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REPLACEMENT

VIEWS: 104 PAGES: 8

									                                                                                                        76–27
                               EXTERIOR/INTERIOR TRIM     –   ROOF HEADLINING ASSY
                                                                                                        761CG–01


REPLACEMENT
HINT:
S       The installation procedures are the removal procedures in reverse order. However, only installation
        procedures requiring additional information are included.
S       A bolt without a torque specification is shown in the standard bolt chart (see page 03–2).
1.      REMOVE TONNEAU COVER ASSY
2.      REMOVE DECK BOARD SUB–ASSY



                                                  3.    REMOVE BACK DOOR SCUFF PLATE
                                                  (a)   Using a clip remover, disengage the 4 clips and remove
                                                        the scuff plate.




      Clip                               B85135



4.      REMOVE BACK DOOR WEATHERSTRIP
5.      REMOVE SPARE WHEEL COVER ASSY
6.      REMOVE DECK FLOOR BOX LH
(a)     Using a clip remover, remove the 2 clips and box.
7.      REMOVE DECK FLOOR BOX RH
(a)     Using a clip remover, remove the 2 clips and box.
8.      REMOVE DECK FLOOR BOX REAR
9.      REMOVE DECK BOARD SUB–ASSY


                                                  10.   REMOVE DECK BOARD NO.1
                                                  (a)   Using a screwdriver, disengage the 2 claws and remove
                                                        the bolt and rope hook.
                                                  HINT:
                                                  Tape the screwdriver tip before use.




                               Rope Hook



       Claw                              B84821




 2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                    Author :             Date :         2327
76–28
                              EXTERIOR/INTERIOR TRIM     –   ROOF HEADLINING ASSY

                                                 (b)   Using a clip remover, disengage the 4 clips and remove
                                                       the deck board.




                                        Clip

    Clip                                B86968



                                                 11.   REMOVE REAR FLOOR BOARD NO.1
                                                 (a)   Using a clip remover, disengage the clip and remove the
                                                       board.


                                Clip



                                        B85134



                                                 12.   REMOVE FRONT DOOR SCUFF PLATE OUTSIDE LH
                             Clip
                                                 (a)   Using a screwdriver, disengage the 4 clips and remove
                                                       the scuff plate.
                                                 HINT:
                                                 Tape the screwdriver tip before use.




    Clip                                B85136



13. REMOVE FRONT DOOR SCUFF PLATE OUTSIDE RH
HINT:
Use the same procedures described for the LH side.


                                                 14.   REMOVE FRONT DOOR SCUFF PLATE LH
                                                 (a)   Using a screwdriver, disengage the 10 claws and remove
                                                       the scuff plate.
                                                 HINT:
                                                 Tape the screwdriver tip before use.




     :Claw                              B84371



15. REMOVE FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedures described for the LH side.


2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                   Author :             Date :           2328
                                                                                                             76–29
                                EXTERIOR/INTERIOR TRIM     –   ROOF HEADLINING ASSY

                                                   16.   REMOVE COWL SIDE TRIM SUB–ASSY LH
    Clip B                                         (a)   Remove the clip A.
                                                   (b)   Using a clip remover, disengage the 2 clips labeled B and
                                                         remove the trim.



                                  Clip A

                                          B84372



17. REMOVE COWL SIDE TRIM SUB–ASSY RH
HINT:
Use the same procedures described for the LH side.
18. REMOVE REAR SEAT ASSY (See page 72–12)
19. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
20. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH




                                                   21.   REMOVE SIDE NO.1 TRIM ASSY LH
                                                   (a)   Remove the 2 floor anchor bolts (front and rear seat belt).
                                  Claw
                                                   (b)   Using a clip remover, remove the clip A.
                                                   (c)   Using a screwdriver, disengage the claw labeled A and re-
           Clip A
                                                         move the hook of the trim by turning it to counterclock-
                                                         wise.
                                                   HINT:
                                                   Tape the screwdriver tip before use.
                                   Clip
                                                   (d) Using a clip remover, disengage the 8 clips.
                                                   (e) Disengage the 3 claws and remove the trim.
                                 Claw A
       Hook

    Claw                  90_
    Clip                                  B84376



22. REMOVE SIDE NO.1 TRIM ASSY RH
HINT:
Use the same procedures described for the LH side


                                                   23.   REMOVE CENTER PILLAR GARNISH LH
                                                   (a)   Remove the 2 screws.
                                                   (b)   Using a clip remover, disengage the clip and remove the
                         Clip                            garnish.




