                           Fuse Block Connectors
                                           Part # CTICT6100
                                           Fuse Block connectors allow:
                                           • Tapping power for accessories;

                                           • Checking voltage, shorts, opens and
                                             current draw;
                                           • 3 piece kit to fit maxi, ATO and mini size automotive blade fuse block connectors.




Circuit Tester
Part # CTI64700
For 6/12/24 volt systems with an unbreakable handle and
a heavy-duty ground clip. Tester contains a 5 ft (1.5 m)
heavy-duty rubber coated lead wire.




                                                                                                       circuit protection and control   |   CTI   |   8-115
 tooling and equipment
Section 9

              Wire & Cable Tools



                                                                                       CR-CTI100
              CR-CTI300: Ratchet tool crimps                                           Crimps insulated & non insulated terminals from #22 to #10 AWG.
              insulated terminals from #22-10 AWG.                                     Includes stripper and bolt cutter.



                                    Compact Cable Cutter                                          Cable Stripper
                                    Easily cuts all cable sizes up to                             Ideal for stripping a full range of cable
                                    2/0 ga. Approximately 8” long.                                from 8 ga to 4/0 ga

                                     Part # CTI95712                                               Part # CTI95721
                                     Compact Cable Cutter                                          Cable Striper



                                                                                                              Universal Crimping Tool 8GA-4/0
                                                                                                              ‘Mechanics choice’ for crimping battery terminals
                                                                                                              from 8 ga to 4/0 ga. Approximately 25” long.



              Compact Universal Crimping Tool                                              Cable Cutter
              Ideal for crimping battery terminals from                                    The long handle provides excellent
              8 ga (heavy duty only for 8 ga) to 1/0 ga.                                   leverage for cutting large cable
              Approximately 16” long.                                                      up to 350 MCM. Approximately
                                                                                           18” long.




                  Part # CTI95728                                       Part # CTI95714                                     Part # CTI95731
                  Compact Universal Crimping Tool                       Cable Cutter                                        Universal Crimping Tool 8 ga-4/0



9-116   |   CTI    |   www.cleevetech.com
                                                               Section                                                    9
Heating Tools
Electrical tooling may be available in various voltage ratings.
120 volt AC is standard (for part numbers shown) and will be supplied unless spec-
ified otherwise.
TFX-3000 Two Stage General Purpose Hot Air Gun
• Rugged molded construction

• 400˚C/590˚C (750˚F/1100˚F), 1200 watts

• Shaped to free-stand on end

Includes Free Reflector Tip for TFX-3000
Part # CTIREF-35

                                                     HG 3002 LCD Electronically Monitored
HL 1800 Electronically Monitored                     Professional Hot Air Gun
Heavy Duty Hot Air Gun                               • Digital display
• Stepless settings
                                                     • Air volume monitoring
• 100˚C-600˚C, 2000 watts (max)
                                                     • Cool air stage
• Shaped to free-stand on end
                                                     • Stage 1 50˚C, Stage 2 50˚C-600˚C, 2000 watts
                                                     • Shaped to free-stand on end


TFX2050 Butane Micro Torch                                                  Butane Torch (optional)
                                                                                  Accessory Tips
• Electronic instant ignition system
                                                                  Available separately or in the 3-piece RK-SH3 Kit
• Adjustable flame                                                            (SH-11, SA-51 and SH-51)
• Efficient, hand-held, free standing design

• Refillable butane fuel tank

• Optional flameless soldering head                                          SH-11                             SA-51
• Optional hot blower and reflector                                      Soldering Head                       Reflector

  (ideal for use with Thermafix® products).
Specifications:
• Dimensions:155 mm x 90 mm x 35 mm

  (Height x Width x Grip diam.)                                       SH-41                           SH-51
                                                                  Flameless, Hot                 Hot Blower Head
• Max. temp.:1300˚C (2370˚F)                                       Blower Head
• Working time: approx. 90 minutes

                                                                CT-1 Mini Torch
TFX2050SE ‘Special Edition’                                     • Compact and economical
Features the RK 2020 &                                           for small jobs
3 accessory tips in a handy                                     • Ships in a variety of colors
carrying case.                                                   (not optional)
Butane sold separately.
                                                                • Comes with refillable lighter
                                                                 or compatible with most disposables


                                                                                                  tooling and equipment   |   CTI   |   9-117
   technical data and specifications
S e c t i o n 10

                                                Manufacturing Support Services
                                                CTI can provide finished and tested products and assemblies to meet specific program or
                                                customer requirements, or can provide product to meet CTI specifications, such as the har-
                                                ness assemble specification that follows.
                                                CTI can support existing designs, from build to print to suggestions of product improve-
                                                ments and cost saving opportunities through to new design supported with samples, draw-
                                                ings and test data.
                                                CTI can offer and support:
                                                • Mechanical engineering, design and manufacturing services;

                                                • Prototype and production manufacturing;

                                                • Mature product design improvement and feasibility studies;

                                                • Cost effective design analysis incorporating design modifications utilizing current
                                                 processes and procedures to reduce cost and lead times;
                                                • Build to print prototype, pre and full production manufacturing/assembly;

                                                • Concurrent engineering and advanced manufacturing.



