B01 - dyeing by decree

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									                                                                                                            c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




   Type              Fabric                Machine                                         Program                                                 Sub                         W        D     Temp.   pH     Cond.   COD    TSS                Remarks
                                                             % of prod.                          name                                               name                      tn/yr   tn/yr     °C           mS/cm   mg/l   mg/l

Yarn dyeing            PES           bobine dyeing machine      40        A. Disperse dyeing without reduction cleaning         A1                 dye bath                   1860    1674     92     4.7    4.91    3210   20     100% water uptake
               mostly light/medium                                                                                              A2                  rinsing                   1860    1860     75     6.5    2.13     914   20
                                                                                                                                A3                 softening                  1860    1860     60     6.2    1.12    2033   21

                                                                60        B. Disperse dyeing with reduction cleaning            B1           dye bath + reduction             2790    2511     80     11.9   6.05     474   37     100% water uptake
                                                                                                                                B2                 rinsing                    2790    2790     43      4.0   1.42    1247   29
                                                                                                                                B3                softening                   2790    2790     56      6.1   1.01     713   48

Piece dyeing          PES                  overflow                       C. Pretreatment                                       C1           washing (degreasing)             5557    5001      60    10.1   2.60    4911    94 100% water uptake
                                            airflow                       Disperse dyeing light & medium shade                  C2                 rinsing                    5557    5557      30     9.6   1.80    1543    28
                                                                          no reduction cleaning                                 C3             disperse dyeing                5557    5557     130     4.6   9.37    5754   917 High temperature!
                                                                                                                                C4                 rinsing                    5557    5557      40     8.3   1.47     100    10

                                                                          D. Pretreatment                                       D1           washing (degreasing)             2993    2694     60     10.1   2.60    4911   94
                                                                          Disperse dyeing                                       D2                  rinsing                   2993    2993     30      9.6   1.80    1543   28
                                                                          with reduction cleaning                               D3   disperse dyeing (+ reduction cleaning)   2993    2993     70      4.8   6.44    5121   38     cooled from 130°C
                                                                                                                                D4                  rinsing                   2993    2993     35      7.6   1.85     450   28




                                                                                                                                             Water consumption                48150   46830

                                                                                                                                                  evaporation                 1320




                                                                                                                          B01 - dyeing
                                                                                                                 c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




   Type        Fabric                 Machine                                                 Program                                 Sub                     W         D     Temp.   pH     Cond.   COD     TSS                                Remarks
                                                              % of prod.                            name                               name                  tn/yr    tn/yr     °C           mS/cm   mg/l    mg/l

Piece dyeing    CO               pretreatment line                30       Desizing/boiling                               1            desizing              1739                                                   100% water uptake (1 l/kg)
                                                                                                                          2             boiling              1043                                                   60% water uptake (0,6 l/kg)
                                                                                                                          3             rinsing             13910    13910     80     11.0   2.65    19300   1590   Analysis on mixed streams

                                                                  70       Desizing/bleaching                             1            desizing              4057                                                   100% water uptake (1 l/kg)
                                                                                                                          2           bleaching              2434                                                   60% water uptake (0,6 l/kg)
                                                                                                                          3             rinsing             32457    32457     80     11.8   6.70    13530   982    average values

Piece dyeing    CO                   pad-steam                    60       Dyeing/topping followed by rinsing             1     Sulphur: dyed/topped        31153                                                   70% water uptake (0,7 l/kg) - only concentrated dfischarge
                                                                                                                          2           reduction              2703                                                   60% water uptake
                                                                                                                          3            rinsing              45042    45042     50     3.8    4.96    4465    NA     average values
                                                                                                                          4           oxidation              2703                                                   60% water uptake - only concentrated discharge

                                                                  25                                                      1       Vat: dyed/topped           1314                                                   70% water uptake (0,7 l/kg)
                                                                                                                          2           reduction              1126
                                                                                                                          3             rinsing             18768    18768     50     11.0    NA     1800    NA
                                                                                                                          4            oxidation             1126

                                                                  15                                                      1      Direct: dyed/topped         788                                                    70% water uptake (0,7 l/kg) - only concentrated dfischarge
                                                                                                                          2         addition of salt         676                                                    60% water uptake - only concentrated discharge
                                                                                                                          3             rinsing             11260    11260     40     8.0            8120    150

Piece dyeing    CO                     Sanfor                              Finishing                                      1           Finishing


Yarn dyeing     CO                warp dyeing line                15       Dyeing and rinsing                             1          Vat dyeing              1422                                                   100% water uptake (1 l/kg)
                                                                                                                          2           reduction              284                                                    20% water uptake (0,2 l/kg)
                                                                                                                          3            rinsing              16256    16256     20     11.9   14.11   5463    272
                                                                                                                          4           oxidation

                                                                                                                                        Indigo
                                                                  50                                                      1         wetting/rinsing          4740
                                                                                                                          2             dyeing               1185
                                                                                                                          3             rinsing             40638    40638     20     10.8   13.15   3205    1423   rinsing is recuperated for rinsing after wetting
                                                                                                                          4           oxidation              2840

                                                                                                                                      Sulphur
                                                                  35                                                      1        wetting/rinsing           3318
                                                                                                                          2             dyeing               3318
                                                                                                                          3             rinsing             37929    37929     20     12.5   21.10   6326    1007   rinsing is recuperated for rinsing after wetting
                                                                                                                          4           oxidation              1991
                                                                                                                          5        cationic fixation         1991




                                                                                                                                 Water consumption          288211   216260

                                                                                                                                     evaporation            71951

 Remarks                All measured streams are highly contaminated
                        No membrane filtration results known for vat, sulphur and indigo dyeing.

                        Most important streams are already recycled for reuse.

Conclusion              No further optimisation
                        Suggestion is to recycle effluent from existing biological waste water treatment plant




                                                                                                                               B02 - dyeing
                                                                                                    c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                           Process                                   Program                      Sub            W       reused in    D      reused out    T   pH     Cond    COD     BOD   TSS   Hardness                        Remarks
              General          Type        Machine                Name                 %                        m³/yr                m³/yr      m³/yr     °C    -     mS/cm   ppm     ppm   ppm      °F

            Yarn Dyeing    discontinuous   AU1-11        reactive dyeing of cotton     50        dyeing         5138                 4406                 80   7.9    3.5     1850          330              Water uptake = 100%
                                                                                                 rinsing        5138                 5138                 18   7.7    4.3     1000          180
                                                                  25690                         soaping         5138                 5138                 60   7.8    2.5      900          100              no information on contamination
                                                                  24958                         fixation        5138                 5138                 50   7.8    0.24     100          40               values taken from company I09
                                                                                               softening        5138                 5138                 30    4     0.4     1200          30


            Yarn dyeing    discontinuous   AU1-11          Vat dyeing of cotton        50       dyeing          5138                 4406                 40   10.8     9     1000          20
                                                                                                rinsing         5138                 5138                 30    10     3.4     350          20
                                                                  25690                        oxidation        5138                 5138                 60   8.5     1.2     240          20
                                                                  24958                        soaping          5138                 5138                 95     9     1.2     350          20
                                                                                               softening        5138                 5138                 30     4     0.4    1200          30



            Pretreatment    continuous      PT1      combined desizing and bleaching   100   desizing/rinsing             42120      29014                     5.5    14.08   37400                          discharge of UF-permeate (size is recovered)
                                                               of cotton                       bleaching        9730                                                                                         no discharge (foulard)
                                                                142720                           rinsing        45360                86480                     9.3    3.94    1670          54
                                                                115494                                                    41120                                                                              inlet is recuperated water
                                                                                               bleaching        4390
                                                                                                 rinsing        83240                          83240


            Piece dyeing    continuous      PS1              reactive dyeing           57          bath         27310                                                                                        padder liquer is discharged = 150l.
                                                                                               water seal       32319                32319                40   9.5     13      196          20
                                                                 101574                          rinsing        21238                21238                30   6.6    4.37    1120          20
                                                                 101574                         soaping         11081                11081                95   8.4    1.47    1180          20
                                                                                                 rinsing        25855     11081      36936                70   8.4    1.19     202          20
                                                                                                fixation        11081                                     40   8.1    1.51     624          20


                                                                vat dyeing             43          bath         20602                                                                                        padder liquer is discharged = 150l
                                                                                               water seal       24381                21455                40   10.8   8.66     989          20
                                                                  86083                          rinsing        16022                14099                30    10    3.36     352          20
                                                                  57623                        oxidising        5573                 4904                 60   8.5    1.15     240          20
                                                                                                soaping         5573                 4904                 95   8.6    1.17     364          20
                                                                                                 rinsing        13932                12260                60     8    1.22     37           20
                                                                                               softening          0                    0                                                                     no discharge


                                                                                                                409067




4/24/2010                                                                                                         B04 - processes
                                                                                                                                     c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                          Process                                                  Program                                  Sub             W           Steam       D           Loss       T      pH     Cond     COD     BOD    TSS                                     Remarks
      General                Type                 Machine                         Name                          %                          m³/yr        m³/yr      m³/yr        m³/yr     °C       -     mS/cm    ppm     ppm    ppm

Pretreatment            Semi-continuous     A1     PB1                          Bleaching                       18                          913                     164         749       20    13.22    130.30   18700   10     160   Only little discharge from foulard (3-4 discharges/day at 800l/cycle)
                                                 pad-batch                                                                                                                                                                             Uptake of water in product (set: 100%)
                                                                                                                                                                                                                                       No drying after bleaching.
                   in         5,071         A2                              Bleaching and                       64                         3,245                    584         2,661     20    12.93    160.10   19300   10     108
                  out          912                                         oxidative desizing                                                                                                                                          Two possible discharge calculations (water-uptake or foulard-discharge)
                                                                                                                                                                                                                                       Explanation written in annex of PIDACS
                                            A3                             Enzymatic desizing                  18                           913                     164         749       70     7.27    20.30    36280 21970    544
                                                                                                               100                                                                                                                                                            10% evaporation for hot processes
                                                                                                                                                                                                                                       Product is already wet


Pretreatment             Continuous         B1       RJ1                   rinsing of 100% CO                   14         rinsing         2,392                   2,432        -40       90    11.50     3.91    3120    854    47    Water is pressed out of material down to 65% remaining (-35%)
Bleaching (and desizing)                           rakojet             (already bleached on PB1)                      rakojet /steamer                    598       287         311                                                    75%water by steam for re-wetting, 140%water in total,
followed by rinsing                                                              797,446                                   rinsing         3,987                   3,589        399       90    11.80     4.22    1850    10     20    40% discharge - 10% evaporation - 100% remaining on product
                                                                                                                        neutralisation      797                     718          80                                                                                                               (x%=0,0x l/kg)

                                            B2       RJ1                   rinsing of 100% CO                   28          rinse          4,785                   4,864        -80       90    12.60     2.07    8660    3230   114   Counter currect over 3 compartments
                                                   rakojet               (already bleached and                        rakojet /steamer                   1,196      574         622
                                                                           ox. desized on PB1)                             rinse           7,974                   7,177        797       90    11.60     4.90    1920    10     23
                   in        51,264                                              1,594,891                                 neutr.          1,595                   1,435        159                                                    Copy of previous values as input for WaterTracker
                  out        47,465
                                            B3       RJ1                  rinsing of 100% CO                     5          rinse           854                     869         -14       90     7.90     3.91    10900   4020   189
                                                   rakojet        (already enzymatic desized on PB1)                  rakojet /steamer                    214       103         111
                                                                                284,802                                    rinse           1,424                   1,282        142       90    12.40    13.40    4910    10     59
                                                                                                                           neutr.           285                     256          28

                                            B4       RJ1               wetting of not sized fabric              30          rinse          5,126                   3,674        1,452     90     8.70     2.35    1930    934    26    Water uptake in first process step = different from B1-B2-B3
                                                   rakojet                     (PES/CO)                               rakojet/steamer                    1,282      615          666                                                   Discharge of 2l/kg in stead of 3l/kg (*0,9)
                                                                               1,708,812                                   rinse           8,544                   7,690         854      90    12.10     8.01    4770    10     20    as product is dry at start
                                                                                                                           neutr.          1,709                   1,538         171

                                            B5       RJ1                 wetting of sized fabric                23          rinse          3,930                   2,817        1,114     90     7.50     3.68    7900    3250   89
                                                   rakojet                     (PES/CO)                               rakojet /steamer                    983       472          511
                                                                               1,310,089                                   rinse           6,550                   5,895         655      90    12.00     8.44    4870    10     43
                                                                                                                           neutr.          1,310                   1,179         131
                                                                                                               100