                                          B84373



2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                     Author :             Date :              2329
76–30
                              EXTERIOR/INTERIOR TRIM      –   ROOF HEADLINING ASSY

                                                  (c)   w/ Curtain shield airbag:
                           Clip
                                                        Remove the 2 screws.
                                                  (d)   Using a screwdriver, disengage the 2 claws and clip, and
                                                        remove the garnish.
                                  Claw            HINT:
                                                  Tape the screwdriver tip before use.



                                         B86227



24. REMOVE CENTER PILLAR GARNISH RH
HINT:
Use the same procedures described for the LH side.


                                                  25.   REMOVE ROOF SIDE GARNISH INNER LOWER LH
                                                  (a)   Using a clip remover, disengage the 5 clips and remove
                                                        the garnish.




   Clip                                  B84385



26. REMOVE ROOF SIDE GARNISH INNER LOWER RH
HINT:
Use the same procedures described for the LH side


                                                  27.   REMOVE DECK TRIM SIDE PANEL ASSY LH
                    Luggage Hook                  (a)   Insert a 3 mm (0.12 in.) hexagon wrench into the hole A
                                                        to disengage the claw, then remove the luggage hook
                                                        form the side panel.
                                  Claw            (b)   Remove the luggage hook, bolt and rope hook.
                 Hole A                           (c)   Using a clip remover, disengage the 4 clips.
3 mm                              Claw            (d)   Using a screwdriver, disengage the 4 claws and remove
Hexagon
wrench
                                                        the side panel.
                                                  HINT:
                                                  Tape the screwdriver tip before use.


                                     Clip
   Claw
   Clip Rope Hook                        B84377



28. REMOVE DECK TRIM SIDE PANEL ASSY RH
HINT:
Use the same procedures described for the LH side


2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                    Author :             Date :            2330
                                                                                                          76–31
                                EXTERIOR/INTERIOR TRIM     –   ROOF HEADLINING ASSY

                                                 29.     REMOVE ROOF SIDE GARNISH ASSY INNER LH
                                                 (a)     Using a clip remover, disengage the 4 clips and remove
                                                         the garnish.




   Clip                                 B85182



                                                 (b)     w/ Curtain shield airbag:
                                                         (1) Using a clip remover, disengage the 3 clips labeled
                                                              A.
   Clip A                                                (2) Using a screwdriver, firmly push the pin to disen-
                           Clip B                             gage the clip B.
                                                 HINT:
                                                 S       The clip B cannot be reused.
                                                 S       Tape the screwdriver tip before use.
              Clip A
                                        B84384



30. REMOVE ROOF SIDE GARNISH ASSY INNER RH
HINT:
Use the same procedures described for the LH side


                                                 31.     REMOVE FRONT PILLAR GARNISH LH
                                                 (a)     Using a clip remover, disengage the 2 clips and remove
                                                         the garnish.




    Clip                                B85183



                                                 (b)     w/ Curtain shield airbag:
                                                         (1) Using a clip remover, disengage the clip labeled A.
                       Clip A                            (2) Using a screwdriver, firmly push the pin to disen-
Clip B                                                        gage the clip B.
                                                 HINT:
                                                 S       The clip B cannot be reused.
                                                 S       Tape the screwdriver tip before use.

                                        B84374




2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                     Author :           Date :            2331
76–32
                              EXTERIOR/INTERIOR TRIM      –   ROOF HEADLINING ASSY

                                                  (c)  w/ Curtain shield airbag:
                                                       Protect the curtain shield airbag LH.
                               120 mm                  (1) Thoroughly cover the airbag with cloth or nylon of
                                                            700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
                700 mm                                      ends of the cover with adhesive tape, as shown in
                                                            the illustration.
     Adhesive Tape                                NOTICE:
                                                  Cover the curtain shield airbag with the protective cover as
                                                  soon as the pillar garnish is removed.