                                                CAS–130159A Cable Assembly Specification
                          Product Support
                                                1. SCOPE
                                                Cable assembly specification for a single or multi-branched electrical wiring harness for use
                                                on a military vehicle.
                                                2. PURPOSE
                                                This specification defines the requirements for the fabrication, inspection, and acceptance
                                                of single or multi-branched electrical wiring harness assemblies for use on military vehicle
                                                projects.
                                                3. APPLICABLE DOCUMENTS
                                                The following documents, of the issue in effect on the date of this specification, form a part
                                                of this specification to the extent specified herein.
                                                4. REQUIREMENTS
                         Customer Support            4.1 General
                                                    The wiring harness assemblies shall be defined by the applicable wiring harness draw-
                                                    ings in the areas of dimensions, wiring schematics, wire gauge, connector and keyway
                                                    orientation, connector adaptor, molded parts, tubing, and other general assembly
                                                    requirements. The drawing takes precedence over any conflicts between this specifica-
                                                    tion and the respective drawing.
                                                     4.2 Materials
                                                         4.2.1 Connectors
                                                         Connectors shall be selected according to the specific customer requirements.
                                                         Attention should be made with respect to reliability, availability, and cost.
                                                         4.2.2 Ring and Lug Terminals
                                                         Terminals, such as ring or lug, shall be selected to fit the application. All terminals
                                                         shall be crimp-style, tin-plated copper unless otherwise specified. Insulated
                        Technical Information
                                                         barrels are preferred.


10-118   |   CTI   |   www.cleevetech.com
                                                                       Section                                                   10
4.2.3 Primary wire
Unshielded individual wires shall be selected according to the specific customer requirements and using calculations derived
from MIL-W-5088.
4.2.4 Unshielded twisted pairs
Cables for unshielded twisted pairs or other multiple twisted conductors shall be selected according to the specific customer
requirements.
4.2.5 Shielded wire
Cables for shielded wire and shielded twisted pair wire shall be selected according to the specific project requirements.
4.2.6 Gross shield
Shield material over wire/cable bundle shall be tin-coated copper wire per ANSI C7.4 providing a minimum coverage of 90%
unless otherwise specified.
4.2.7 Outer jacket
Material shall be polychloroprene sleeving per M23053/16 or equivalent, sized as appropriate for the bundle diameter.
4.2.8 Molded parts
Molded parts shall be compatible with the outer jacket or insulation sleeving.
4.2.9 Dual wall sleeving
Insulation sleeving with pre-coated adhesive or dual wall sleeving shall be per MIL-I-23053/4 or equivalent.
4.2.10 Tape and adhesive
      4.2.10.1 Heat curable
      Heat sealable thermoplastic adhesive shall be used where required if the part to be bonded is not pre-coated. The
      adhesive shall have a temperature rating of -55°C to 120°C.
      4.2.10.2 Spot tape
      Where necessary, spot taping shall be used to hold wire bundles together before application of heat-shrink tubing.
      Tape shall be clear Mylar or equivalent. Kapton tape shall not be used. Spot taping shall also be used to protect wire
      insulation from shield soldering. Tape shall be 200°C rated glass cloth per MIL-I-19166 or equivalent.
4.2.11 Connector adaptors
Connector adaptors shall be used to terminate overbraid and non-braided cable assemblies. The adaptor provides a mounting
surface for the molded boot and/or the overbraid. The adaptor is to stay locked into location on the connector after
vibration to M85049 and MIL-C-38999. The adaptors are to be of a material and finish that is compatible with the connectors
that they secure to. Cadmium finish is to be minimized with zinc-cobalt the preferred finish where available. Harnesses shall
use straight adaptors as much as possible. Use of 45° and 90° adaptors shall be avoided except where required by limited
space.
4.2.12 Markers
Individual wire markers and cable/harness identification markers shall be yellow polyolefin per MIL-I-23053/5, Class 1 or 3, or
equivalent material. Marking must meet the permanency requirements of MIL-M-81515.
4.2.13 Insulation sleeving
Insulation at connector pins and shield terminations shall be per MIL-1-23053/5, Class 1, 2,or 3 or equivalent.
4.2.14 Solder
Solder shall be Type SN60, SN62, or SN63 per QQ-S-571. Flux used with solid or cored solder shall be noncorrosive Type R or
RFnA per MIL-F-14256.
4.2.15 Splices
Junctions between two or more individual wires shall be joined by splices per MIL-S-83519/1 or equivalent as applicable.
Individual wire shields shall be terminated using splices per MIL-S-83519/2 or MIL-S-83519/1 or equivalent with a separate
wire.




