H70 Variant Configuration with A - PowerPoint - PowerPoint by liwenting

VIEWS: 74 PAGES: 17

									       Scenario Overview


H83: Make-to-Stock (MTS) Production with
 External Processing and Serial Numbers
            MTS-Production w. External Processing and Serial Numbers
            Overview I


                The scenario Make-to-Stock Production with External Processing and Serial
                Numbers describes the processes involved in sales-order-independent production.
                The product manufactured anonymously and delivered to the warehouse can be
                assembled both in-house and externally. You use the Subcontracting with Material
                Provision process for external assembly

                 Planning at finished product level with planned independent requirements is
                  carried out. (Preplanning horizon: 12 Months/ Planning Time Fence: 1 Month)

                 Material requirements planning (multilevel) takes place.

                 Planned orders / purchase requisitions are created.

                 The planned orders for the assembly and the finished product are converted to
                  production orders and released. An availability check is carried out.

                 Production order release with integrated barcode printout of pick list

                 The BOM contains a backflush part (the part is backflushed with the first
                  activity). All other components are withdrawn from the warehouse with
                  reference to the production order.




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Overview II


                 If there is not enough capacity for the final assembly of the finished product,
                 external processing with component provision is triggered in the production
                 order. The components are sent to the external processor.

                 Subcontractor delivery processing

                 Production order confirmations using time ticket and time-event confirmations

                 Confirm Serial Numbers by GR

                 A sales order (requirement: KSV) is created and is offset against the planned
                  independent requirements (requirements type: VSF).

                 A delivery is created, picked and the goods issue is posted.

                 The billing document is created.

                 Optional enhancement: Preventive maintenance for a production pesource tool
                 (PRT). A PRT is regulary used in production orders. To ensure the quality and
                 the steadiness, the use of the PRT is documented via measuring points of
                 the PM modul. The maintenance interval of a PRT is fixed in a maintenance plan.
                 The scheduling of a maintenance plan creates preventive maintenance order for
                 the PRT.


 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Business View
  Business Benefits      Customer   Supplier/Manufacturer       External Processor   Business Benefits



                                       Scheduling for PRT
  Optional: Preventive                  Maintenance Plan
  Maintencance for
  Production Resource
  Tools (PRT)

                                       Release PM Order




                                       Change PRT-Status
                                        to ‚Not available‘



                                         Execution and
                                    Confirmation of PM Order




                                    Close and settle PM Order




                                       Change PRT-Status
                                         to ‘Available’




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Business View
  Business Benefits         Customer   Supplier/Manufacturer          External Processor   Business Benefits

  Planned Independent
  Requirements Proc.
  A forecast based on                  Planned Ind. Requirements
  sales figures over a
  period of 12 months is
  available. Sales orders
  are covered by the                     Material Requirements
  production orders                             Planning
  resulting from the
  forecast.

  As part of material                    Procurement Proposals
  requirements planning                (Planned Orders / Purchase
  using the net change                        Requisitions)
  method, the planned
  independent                              Production Order                                Production Order
  requirements are                      Processing (Production                             Processing: The
  exploded across the                  Order Release / Availability                        production planner
  entire BOM structure.                     Check / Picking)                               releases the
                                                                                           production orders
                                                                                           created on the release
                                          Procurement and                                  date, and
                                        Consumption of vendor                              simultaneously prints
                                          Consigned stock                                  the shop floor papers
                                                                                           (job ticket, time ticket,
                                                                                           component list).
                                         Create Subcontracting
                                            Purchase Order




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Business View
  Business Benefits   Customer   Supplier/Manufacturer           External Processor   Business Benefits



                                 Transfer Posting to Stock
                                    with Subcontractor




                                  Post Goods Receipt for                              External Processing:
                                    Subcontract Order                                 With capacity
                                                                                      bottlenecks, the board
                                                                                      assembly will assign
                                                   External Processing                to a subcontractor. For
                                                 (Provision of Materials)             the external assembly
                                                                                      the process External
                                                                                      processing with
                                   In-House Production                                materials allocation is
                                       (Assembly)                                     used. All of the
                                                                                      materials required for
                                                                                      assembly are provided
                                                                                      for the subcontractor.
                                 Production Backflushing
                                 and Goods Receipt with
                                      serial number




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Business View
  Business Benefits       Customer   Supplier/Manufacturer     External Processor   Business Benefits

                                                                                    Logistics Execution &
                                                                                    Billing:
  Sales Order Proc.:                    Create Sales Order                          When the material
  The system checks the                                                             staging date is
  incoming sales orders                                                             reached, the sales
  to determine whether                                                              order is delivered.
  the materials are
  available. the sales                  Availability Check
  order receives a
  confirmation date.


                                           Reservation




                                       Delivery Processing
                                      (Creation of Delivery,
                                                                                    The system then
                                      Picking, Goods Issue)
                                                                                    creates the billing
                                                                                    document as part of
                                                                                    the collective
                                                                                    processing run. This
                                     Create Billing Document                        is the final step in the
                                                                                    procedure and results
                                                                                    in an open item for the
                                                                                    customer in mySAP
                                                                                    Financial Accounting.