   Pretreatment            continuous       C1      ML1                   mercerising 100% CO                   50         merc.                                                                                                       product is wet at start
                                                                                                                           rinse            9,711                   8,740        971      85
                                                                                                                           neutr           12,624                  11,362       1,262     85     3.80     4.91    1480    307    20
                   in        44,671
                  out        40,204         C2      ML1                       mercerising                       50         merc.
                                                                            (PES/CO - 67/33)                               rinse            9,711                   8,740        971
                                                                                                                           neutr           12,624                  11,362       1,262           10.00     3.75    950     280    20
                                                                                                               100


                                                             Totaal pretreatment                                                            101,006      4,272     88,581    16,697     (=evaporation)
                                                                                                                                                                    84.1    %           (=out/in)
                                                             Consumption according to annex                                               127,671
                                                             Balance between sommation and annex                                                                    82.5    %           (sommation/annex)
                                                             Total water consumption of B05 (calculations)                                230,126
                                                             Total water consumption of B05 (annex)                                       382,109


Remarks                 first rinsing steps of bleaching: process-effluent with high BOD/COD ratio: usefull as additional carbon source in anaerobic treatment
                        second rinsing step of bleaching: low BOD/COD ratio
                        no contamination values for several bleaching steps: to make copy of previous step as input for WaterTracker




                                                                                                                                                    B05 - pretreatment
                                                                                                           c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                        Process                                                   Program                     Sub           W          D             Loss        T      pH     Cond       COD     BOD   TSS                   Remarks
    General               Type              Machine                              Name                %                     m³/yr      m³/yr          m³/yr      °C       -     mS/cm      ppm     ppm   ppm

    Dyeing              continuous       HF1-2 and PS2       D1            vat dyeing of CO          50     Padding       1,265            0         1,265                                                    drying = evaporation
                                                                                                                                                                                                              60% water uptake from padder

                                                                              2,107,770                   water seal      9,485       7,008          2,477      32      7.70       1.11     22          <20   Pad Steam 2 = new equipment
               in         48689                                                                             rinsing       6,323       6,007           316       37     12.30      10.46    1170         <20   control in l/kg
              out         42208                                                                             rinsing       6,323       6,007           316       30     11.40       3.88    430          <20   Water uptake in first step
                          6481                                                                              rinsing       6,323       6,007           316       40     11.50       3.82    470          <20
                                                                                                           oxidising      1,475       1,328           148       70      4.40       7.64   11980         <20   5% evaporation on cold processes
                                                                                                           oxidising      1,475       1,328           148       70      3.60       6.22   28720         <20   10% evaporation on hot processes
                                                                                                           oxidising      1,265       1,138           126       70      3.90       4.05   11970         <20
                                                                                                            rinsing       6,323       5,691           632       75      6.00       1.13    460          <20
                                                                                                            rinsing       6,323       5,691           632       75      7.30       1.13     42          <20
                                                                                                          neutralising    2,108       2,002           105       43      3.80       1.41    4990         <20


                                                             D2         vat/dispers dyeing of        50     Padding       1,265            0         1,265
                                                                          poly-ester/cotton

                                                                                                          water seal      16,862     14,017          2,845     30      10.90      5.00    880           <20   low COD (Cond sometimes high)
                                                                              2,107,770                     rinsing        9,485     9,011            474      30      11.10      3.72    370           <20
                                                                                                            rinsing        9,485     9,011            474      30      10.00      2.00    140           <20
               in         52273                                                                            oxidising       2,740     2,466            274      60       8.80      2.53    1085          <20
              out         46034                                                                            oxidising       2,319     2,087            232      60      10.70      2.66    440           <20
                          6239                                                                              rinsing          0       3,035            337      95       9.60      1.36    630           <20   water flows in counter current
                                                                                                            rinsing          0          0                      95      8.50       1.10    195           <20   from last to first rinsing compartment
                                                                                                            rinsing        3,372        0                      95      8.63       1.00    250           <20
                                                                                                          neutralising     3,372     3,204           169       50       4.40      1.20    1700          <20
                                                                                                          neutralising     3,372     3,204           169       20       4.40      1.10    1200          <20


    Dyeing              continuous        PB2 and PS1         E       reactive dyeing of cotton             Padding        336             0         336                                                      Only minor discharge of padder liquor

                                                                                                                                                                                                              Pad Steam 1 = old equipment
                                                                               559,440                    water seal      1,570       1,492          79                10.90      10.10   1400           75   control in m³/h
               in         23886                                                                           cold rinsing    3,140       2,983          157        45     11.20       8.93   1980           41
              out         21548                                                                           hot rinsing     3,140       2,826          314        72     10.90       5.87   1890           28
                          2337                                                                            hot rinsing     2,355       2,120          236        86     10.70       3.86   1480           42
                                                                                                           soaping        2,355       2,120          236        93     10.00       2.55   807            26
                                                                                                           soaping        2,355       2,120          236        94      9.90       1.84   925           <20
                                                                                                          hot rinsing     3,140       2,826          314        94      9.20       1.38   911           <20
                                                                                                          hot rinsing     3,140       2,826          314        80      8.30       1.15   237           <20
                                                                                                          neutralising    2,355       2,237          118                5.50       1.21   955           <20

                                                                   Dyeing                                                 124,848     109,790         15,058 (=evaporation)
                                                                                                                                      87.9    %              (=out/in)
                                                                   Consumption according to annex                        254,438
                                                                   Balance                                                                49.1   %           (=sommation/annex)


Remarks             Effluent from reactive dyeing to be treated in anaerobic treatment
                    Effluent streams with low contamination from vat/disperse dyeing to treated in combined UF/NF installation




                                                                                                                           B05 - dyeing
                                                                              c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                  Discharges             General facilities
      Proces               step             W1       W2       W3       D3          T      pH       Cond            COD   TSS   Remarks                           T       Cond.      COD        TSS
                                           tn/yr    tn/yr    tn/yr    tn/yr       °C               mS/cm           ppm   ppm                                                        kg/yr      kg/yr

  Rapid filtration     backwashing                 11933             11933        18      7.5        0.19          100   10                           11933    214794    2267      1193300    119330
                          rinsing         4773                       4773         18      7.5        0.19          50    5                            4773     85914     907       238650     23865

                                                                                                                                                      16706    300708   3174.14    1431950    143195
                                                                                                                                                                 18       0.19        86         9

    Softening          backwashing                  287               287         18      7.9        0.95          150   15                            287      5166     273        43050      4305
                       regeneration                 431               431         18      9.2          4           100   10    addition of NaCl        431      7758     1724       43100      4310
                          rinsing                   143               143         18      7.9        0.9           50    5                             143      2574     129        7150       715

                                                                                                                                                       861     15498    2125.35     93300     9330
                                                                                                                                                                 18       2.47       108       11
Steam production        evaporator                          36233
                     evaporation losses                     4666

   Conditioning        backwashing                   67                67         18      7.5        0.19          450   280                            67      1206      13        30150     18760
                          rinsing           34                         34         18      7.5        0.19          250   60                             34      612       6         8500      2040

                                                                                                                                                       101     1818      19.19      38650     20800
                                                                                                                                                                18        0.19       383       206

        NF             concentrate                                   3869         18     7.2         0.87          450   40                            3869    69642     3366      1741050    154760
                     chemical washing               150              150          18     7.97        0.22          300   25                            150     2700       33        45000      3750
                         rinsing                    80                80          18     7.6         0.19          150   20                             80     1440       15        12000      1600

                                                                                                                                                       4099    73782    3414.23    1798050    160110
                                                                                                                                                                 18       0.83       439        39


    Totalisers                            4,807    13,091   40,899   21,767

Water consumption                         58,797




                                                                                        I04 - General facilities
                                                                                                                                                                                c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                                           Feed             Discharges Scouring: High concentrated                 Feed             Discharges Scouring: Low concentrated
           Process                   Fabric      Equipment          Sub-sequence                W2         W3         D3       D4      T   pH     Cond    COD    TSS   Remarks                                                W2     W3        Flow        T         Cond        COD      TSS         W2     W3         Flow      T        Cond      COD       TSS
number          name                                          number        name               tn/yr      tn/yr      tn/yr    tn/yr   °C          mS/cm   ppm    ppm

 F1.1    Continuous scouring       Mix acetate    mezzera        1           Doping                        5           5              40   7.2    0.23    300    22                                                                   5         5         200       1.15       1500       110
                                                    Z1                    Reintegration                   183                                                          reintegration = rewetting of product
                       Water use 8058                            2          Scouring                      508         508             80   6.89   0.32    9500   130                                                                 508       508       40640     162.56     4826000    66040
                                                                 3           Filling            39                     39             20   7.28   0.21     320    10                                                                                                                                  39                 39       780       8.19     12480      390
                                                                 4          Rinsing            7323                  7323             20    7.3   0.25     500    50                                                                                                                                 7323               7323    146460    1830.75   3661500   366150

                                     Viscose      mezzera        1           Doping                         10        10              20   9.2    0.23    300    22                                                                  10         10        200        2.3       3000       220
                                                    Z2                    Reintegration                    335
                       Water use 7231                            2          Scouring                      1425       1425             50   6.89   0.32    9500   130                                                                1425       1425      71250      456      13537500    185250
                                                                 3           Filling                        84        84              20   7.28   0.21     320    10   Water source different from previous                                                                                                  84          84      1680      17.64     26880      840
                                                                 4          Rinsing            5356                  5356             20    7.3   0.25     500    50                                                                                                                                 5356               5356    107120     1339     2678000   267800
                                                                 5        neutralisation        21                    21              20   7.3    0.25    500    50    Neutralisation only mentioned in annex                                                                                         21                 21       420       5.25     10500     1050
                                                                                                                                                                       Water quality = previous step

 F1.2    Continuous scouring        Acetate    pad-steam         1           Doping                        194       194              40   7.92   0.38    5900   150                                                                 194       194       7760       73.72     1144600    29100
                                   Bemberg        A1                      Reintegration                    632
                                  Mix acetate                    2          Steaming                      5057       5057             60    9.1   0.32    2300   130                                                                5057       5057     303420     1618.24   11631100    657410
                                  Other Fabric                   3           Filling           1125                  1125             20   7.28   0.21    2800    10                                                         1125              1125      22500      236.25    3150000     11250
                       Water use 17121                           4           Rinsing          10113                 10113             20    7.3   0.25    1250    50                                                        10113             10113     202260     2528.25   12641250    505650
                                                                 5        neutralisation        10                    10              20   7.3    0.25    1250   50    Neutralisation only mentioned in annex                 10                10        200         2.5      12500       500
                                                                                                                                                                       Water quality = previous step

                                     idem +      pad-steam       1           Doping                       1746       1746             60   7.92   0.38    5900   150   Important water consumption                                  1746       1746     104760     663.48    10301400    261900
                                     viscose        A2                    Reintegration                    322
                                                                 2          Steaming                      1287       1287             60    9.1   0.32    2300   130                                                                1287       1287      77220      411.84    2960100     167310
                       Water use 49178                           3           Filling          23169                 23169             20    7.9   0.21    2800    10                                                        23169             23169     463380     4865.49   64873200     231690
                                                                 4           Rinsing          22525                 22525             20    8.3   0.25    1250    50                                                        22525             22525     450500     5631.25   28156250    1126250
                                                                 5        neutralisation       129                    129             20   7.28   0.25     320    10   too small stream                                      129                129       2580       32.25     41280       1290


 F1.3         Scouring              Acetate        jigger        1        Scouring bath                   1399       1399             60   8.3    0.85    6300   14                                                                 1399       1399      83940     1189.15    8813700    19586
                                   Bemberg                       2      Continuous rinsing    15475                 15475             20   7.9    0.31     450   10                                                                                                                                 15475              15475    309500    4797.25   6963750   154750
                                  Mix acetate
                                    Viscose
                                  other fabric
                       Water use 16874


 F1.4         Scouring             Bemberg        overflow       1          Scouring                      6312       6312             20   7.3    0.26    1500   18                                                                 6312       6312     126240     1641.12    9468000    113616
                                   Viscose                       2      Continuous rinsing    11659                 11659             20   7.9    0.38    1500   25                                                         11659             11659     233180     4430.42   17488500    291475
                                  Other fabric                   3           Rinsing                      6312       6312             60   7.5    0.21     250   14                                                                                                                                         6312        6312    378720    1325.52   1578000   88368
                       Water use 24283