                                                                                             technical data and specifications   |   CTI   |   10-119
   technical data and specifications
S e c t i o n 10
                       4.3 Assembly Details
                           4.3.1 Workmanship
                           Assembly procedures shall be per MIL-STD-454, requirement 9.
                           4.3.2 Branches
                           All branches shall be shown on the drawing and dimensioned accordingly. Branch dimensions may be shown on each
                           individual leg as a tag. The dimension tag denotes the entire branch length including the connector. Straight connectors are
                           dimensioned to the end of the connector. Right angle connectors are dimensioned to the centre of the connector. Ring
                           terminals are dimensioned to the centre of the terminal.
                           4.3.3 Transitions and Breakouts
                           Harness branches shall be made using either a transition or breakout as specified on the drawing. A transition uses a
                           molded part to separate the branches. A breakout uses a piece of tubing (approximately 50 mm) to separate and seal the
                           branches. A longer piece of tubing (approximately 75 mm) may be used to cover splices where specified on the drawing. A sin-
                           gle cable tie per MS3367 shall be used as a strain relief at every breakout. Packing of joints is allowed where necessary to
                           increase the diameter of the branch.
                           4.3.4 Tolerances
                           Unless otherwise specified on the applicable harness drawing, tolerances on length dimensions shall be per the following table.
                           Tolerances on keyway clocking to connector backshells or boot angles shall be 15° unless otherwise stated on the applicable
                           drawing.
                             Length                       Tolerance
                             0 to 1000 mm                 -0, +25 mm
                             1000 to 3000 mm              -0, +50 mm
                             Over 3000 mm                 -0, +75 mm
                           4.3.5 Soldering
                           Operations shall be per MIL-STD-454, requirement 5.
                           4.3.6 Crimping
                           Crimp type connector contacts and terminal lugs shall be crimped using crimping tools specified per the applicable
                           specification and procedures defined in MIL-C-22520, or by the connector manufacturer. Terminal lugs shall be end soldered
                           to seal the exposed end of the conductor. No wicking of solder into the conductor shall be allowed.
                           4.3.7 Splices
                           Splices shall only be used when specified on the harness drawing schematic to join two or more individual wires or to
                           terminate wire shields. Splices shall not be used as a repair method without customer approval. Individual wires shall be
                           stripped in accordance with MIL-W-5088, Section 3.17.2. Shielding shall be cut short of insulation 0.25 to 0.375 inches. Splices
                           shall be applied per MIL-S-83519.
                           4.3.8 Marking
                           The identification markings shall include conductor identification, termination identification and assembly identification.
                                 4.3.8.1 Conductor marking
                                 Each individual conductor in the assembly shall be identified at both ends except for cables containing a single conduc-
                                 tor or if the conductors are colour coded. The conductor shall be marked with the connector reference designator and
                                 pin number or letter. Example: Connector P1, wire in contact A is marked P1-A.
                                 4.3.8.2 Termination marking
                                 Each major connector termination shall be identified with the assembly part number, reference designation and harness
                                 number unless otherwise specified on the assembly drawing. The marker shall be approximately 50 mm from, or as close
                                 as practical, to the junction between the harness leg and the boot. Each minor connector termination (lug, ring termi-
                                 nal, commercial connector, etc…) shall be identified with the reference designation only.




