VIEWS: 206 PAGES: 14 POSTED ON: 5/10/2010
Prioritizing Maintenance and Renovation to Strengthen the Bottom Line Dick Dowdell, Richmond Cold Storage, Com Good maintenance starts with good design Selection of contractors is critical Selection of good quality suppliers is extremely important 1 Good design - Floors - Doors - Dock doors and equipment - Dock levelers and pits - Mechanical systems - Fire protection systems - Refrigeration - Electrical Contractor selection - Pre qualify contractors - Good track record for quality - Competitive - Can deliver on time 2 Suppliers - Good quality - Proven reliability - Provide assistance where needed - Stand behind their products MP2 RCS uses MP2 maintenance program to schedule: - Preventative maintenance - Maintenance - Training - Safety requirements - PSM requirements - OSHA requirements 3 MP2 MP2 provides - Maintenance history - Last date performed - Duration - Next due date - It automatically prepares work orders - Tracks costs if desired MP2 General - Bi-weekly safety meeting are recorded in the MP2 program - Quarterly evacuation drills 4 MP2 General – Monthly - AED inspection - Check first aid supplies - Check MSD books - Ladder inspections - Eye wash/safety shower inspections - Check fork lift operator training MP2 General – Quarterly - Fall protection equipment checks General – Annual - Review ergonomic assessment for employees - Ladder training - Lock out tag out assessment - Lock out tag out training 5 MP2 Miscellaneous Refrigeration- Annual - Audit PPE program - Audit respirator program - Annual respirator training - Respirator physical – 2 yr - Audit hazard communication program - Review Hazcom check list in PSM - Hazmat suit pressure test MP2 Miscellaneous Refrigeration- Annual - Confined space training - Evaluate emergency procedures - Operating procedures for PSM - PSM 8 hour training - Annual IIAR Inspection 6 MP2 Miscellaneous Refrigeration – 3 yr - PSM audits - SCBA air tank inspections Miscellaneous Refrigeration – 5 yr - PSM compliance audits - Replace Hazmat suits - RMP updates MP2 Compressors - Annual - Calibrate slide valves - Check safety controls - Check drive alignment - Check foundations bolts - Clean filters and strainers - Oil samples - Vibration analysis 7 MP2 Compressors – Various times - Drain compressor oil bottles – mo. - Blow down oil pots – wk. - Grease motors – 3 mo. - Log hours – mo - Change coalescent elements – (30,000 hrs or re-build) - Change oil – samples - Check drives and guards MP2 Valves – Various - Inspect relief valves – mo. - Check relief valves – yr - Replace relief valves – 5 yr - Check isolation valves – 5yr 8 MP2 Condenser - Clean VRTX strainer – wk - Inspect – mo. - Grease fans and pumps - Clean – 6 mo. - USDA water sample - yr MP2 Miscellaneous refrigeration items - Various - Check AHU fans, guards, pans, controls – yr - Check purger – wk - Drain purger of any oil accumulation – 6 mo - Check/rotate ammonia pumps – mo - Inspect ammonia pumps – yr - Test ammonia detector and sensors – 3 mo - Check wind socks – 3 mo - Check ammonia charge – 3 mo - Clean machine room - mo 9 MP2 Miscellaneous refrigeration items - Various - Inspect vessels – wk - Inspect vessel insulation – yr - State Vessel Inspection – 2 yr - Inspect pipe insulation – yr - Ammonia training using Infos Program – 1 mo per year - Check under floor heating system - mo MP2 Fire Protection - Weekly fire inspection - Weekly fire pump test - Monthly fire extinguisher inspection - Fire pump test – yr - Annual inspection 10 MP2 Fire Protection - Trip tests – yr - Check for ice plugs -yr - Audit fire protection program - yr - Insurance company inspection – yr - Full trip tests – 3 yr - 5 year sprinkler inspection and tests MP2 Material Handling - Clean fork lift shop – wk - Log fork lift run times - Check MHE batteries – mo - Clean MHE batteries – 3 mo - Inspect lift chains for excessive wear – yr - Inspect OH crane - yr 11 MP2 Dock - Quarterly - PM dock levelers - PM dock doors - Check truck restraints - Check wheel chocks MP2 Other - Inspect storage racks – wk - Check sewer pumps – mo - Check tools – mo - Check strip curtains – 3 mo - PM doors – 3 mo - PM other equipment – per manufacturer - Check HVAC equipment and change filters – 6 mo 12 MP2 Electrical - Check exit and emergency lights - mo - Test GFI operation - mo - Check power cords - mo - Check breakers – 3 mo - Thermal scans – 6 mo CCS #03 COMP. 2ND IR00140.ISI Info: Image Path F:\IR00140.ISI Image Thursday, June 12, 2003 9:50:19 AM Date/Time Report Wednesday, June 25, 2003 3:57:33 PM Date/Time Temp Unit Fahrenheit User DOUG CUMMINGS Location CCS Target COMP. #3 BREAKER 13 Blast #7 Contactor IR00027.ISI Info: Image Path E:\IR00027.ISI Image Wednesday, December 22, 2004 3:01:06 PM Date/Time Data: HOT SPOT LEG #1 CONTACT. MAX. TEMP. Report Wednesday, December 22, 2004 3:46:49 PM Date/Time 54.4 C ( 103 F ) Comments: NEED TO Temp Unit Celsius REPLACE CONTACTS User DPC AND RESHOOT. Location CCS Target CONTACTOR COMP. #1 BREAKER IR00028.ISI Info: Image Path E:\IR00028.ISI Data: FOUND HOT SPOT Image Wednesday, December 22, 2004 3:06:04 PM ON #3 WIRE. MAX TEMP. Date/Time 47.8C Report Wednesday, December 22, 2004 3:24:23 PM Comments: NEED TO Date/Time SHUT DOWN UNIT Temp Unit Celsius TIGHTEN THE CONNECTIONS AND User DPC Location CCS RESHOOT. Target BREAKER INLET WIRES 14
"Microsoft PowerPoint - Maintenance ppt"