Instructions for Mounting a Stor by fjwuxn

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									                                                                       WARNING
                                                                 Excessive Weight Hazard -
                                                                 Use two or more people to
                                                                 move and assemble the
Instructions for Mounting a                                      cabinet. Failure to do so can
                                                                 result in back or other injury.
Storage Cabinet to a Stack-
Track Rail
Purpose
This booklet explains how to mount a Storage Cabinet (models CADET-7203,
CGO-372, DXSL-372, HDGS-372, and SO-372) using the Stack-Track mounting
system. (An example of these cabinets is shown in Figure 1.)
                                                                                                     Figure 1: Storage Cabinet.
Tools Required




                                                 safety glasses          tape measure                hammer           Phillips
     drill                                                                                                          screwdriver

               step drill bit
             (must include 1/4”
              and 1/2” sizes)     pencil              7/16"   wrench            saw                scratch awl        center punch
                                              Figure 2: Tools Needed.
Parts Required


                                           3 outside
                                   mounting brackets                                                        #8 thread, 2” long
    6 Phillips       12 lock                                                                            all-weather deck screws
     screws           nuts                                                                                    (24 required)
                                                                                                              Figure 5
                                                                                                      All-Weather Deck Screws
                                                              3 inside                                 (Stack-Track Rail Color-Matched
             12 carriage                                                                                    Screws recommended)
                bolts                                         mounting brackets
                                                                                                           (Sold Separately)
                                   (1 kit required)
    Figure 3: Stack-Track Rail Storage Cabinet Mounting Kit. (Included)




                                                                                                                left    right
                                                                                                               cap       cap
                                       4 feet
                                     (122 cm)                                                             (3 left end caps and 3
                                                                                                         right end caps optional)
                                  (3 rails required)
                                                                                                              Figure 6: Stack-
                  Figure 4: The Stack Track Rail. (Sold Separately)                                           Track End Caps
                                                                                                             (Sold Separately)

40137-0905                                                                                                             page 1 of 18
Overview of Installation
These instructions are for mounting one Storage            When properly mounted, each Stack-Track rail has a
Cabinet. If you will be mounting more than one unit,       maximum weight limit of 75 pounds per linear foot (11
then before beginning installation, make an overall        kg for every 10 linear cm).
plan that includes the locations of all of your cabinets
                                                           If you are mounting the cabinet on a masonry wall,
and accessories. A Storage Cabinet requires a 36-inch
                                                           waterproof the wall to prevent mildew.
(92 cm) width of Stack-Track rails. The remainder of
the 4-foot (122 cm) length of the rails can be used for
mounting other accessories, or if desired, you can cut
the rails to shorter lengths using standard woodworking
tools.

Preparing for Installation
Select the correct hardware for mounting the Stack-Track rails. In all cases, use flat head screws, so that they
will be flush.
 If you are mounting the cabinet on...            then...
 drywall over wooden studs,                       use the Stack-Track Rail Color Matched Mounting Screws or #8
                                                  x 2” all-weather deck screws.
 a bare stud wall,                                use the color matched screws in the Stack-Track Rail Color
                                                  Matched Mounting Screws or #8 x 11/4” all-weather deck screws.
 a brick, cinder block, cement, or concrete wall, use 3/16” x 13/4” masonry screws.
 another type of wall,                            use ask your local hardware retailer for the correct fasteners.


Deciding Where to Mount the Stack-Track Rails
To mount a Storage Cabinet, you will need to install                   with the bottom of the cabinet, and the top
three Stack-Track rails on the wall. To determine the                  of the upper rail will be level with the top
proper location for the rails, perform the following                   of the cabinet.
steps:                                                      Note: The rails must be level, the mounting screws on
  Step 1: If the wall on which you are mounting the               each rail cannot be more than 24 inches (61
          cabinet has drywall over wooden studs,                  cm) apart, and on a wall with wooden studs,
          then locate and mark the positions of the               the rails should start and end at a stud.
          studs.                                                          position of upper rail

  Step 2: Mark the positions of any objects in the
          wall such as electrical wiring, conduit, or                                                31 inches
                                                                                                     (78.7 cm)
          screws. (When you install the rails, the
          mounting screws must avoid such objects.)
                                                                                                                 72 inches
                                                                          position of middle rail
  Step 3: Determine how high off the floor you want                                                              (183 cm)

          the bottom of the cabinet to be. Remember                                                  23 inches
                                                                                                     (58.4 cm)
          that the top of the cabinet will be another
          72 inches (183 cm) higher.                                      position of lower rail

  Step 4: On the wall, mark the positions for the                               floor          you determine the height

          Stack-Track rails, as shown in Figure 7.
          The bottom of the lower rail will be level           Figure 7: Positions of the Stack-Track Rails.