10-120   |   CTI   |   www.cleevetech.com
                                                                            Section                                                  10
          4.3.8.3 Assembly marking
          The finished assembly shall be identified in accordance with MIL-STD-130. The marking shall include as a minimum, the
          design activity CAGE, the part number, and the harness reference designation centrally located on the main branch of
          the harness. For multi-branch harnesses, the marker shall be applied to the branch with the largest overall diameter, also
          centrally located.
    4.3.9 Insulation
    Install heat shrinkable tubing over all contacts and exposed bare wire at all connectors. Tubing shall also cover unterminated
    or exposed shielding. The sleeving when shrunk, must be snug fitting and provide a non-slip, permanently fixed assembly.
    4.3.10 Circular metal connector torque
    All threaded backshell parts and any special threaded adaptors at connectors or transitions shall be assembled, then tightened
    to the torque specified per the table below unless otherwise specified by the adaptor manufacturer.
    4.3.11 Gross shield installation
    The shield shall maintain a minimal optical coverage of 90%. Where applicable, the gross shield shall be insulated from all
    conductors and wire shielding to avoid damage to the bundle and to meet the requirements of the applicable specification.
    Electrical continuity shall be maintained from connector to connector through the adaptors, gross shield, and transitions to
    meet requirements of the specification. Attachment method shall be compatible with the adaptor and shall ensure 360°
    contact between the gross shield and the adaptor.
    4.3.12 Jacketing
    The outer jacket shall be installed between all terminating points and transitions. Jacketing shall extend into the boot
    or transition a minimum of 25 mm. The joint shall be sealed using adhesive to provide a visible, 360° watertight bond. The
    adhesive shall be compatible with the material and have a temperature rating of -55°C to 105°C minimum unless
    otherwise specified.
    4.3.13 Terminations
          4.3.13.1 Military specification terminations
          Individual wires shall be stripped per MIL-W-5088, Section 3.17.2. Contacts and terminals shall be applied and installed
          in accordance with the drawing schematic. Unused connector contacts shall be installed. Individual sealing plugs shall
          not be used unless specified in the drawing. Exposed contacts shall be insulated. Terminal lugs shall be insulated using
          dual wall sleeving such that the terminal barrel is completely covered. The sleeving shall also extend and overlap the
          outer jacket. Boots shall be bonded to the outer jacket and the connector backshell with adhesive if the boot is not pre-
          coated. The adhesive should provide a visible, 360° watertight seal.
          4.3.13.2 Commercial/industriaI terminations
          Individual wires shall be stripped per the connector manufacturer's specification. Contacts and terminals shall be applied
          and installed in accordance with the drawing schematic. Unused connector contacts shall only be installed if required.
          Individual sealing plugs shall be used where required. Where required, boots shall be bonded to the outer jacket and the
          connector backshell with adhesive if the boot is not pre-coated. The adhesive should provide a visible, 36O° watertight
          seal. Where no boots are used, individual wire slack shall be 10 to 20 mm for less than 10 circuits and 30 to 35 mm for
          greater than 11 circuits.
4.4 Electrical Performance
The finished harness assembly shall be capable of meeting the following tests.
    4.4.1 Insulation resistance
    100 megaohms minimum measured between each conductor, the gross shield, and connectors per MIL-STD-202, Method 302,
    Test condition B, with 1.0 second minimum electrification time, 500 ± 50 VDC test voltage.
    4.4.2 Circuit resistance
    500 milliohms maximum measured pin-to-pin through each conductor and 1.5 ohms maximum measured through the gross
    shield between each connector shell per MIL-STD-202, Method 303.




                                                                                                 technical data and specifications   |   CTI   |   10-121
   technical data and specifications
S e c t i o n 10
                       4.5 Mechanical Performance
                            4.5.1 Appearance
                            The harness shall be free of mechanical imperfections such as nicks, cuts or abrasion marks along its entire length. Plating on
                            connectors and adaptors shall be free of scratches, pitting, or marring that would otherwise degrade the environmental per-
                            formance. Pins and terminal lugs shall not be bent.
                       4.6 Environmental
                       The finished harness assembly shall be capable of meeting the following conditions.
                            4.6.1 Temperature range
                            With connectors mated, shall be capable of operating over a temperature range of -40°C and 100% RH to 44°C and 14% to
                            44% RH. The storage temperature shall be -40°C to 63°C.
                            4.6.2 Fluid resistance
                            No degradation by exposure to diesel fuel per VV-F-800 and MIL-F-16884, brake fluid per MIL-B-48176, hydraulic fluid per
                            MIL-H-5606 and engine oil per MIL-L-2104 and MIL-L-46167.
                            4.6.3 Moisture resistance
                            With connectors mated or plugged, shall be subjected to the spraytight test per MIL-STD-108, paragraph 4.10.
              5. QUALITY ASSURANCE PROVISIONS
                       5.1 Responsibility for inspection
                       CTI will be responsible for the performance of all inspection requirements. CTI may use our own or any other facilities
                       suitable for the performance of the inspection requirements. The customer or their agents reserves the right to perform any of the
                       inspections set forth in this specification.
                            5.1.1 Test equipment and inspection facilities
                            Test and measuring equipment and inspection facilities of sufficient accuracy, quality, and quantity to permit performance of
                            the required inspection shall be established and maintained by CTI. The establishment and maintenance of a calibration sys-
                            tem to control the accuracy of the measuring equipment shall be in accordance with recognized quality standards.
                       5.2 Classification of inspection
                       The inspection of harness and cable assemblies shall be classified as follows:
                       • First   article inspection;
                       • Quality    conformance inspection.
                       5.3 First article inspection
                       Unless otherwise specified, CTI shall perform first article inspection after award of contract and prior to serial production. First arti-
                       cle inspection shall be performed on wiring harness assemblies or cable assemblies that have been produced with production equip-
                       ment and procedures.
                            5.3.1 Sample size
                            First article inspection shall be performed on the first item of each new part number of each wiring harness or cable assembly
                            in the purchase order. Inspection by similarity is allowed with prior approval from the procuring activity.
                            5.3.2 First article failure
                            Failure of the first unit to pass any examination or test may cause refusal to grant first article approval. The customer may refuse
                            acceptance of production assemblies until corrective action is provided.
                            5.3.3 Sample disposition
                            First article samples are deliverable as the first unit of production provided they are not damaged by the first article inspection.
                            5.3.4 First article inspection tests
                            First article inspection tests shall be conducted as follows in the order listed.
                                     5.3.4.1 Materials inspection
                                     Material certifications shall be examined for conformance to the requirements of the customer cable specification.