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Business View
  Business Benefits      Customer   Supplier/Manufacturer       External Processor   Business Benefits



                                       Scheduling for PRT
  Optional: Preventive                  Maintenance Plan
  Maintencance for
  Production Resource
  Tools (PRT)

                                       Release PM Order




                                       Change PRT-Status
                                        to ‚Not available‘



                                         Execution and
                                    Confirmation of PM Order




                                    Close and settle PM Order




                                       Change PRT-Status
                                         to ‘Available’




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Component View
                Customer
                    Customer                                   Manufacturer
                                                             Supplier/Manufacturer

                                                                       SAP ERP
                                                 Preplanning (12 months/ planning time fence 2 months)

                                                 Requirements planning (taking account of sales orders)



                                     External procurement                                      In-house production

                                     Purchase requisition                                        Planned Orders

                                          Source list                                            Production order

                                                           Optional: Preventive                Capacity check for
                                                          Maintenance of PRT‘s                assembly work center


                                                         External processing with                 In-house production
                                                         subcontracting indicator                      (assembly)

                                                        Completion confirmation and goods receipt.

                                                            Goods Receipt Quality Inspection


                    Purchase order

                                                                       Sales order

                                                                    Availability check

                                                              Internal/External Procurement

                                            Delivery processing (creation of delivery, picking, goods receipt).

                                                    Offset against planned independent requirements

                                                                    Billing document




 SAP AG 2004
            Optional enhancement: Preventive maintenance (PRTs)
            Component View
                Customer
                    Customer                Manufacturer
                                          Supplier/Manufacturer

                                                    SAP ERP


                                        Scheduling for PRT Maintenance Plan

                                                 Release PM Order

                                        Change PRT-Status to ‚Not available‘

                                       Execution and Confirmation of PM Order

                                             Close and settle PM Order

                                          Change PRT-Status to ‘Available’




 SAP AG 2004
             MTS-Production w. External Processing and Serial Numbers
             Product Structure
                                                                SN

                                                                      H83-1000
                                                                  Interface Card
                                                                  V24/2 HC 150 E
                                                                       HALB
                                                                         PD
                                                                EP1




                                                                            PM

       H83-1010                     H83-1020                H83-1030              H83-1040            H83-1050      H83-1060
   Hexagon Head                        IC                   Transformer          Circuit Board        Connector       Resistor
       Screw                      LogicMAX884                                    PCB 2L 8B 7.6         SUB-D2     RES0805MS392RF
       ROH                            ROH                      ROH                   HALB               ROH            ROH
        VB                             PD                       PD                    PD                 PD             VB
                                                                           EP2                   CP




       External Processing with Material Provision and
 EP1
       Outbound Delivery                                                          H83-1045
     External Processing (Service / No material provison)
 EP2
     with QM receiving Inspection
                                                                                    Panel
                                                                                    ROH
 SN    Serial Number Management
                                                                                     VB
 CP    Consignment Processing

 PM PP/PM Interface


 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Process Flow

                Consumption mode


    Plnd ind. reqmts        Sales orders




                                                              On-site
                             Reqmts                         production/               Delivery and
           Planning          planning       Procurement                     Storage
                                                              external                 invoicing
                                                            processing


                                           Material and capacity analysis




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            External Processing - Material Flow


                                                             Release
     Production order header (H83-1000)                      purchase
                                                             order
                                                             requisition


          Operation 0010 (ASSEMBLY)
                                                              Purchase
            Change control key PP03->PP02                     order
            (-> external processing due to
            capacity issue)
            External Processing Tab

            Subcontracting
            Purchsing info rec.    '.......’
            Supplier:              '.......'    Outbound Delivery - Parts
            PO req:                '.......'    provided vendor (Move. Type 541)
            Quantity:              '1000 PC'
            Price:                 ‚200 EURO'   Final assembly
                                                (external processor)
                                                                           BP01

            Operation 0020 (FINAL ACC.)

            Operation 0030 (SerialN°Assign.)    Confirmation, GR with Serial Numbers
                                                and GI for components (Move. Type 543)


 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            External Processing - Quality Inspection


                                                           Purchase
     Production order header (H83-1040)
                                                           order


          Operation 0010 (Printing)

          Operation 0020 (Etching)
                                               Subcontractor processing with
            PP02                               delivery document for material
            (-> external processing)           in process (H83-1040)

            External Processing Tab

            Subcontracting:    Blank
                                               Etching (Ext. Serv.)
            Outline Agreement: 4600000000/10
                                                                        1000
            Supplier:          H8340
            PO req:            BP01
            Quantity:          100.000 PC
            Price:             2,5 EUR/1 PC

                                                GR for PO, inspection (type 0130)

                                                Usage decision and notification to
            Operation 0030 (Stamp)                Inform production controller



 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Vendor Consignment Processing


                 Master Data Preparation

                     Vendor Master (H8350)       Inbound delivery
                                                  according to
                     Info. Record                scheduling
                                                  agreement
                     Scheduling Agreement

                     Source List




                                               Posting Goods Receipt to
                                               consignment stock




                                              Periodic settlement after
                                              goods consumption




 SAP AG 2004
            MTS-Production w. External Processing and Serial Numbers
            Consumption Mode



     Offset against planned independent requirements:

     Backward / forward consumption

          Planned
          independent
          requirements
          (VSF)




            Sales order
            (KSV)




 SAP AG 2004
            Make-to-Stock (MTS) - Optional Enhancement:
            Preventive Maintenance of Production Resource Tools (PRT)
                                                                                PP - Production
                                     Release of production order


                                      Availability check of PRT
                          N                                             Y

                Production order not released           Execution and confirmation of
                    due to missing PRT                        production order




                  PRT available           Measuring Point with       Measuring Document of
                (unrestricted use)          annual estimate                 PRT use
                                              of PRT use              automatically created

                    Closing of                          Regular scheduling of
                Maintenance order                       PRT maintenance plan

                Maintenance order:              Maintenance interval of PRT exceeded ?
                 PRT not available
                                                                        PM - Plant maintenance

 SAP AG 2004

								
To top