 Protective                Adhesive Tape
 Cover




                                         B84375



32. REMOVE FRONT PILLAR GARNISH RH
HINT:
Use the same procedures described for the LH side

                                                  33.   REMOVE MAP LAMP ASSY
                                                  (a)   Using a clip remover, disengage the 3 clips and remove
                                                        the lamp.
                                  Clip            (b)   Disconnect the map lamp connector.




                              Clip
                                         B84378



                                                  34.   REMOVE ROOM LAMP ASSY NO.1
                             Claw                 (a)   Using a screwdriver, disengage the 4 claws and remove
                                                        the lens.
                                                  HINT:
                                                  Tape the screwdriver tip before use.

                           Claw
         Claw
                                         B84379




2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                    Author :             Date :          2332
                                                                                                        76–33
                              EXTERIOR/INTERIOR TRIM     –   ROOF HEADLINING ASSY

                                                 (b)   Using a screwdriver, disengage the 2 claws labeled A and
              Claw B                                   2 claws labeled B, and remove the lamp.
                                                 HINT:
                                                 Tape the screwdriver tip before use.
                             Claw A              (c) Disconnect the lamp connector.




  Claw A



                            Claw B
      Claw                              B84380



35. REMOVE ROOM LAMP ASSY NO.2
(a) Using a screwdriver, disengage the lamp from the deck trim side panel LH.
HINT:
Tape the screwdriver tip before use.
36. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
37. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.


                                                 38.   REMOVE VISOR HOLDER LH
               Turn                              (a)   Remove the visor holder by turning it counterclockwise.




                                        B50114



39.    REMOVE VISOR HOLDER RH
(a)    Remove the visor holder by turning it counterclockwise.




                                                 40.   REMOVE ASSIST GRIP COVER
                                                 (a)   Using a screwdriver, disengage the 4 claws and remove
                                                       the 2 covers.
                                                 HINT:
                                                 Tape the screwdriver tip before use.



       Claw
                                        B85583



2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                   Author :             Date :           2333
76–34
                                  EXTERIOR/INTERIOR TRIM   –   ROOF HEADLINING ASSY

                                                  41.   REMOVE ASSIST GRIP SUB–ASSY
                             Claw                 (a)   Using a screwdriver, disengage the 4 claws and remove
                                                        the assist grip.
                                                  HINT:
                                                  Tape the screwdriver tip before use.



                                 Claw
                                         B86228



                                                  42.   REMOVE COAT HOOK
                                                  (a)   Using a screwdriver, disengage the claw and remove the
                                                        bolt and coat hook.
                                                  HINT:
                                                  Tape the screwdriver tip before use.

        Claw

                                         B85137



                                                  43.   REMOVE ROOF HEADLINING ASSY
                                                  (a)   Using a clip remover, remove the 2 clips.
                                                  (b)   Disengage the 26 fasteners and remove the headlining.

                                        Clip




      : Fastener                         B85138



44.     REMOVE     SIDE   RAIL   SPACER FRONT LH (w/o CURTAIN SHIELD AIRBAG)
45.     REMOVE     SIDE   RAIL   SPACER FRONT RH (w/o CURTAIN SHIELD AIRBAG)
46.     REMOVE     SIDE   RAIL   SPACER REAR LH (w/o CURTAIN SHIELD AIRBAG)
47.     REMOVE     SIDE   RAIL   SPACER REAR RH (w/o CURTAIN SHIELD AIRBAG)

                                                  48.   INSTALL ROOF HEADLINING ASSY
                                                  (a)   Align the wire harness to the markings, and then attach
                                                        the wire harness with tape.
               Double–sided Tape
                                                  HINT:
                                                  Be careful that dirt and foreign matter do not contaminate the
                                                  tape’s adhesive.
                                                  (b) Attach the roof wire harness with tape.
                                                  NOTICE:
                                         B85482   Attach the roof wire harness securely.
                                                  (c) Engage the 26 fasteners.
                                                  (d) Install the headlining with the 2 clips.




2005 SCION tC REPAIR MANUAL (RM1104U)

                                                                     Author :            Date :            2334

								
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