10-122   |   CTI   |    www.cleevetech.com
                                                                                  Section                                                   10
               5.3.4.2 Dimensional inspection
               The sample shall be examined for compliance with dimensional requirements of the drawing.
               5.3.4.3 Mechanical performance
               There shall be no visible evidence of damage.
               5.3.4.4 Environmental performance
               The sample shall be exposed to the conditions described. There shall be no visible evidence of damage.
               5.3.4.5 Electrical performance
               Before and after the tests required, the sample shall be subjected to the tests described in this specification. The sample
               shall meet the requirements of those tests.
    5.4 Quality conformance inspection
         5.4.1 Inspection of production deliverables
         Inspection of product for production delivery shall be accomplished on 100% of the units produced.
         5.4.2 Rejected units
         If a unit is rejected, CTI may rework it to correct the defects within the confines of the drawing and this specification.
         5.4.3 Inspection methods
         Inspection of product for production delivery shall include the following examinations and tests.
               5.4.3.1 Materials inspection
               Material certifications shall be available for examination for conformance to the requirements the customer cable
               specification.
               5.4.3.2 Dimensional inspection
               A sample shall be examined for compliance with dimensional requirements of the drawing.
               5.4.3.3 Visual inspection
               There shall be no visible evidence of damage in accordance with this specification.
               5.4.3.4 Electrical inspection
         Each assembly shall be inspected for proper circuit continuity per the drawing schematic and shall be tested for conformance
         to the requirements of this specification.
6. PACKAGING
Packaging for the desired level of protection during shipping shall be in accordance with applicable packaging standard unless other-
wise specified by the customer.




                                                                                                        technical data and specifications   |   CTI   |   10-123
   technical data and specifications
S e c t i o n 10
             Multi-Conductor Cable Color Chart Reference
                   No.         Base          1st      2nd      3rd     No.   Base     1st       2nd     3rd
                               Color        Stripe   Stripe   Stripe         Color   Stripe   Stripe   Stripe
                    1          Black                                    51   White    Blue    Violet
                    2           Red                                     52   White   Brown     Black
                    3         White                                     53   White   Brown      Red
                    4         Green                                     54   White   Brown    Green
                    5         Orange                                    55   White   Brown     Blue
                    6          Blue                                     56   White   Brown    Brown
                    7         Brown                                     57   White   Brown    Violet
                    8         Yellow                                    58   White   Violet     Red
                    9         Violet                                    59   White   Violet   Green
                   10          Gray                                     60   White   Violet    Blue
                   11          Pink                                     61   White   Black      Red    Green
                   12           Tan                                     62   White   Black      Red    Yellow
                   13           Red         Green                       63   White   Black      Red     Blue
                   14           Red         Yellow                      64   White   Black      Red    Brown
                   15           Red          Black                      65   White   Black      Red    Orange
                   16         White          Black                      66   White   Black      Red     Gray
                   17         White           Red                       67   White   Black      Red    Violet
                   18         White         Green                       68   White   Black    Green    Yellow
                   19         White         Yellow                      69   White   Black    Green     Blue
                   20         White          Blue                       70   White   Black    Green    Brown
                   21         White         Brown                       71   White   Black    Green    Orange
                   22         White         Orange                      72   White   Black    Green     Gray
                   23         White          Gray                       73   White   Black    Green    Violet
                   24         White         Violet                      74   White   Black    Yellow    Blue
                   25         White          Black     Red              75   White   Black    Yellow   Brown
                   26         White          Black   Green              76   White   Black    Yellow   Orange
                   27         White          Black   Yellow             77   White   Black    Yellow    Gray
                   28         White          Black    Blue              78   White   Black    Yellow   Violet
                   29         White          Black   Brown              79   White   Black     Blue    Brown
                   30         White          Black   Orange             80   White   Black     Blue    Orange
                   31         White          Black    Gray              81   White   Black     Blue     Gray
                   32         White          Black   Violet             82   White   Black     Blue    Violet
                   33         White          Black    Black             83   White   Black    Brown    Orange
                   34         White           Red     Black             84   White   Black    Brown     Gray
                   35         White           Red      Red              85   White   Black    Brown    Violet
                   36         White           Red    Green              86   White   Black    Orange    Gray
                   37         White           Red     Blue              87   White   Black    Orange   Violet
                   38         White           Red    Brown              88   White   Black     Gray    Violet
                   39         White           Red    Violet             89   White    Red      Black   Green
                   40         White         Green     Black             90   White    Red      Black   Yellow
                   41         White         Green      Red              91   White    Red      Black    Blue
                   42         White         Green    Green              92   White    Red      Black   Brown
                   43         White         Green     Blue              93   White    Red      Black   Orange
                   44         White         Green    Brown              94   White    Red      Black    Gray
                   45         White         Green    Violet             95   White    Red      Black   Violet
                   46         White          Blue     Black             96   White    Red     Green    Yellow
                   47         White          Blue      Red              97   White    Red     Green     Blue
                   48         White          Blue    Green              98   White    Red     Green    Brown
                   49         White          Blue     Blue              99   White    Red     Green    Orange
                   50         White          Blue    Brown             100   White    Red     Green     Gray