 F2.1      Soda treatment          Bemberg        overflow       1             Bath                       5633       5633             20    8.9   0.23    400    12    Important water consumption                                                                                                          5633        5633    112660    1295.59   2253200    67596
                                  Other fabric                   2      Continuous rinsing    16520                 16520             20    8.9   0.23    400    12    Low contamination                                                                                                            16520              16520    330400     3799.6   6608000   198240
                       Water use 54200                           3         1st rinsing         5633                  5633             20    7.2   0.23    200    20                                                                                                                                  5633               5633    112660    1295.59   1126600   112660
                                                                 4      Continuous rinsing    15148                 15148             20    7.6   0.23    350    18                                                                                                                                 15148              15148    302960    3484.04   5301800   272664
                                                                 5        Neutralisation       5633                  5633             45   4.55   0.21    600    23                                                                                                                                  5633               5633    253485    1182.93   3379800   129559
                                                                 6           Rinsing                      5633       5633             20    6.8   0.21    350    18                                                                                                                                         5633        5633    112660    1182.93   1971550   101394

                                                                                                                                                                                                                            68730   17943     86673     2190230    23946     189049880   3668647    71148   17662      88810    2169505   21564     35572060 1761461
                                                                                                                                                                                                                                                          25.3      0.28       2181        42                                     24.4     0.24       401      20


          Other processes                                                                     29000                 29000             17           0.36   200    0     Italic values similar to inlet quality
                                                                                                         10650      10650             17          0.036   200    0




              Totalisers                                                                     168,878     47,727    215,133     0

         Water consumption                                                                   216,605
            Reintegration                                                                                  1472
             Corrected                                                                       215,133



              Remarks             Reintegration = rewetting of product: in WaterTracker as process sink in stead of process




                                                                                                                                                                                               I04 - Preparations
                                                                                                                                                                                                                  c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                                                  Feed                  Discharges   Dyeing: High concentrated              Feed           Discharges   Dyeing: low concentrated               Feed            Discharges   Dyeing: existing NF
                   Process                      Fabric       Equipment        Sub-sequence            W2      W3      D3      D4      T   pH     Cond    COD TSS                                Remarks                            W2          W3          Flow         T       Cond       COD      TSS      W2     W3        Flow          T        Cond      COD     TSS      W2     W3         Flow           T          Cond       COD      TSS
number                  name                                             number       name           tn/yr   tn/yr   tn/yr   tn/yr   °C          mS/cm   ppm ppm                                                                                                                                                               D4

 G1.1             Light direct dyeing          viscose       pad steam     1       dyeing bath                10      10             60   7.93    0.23   3500   150 W3=softened W2                                                             10             10       600      2.3      35000     1500
    in 4918                                                                2      reintegration               69
   out 4793                                                                3        steaming                  78      78             80    7.6    0.23   150    30                                                                                                                                                  78        78          6240     17.94    11700      2340
                                                                           4          filling        1648            1648            20   7.28    0.21   400    10    filling & rinsing mixed                                                                                                               1648             1648        32960     346.08   659200    16480
                                                                           5         rinsing         3037            3037            20    7.3    0.25   100    20                                                                                                                                          3037             3037        60740     759.25   303700    60740
                                                                           6      neutralisation      10              10             20   7.28    0.25    50    10                                                                                                                                           10               10          200       2.5      500       100
                                                                           7          filling         10              10             20   7.28    0.25   100    10                                                                                                                                           10               10          200       2.5      1000      100
                                                                           8      reintegration       56

 G1.2             Light direct dyeing          bemberg         jigger      1          bath                   989     989             60   7.63    0.3    1650   30                                                                             989           989      59340    296.7    1631850    29670
    in 2866                                     viscose                    2       cont. rinsing     1877                    1877    20    7.6    0.23    96    20    D4=towards water regeneration (SF+NF)                                                                                                                                                                    1877               1877         37540         432      180192   37540
   out 2866                                  other fabrics                                                                                                            Overflow and jigger have this possibility

 G1.3             Light direct dyeing         bemberg         overflow     1       dyeing bath               2267    2267            20   7.63    2.3    320    30    bath & rinsing mixed                                                     2267          2267     45340   5214.1    725440     68010
    in 17786                                   viscose                     2      cont. rinsing              5102            5102    20    8.3    3.2    234    20                                                                                                                                                                                                                     5102       5102         102040       16326     1193868 102040
   out 17786                                 other fabric                  3        1st rinsing      2267            2267            20   7.63    0.3    161    30                                                                                                                                          2267             2267        45340     680.1    364987    68010
                                                                           4        fixing bath      2040            2040            20    7.6    0.23    60    10    bath & rinsing mixed                                                                                                                  2040             2040        40800     469.2    122400    20400
                                                                           5     cont. rinsing (2)   3843                    3843    20    7.6    0.23    60    20                                                                                                                                                                                                             3843               3843         76860         884      230580   76860
                                                                           6       2nd rinsing       2267            2267            20   7.43    0.21    20    10                                                                                                                                          2267             2267        45340     476.07    45340    22670

 G2.1            Medium direct dyeing          viscose       pad steam     1       dyeing bath                22      22             60   7.93    0.23   4700   150                                                                            22             22      1320     5.06     103400     3300
    in 1612                                                                2      reintegration               69
   out 1531                                                                3        steaming                  78      78             80    7.6    0.23   150    30                                                                                                                                                  78        78          6240     17.94    11700      2340
                                                                           4          filling        775             775             20   7.28    0.21   530    10    filling and rinsing mixed                                                                                                             775               775        15500     162.75   410750     7750
                                                                           5         rinsing         646             646             20    7.3    0.25   100    20                                                                                                                                          646               646        12920     161.5    64600     12920
                                                                           6      neutralisation      5               5              20   7.28    0.25    50    10                                                                                                                                           5                 5          100       1.25     250        50
                                                                           7          filling         5               5              20   7.28    0.25   100    10                                                                                                                                           5                 5          100       1.25     500        50
                                                                           8      reintegration       12

 G2.2            Medium direct dyeing         bemberg          jigger      1           bath                  876     876             60   7.63    0.3    5900   60                                                                             876           876      52560    262.8    5168400    52560
    in 5074                                    viscose                     2    continuous rinsing   4198            4198            20    7.6    0.23   405    25                                                                                                                                          4198             4198        83960     965.54   1700190   104950
   out 5074                                  other fabric

 G2.3            Medium direct dyeing         bemberg         overflow     1       dyeing bath               2267    2267            20   7.63    2.3    1060   95 bath & rinsing mixed                                                        2267          2267     45340    5214.1   2403020    215365
    in 20707                                   viscose                     2       cont. rinsing             5102    5102            20    8.3    3.2    1060   110                                                                            5102          5102    102040   16326.4   5408120    561220
   out 20707                                 other fabric                  3        1st rinsing      2267            2267            20   7.63    0.3    416    33                                                                                                                                          2267             2267        45340     680.1    943072    74811
                                                                           4        2nd rinsing      2267            2267            20   7.63    0.3    110    30                                                                                                                                          2267             2267        45340     680.1    249370    68010
                                                                           5        fixing bath      2267            2267            20   7.43    0.21    80    10 bath & rinsing mixed                                                                                                                     2267             2267        45340     476.07   181360    22670
                                                                           6       cont. rinsing     4270                    4270    20    7.6    0.23    80    20                                                                                                                                                                                                             4270               4270         85400         982      341600   85400
                                                                           7        3rd rinsing      2267            2267            20   7.43    0.21    45    10                                                                                                                                          2267             2267        45340     476.07   102015    22670

 G3.1             Dark direct dyeing           viscose       pad steam     1       dyeing bath                22      22             60   7.93    0.23   5600   180                                                                            22             22      1320     5.06     123200     3960
    in 3332                                                                2      reintegration               72
   out 3234                                                                3        steaming                  80      80             80    7.6    0.23   150    30                                                                                                                                                  80        80          6400      18.4     12000     2400
                                                                           4          filling        1697            1697            20   7.28    0.21   880    33    filling & rinsing mixed                                                                                                               1697             1697        33940     356.37   1493360   56001
                                                                           5         rinsing         1415            1415            20    7.3    0.25   100    20                                                                                                                                          1415             1415        28300     353.75    141500   28300
                                                                           6      neutralisation      10              10             20   7.28    0.25    50    10                                                                                                                                           10               10          200       2.5       500      100
                                                                           7          filling         10              10             20   7.28    0.25   100    10                                                                                                                                           10               10          200       2.5       1000     100
                                                                           8      reintegration       26

 G3.2             Dark direct dyeing          bemberg          jigger      1          bath                   1034    1034            60   7.63    0.3    7920   60                                                                             1034          1034     62040    310.2    8189280    62040
    in 5287                                    viscose                     2       con. rinsing      4253            7198    4253    20    7.6    0.23   179    25    Discharge to D4 of W2 influent?                                                                                                                                                                          4253               4253         85060         978      761287   106325
   out 12485                                 other fabric                          cont. rinsing     7198            7198            20    7.6    0.23   179    25                                                                                                                                          7198             7198        143960   1655.54   1288442   179950
                                                                                                                                                                                                                                                                                                                                                                               14243   5102      19345         386900     19602.29    2707527 408165
                                                                                                                                                                                                                                                                                                                                                                                                                20.0        1.01        140     21

 G3.3             Dark direct dyeing          bemberg         overflow     1       dyeing bath               2335    2335            20   7.63    2.3    2488   95 bath & rinsing mixed                                                        2335          2335     46700    5370.5    5809480   221825
    in 23666                                   viscose                     2       cont. rinsing             5256    5256            20    8.3    3.2    2488   110                                                                            5256          5256    105120   16819.2   13076928   578160
   out 23666                                 other fabric                  3        1st rinsing      2335            2335            20   7.63    0.3    987    33                                                                                                                                          2335             2335        46700     700.5    2304645   77055
                                                                           4        2nd rinsing      2335            2335            20   7.63    0.3    430    30                                                                                                                                          2335             2335        46700     700.5    1004050   70050
                                                                           5        3rd rinsing      2335            2335            20   7.63    0.3    430    30                                                                                                                                          2335             2335        46700     700.5    1004050   70050
                                                                           6        fixing bath      2335            2335            20   7.43    0.21   110    10 bath and rinsing mixed                                                                                                                   2335             2335        46700     490.35    256850   23350
                                                                           7       cont. rinsing     4400            4400            20    7.6    0.23   110    20                                                                                                                                          4400             4400        88000      1012     484000   88000
                                                                           8        4th rinsing      2335            2335            20   7.43    0.21   120    10                                                                                                                                          2335             2335        46700     490.35    280200   23350

 G4.1         Light direct-disperse dyeing    acetate          jigger      1          bath                   738     738             60   7.63    0.3    7920   60                                                                             738           738      44280    221.4    5844960    44280
    in   2138                                mix acetate                   2       cont. rinsing     1400            1400            20    7.6    0.23   179    25                                                                                                                                          1400             1400        28000      322     250600    35000
   out   2138
 G5.1        Medium direct-disperse dyeing    acetate          jigger      1          bath                   590     590             60   7.63    0.3    7920   60                                                                             590           590      35400     177     4672800    35400
    in   3419                                mix acetate                   2       cont. rinsing     2829            2829            20    7.6    0.23   129    25                                                                                                                                          2829             2829        56580     650.67   364941    70725
   out   3419
 G6.1         Dark direct-disperse dyeing     acetate          jigger      1          bath                   780     780             60   7.63    0.3    9600   60                                                                             780           780      46800     234     7488000    46800
    in   9417                                mix acetate                   2       cont. rinsing     8637            8637            20    7.6    0.23   233    25                                                                                                                                          8637             8637        172740   1986.51   2012421   215925
   out   9417
 G7.1            Light disperse dyeing       other fabric     overflow     1       dyeing bath               340     340             20   6.9     0.21   120    23    bath and rinsing mixed                                                   340           340      6800     71.4      40800      7820
    in   1106                                                              2       cont. rinsing     766             766             60   5.8     0.68   2310   89                                                                 766                       766      45960   520.88    1769460    68174
   out   1106
 G8.1          Medium disperse dyeing        other fabric     overflow     1       dyeing bath               340     340             20   7.63    0.32   350    43    bath & rinsing mixed                                                     340           340      6800    108.8     119000     14620
    in   2212                                                              2       cont. rinsing             766     766             60    5.8    0.68   2450   92                                                                             766           766      45960   520.88    1876700    70472
   out   2212                                                              3         stripping       340             340             20   7.67    0.21   210    28    stripping & rinsing mixed                                                                                                             340               340         6800      71.4    71400      9520
                                                                           4       cont. rinsing     766             766             20    8.3    0.21   860    20                                                                                                                                          766               766        15320     160.86   658760    15320