40137-0905                                                                                                            page 2 of 18
Attaching the Stack-Track Rails to the Wall
Perform the following steps to mount the Stack-Track              the wall. Position the screws so that they go
rails on the wall:                                                through the locating grooves, shown in
                                                                  Figure 8.
 Step 1: If you will be installing the specified
         screws by hand (rather than with a drill or              Note: On a wall with wooden studs,
         power screwdriver), then predrill and                          position the mounting screws so that
         countersink holes for the screws in the the                    they go into the studs.
         rails. (The proper locations for the mount-              Note: Once installed, the screw heads
         ing screws are shown in Figure 8.)                             should be flush.
 Step 2: Place each rail on the wall in the positions             Tip: If the screws slip or do not grip into
         you have marked, with the angled slot on                      the material, try hitting the drill
         each rail at top and the straight slot at                     locations with a center punch and a
         bottom, as shown in Figure 8.                                 hammer.
 Step 3: Use flat head screws to secure each rail to     Step 4: Attach Stack-Track end caps to the ends of
                                                                 the rails, shown in Figure 8 for a finished,
                                                                 professional installation.




                                                                                                  angled
                                                                                                  slot
                                                                                                  locating
                                                                                                  groove


                                                                                                  locating
                                                                                                  groove
   Stack-Track                                                                                     straight
                                                                  flat head
   left end cap                                                                                    slot
                                                                   screws




                                                                 Stack-Track
                                                                 right end cap




                                  Figure 8: Mounting the Stack-Track Rails
40137-0905                                                                                       page 3 of 18
Drilling Holes in the Back of the Cabinet
Important: We strongly advise that you wear safety glasses during this procedure.
                                                                                                                                         scratch
Perform the following steps to drill the mounting holes in the back of the cabinet:                                                      awl
 Step 1: Lay the cabinet face down so that the back is facing up.
  Step 2: On the back of the cabinet, measure the locations for the holes as shown in
           Figure 9 (below), and use a scratch awl to mark the locations with an X, as
           shown in Figure 10 (at right).
  Note:    Make the hole locations level with the top of the cabinet. Check the hole                                  Figure 10: Marking
                                                                                                                       a Hole Location.
           locations twice.
  Note:    If a hole already exists in the exact location where you are marking, mark it by
           scratching a circle around the hole.


                                                            1 inch 1 inch                                    9 inches
                                                             hcni 1  1 inch
                                                         (2.5 5.2( (2.5 cm) 2 inches
                                                                          cm)                               (22.9 cm)
                                                           )mc cm)   (2.5
                                                                              (5.1 cm)                              2 inches (5.1 cm)
                                                                                    9 inches                                  1 inch
                                                                                   (22.9 cm)                                  (2.5 cm)
                                                                                                                            1 inch
                                                                                                                            (2.5 cm)

            34 inches
            (86.4 cm)
          from bottom           1 inch (2.5 cm)
            of cabinet              2 inches (5.1 cm)
                                          9 inches
                                         (22.9 cm)




                                                        bottom of
                                                          cabinet

                              1 inch                                                                         9 inches 2 inches
                                                                       9 inches                             (22.9 cm) (5.1 cm)
              5 inches        (2.5 cm)
                                                                       (22.9 cm)
             (12.7 cm)                                                                                                      1 inch
                                                                                   1 inch
                                         9 inches                                  (2.5 cm)                                (2.5 cm)
                   2 inches              (22.9 cm)
                   (5.1 cm)
                                                                  2 inches                                         34 inches
                                                                  (5.1 cm)                                         (86.4 cm)
                                                                               5 inches
                                                                                                                   from bottom
                                                                               (12.7 cm)
                                                                                                                   of cabinet


                                         Figure 9: Placement of the Hole Locations.