10-124   |   CTI   |   www.cleevetech.com
                                                      Section                                             10




Wire Specification Reference Chart
                         Circular         Coated Copper                           High Strength
                            Mil         Ohms/1000 ft                High Strength
AWG   Strands    OD        Area                      Nickel       Break         Ohms/       Break
                          (CMA)     Tinned          Plated    Strength (lbs)   1000 ft Strength (lbs)
 32    7/40     0.0093      67.3    157.0            165.0         1.8          176.0        3.4
 30    7/38      0.012     112.0     95.4             97.4         3.0          107.0        5.6
 28    7/36      0.015     175.0     60.9             61.9         4.7           68.5        8.4
 26    7/34      0.019     278.0     38.2             38.7         7.0           43.2       14.0
 26    19/38     0.020     304.0     35.3             36.1          8.2          39.6       15.2
 24    7/32      0.024     441.0     23.7             23.9        11.9           25.8       21.7
 24    19/36     0.025     475.0     22.5             22.9         12.7          25.4       22.8
 22    19/34     0.032     754.0     14.2             14.3         19.0          16.0       38.0
 20    19/32     0.040    1216.0     8.76             8.85         32.0           9.5       58.9
 18    19/30     0.050    1900.0     5.60             5.64         51.0            -          -
 16    19/29     0.057    2426.0     4.38             4.41         65.0            -          -
 14    19/27     0.070    3830.0     2.77             2.79        103.0            -          -
 12    19/25     0.090    5088.0     1.74             1.75        153.0            -          -
 12    37/28     0.088    5874.0     1.81             1.83        155.0            -          -
 10    37/26     0.111    9354.0     1.14             1.14        250.0            -          -
  8   133/29     0.169   16983.0    0.634            0.663        450.0            -          -
  6   133/27     0.213   26918.0    0.401            0.425        720.0            -          -
  4   133/25     0.255   42615.0    0.252            0.263       1140.0            -          -