 G9.1            Dark disperse dyeing        other fabric     overflow     1       dyeing bath               351     351             20   7.63    0.23   230    95 bath and rinsing mixed                                                      351           351      7020    80.73      80730     33345
    in 2631                                                                2       cont. rinsing             789     789             60    5.8    0.68   2920   110                                                                            789           789      47340   536.52    2303880    86790
   out 2631                                                                3         stripping       351             351             20   7.67    0.21   230    28 stripping & rinsing mixed                                                                                                                351               351         7020     73.71    80730      9828                                                            tn/yr     %
                                                                           4       cont. rinsing     789             789             20    8.3    0.21   860    20                                                                                                                                          789               789        15780     165.69   678540    15780                   Remark        direct to UF/NF           52617     46.6
                                                                           5          rinsing        351             351             20   7.63    0.21   100    10                                                                                                                                          351               351         7020     73.71    35100      3510                                 disperse to UF/NF         12866     11.4
                                                                                                                                                                                                                                                                                                                                                                                                            drect-disperse to UF/NF    2597      2.3
G10.1            Light reactive dyeing        Bemberg         Jigger       1           bath                  1013    1013            60   8.56    2.5    4000   180                                                                            1013          1013     60780   2532.5    4052000    182340                                                                                                   reactive to UF/NF         44932     39.8
    in 6031                                  Mix acetate                   2       cont. rinsing     1869            1869            20   7.97    1.3    300    25                                                                1869                       1869     37380   2429.7    560700     46725
  out 6031                                     Viscose                     3         acid bath       1013            1013            20   6.38    0.21   2000   125 two processes with equipment volume filling                   1013                       1013     20260   212.73    2026000    126625                                                                                                                             113012   100.0
                                             other fabric                  4     1st soaping bath    101             101             20   7.63    0.21   1800   67 however different in consumption?                               101                        101     2020    21.21     181800      6767
                                                                           5     2nd soaping bath     60              60             20   7.63    0.21   1000   38                                                                 60                         60      1200     12.6      60000      2280
                                                                           6       cont. rinsing     1975            1975            20    7.6    0.23   100    10                                                                                                                                          1975             1975        39500     454.25   197500    19750

G10.2            Light reactive dyeing        Bemberg        Overflow      1       Dyeing bath               1198    1198            20   7.63    0.23   1000   87 bath & rinsing mixed                                                        1198          1198     23960    275.54   1198000    104226
    in 10524                                 Mix acetate                   2       cont. rinsing             2697    2697            60    5.8    0.68   1000   115                                                                            2697          2697    161820   1833.96   2697000    310155
  out 10524                                    Viscose                     3        1st rinsing              1367    1367            20   6.38    0.21   240    37                                                                                                                                                  1367     1367        27340     287.07    328080   50579
                                             other fabric                  4       soaping bath              1367    1367            20   6.38    0.21   190    125 bath & rinsing mixed                                                                                                                            1367     1367        27340     287.07    259730   170875
                                                                           5       cont. rinsing             2697    2697            60    5.8    0.68   840    38                                                                                                                                                  2697     2697        161820   1833.96   2265480   102486
                                                                           6        2nd rinsing      1198            1198            20   6.38    0.21    80    25                                                                                                                                          1198             1198        23960     251.58    95840    29950

G11.1        Medium reactive dyeing           Bemberg         Jigger       1           bath                  1013    1013            60   8.56    2.5    7500   345                                                                            1013          1013     60780   2532.5    7597500    349485
    in 12300                                 Mix acetate                   2       cont.rinsing      4853            4853            20   7.97    1.3    380    41                                                                4853                       4853     97060   6308.9    1844140    198973
  out 12300                                    Viscose                     3         acid bath       1013            1013            20   6.38    0.21   2050   133                                                               1013                       1013     20260   212.73    2076650    134729
                                             other fabric                  4     1st soaping bath    101             101             20   7.63    0.21   1870   67                                                                 101                        101     2020    21.21     188870      6767
                                                                           5     2nd soaping bath     51              51             20   7.63    0.21   930    38                                                                 51                         51      1020    10.71      47430      1938
                                                                           6       cont. rinsing     5269            5269            20    7.6    0.23   100    10                                                                                                                                          5269             5269        105380   1211.87   526900    52690

G11.2           Medium reactive dyeing        Bemberg        Overflow      1        dyeing bath              1018    1018            20   7.63    0.23   1200   87 bath & rinsing mixed                                                        1018          1018     20360    234.14   1221600    88566
    in 8940                                  Mix acetate                   2       cont. rinsing             2291    2291            60    5.8    0.68   1200   118                                                                            2291          2291    137460   1557.88   2749200    270338
  out 8940                                     Viscose                     3         1st rinsing             1161    1161            20   6.38    0.21   310    37                                                                                                                                                  1161     1161        23220     243.81    359910   42957
                                             other fabric                  4       soaping bath              1161    1161            20   6.38    0.21   190    125 bath & rinsing mixed                                                                                                                            1161     1161        23220     243.81    220590   145125
                                                                           5       cont. rinsing             2291    2291            60    5.8    0.68   830    38                                                                                                                                                  2291     2291        137460   1557.88   1901530   87058
                                                                           6        2nd rinsing      1018            1018            20   6.38    0.21    80    25                                                                                                                                          1018             1018        20360     213.78    81440    25450

G12.1            Dark reactive dyeing         Bemberg         Jigger       1           bath                  1043     1043           60   8.56    2.5    9800   345                                                                            1043          1043     62580   2607.5    10221400   359835
    in 27272                                 Mix acetate                   2       cont.rinsing      11550           11550           20   7.79    1.3    500    41                                                                11550                      11550   231000   15015      5775000   473550
  out 27272                                    Viscose                     3         acid bath        1043            1043           20   6.38    0.21   2450   133                                                               1043                       1043     20860   219.03     2555350   138719
                                             other fabric                  4     1st soaping bath     1043            1043           20   7.63    0.21   2080   67                                                                1043                       1043     20860   219.03     2169440   69881
                                                                           5     2nd soaping bath     1043            1043           20   7.63    0.21   1300   38                                                                1043                       1043     20860   219.03     1355900   39634
                                                                           6       cont. rinsing     11550           11550           20    7.6    0.23   120    10                                                                                                                                          11550            11550       231000    2656.5   1386000   115500

G12.2            Dark reactive dyeing         Bemberg        Overflow      1       dyeing bath               2509    2509            20   7.63    0.23   2300   87    bath & rinsing mixed                                                     2509          2509     50180   577.07    5770700    218283




                                                                                                                                                                                                                                I04 - Dyeing
                                                                                                                                                                                                 c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                                 Feed                  Discharges   Dyeing: High concentrated                 Feed            Discharges   Dyeing: low concentrated               Feed        Discharges   Dyeing: existing NF
                Process              Fabric       Equipment        Sub-sequence           W2      W3       D3      D4      T   pH     Cond    COD TSS                              Remarks                        W2           W3         Flow         T       Cond       COD        TSS       W2      W3        Flow          T        Cond      COD     TSS      W2    W3      Flow           T          Cond   COD   TSS
number               name                                     number       name          tn/yr   tn/yr    tn/yr   tn/yr   °C          mS/cm   ppm ppm                                                                                                                                                             D4
    in 22034                       Mix acetate                  2      cont. rinsing             5647    5647             60    5.8    0.68   2300   118                                                                      5647          5647    338820    3839.96    12988100   666346
   out 22034                         Viscose                    3       1st rinsing              2861    2861             20   6.38    0.21   250    37                                                                                                                                               2861      2861        57220     600.81    715250   105857
                                   other fabric                 4      soaping bath              2861    2861             20   6.38    0.21   190    125 bath & rinsing mixed                                                                                                                         2861      2861        57220     600.81    543590   357625
                                                                5      cont. rinsing             5647    5647             60    5.8    0.68   830    38                                                                                                                                               5647      5647        338820   3839.96   4687010   214586
                                                                6       2nd rinsing     2509             2509             20   6.38    0.21    80    25                                                                                                                                       2509              2509        50180     526.89    200720   62725

                                                                                                                                                                                                                 24506        43303         67809    2E+06    93190.96   134207228 6001473    91363   21649    113012      2699800   31174.07 31365293 3084588
                                                                                                                                                                                                                                                      32.4      1.37       1979      89                                      23.9      0.28     278      27

                                                                                                                                                                                                                 Feed                  Discharges   Soaping
                                                                                                                                                                                                                  W2           W3         Flow         T       Cond        COD       TSS


G13.1              Soaping          Viscose       pad steam     1       dyeing bath              4464    4464             20   7.93    0.23   890    150                                                                      4464          4464     89280    1026.72    3972960    669600
    in 40273                       Other fabric                 2      reintegration             1339
  out 38934                                                     3        steaming                4464     4464            60    7.6    0.23   1520   335                                                                      4464          4464    267840    1026.72     6785280   1495440
                                                                4          filling      11704            11704            20   7.28    0.21   400    10                                                          11704                      11704   234080    2457.84     4681600    117040
                                                                5         rinsing       17856            17856            20    7.3    0.25   750    20                                                          17856                      17856   357120     4464      13392000    357120
                                                                6      neutralisation    446              446             20   7.28    0.25    50    10                                                           446                        446     8920      111.5       22300      4460

                                                                                                                                                                                                                 30006        8928          38934   957240    9086.78    28854140   2643660
                                                                                                                                                                                                                                                     24.6      0.23        741        68


 G14           Equipment washing                    jigger      1          bath                  3273    3273             60   7.63    0.3    1000   30                                                                       3273          3273    196380     981.9     3273000    98190
    in 11463                                       overflow     2       cont. rinsing   8190             8190             20    7.6    0.23   200    20                                                          8190                       8190    163800     1883.7    1638000    163800
  out 11463
                                                                                                                                                                                                                 8190         3273          11463   360180     2865.6    4911000    261990
                                                                                                                                                                                                                                                     31.4       0.25       428        23
                                                                                        41000            41000            17           0.36   300    0     Italic values = inlet concentration
                Other processes                                                                  15730   15730            17          0.036   300    0




                   Totalisers                                                           209402   99534   295146   19345

                                                                                        308936           314491

                                                                    reintegration         1643
                                                                    corrected           307293




                                                                                                                                                                                                               I04 - Dyeing
                                                                                                                 c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                                Feed        DischargesDyeing: High concentrated
              Process                  Fabric       Equipment            Sub-sequence           W2      W3      D3      D4        T     pH       Cond COD      TSS                      Remarks                  W2    W3      Flow       T        Cond      COD   TSS
number              name                                        number            name         tn/yr   tn/yr   tn/yr   tn/yr     °C              mS/cm ppm     ppm

 H.1            Water finishing       Acetate       Rameuse       1          Doping/Wringing            15      15               20    7.67      0.23   400    50                                                      15      15        300      3.45     6000    750
     in 837                          Mix acetate                  2           reintegration    822
    out 15                            Viscose
                                     Other fabric

 H.2          Softener 1 finishing    Bemberg       Rameuse       1          Doping/Wringing            0       0                20    6.11      0.56   4400   249   no water consumption mentioned in annex.
     in 21                                                        2           reintegration     21
    out 0

 H.3          Softener 2 finishing     Viscose      Rameuse       1          Doping/Wringing            12      12               20    6.11      0.56   4400   249                                                     12      12        240      6.72     52800   2988
     in 615                                                       2           reintegration    603
    out 12

 H.4          Softener 3 finishing   Other Fabric   Rameuse       1          Doping/Wringing            3       3                20    6.11      0.56   4400   249                                                     3        3        60       1.68     13200   747
     in 105                                                       2           reintegration    102
    out 3
                                                                                                                                                                                                                       30      30       600      11.85     72000   4485
                                                                                                                                                                                                                                        20.0     0.40      2400    150

                  Totalisers                                                                   1548     30      30


                 Reintegration                                                                 1548




