AC Induction Motors AC Motor Construction

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							                                                     AC Motors                                                     29.1



           AC Induction Motors                                       AC Motor Construction
• Simplest and most rugged electric motor
• Consists of _____________ and ____________
• AC in the primary member (stator) ___________
  current in the secondary member (rotor)
• Combined electromagnetic effects of the stator
  and rotor currents produce the force (torque) to
  create rotation.


                                                          http://www.sea.siemens.com/step/templates/lesson.mason?motors:3:1:1




            AC Motor - Stator                                               AC Motor - Rotor




Laminate

                                                                     _______________ cage




  Three-Phase Electrical Power                                Single-Phase v. Three-Phase
• Uses three sets of armature windings to
  produce three separate outputs
• Armature windings are physically
  separated _______ from each other, and
  therefore, each phase is _______ apart
  from another
• __________ power may be generated by
  a generator of a given size and weight
                                                     AC Motors                                                                                                                     29.2



   Delta and Wye Connections                                                                                              AC Motor Speed
                                                           • The magnetic field rotates at the
                                                             synchronous speed of the motor
                                                           • Determined by the number of poles in the
                                                             stator and the frequency of the AC power


                                                                                  – ns = synchronous speed (in RPM),
                                                                                  – f = frequency (in Hz), and
                                                                                  – p = the number of poles




            AC Motor Speed                                                        AC Motor - Speed vs. Torque
• Synchronous speed is the absolute upper limit of                                                                  100
  motor speed.



                                                                                             % Synchronous Speed
                                                                                                                              Service factor
• When running, the rotor always rotates slower                                                                      75
                                                                                                                              load / torque
  than the magnetic field (or no torque!)                                                                                                                                 Dashed line applicable to
                                                                                                                                                                          initial acceleration only
• The speed difference, or slip, is normally                                                                         50
  referred to as a % of synchronous speed:                                                                                 Minimum
                                                                                                                           acceleration
   – s = slip (in %),                                                                                                25
                                                                                                                           torque

   – ns = synchronous speed                                                                                                                                           Locked rotor/starting torque
   – na = actual speed                                                                                                0
                                                                                                                                            100
                                                                                                                                    % Rated Torque




      Single-phase AC Motors                                                                                              Split-Phase AC Motor
• Single phase AC motors require a "trick" to                                              Motor starts with both main and auxiliary winding
  generate a 2nd "phase" to develop                                                        A centrifugal switch opens and removes the aux
                                                                                           winding                                      switch opens
  ______________ _____________                                                                                               switch opens
                                                                                 100
• Three common methods:
                                                           % Synchronous Speed




                                                                                                                                                                300


                                                                                 75
                                                                                                                                               % Rated Torque




  – split-phase (auxiliary winding is rotated 90°)                                                                                                              200

  – capacitor                                                                    50



  – shaded-pole                                                                  25
                                                                                                                                                                100



                                                                                  0
                                                                                                                                                                  0
                                                                                       0                            100      200      300
                                                                                                                                                                      0       25     50     75    100
                                                                                                                   % Rated Torque                                           % Synchronous Speed
                                                                                                                    AC Motors                                       29.3



                                           Split-Phase AC Motor                                                           Single-Phase Capacitor Motors
                             Advantages                            Disadvantages
                             • Operate at ________                                                                        • Permanent split capacitor (__________)
                                                                   • Repeated start/stop
                               speed, 4 pole, 60 Hz:                 cycles _________ the                                 • Capacitor-start (later switched out)
                                       – 1780 RPM (no load)          windings (high start                                 • Start-capacitor, run-capacitor (switched)
                                       – 1700/1725 RPM at full       resistance)
                                         load
                                                                   • Less useful for large                                                  Auxiliary winding Capacitor
                             • ____________ at low                   inertial loads
                               speed
                                                                   • Requires ________
                             • Rapid acceleration                                                                                        Main
                                                                     __________ to handle                                         AC     winding            Rotor
                             • Relatively low cost                   starting currents




                                       Permanent Split Capacitor                                                                Permanent Split Capacitor
                                               (PSC)                                                                                    (PSC)
                                                                                                                           Advantages              Disadvantages
                                                                                                                           • ________, smoother • More _____________
                             100                                                    300                                                              for same HP
                                                                                                                             than split phase
       % Synchronous Speed




                                                                                                                                                   • ______________
                                                                   % Rated Torque




                              75
                                                                                    200
                                                                                                                           • Reduced starting        performance when
                              50                                                                                             current                 starting
                                                                                    100                                       – Longer life        • Need to always use
                              25
                                                                                                                              – Higher reliability   manufacturer's
                               0
                                   0         100      200    300
                                                                                      0
                                                                                          0     25    50     75     100
                                                                                                                           • Capable of ________ desired capacitor
                                            % Rated Torque                                    % Synchronous Speed            start/stop cycles       value




                                          Shaded Pole AC Motor                                                                   Shaded Pole AC Motor
                                                                                                                           Advantages               Disadvantages
                                                                                                                           • _________in design     • Low starting and
                                                                                                                             and construction         running torque
                             100
                                                                                                                           • Suitable for ______    • Low _____________
                                                                                    300
% Synchronous Speed




                                                                                                                             __________, high       • Available in sub-
                                                                   % Rated Torque




                             75
                                                                                    200
                                                                                                                             volume app's             fractional to ~ 1/4 hp
                             50                                                                                            • Relatively quiet and     sizes
                             25
                                                                                    100                                      free from vibration
                                                                                                                           • "Fail safe" design -
                              0
                                   0        100      200     300
                                                                                      0
                                                                                          0     25    50     75     100
                                                                                                                             starts in only 1
                                           % Rated Torque                                     % Synchronous Speed            direction
                                                       AC Motors                                                    29.4


    NEMA - National Electrical                                      IEC – International
    Manufacturers Association                                   Electrotechnical Commision
• NEMA is responsible for several North                      • IEC is responsible for European and Asian
  American electric motor industry                             electric motor standards
  "standards"                                                • Similar to (but not the same as!) NEMA
• ______ _________ (1/4 , 1/2       ,1             )           standards
• Frame size
  – diameter, length, shaft size, etc.
• ____________ _______________
• Housing/protection types and ratings




             Service Factors                                               Motor Enclosures
                                                              http://www.sea.siemens.com/step/templates/lesson.mason?motors:4:3:1

• A multiplier ( < ) applied to the rated                      • DP - dripproof
  ______________________
                                                               • DPFG - dripproof, fully guarded
• Indicate how much the motor can be
  overloaded without overheating                               • SP - splashproof
• Generally used for                                           • FV - forced ventilation
  – handling a known, occasional overload                        (separate/attached fan)
  – provide a _________________________                        • TENV - totally enclosed, non-ventilated
    where environment or service condition is not
    well known                                                 • TEFC - totally enclosed, fan cooled
                                                               • TEUC - totally enclosed, unit cooled
                                                                 (heat-X)




         AC Motor Efficiency
• Efficiency, η

• Small universal motors have η ~ 30%
• Large 3-phase motors have η ~ 95%
• Depends on actual motor load vs. rated
  load
  – efficiency best near rated load
  – efficiency drops rapidly for both under- and
    over-load conditions

						
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