                                                                      technical data and specifications   |   CTI   |   10-125
   technical data and specifications
S e c t i o n 10
              Unit Conversion Chart Reference
                                Unit                 X Constant             =Unit                         Unit          X Constant        =Unit
                                Btu                    778.0          Foot-pound (ft-lb)            Horsepower (hp)      33000.0         Ft-lb/min
                                Btu                    1054.8               Joules                  Horsepower (hp)       550.0          Ft-lb/sec
                                Btu                    0.293          Watt-hours (w-hr)             Horsepower (hp)       745.7         Watts (w)
                          Centimeters (cm)            0.032808             Feet (ft)                    Inch (in)        0.027178       Yards (yd)
                          Centimeters (cm)             0.3937             Inches (in)                   Inch (in)        0.083333        Feet (ft)
                          Centimeters (cm)            0.00001          Kilometers (km)                  Inch (in)       0.0000254     Kilometers (km)
                          Centimeters (cm)             0.010              Meters (m)                    Inch (in)         0.0254        Meters (m)
                          Centimeters (cm)              10.0           Millimeters (mm)                 Inch (in)       2.54000514   Centimeters (cm)
                            Circular mils            0.00064516       Circular millimeters              Inch (in)       25.4000514   Millimeters (mm)
                            Circular mils           0.0000007854         Inches2    (in2)               Inch (in)         1000.0           Mils
                            Circular mils            0.00050671    Square Millimeters       (mm2)        Joules          0.000948           Btu
                            Circular mils              0.7854                Mils2                       Joules            107             Ergs
                            Circular mils              0.7854            Square mile                    Kilogram          2.205           Pound
                       Cubic Centimeter (cm3)       0.000035314         Cubic foot (ft3)              Kilogram/km         0.6214         Pound/kft
                       Cubic Centimeter (cm3)         0.061023         Cubic inch (in3)                Kilometers         0.6214           Miles
                       Cubic Centimeter     (cm3)     0.000001         Cubic meter      (m3)            Liters (L)        61.025      Cubic inch (in3)
                       Cubic Centimeter (cm3)        0.00026417             Gallons                    Meters (m)        1.093611       Yards (yd)
                          Cubic Foot   (ft3)           1728.0          Cubic inch    (in3)             Meters (m)       3.2808333        Feet (ft)
                          Cubic Foot (ft3)           28317.016      Cubic centimeter (cm3)             Meters (m)         39.37          Inch (in)
                          Cubic Foot (ft3)            0.02832            Cubic meter                   Meters (m)         100.0      Centimeters (cm)
                          Cubic Inch   (in3)         0.0005787          Cubic foot   (ft3)                Miles           1760.0        Yards (yd)
                          Cubic Inch (in3)          0.000016387        Cubic meter (m3)                   Miles           5280.0         Feet (ft)
                          Cubic Inch   (in3)         16.387162      Cubic centimeter     (cm3)            Miles           1.6093      Kilometers (km)
                         Cubic Meter      (m3)       1000000.0         Centimeter (cm)              Millimeters (mm)    0.0032808        Feet (ft)
                         Cubic Meter (m3)            35.314456          Cubic foot (ft3)            Millimeters (mm)      0.3937         Inch (in)
                         Cubic Meter (m3)              264.17               Gallons                 Millimeters (mm)      0.001         Meters (m)
                              Feet (ft)              0.00018939              Miles                  Millimeters (mm)       0.01      Centimeters (cm)
                              Feet (ft)               0.33333             Yards (yd)                Millimeters (mm)     39.3701           Mils
                              Feet (ft)                 12                Inches (in)               Millimeters (mm)      1000           Microns
                              Feet (ft)              0.0003048          Kilometer (km)                  Ohms/kh           0.3048         Ohms/kft
                              Feet (ft)                0.3048             Meters (m)                     Ounce            28.35            Gram
                              Feet (ft)                30.48           Centimeter (cm)                   Pound            0.4536         Kilogram
                              Feet (ft)                304.8           Millimeters (mm)                 Pound/kft         1.4881       Kilogram/km
                         Feet/Pound (ft/lb)          0.00067197      Meters/grams (m/g)                Square Inch        6.452      Square centimeter
                         Feet/Pound (ft/lb)           0.001285                Btu                   Square Centimeter     0.155         Square inch
                         Feet/Pound (ft/lb)            1.356                Joules                     Square Foot        0.0929       Square meter
                         Feet/Pound (ft/lb)            0.1383       Kilogram/meter (kg/m)             Square Meter        10.76         Square foot
                              Gallons                 3.785332             Liters (l)                 Square Miles         2.59      Square kilometer
                              Gallons                 0.13368           Cubic foot   (ft3)          Square Kilometer      0.3861       Square mile
                              Gallons                  231.0           Cubic inch (in3)                 Watts (w)         44.25        Ft-lb/minute
                              Gallons                 3785.332      Cubic centimeter (cm3)              Watts (w)        0.737562        Ft-lb/sec
                             Grams (g)                 15.432               Grains                      Watts (w)        0.001341    Horsepower (hp)
                               Gram                   0.03527               Ounce                   Watt-hour (w-hr)     3.41266            Btu
                         Gram/Centimeter3            0.0361275        Pounds/in3    (lb/in3)