                                                                                                                               I04 - Finishing
                                                                                          c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                   Discharges:                    General facilities
     Proces             step          W1       W2      W3       D1      T   pH    Cond        COD        TSS       Remarks                               Flow      T      Cond                   COD     TSS
                                     tn/yr    tn/yr   tn/yr    tn/yr   °C         mS/cm       ppm        ppm                                                                                     kg/yr   kg/yr

    Filtration      backwashing              1620             1620     18   7.5    0.19        10          0       2 units                              1620     29160     308                  16200     0
                       rinsing               486               486     18   7.5    0.19        10          0                                             486     8748       92                  4860      0

                                                                                                                                                        2106     37908    400                   21060
                                                                                                                                                                   18     0.19                    10      0


    Softening       bed expansion             1270            1270     20   7.6    0.19        10          0                                            1270      25400    241                  12700     0
                     regeneration            11598            11598    20   8.1    4.06        10          0                                            11598    231960   47088                115980     0
                       washing                2540            2540     20   7.9    1.06        10          0                                            2540      50800    2692                 25400     0

                                                                                                                                                        15408    308160   50022                154080     0
                                                                                                                                                                   20      0.16                   3       0


Steam production      Drainage                         792     792     20   7.6    0.19        50          0                                             792     15840    150                   39600     0
                     Evaporation                      7925                                                         no discharge = evaporation                      20     0.01                   263      0



  Conditioning      Conditioning              726              726     25   7.6    0.19        10          0                                             726     18150    138                   7260      0
                                                                                                                                                                   25     0.01                   53       0



   General use                               2070             2070     18   7.6   0.19         50          0       only COD given                       2070     37260     393                 103500     0
                                                      2300    2300     18   7.6   0.19         50          0       Italic values = inlet quality        2300     41400     437                 115000     0

                                                                                                                                                        4370     78660    830                  218500     0
                                                                                                                                                                  18      0.01                   263      0




    Totalisers                        0      20,310   8,717   21,102

Water consumption                   29,027




                                                                                                    I06 - General facilities
                                                                                                                                                            c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                 Feed               Discharges:    Scouring: High concentrated                      Feed              Discharges:    Scouring: Low concentrated
           Process                        Fabric   Equipment         Sub-sequence           W2    W3      W4      D1      T    pH     Cond    COD     TSS   Remarks                                 W3       W4          Flow          T         Cond        COD            TSS        W3      W4          Flow          T       Cond      COD             TSS
number          name                                           number        name                tn/yr   tn/yr   tn/yr   °C           mS/cm   ppm     ppm                                          tn/yr    tn/yr                                            kg/yr          kg/yr     tn/yr   tn/yr                                        kg/yr           kg/yr

 F1.1    Scouring (50 or 90°C)            FLAX      Jigger       1            bath                       299     299     68   9.75    0.45    7050    250   Scouring at 50°C: 8% of total run               299          299         20332        135       2107950        74750
                                           PL                    2       Cont. washing           395             395     35   8.30    0.23    1420     80   Scouring at 90°C: 92% of total run      395                  395         13825         91        560900        31600
                                          CO/PL                  3         washing                       299     299     32   7.99    0.19     110     25                                                                                                                                     299          299         9568        57       32890          7475
                                         FLAX/PL                 4           filling             149             149     18   7.80    0.21      50      5                                                                                                                              149                 149         2682        31        7450           745
                        Water use 1142

 F1.2      Scouring (60°C)                FLAX      Jigger       1            bath                        93      93     52   8.20    1.12    1010    110                                                    93           93         4836         104        93930         10230
                                           PL                    2       cont. washing           123             123     25   7.90    0.52     200     20                                                                                                                              123                 123         3075        64       24600          2460
                                          CO/PL                  3         washing                        93      93     31   7.80    0.21      70      5                                                                                                                                      93           93         2883        20        6510           465
                                         FLAX/PL                 4           filling              48              48     19   7.60    0.18      50      5                                                                                                                              48                   48          912         9        2400           240
                        Water use 357

 F1,3     Scouring (80-90°C)              FLAX      Torpedo      1           bath                        333     333     48   9.54    0.23    1060    70    80°C: 50% of run                                333          333         15984        77        352980         23310
                                            PL                   2          washing              333             333     19   8.80    0.19     160    12    90°C: 50% of run                                                                                                           333                 333         6327        63       53280          3996
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                        Water use 666

 F1.4      Scouring (60°C)                FLAX      Torpedo      1            bath                       1433    1433    40   7.90    0.50     810     65   LCA                                             1433         1433        57320        717       1160730         93145
          with cont. washing                PL                   2       cont. washing                    957     957    53   8.50    1.80    1250    115   bath and cont. rinsing mixed                     957          957        50721       1723       1196250        110055
                                          CO/PL                  3         washing                       1433    1433    31   7.90    0.20     150     12                                                                                                                                     1433         1433        44423       287     214950      17196
                                         FLAX/PL
                                         SILK/PL
                        Water use 1433

 F1.5      Scouring (60°C)                FLAX      Torpedo      1           bath                        298     298     53   8.50    1.90    1650    80                                                    298          298         15794        566       491700         23840
                                            PL                   2          washing                      298     298     38   7.60    0.19     400    15                                                                                                                                      298          298         11324       57      119200          4470
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                        Water use 596

 F1.6     Scouring (80-90°C)              FLAX     Overflow      1            bath                       215     215     40   7.60    0.19    2280     80   80°C: 50% of run                                215          215         8600         41        490200         17200
                                            PL                   2       cont.washing                     39      39     68   8.20    1.30    2720    180   90°C: 50% of run                                 39           39         2652         51        106080          7020
                                          CO/PL                  3         washing                       215     215     28   7.20    0.19     450     25   bath and cont. rinsing mixed                                                                                                      215          215         6020        41       96750          5375
                                         FLAX/PL                 4           filling             108             108     19   7.60    0.21     150     12                                                                                                                              108                 108         2052        23       16200          1296
                                         SILK/PL
                        Water use 254

 F1.7      Scouring (60°C)                FLAX     Overflow      1            bath                       283     283     52   8.86    0.21    1580    65                                                    283          283         14716        59        447140         18395
                                            PL                   2          washing              283             283     17   8.24    0.17     150    12                                                                                                                               283                 283         4811        48       42450          3396
                                          CO/PL                  3           filling             143             143     17   7.60    0.21      50     5                                                                                                                               143                 143         2431        30        7150           715
                                         FLAX/PL
                                         SILK/PL

 F2.1          Scouring                     PL      Torpedo      1            bath                       392     392     43   7.80    0.30    1020    95    bath and cont. rinsing mixed                    392          392         16856        118       399840         37240
          for disperse dyeing             CO/PL                  2       cont. washing           363             363     78   8.10    0.60    1580    80                                            363                  363         28314        218       573540         29040
                                         FLAX/PL
                                         SILK/PL
                        Water use 755

 F2.2           Souring                     PL     Overflow      1            bath                       304     304     50   7.60    0.80    2150    35    bath and cont. rinsing mixed                    304                        0           0           0              0
          for disperse dyeing             CO/PL                  2       cont. washing            85              85     50   8.10    1.60    2630    80                                               85                 85         4250         136       223550          6800
                                         FLAX/PL                 3           wash                        304     304     38   7.60    0.21     300    18                                                                                                                                      304          304         11552       64       91200          5472
                                         SILK/PL
                        Water use 389                                                                                                                                                              843      4646         5185       254200       4034       8204790        482625     1187    2642         3829       108060      792      715030      53301
                                                                                                                                                                                                                                      49         0.78         1582           93                                         28        0.21       187         14


                                                                                                                                                                                                   Feed              Discharges:             Desizing: High concentrated              Feed             Discharges:            Desizing: Low concentrated

 F3.1       Desizing (90°C)                PL       Jigger       1          1st bath                     112     112     68   8.50    1.90    9500    250                                                   112          112         7616         213       1064000        28000
                                          CO/PL                  2        1st washing                    112     112     30   7.60    1.80    8700    150                                                   112          112         3360         202        974400        16800
                                         FLAX/PL                 3         2nd bath                      112     112     60   7.60    1.80    7500    150                                                   112          112         6720         202        840000        16800
                                                                 4       cont. washing           174             174     88   8.10    0.50     800     30                                                                                                                              174                 174         15312       87      139200          5220
                                                                 5       2nd washing                     112     112     25   7.60    0.20     100     10                                                                                                                                     112          112          2800       22       11200          1120
                        Water use 679                            6            filling                     57      57     35   7.60    0.19      50      0                                                                                                                                      57           57          1995       11        2850            0

 F3.2     Desizing (70-90°C)               PL       Jigger       1         1st bath                      538      538    51   8.20    1.80    10750   185   LCA                                             538          538         27438        968       5783500        99530
                                          CO/PL                  2         2nd bath                      538      538    56   8.50    2.10     8600    93   70°C: 60% of run                                538          538         30128       1130       4626800        50034
                                         FLAX/PL                 3         3rd bath                      538      538    58   8.30    2.50     8250   120   90°C: 40% of run                                538          538         31204       1345       4438500        64560
                                                                 4       cont. washing           1153            1153    25   7.80    0.31      950    15                                                                                                                             1153                 1153        28825       357     1095350     17295
                                                                 5         washing                       538      538    18   7.06    0.21      310    20                                                                                                                                     538           538         9684       113      166780     10760
                        Water use 3575                           6           filling                     270      270    38   7.80    0.21      100    10                                                                                                                                     270           270        10260        57       27000      2700

 F3.3       Desizing (70°C)                PL       Torpedo      1          1st bath                     167     167     50   7.80    1.30    1460    40    bath and cont. rinsing mixed                    167          167         8350         217       243820          6680
                                                                 2      1st cont. rinsing                102     102     51   8.01    2.01    2300    70                                                    102          102         5202         205       234600          7140
                                                                 3          2nd bath                     167     167     48   7.80    0.30    1460    75                                                    167          167         8016          50       243820         12525
                                                                 4      2nd cont. rinsing                102     102     50   8.03    1.80    2300    70                                                    102          102         5100         184       234600          7140
                                                                 5          3rd bath             167             167     40   7.20    0.20    2260    30                                            167                  167         6680          33       377420          5010
                                                                 6          washing              167             167     18   7.20    0.18     150     0                                                                                                                               167                 167         3006        30       25050           0
                        Water use 872

 F3.4       Desizing (90°C)                PL       Torpedo      1          1st bath                     117     117     42    9.55   0.62    1500    30    bath and cont. rinsing mixed                    117          117         4914         73        175500          3510
                                                                 2      1st cont. rinsing                 87      87     50    9.64   0.96    2380    50                                                     87           87         4350         84        207060          4350
                                                                 3          2nd bath                     117     117     42   10.18   0.66    1200    55                                                    117          117         4914         77        140400          6435
                                                                 4      2nd cont. rinsing                 87      87     54   10.37   1.04    1850    50                                                     87           87         4698         90        160950          4350
                        Water use 525                            5          washing              117             117     16    8.76   0.21     150    10                                                                                                                               117                 117         1872        25       17550          1170




                                                                                                                                                                         I06 - Preparations
                                                                                                                                                                   c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                       Feed                Discharges:    Scouring: High concentrated                       Feed              Discharges:    Scouring: Low concentrated
             Process                        Fabric   Equipment         Sub-sequence           W2        W3       W4       D1      T    pH     Cond    COD    TSS   Remarks                                W3        W4          Flow          T         Cond        COD             TSS        W3      W4          Flow          T       Cond      COD         TSS
number            name                                           number        name                    tn/yr    tn/yr    tn/yr   °C           mS/cm   ppm    ppm                                         tn/yr     tn/yr                                            kg/yr           kg/yr     tn/yr   tn/yr                                        kg/yr       kg/yr

 F3.5         Desizing (90°C)                PL      Overflow      1          1st bath                          349      349     54   8.04    0.20    6100    39   bath and cont. rinsing mixed                    349          349         18846          70       2128900         13611
                                                                   2       cont. washing                         95       95     56   7.77    0.22    7050   363                                                    95           95          5320          21        669750         34485
                                                                   3        1st washing                         349      349     40   6.83    0.19     880    31                                                   349          349         13960          66        307120         10819
                                                                   4         2nd bath                           349      349     43   7.34    0.18    1350    25                                                   349          349         15007          63        471150          8725
                                                                   5       2nd washing                 349               349     22   7.05    0.18     200    11                                                                                                                               349                 349         7678       63      69800       3839
                          Water use 1666                           6            filling                175               175     17   7.80    0.21      50     0                                                                                                                               175                 175         2975       37       8750         0