  Step 3: At each of the hole locations you have marked, create a small dimple by striking the spot with a
          hammer and a center punch, as shown in Figure 11.
  Step 4: Check to make sure that the dimple you have made is at the center of the X you marked. If the dimple
          is not properly centered, then make another dimple using the hammer and center punch again.
  Step 5: Check to make sure that the dimple you have
          made is deep enough to prevent the drill bit from
                                                                                                                        step
          slipping when drilling. You can test this by                                                                drill bit
          placing the drill bit in the dimple, as shown in
                                                                                               center
          Figure 12. If the dimple is not deep enough, then                                    punch
          make the dimple deeper using the hammer and
          center punch again.
                                                                                      Figure 11: Making a         Figure 12: Check-
                                                                                            Dimple.                ing the Dimple.
40137-0905                                                                                                                        page 4 of 18
Step 6:                                                                                                                    A
Using a drill and a step drill                                                                                                  A
bit (shown in Figure 13), drill                                                                                                      A

twelve 1/2-inch diameter holes                                            1/2-inch                                     B                 A
                                                                  A   -              hole
and six 1/4-inch diameter                                                                           A
                                                                  B   - 1/4-inch hole
                                                                                                        A
holes at the locations                                                                                                              B
                                                                                                               A
indicated in Figure 14.                                                                     B                      A
                                                                          A
Note:                                                                           A
                                                                                       A
If there is an existing hole in                                                                                B
                                   Figure 13: Drill With          B                             A
the location where you need           Step Drill Bit.
to drill, check it’s size. If it’s
                                                                                      B
too small, make it the correct size using the method
                                                            bottom of
above. Otherwise, no additional drilling is neces-           cabinet
sary in that location
                                                                                          Figure 14: Hole Sizes.
Attaching the Brackets to the Cabinet
Perform the following steps to attach the mounting brackets to the cabinet:

  Step 1: Use four carriage bolts and four lock nuts from the hanging kit to attach
          one of the outside brackets and one of the inside brackets to the upper
          mounting holes you have drilled in the back of the cabinet, as shown in
          Figure 15 below. Tighten both lock nuts securely.
  Step 2: Attach a pair of inside and outside brackets to the middle row of holes
          in the back of the cabinet, as shown in Figure 15 below. Position the
          middle brackets so that they are as high in the mounting holes as
          possible, as shown in Figure 16 (at right). Then only tighten the lock
                                                                                                               Figure 16: Positioning
          nuts enough to hold the brackets in place. They will be fully-tightened
                                                                                                               the Middle and Lower
          later on when the cabinet is mounted to the wall.                                                          Brackets
  Step 3: Attach the remaining pair of brackets to the bottom row of holes in the
          same manner as the middle brackets.




                                                                                                    carriage
                                                                                outside
                                                           back wall                                  bolt
                                                                                bracket
                                                           of cabinet




                                                                                                        Mount bracket
                                                                                     inside             with the
                                                                                     bracket            angled lip on
                                                           lock                                         the bottom.
                                                            nut



40137-0905                        Figure 15: Attaching the Brackets to the Cabinet                                             page 5 of 18
Hanging the Cabinet on the Stack-Track Rails
Perform the following steps to hang the cabinet on the     Step 4: Loosen the bolts securing the middle and
Stack-Track rails:                                                 lower brackets.
 Step 1: Double check that the middle and lower            Step 5: Push the middle and lower brackets down
         brackets are as high as the mounting holes                until the angled lips on the outer brackets
         will allow, as shown in Figure 16.                        seat firmly in the top slots on the rails, as
                                                                   shown in Figure 18.
 Step 2: Hang the storage cabinet on the rails, as
         shown in Figure 17. Make sure that the            Step 5: Tighten all of the lock nuts.
         angled lip on each of the outer brackets          Step 6: Secure each of the three brackets to the rail
         hooks into the top slot of each rail, as                  with six Phillips screws (self-tapping) (one
         shown in Figure 18.                                       on each end of each bracket) from the
 Step 3: Slide the cabinet on the rails to the desired             Hanging Kit, as shown in Figure 19.
         position.




                                                               rear wall
                                                              of cabinet



    Figure 17: Placing the Cabinet on the Rails.                     Figure 18: Seating the Middle and
                                                                       Lower Brackets on the Rails.




                          Figure 19: Securing the the Cabinet to the Stack-Track Rail
Weight Limits
 125 pounds (56 kg) on each shelf and 500 pounds (225 kg) total for the cabinet.
Customer Service
 Contact Customer Service for any questions at customerservice@stack-on.com or 1-800-323-9601
40137-0905                                                                                          page 6 of 18

								
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