10-126   |   CTI   |    www.cleevetech.com
                                                                                 Section                                                10
Cross reference AWG to mm2
  AWG           mm2                      AWG         mm2                   AWG          mm2                AWG                 mm2
  30            0.05                     18          0.75                  6            16                 4/0                 120
  28            0.08                     17          1.0                   4            25                 300MCM              150
  26            0.14                     16          1.5                   2            35                 350MCM              185
  24            0.25                     14          2.5                   1            50                 500MCM              240
  22            0.34                     12          4.0                   1/0          55                 600MCM              300
  21            0.38                     10          6.0                   2/0          70                 750MCM              400
  20            0.50                     8           10                    3/0          95                 1000MCM             500

Wire Bundle Chart: Multiplication factors for wire bundles with equal size wires. This table provides multiplica-
tion factors for wire bundles of 1 to 61 wires. To determine the approximate diameter of a wire bundle when the wires are all the same
size, find the factor for the number of wires in the bundle and multiply the wire diameter by that factor.

         Number of Wires         Multiplication Factor                      Number of Wires              Multiplication Factor
                 1                       1.00                                      32                             6.70
                 2                       1.60                                      33                             6.70
                 3                       2.00                                      34                             7.00
                 4                       2.41                                      35                             7.00
                 5                       2.70                                      36                             7.00
                 6                       3.00                                      37                             7.00
                 7                       3.00                                      38                             7.31
                 8                       3.60                                      39                             7.31
                 9                       4.00                                      40                             7.31
                10                       4.00                                      41                             7.61
                11                       4.00                                      42                             7.61
                12                       4.00                                      43                             7.61
                13                       4.41                                      44                             7.61
                14                       4.41                                      45                             8.00
                15                       4.70                                      46                             8.00
                16                       4.70                                      47                             8.00
                17                       5.00                                      48                             8.00
                18                       5.00                                      49                             8.41
                19                       5.00                                      50                             8.41
                20                       5.31                                      51                             8.41
                21                       5.31                                      52                             8.41
                22                       5.61                                      53                             8.70
                23                       5.61                                      54                             8.70
                24                       5.61                                      55                             8.70
                25                       6.00                                      56                             8.70
                26                       6.00                                      57                             9.00
                27                       6.00                                      58                             9.00
                28                       6.41                                      59                             9.00
                29                       6.41                                      60                             9.00
                30                       6.41                                      61                             9.00
                31                       6.70



                                                                                                    technical data and specifications   |   CTI   |   10-127
   technical data and specifications
S e c t i o n 10
              Take the universal time (GMT) from London, England
              and add the following to determine your time:
               Time Zone                                        Standard Time   Daylight Saving Time
               International Date Line East (IDLE)               +12 hours
               New Zealand Standard Time (NZST)                  +12 hours
               New Zealand Time (NZT)                            +10 hours
               Guam Standard Time (GST)                          +10 hours
               Australian Eastern Standard Time (AEST) (AEDT)    +10 hours           +11 hours
               Australian Central Standard Time (ACST) (ACDT)    +9.5 hours         +10.5 hours
               Japan Standard Time (JST)                          +9 hours
               China Coast Time (CCT)                             +8 hours
               Australian Western Standard Time (AWST)            +8 hours
               India Standard Time (IST)                         +5.5 hours
               Russian Zone 3                                     +4 hours
               Baghdad Time (BT)                                  +3 hours
               Russian Zone 2                                     +3 hours
               Moscow Time(MSK) (MSD)                             +3 hours           +4 hours
               Eastern European Time (EET) (EEST)                 +2 hours           +3 hours
               Russian Zone 1                                     +2 hours
               Central Europe Summer Time (CEST)                  +2 hours
               Central European Time (CET)                        +1 hour
               Middle European Time (MET)                         +1 hour
               Swedish Winter Time (SWT)                           0 hours
               Greenwich Mean Time (GMT)                           0 hours
               Universal Time (UT)                                 0 hours
               Western European Time (WET) (WEST)                  0 hours            +1 hour
               British Summer Time (BST)                                              +1 hour
               Irish Summer Time (IST)                                                +1 hour
               West African Time (WAT)                             -1 hour
               Newfoundland Standard Time (NST) (NDT)            -3.5 hours          -2.5 hours
               Atlantic Standard Time (AST) (ADT)                 -4 hours            -3 hours
               Eastern Standard Time (EST) (EDT)                  -5 hours            -4 hours
               Central Standard Time (CST) (CDT)                  -6 hours            -5 hours
               Mountain Standard Time (MST) (MDT)                 -7 hours            -6 hours
               Pacific Standard Time (PST) (PDT)                  -8 hours            -7 hours
               Alaskan Standard Time (AKST) (AKDT )               -9 hours            -8 hours
               Hawaiian Standard Time (HST)                       -10 hours
               International Date Line West (IDLW)                -12 hours




10-128   |   CTI   |   www.cleevetech.com

								
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