                                                                                                                                                                                                          167      4038         4205       211823       5292.01    23322290     400504        2135    977          3112       84407      802     1563530      42104
                                                                                                                                                                                                                                             50           1.26       5546         95                                            27       0.26      502          14

                                                                                                                                                                                                         Feed               Discharges:        Double scouring: High concentrated             Feed             Discharges:      Double scouring: Low concentrated

 F4.1        Double scouring                  F       Torpedo      1          1st bath                          823      823     40   9.71    0.37    1450   25    bath and cont. rinsing mixed                    823          823         32920         305       1193350         20575
         with cont. washing (60°C)            PL                   2     1st cont. washing             513               513     53   9.79    0.44    2210   70                                           513                   513         27189         226       1133730         35910
                                            CO/PL                  3          2nd bath                          823      823     36   8.71    0.19    2810   35                                                    823          823         29628         156       2312630         28805
                                           FLAX/PL                 4     2nd cont. washing                      513      513     55   9.08    0.22    4600   48                                                    513          513         28215         113       2359800         24624
                                           SILK/PL                 5          3rd bath                          823      823     16   3.86    0.29    1050   10                                                                                                                                       823          823         13168     239      864150      8230
                          Water use 4318                           6          washing                  823               823     12   4.78    0.18     160    0                                                                                                                                823                 823          9876     148      131680        0

 F4.2     Double scouring (60°C)              F       Torpedo      1         1st bath                           705      705     59   9.80    0.45    2650   75                                                    705          705         41595         317       1868250         52875
                                              PL                   2       1st washing                 705               705     35   8.70    0.21    2300   58                                           705                   705         24675         148       1621500         40890
                                            CO/PL                  3         2nd bath                           705      705     50   9.05    0.37    5250   25                                                    705          705         35250         261       3701250         17625
                                           FLAX/PL                 4       2nd washing                          705      705     31   8.60    0.25    2050   80                                                    705          705         21855         176       1445250         56400
                                           SILK/PL                 5         3rd bath                           705      705     31   3.80    0.19     980   40                                                                                                                                       705          705         21855     134      690900      28200
                          Water use 4230                           6       3rd washing                 705               705     21   7.06    0.19     200    0                                                                                                                                705                 705         14805     134      141000        0

                                                                                                                                                                                                         1218      4274         5492       241327        1702      15635760     277704        1528    1528         3056       59704      655     1827730      36430
                                                                                                                                                                                                                                             44          0.31        2847         51                                            20       0.21      598          12

                                                                                                                                                                                                         Feed                 Charges:         Special scouring: High concentrated            Feed               Charges:       Special scouring: Low concentrated

 F5.1    Special scouring (90°C)            FLAX      Jigger       1         1st bath                           280      280     68   8.30    0.31    3750   28    bath and cont. rinsing mixed                    280          280         19040          87       1050000          7840
                                              PL                   2       cont. washing               700               700     76   8.50    0.56    7700   85                                           700                   700         53200         392       5390000         59500
                                             C/PL                  3         washing                   280               280     28   7.60    0.22     500   15                                                                                                                                280                 280         7840       62      140000      4200
                                           FLAX/PL                 4           filling                 140               140     18   7.60    0.19     200    0                                                                                                                                140                 140         2520       27       28000        0
                          Water use 1400

 F5.2    Special scouring (70°C)              F       Torpedo      1          1st bath                           45       45     51   8.30    0.31    2420   27                                                     45           45         2295           14        108900         1215
                                             PL                    2       cont. washing                27                27     58   8.50    0.56    3800   55                                               27                 27         1566           15        102600         1485
                                            CO/PL                  3        1st washing                          45       45     28   7.60    0.22     500   15                                                                                                                                        45           45         1260       10      22500        675
                                           FLAX/PL                 4         2nd bath                            45       45     41   8.20    0.54    2150   50                                                     45           45         1845           24        96750          2250
                          Water use 252                            5         3rd bath                   45                45     18   3.80    0.21     980   10                                                                                                                                45                   45          810       9       44100        450
                                                                   6       2nd washing                           45       45     21   7.06    0.19     350   10                                                                                                                                        45           45          945       9       15750        450

                                                                                                                                                                                                          727      370          1097        77946         532       6748250     72290         465      90          555        13375      116      250350      5775
                                                                                                                                                                                                                                              71          0.49        6152        66                                            24       0.21       451        10

                                                                                                                                                                                                         Feed                 Charges:              Bleaching: High concentratezd             Feed               Charges:          Bleaching: High concentratezd

 F6.1        Bleaching (90°C)                 F       Jigger       1         1st bath                           438      438     68   8.10    0.54    3810   35                                                    438          438         29784         237       1668780         15330
                                            CO/PL                  2         2nd bath                           438      438     65   7.80    0.21     950   41                                                    438          438         28470          92        416100         17958
                                           FLAX/PL                 3       cont. washing               616               616     40   7.80    0.19     320   27                                                                                                                                616                 616         24640     117      197120      16632
                                           SILK/PL                 4         washing                            438      438     21   7.06    0.21     200   10                                                                                                                                       438          438          9198      92       87600       4380
                          Water use 2150                           5           filling                 220               220     19   7.20    0.21      50    5                                                                                                                                220                 220          4180      46       11000       1100

 F6.2           Bleaching                   CO/PL     Torpedo      1          1st bath                           31       31     50   8.10    0.25    1380   32    bath and cont. rinsing mixed                     31           31         1550            8        42780           992
                                           FLAX/PL                 2     1st cont. washing                       24       24     61   8.90    0.54    2150   45                                                     24           24         1464           13        51600          1080
                                           SILK/PL                 3          2nd bath                           31       31     61   7.80    0.21    2950   25    baths & high concentrated flows                  31           31         1891            7        91450           775
                          Water use 169                            4     2nd cont. washing                       21       21     65   8.30    0.51    4500   38    excluded                                         21           21         1365           11        94500           798
                                                                   5          3rd bath                           31       31     61   8.10    0.50    2800   18                                                     31           31         1891           16        86800           558
                                                                   6          washing                   31                31     21   7.90    0.20     160    5                                                                                                                                31      0            31          651       6        4960        155

 F7.1          Bleaching                      F      Overflow      1         1st bath                           196      196     51   8.10    0.40    2050   25    bath and cont. rinsing mixed                    196          196         9996           78        401800         4900
              before dyeing                 CO/PL                  2       cont. washing                49                49     68   9.00    0.92    2800   60                                               49                 49         3332           45        137200         2940
                  (90°C)                   FLAX/PL                 3         washing                   196               196     41   7.80    0.30     600   18                                                                                                                                196                 196         8036       59      117600      3528
                                           SILK/PL                 4         2nd bath                           196      196     40   3.86    0.21    1150   10                                                                                                                                       196          196         7840       41      225400      1960
                          Water use 733                            5           filling                  96                96     19   6.90    0.21     200    5                                                                                                                                96                   96         1824       20       19200       480

                                                                                                                                                                                                          49       1210         1259        79743       505.41      2991010     45331         1159    634          1793       56369      382      662880      28235
                                                                                                                                                                                                                                              63         0.40         2376        36                                            31       0.21       370         16

                                                                                                                                                                                                                              Charges:                      Barking total


 F8,1      Barking (110-130°C)               PL       Torpedo      1         1st bath                           116      116     71   11.00   0.51    6800   55    110°C: 44% of run                               116          116         8236           59        788800         6380
                                                                   2       1st washing                          116      116     31    8.30   0.21    1750   28    130°C: 56% of run                               116          116         3596           24        203000         3248
                                                                   3         2nd bath                           116      116     48    7.90   0.50     930   12                                                    116          116         5568           58        107880         1392
                                                                   4         3rd bath                           116      116     51   45.00   0.30     450   10                                                    116          116         5916           35         52200         1160
                          Water use 580                            5       2nd washing                 116               116     40    7.02   0.20     180    0                                           116                   116         4640           23         20880           0

                                                                                                                                                                                                          116      464          580         27956       199.52      1172760     12180
             Engines cooling                                                                  959                        959     30           0.19     10    5     Only COD given                                                             48         0.34         2022        21
                                                                                                                                                                   Italic values = inlet quality
             Other processes                                                                          2300              2300     18           0.19    300    0
                                                                                                               2300     2300     50           0.19    300    0




                Totalisers                                                                    959     11,894   23,173   36,026

           Water consumption                                                                 36,026




                                                                                                                                                                                  I06 - Preparations
                                                                                                                                                                                c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                Feed                      Discharges:              Disperse & Direct: High concentrated (±baths)            Feed               Discharges: Disperse & Direct: Low concentrated (±wash)
          Process                        Fabric   Equipment         Sub-sequence           W2    W3      W4      D1      T    pH     Cond    COD    TSS   Remarks                                  W3              W4          Flow         T              Cond               COD                   TSS         W3      W4        Flow          T            Cond         COD              TSS
number         name                                           number        name                tn/yr   tn/yr   tn/yr   °C           µS/cm   ppm    ppm                                           tn/yr           tn/yr                                                        kg/yr                kg/yr      tn/yr   tn/yr                                              kg/yr            kg/yr

 G1.1      Light Disperse                  PL      Torpedo      1           bath                        658     658     71    3.69   0.91    1500   35                                                            658           658       46718             599              987000                23030
                                         CO/PL                  2          washing              658             658     22    4.82   0.28    450    10                                                                                                                                                          658                658        14476          184         296100            6580
                                        FLAX/PL
                                        SILK/PL
                       Water use 1316

 G1.2      Light Disperse                  PL     Overflow      1            bath                       457     457     50    3.90   0.23    2200   31    bath and cont. rinsing mixed                            457           457       22850             105              1005400               14167
                                         CO/PL                  2       cont. washing           127             127     56    6.11   0.23    3050   58                                              127                         127       7112              29               387350                7366
                                        FLAX/PL                 3         washing               457             457     21    6.70   0.17    200    10                                                                                                                                                          457                457         9597           78          91400            4570
                                        SILK/PL                 4           filling             229             229     18    7.30   0.17     80    0                                                                                                                                                           229                229         4122           39          18320             0
                       Water use 1270

 G2.1     Medium Disperse                  PL      Torpedo      1           bath                        530     530     70    4.07   0.76    1830   75                                                            530           530       37100             403              969900                39750
                                         CO/PL                  2          washing              530             530     17    5.95   0.19    800    25                                                                                                                                                          530                530         9010          101         424000            13250
                                        FLAX/PL
                                        SILK/PL
                       Water use 1060

 G2.2     Medium disperse                  PL     Overflow      1            bath                        65      65     68    6.50   2.10    2020   80                                                             65           65         4420             137              131300                 5200
                                         CO/PL                  2          washing                       65      65     48    7.10   1.30    510    30                                                                                                                                                                  65         65          3120           85          33150            1950
                                        FLAX/PL                 3           filling              32              32     18    7.30   0.17    150    0                                                                                                                                                           32                 32          576            5           4800              0
                                        SILK/PL
                       Water use 162

 G3.1      Dark disperse                   PL      Torpedo      1           bath                        104     104     75    7.30   2.30    1750   85                                                            104           104        7800             239              182000                 8840
                                         CO/PL                  2          washing              104             104     68    7.30   1.80    400    10                                                                                                                                                          104                104         7072          187          41600            1040
                                        FLAX/PL
                                        SILK/PL
                       Water use 208

 G4.1       Light disperse                PL       Torpedo      1          1st bath                      68     68      65    7.60   1.50    510    15    bath and cont. rinsing mixed                             68           68        4420              102              34680                 1020
         indanthrene dyeing                                     2     1st cont. washing         189             189     74    8.30   1.80    1140   80                                              189                         189       13986             340              215460                15120
                                                                3          2nd bath              0               0
                                                                4     2nd cont. washing         41              41      69    7.90   1.90    1480   75                                              41                          41         2829              78               60680                 3075
                       Water use 366                            5          washing              68              68      60    7.60   0.50    520    12                                                                                                                                                          68                 68          4080           34          35360             816




 G5.1       Light direct                 FLAX      Jigger       1          1st bath                      87     87      61    3.48   0.52    370    50                                                             87           87         5307              45               32190                 4350
                                         CO/PL                  2       cont. washing           114             114     40    6.62   0.31    150    25                                                                                                                                                          114                114         4560           35          17100            2850
                                        FLAX/PL                 3          washing                       87     87      16    7.10   0.18    80     12                                                                                                                                                                  87         87          1392           16          6960             1044
                       Water use 332                            4            filling                     44     44      38    7.30   0.17    50     0                                                                                                                                                                   44         44          1672           7           2200              0

 G5.2       Light direct                 FLAX     Overflow      1            bath                       132     132     78    8.20   2.90    370    10                                                            132           132       10296             383               48840                 1320
                                         CO/PL                  2          washing                      132     132     61    7.60   1.80    150    0                                                                                                                                                                  132         132         8052          238          19800              0
                                        FLAX/PL                 3           filling              64             64      18    7.30   0.17    50     0                                                                                                                                                           64                 64          1152          11           3200               0
                                        SILK/PL
                       Water use 328

 G6.1        Dark direct                 FLAX      Jigger       1          1st bath                      57      57     61    3.48   0.52    370    50                                                             57           57         3477              30               21090                 2850
                                         CO/PL                  2        cont. rinsing           81              81     40    6.62   0.31    150    25                                                                                                                                                          81                 81          3240           25          12150            2025
                                        FLAX/PL                 3          washing                       57      57     16    7.10   0.18    80     12                                                                                                                                                                  57         57          912            10          4560             684
                       Water use 138                            4           filling                      57      57     41    7.30   0.17    50     0                                                                                                                                                                   57         57          2337           10          2850              0

 G6.2        Dark direct                 FLAX     Overflow      1            bath                        88      88     78    8.20   2.90    370    10                                                             88           88         6864             255               32560                 880
                                         CO/PL                  2          washing               88              88     61    7.60   1.80    150    0                                                                                                                                                           88      0          88          5368          158          13200              0
                                        FLAX/PL                 3           filling              44              44     18    7.30   0.17    80     0                                                                                                                                                           44      0          44          792            7           3520               0
                                        SILK/PL
                       Water use 220                                                                                                                                                               357        2246             2603       173179           2745              4108450               126968      2469    442        2911        81530          1231        1030270           34809
                                                                                                                                                                                                                                            67             1.05                1578                  49                                         28           0.42          354               12


                                                                                                                                                                                                Feed                        Discharges:                Reactive: High loaded in salt & COD                  Feed               Discharges:            Reactive: Low loaded in salt & COD

 G7.1      Light reactive                FLAX      Jigger       1          1st bath                      43      43     54    9.00   3.50    930    25                                                             43           43         2322             151               39990                 1075
                                         CO/PL                  2      1st cont. rinsing         75              75     41    7.80   1.70    170    12                                              75                          75         3075             128               12750                 900
                                        FLAX/PL                 3        1st washing                     43      43     40    7.60   0.34    130    10                                                                                                                                                                  43         43          1720           15           5590             430
                                                                4          2nd bath                      43      43     38    3.86   0.21    1050   21                                                             43           43         1634              9                45150                 903
                                                                5          3rd bath                      43      43     50    8.10   0.19    1850   50                                                             43           43         2150              8                79550                 2150
                       Water use 388                            6      2nd cont. rinsing         75              75     38    7.60   0.20    500    21                                                                                                                                                          75                 75          2850           15          37500            1575
                                                                7        2nd washing                     43      43     40    7.60   0.21    220    10                                                                                                                                                                  43         43          1720           9           9460             430
                                                                8            filling             23              23     18    7.30   0.17     80    0                                                                                                                                                           23                 23          414            4           1840              0

 G7.2      Light reactive                FLAX     Overflow      1         1st bath                      449     449     51    7.40   1.80    750    21                                                            449           449       22899             808              336750                 9429
                                         CO/L                   2         2nd bath                      449     449     43    3.60   0.18    1050   12                                                            449           449       19307             81               471450                 5388
                                        FLAX/PL                 3         3rd bath                      449     449     6.8   7.20   0.96    1950   15    bath and cont. rinsing mixed                            449           449       3053              431              875550                 6735
                                        SILK/PL                 4       cont.washing            153             153     72    7.80   1.50    2650   25                                              153                         153       11016             230              405450                 3825
                       Water use 2172                           5         washing               449             449     43    7.60   0.25    300    10                                                                                                                                                          449                449        19307          112         134700            4490
                                                                6           filling             223             223     18    7.30   0.17    100    0                                                                                                                                                           223                223        4014           38          22300              0

 G8.1       Dark reactive                FLAX      Jigger       1          1st bath                      43      43     54    9.00   3.50    1100   51                                                             43           43         2322             151               47300                 2193
                                         CO/PL                  2     1st cont. washing          75              75     41    7.80   1.70    450    15                                              75                          75         3075             128               33750                 1125
                                        FLAX/PL                 3        1st washing                     43      43     40    7.60   0.34    150    0                                                                                                                                                                   43         43          1720           15           6450              0
                       Water use 388                            4          2nd bath                      43      43     38    3.86   0.21    1050   35                                                             43           43         1634              9                45150                 1505
                                                                5          3rd bath                      43      43     50    8.10   0.19    1850   15                                                             43           43         2150              8                79550                 645
                                                                6     2nd cont. rinsing          75              75     38    7.60   0.20    500    10                                                                                                                                                          75                 75          2850           15          37500             750
                                                                7       2nd washing                      43      43     40    7.60   0.21    220    3                                                                                                                                                                   43         43          1720           9           9460              129
                                                                8            filling             23              23     18    7.30   0.17     80    0                                                                                                                                                           23                 23          414            4           1840               0

 G8.2       Dark reactive                FLAX     Overflow      1         1st bath                      449     449     51    7.40   1.80    870    12                                                            449           449       22899             808              390630                5388
                                         CO/PL                  2         2nd bath                      449     449     43    3.60   0.18    1050   55                                                            449           449       19307             81               471450                24695
                                        FLAX/PL                 3         3rd bath                      449     449     6.8   7.20   0.96    2000   23    bath and cont. rinsing mixed                            449           449       3053              431              898000                10327
                                        SILK/PL                 4       cont. washing           153             153     72    7.80   1.50    2700   38                                              153                         153       11016             230              413100                5814
                       Water use 2173                           5         washing               449             449     43    7.60   0.25    300    80                                                                                                                                                          449                449        19307          112         134700            35920
                                                                6           filling             224             224     18    7.30   0.17    100    0                                                                                                                                                           224                224        4032           38          22400               0

                                                                                                                                                                                                   456        2952             3408       130912           3690              4645570               82097       1541    172        1713        60068          386         423740            43724
                                                                                                                                                                                                                                            38             1.08                1363                  24                                         35           0.23          247               26




                                                                                                                                                                                          I06 - Dyeing&printing
                                                                                                                                                                                        c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                        Feed                      Discharges:            Disperse & Direct: High concentrated (±baths)            Feed               Discharges: Disperse & Direct: Low concentrated (±wash)
            Process                      Fabric   Equipment         Sub-sequence           W2       W3       W4       D1      T   pH     Cond     COD    TSS   Remarks                                     W3              W4          Flow       T              Cond               COD                   TSS         W3      W4        Flow          T            Cond         COD            TSS
number           name                                         number        name                   tn/yr    tn/yr    tn/yr   °C          µS/cm    ppm    ppm                                              tn/yr           tn/yr                                                      kg/yr                kg/yr      tn/yr   tn/yr                                              kg/yr          kg/yr

                                                                                                                                                                                                        Feed                         Charges:                        printed washing total

 G9.1       Printed washing              CO/PL     Jigger       1     1st cont. washing             66                66     18   7.20    0.19    3150   50                                                 66                          66       1188              13              207900                 3300
                                                                2        1st washing                72                72     18   7.20    0.19    2100   21                                                 72                          72       1296              14              151200                 1512
                                                                3          2nd bath                 72                72     35   7.90    0.21    800    18                                                 72                          72       2520              15              57600                  1296
                                                                4     2nd cont. washing             66                66     18   7.20    0.19    650    20                                                 66                          66       1188              13              42900                  1320
                        Water use 318                           5       2nd washing                 72                72     18   7.20    0.19    350    10                                                 72                          72       1296              14              25200                  720
                                                                6            filling                36                36     18   7.30    0.17    150    0                                                  36                          36       648               6                5400                   0

 G9.2       Printed washing              CO/PL    Overflow      1        1st washing                        204      204     35   7.20    0.19    3700   75                                                               204           204     7140              39               754800                15300
                                                                2          1st bath                         204      204     38   7.80    0.20    1150   31                                                               204           204     7752              41               234600                6324
                                                                3         2nd bath                          204      204     63   7.20   300.00   500    10    high conductivity?                                         204           204     12852            61200             102000                2040
                        Water use 743                           4       cont. washing              31                31      78   7.20    0.21    650    12                                                 31                          31      2418               7               20150                  372
                                                                5            filling               100               100     18   7.30    0.17    150    0                                                  100                         100     1800              17               15000                   0




G10.1    Printed triple washing          CO/PL    Overflow      1        1st washing                        231      231     43   7.50    0.19    3050   35    bath and cont. rinsing mixed                               231           231     9933               44              704550                 8085
                                                                2       cont. washing              264               264     48   7.60    0.19    3050   35                                                 264                         264     12672              50              805200                 9240
                                                                3       2nd washing                         231      231     43   7.60    0.19    1350   20                                                               231           231     9933               44              311850                 4620
                                                                4          1st bath                         231      231     51   6.80    0.19    2400   20                                                               231           231     11781              44              554400                 4620
                        Water use 1764                          5          2nd bath                         231      231     51   7.20    0.19    2250   18                                                               231           231     11781              44              519750                 4158
                                                                6          3rd bath                         231      231     53   7.20    0.21    850    5                                                                231           231     12243              49              196350                 1155
                                                                7        3rd washing                        231      231     48   7.20    0.21    300    3                                                                231           231     11088              49              69300                  693
                                                                8            filling               114               114     18   7.30    0.17    100    0                                                  114                         114     2052               19              11400                   0



G11.1    Printed triple washing           PL      Overflow      1          1st bath                         385      385     38   7.90    1.70    3050   75                                                               385           385     14630             655              1174250               28875
               + stripping               CO/PL                  2        1st washing                        385      385     43   8.10    1.40    3050   61                                                               385           385     16555             539              1174250               23485
                                                                3         2nd bath                          385      385     51   7.60    1.40    950    28                                                               385           385     19635             539              365750                10780
                                                                4          3rd bath                         385      385     53   7.10    0.27    900    10                                                               385           385     20405             104              346500                3850
                        Water use 2174                          5       cont. washing               58               58      57   7.30    0.38    1200   15                                                 58                          58      3306              22                69600                 870
                                                                6       2nd washing                         385      385     33   7.20    0.21    450    5                                                                385           385     12705             81               173250                1925
                                                                7            filling               191               191     18   7.30    0.17    150    0                                                  191                         191     3438              32                28650                  0




G12.1    Devoré printed washing          CO/PL    Overflow      1        1st washing                        735      735     43   7.60    1.50    4010   81                                                               735           735     31605             1103             2947350               59535
                                                                2          1st bath                         735      735     48   7.40    0.60    1800   51                                                               735           735     35280             441              1323000               37485
                                                                3       2nd washing                         735      735     48   7.20    0.40    1050   25                                                               735           735     35280             294              771750                18375
                        Water use 4967                          4          2nd bath                         735      735     35   6.80    0.80    1500   18                                                               735           735     25725             588              1102500               13230
                                                                5          3rd bath                         735      735     27   7.20    1.40    650    15                                                               735           735     19845             1029             477750                11025
                                                                6       cont. washing              219               219     35   7.20    1.80    1150   21                                                 219                         219     7665              394              251850                4599
                                                                7        3rd washing               735               735     18   7.10    0.80    350    12                                                 735                         735     13230             588              257250                8820
                                                                8            filling               338               338     18   7.30    0.17    100    0                                                  338                         338     6084               57               33800                  0



G13.1     Washing for printing            PL       Torpedo      1         1st bath                           43       43     73   8.20    0.23    4550   55                                                                43           43       3139              10              195650                 2365
             panel fabric                                       2         2nd bath                           43       43     31   7.60    0.21    500    10                                                                43           43       1333              9               21500                  430
                                                                3       cont. washing                        80       80     48   7.80    0.18    625    10    bath and cont. rinsing mixed                                80           80       3840              14              50000                  800
                                                                4         3rd bath                           43       43     68   4.80    1.30    1800   21                                                                43           43       2924              56              77400                  903
                        Water use 295                           5         4th bath                           43       43     65   3.60    0.60    105    5                                                                 43           43       2795              26               4515                  215
                                                                6         washing                   43                43     41   6.80    0.30    400    0                                                  43                          43       1763              13              17200                   0

                                                                                                                                                                                                           2477       7850             10327    402763           68313            15653315               292322
                                                                                                                                                                                                                                                  39              6.61              1516                   28


                                                                                                                                                                                                        Feed                         Charges:                      Equipment washing total
G14.1     Equipment washing
                                                   Jigger       1         1st bath                          150      150     77   8.70    2.10    300    15                                                               150           150     11550             315               45000                 2250
                        Water use 300                           2         washing                  150               150     54   7.90    1.50    50     5                                                  150                         150     8100              225               7500                  750

G14,2     Equipment washing                        Torpedo      1         1st bath                          356      356     78   8.10    2.50    1350   57                                                               356           356     27768             890              480600                20292
                                                                2         washing                  356               356     53   7.90    1.70    150    18                                                 356                         356     18868             605              53400                 6408
                        Water use 712

G14,3     Equipment washing                       Overflow      1         1st bath                          334      334     77   8.70    2.10    300    15                                                               334           334     25718             701              100200                 5010
                                                                2         washing                  334               334     54   7.90    1.50    50     5                                                  334                         334     18036             501              16700                  1670
                        Water use 668
                                                                                                                                                                                                           840            840          1680     110040           3238              703400                36380
                                                                                                                                                                                                                                                  66             1.93                419                   22

             Engine cooling                                                                765                       765     30          0.19     10     5     Only COD given
                                                                                                                                                               Italic values = inlet quality



            Other processes                                                                        1265             1265     18          0.19     300    0
                                                                                                           1265     1265     50          0.19     300    0




               Totalisers                                                                  765     9,405   15,767   25,937

          Water consumption                                                               25,937




                                                                                                                                                                                                  I06 - Dyeing&printing
                                                                                                           c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                      Charges:                  Finishing total
            Process                       Fabric   Equipment        Sub-sequence    W2     W3      W4      D1       T      pH      Cond     COD       TSS   Remarks        Flow    T     Cond                COD     TSS
number           name                                          number       name          tn/yr   tn/yr   tn/yr    °C              mS/cm    ppm       ppm                                                    kg/yr   kg/yr

 H1.1    softener (Perlamina)             FLAX     Rameuse       1         doping         52               0
                                            PL                   2          bath          22              22       18     7.60      0.21   16000      200                   22    396     5                352000    4400
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                         Water use 74

 H1.2      softener (Infasil)             FLAX     Rameuse       1         doping         48               0
                                            PL                   2          bath          23              23       19     6.90      0.17   18220      200                   23    437     4                419060    4600
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                         Water use 71

 H1.3     softener (Solusoft)             FLAX     Rameuse       1         doping         14               0
                                            PL                   2          bath          7                7       19     7.20      0.19   11880      200                   7     133     1                 83160    1400
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                         Water use 21

 H2         water finishing               FLAX     Rameuse       1         doping         148              0
                                            PL                   2          bath           72             72       19     6.90      0.17     140      10                    72    1368    12                10080     720
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                         Water use 220

 H3        non slip finishing             FLAX     Rameuse       1         doping         29               0
                                            PL                   2          bath          14              14       19     6.90      0.17   17000      200                   14    266     2                238000    2800
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                         Water use 43

 H4       antistatic finishing            FLAX     Rameuse       1         doping         164              0
                                            PL                   2          bath           79             79       19     6.90      0.17   14650      200                   79    1501    13               1157350   15800
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL
                         Water use 243

 H5      fixing colour finishing          FLAX     Rameuse       1         doping         56               0
                                            PL                   2          bath          14              14       19     6.90      0.17   15000      200                   14    266     2                210000    2800
                                          CO/PL
                                         FLAX/PL
                                         SILK/PL                                                                                                                           231    4367    40               2469650   32520
                         Water use 70                                                                                                                                              19    0.17               10691     141




               Totalisers                                                            0    742      0      231

          Water consumption                                                         742




                                                                                                                        I06 - Finishing
                                                                                                                           c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                                                                Feed                Discharges:   Scouring: High concentrated
                Batch-process                      Fabric     Equipment       Sub-sequence          W4      W5      W6      D2        D3       D4       D5     Temp.   pH     Cond    COD     TSS remarks                                           W4       W5          Flow         T
number                   name                                             number      name         tn/yr   tn/yr   tn/yr   tn/yr     tn/yr    tn/yr    tn/yr    °C            mS/cm   ppm     ppm                                                  tn/yr    tn/yr         D2

 F1.1           Silk Yarn light scouring           SILK       Autoclave     1         Bath                 8390            8390                                 60     6.6    0.34    3480    120                                                          8390         8390        503400

F 1.2    Nylon-PES-Acetate yarn light scouring     Nylon      Autoclave     1       Bath                    573             573                                 60     7.15   0.3     4200    160                                                           573          573        34380
                                                   PES                      2    Warm washing               573             573                                 50     7.2    0.21    1050     80                                                           573          573        28650
                                                  Acetate                   3      Washing          573                                                573      30     7.6    0.19     450     20

F 1.3                HT scouring                   SILK       Autoclave     1      1st bath                5628                     5628                       110     7.26   0.88    18785   0     Discharge towards D3 - TSS not known
                                                                            2      2nd bath                5628            5628                                 95     7.79   0.39     2900   25    Water has been tested by ENEA and Lariana              5628         5628        534660
                                                                            3    Warm washing              5628            5628                                 50     7.62   0.21      720   15    Important water consumption
                                                                            4      Washing         5628                                                5628     24     6.95    0.2      220   25

F 1.4              Shappe scouring                 SILK       Autoclave     1        1st bath              73.8            73.8                                 60     7.43   0.3     2360    30                                                            74           74          4428
                                                                            2       2nd bath               73.8            73.8                                 80     7.65   0.3     2200    70                                                            74           74          5904
                                                                            3    1st warm wash             73.8            73.8                                 60     7.89   0.18     750    10
                                                                            4    2nd warm wash             73.8            73.8                                 60     7.9    0.17     170    10
                                                                            5      Washing                 73.8                                        73.8     22     7.6    0.17     80     5

F 1.5             TUSSAH scouring                  SILK       Autoclave     1        1st bath              45.8            45.8                                 80     7.8    0.23    3500    130                                                           46           46          3664
                                                                            2       2nd bath               45.8            45.8                                 60     7.35   0.72    5900    100                                                           46           46          2748
                                                                            3       1st wash       45.8                                                45.8     32     6.93   0.3     1160     53
                                                                            4       2nd wash       45.8                                                45.8     26     6.97   0.19     445     30
                                                                            5        3rd bath              45.8            45.8                                 90     6.15   7.75    2030     25                                                           46           46          4122
                                                                            6      Warm wash               45.8            45.8                                 60     6.84   1.9      530     5
                                                                            7       3rd wash       45.8                                                45.8     33     7.17   0.61     90      10
                                                                            8       4th wash       45.8                                                45.8     24     7.09   0.29     30      5

F 1.6            SHANTUNG scouring                 SILK       Autoclave     1        1st bath               345             345                                 90     7.3    0.7     9300    600                                                           345          345        31050
                                                                            2       1st wash        345                                                345      85     7.6    0.3     3500    200
                                                                            3       2nd bath                345             345                                 60     7.35   0.72    5900    100                                                           345          345        20700
                                                                            4       2nd wash        345                                                345      40     7.2    0.21     750    120
                                                                            5        3rd bath               345             345                                 80     8.02   0.2     1800    650                                                           345          345        27600
                                                                            6      Warm wash                345             345                                 60     7.9    0.18     650     10
                                                                            7       3rd wash        345                                                345      32     7.08   0.19     105     30

F 3.1           SILK FABRIC scouring               SILK       Autoclave     1         Bath                  181             181                                 60     6.95   0.39    3225    300                                                           181          181        10860
                                                                            2    1st cont. wash             289             289                                 60     7.59   0.23    1020     60                                                           289          289        17340
                                                                            3    2nd cont. wash     289                                                289      20     7.33   0.18     90      5

F 3.2        Mezzera continuous scouring            SILK      Mezzera       1        Bath                   868             868                                 92     8.5    7.89    21450   60                                                            868          868        79856
                                                 SILK/Other                 2     Neutralisation           15631           15631                                70     7.6    0.75     395    5
                                                                            3       Washing                        15631                              15631     20     7.9    0.19     50     5
                                                                            4      Wringing                65.1                                        65.1     20     7.9    0.19     50     5     Different from book
                                                                                                                                                                                                    Discharge on D4? (=filtrate UF)
F 3.3               Stella scouring                 SILK        Stella      1        Bath                  3790            3790                                 95     9.75   1.22    27850 430                                                            3790         3790        360050
                                                 SILK/Other                 2      1st wash                3790            3790                                 70     9.78   0.68    2100   25                                                            3790         3790        265300
                                                                            3      2nd wash        3790                                                3790     40     8.1    0.35    1200   12
                                                                            4      3rd wash        3790                                                3790     27     7.9    0.25     500   10

                                                                                                                                                                                                                                                           25402       25402       1934712
                                                                                                                                                                                                                                                                                      76

                                                                                                                                                                                                                                                                    Discharges:   Other processes on D2
F 1.7           SILK YARN degumming                SILK       Autoclave     1        1st bath               150             150                                 55     6.95   0.39    3200    300                                                           150          150         8250
                                                                            2       1st wash        150                                                150      35     7.6    0.23    1017     30
                                                                            3      2nd wash         150                                                150      20     7.33   0.18     200     20
                                                                            4       2nd bath                150             150                                 40     8.02   0.2     1800     50                                                           150          150         6000
                                                                            5    1st warm wash              150             150                                 60     7.9    0.18     750     35                                                           150          150         9000
                                                                            6    2nd warm wash              150             150                                 60     7.9    0.18     600     10                                                           150          150         9000
                                                                            7       3rd wash        150                                                150      35     7.9    0.18     400     15
                                                                            8       4th wash        150                                                150      21     7.9    0.18     250     10

 F2                Polymer Charge                  SILK       Autoclave     1         Bath                 1683            1683                                 69     2.68    4.83   20384 100                                                            1683         1683        116127
                                                                            2    1st warm wash             1683            1683                                 78     2.92    1.46   4782   46                                                            1683         1683        131274
                                                                            3    2nd warm wash             1683            1683                                 57     3.44   0.325    850   15                                                            1683         1683        95931

                                                                                                                                                                                                                                                           5649         5649        375582
                                                                                                                                                                                                                                                                                      66




                      Totalisers                                                                   15888   58615   15631   52848    5628       0      31658

                        IN=OUT                                                                     90135                   90135




                                                                                                                                       I09 - Preparations
                                                                                                                                  c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




Scouring: High concentrated                   Feed                Discharges:   Scouring: Low concentrated               Feed                       Discharges:       Scouring: High concentrated              Feed               Discharges:   Scouring: Low concentrated
              Cond       COD         TSS          W4       W5          Flow        T        Cond      COD        TSS         W4           W5             Flow            T         Cond       COD      TSS         W4      W5          Flow        T        Cond        COD      TSS
                          kg/yr      kg/yr       tn/yr    tn/yr         D2                            kg/yr      kg/yr      tn/yr        tn/yr            D5                                  kg/yr    kg/yr      tn/yr   tn/yr         D5                              kg/yr    kg/yr

               2853     29197200    1006800

               172       2406600     91680
               120        601650     45840
                                                                                                                                                                                                                  573                  573       17190       109       257850   11460


               2195     16321200    140700
                                                         5628         5628       281400     1182    4052160      84420
                                                                                                                                                                                                                  5628                5628       135072     1126      1238160   140700

                22       174168      2214
                22       162360      5166
                                                         73.8         73.8        4428       13         55350     738
                                                         73.8         73.8        4428       13         12546     738
                                                                                                                                                                                                                          73.8        73.8        1624       13         5904     369

                11       160300      5954
                33       270220      4580
                                                                                                                             46                           45.8          1466        14       53128     2427
                                                                                                                                                                                                                   46                 45.8        1191        9        20381     1374
               355        92974      1145
                                                         45.8         45.8        2748       87         24274     229
                                                                                                                                                                                                                   46                 45.8        1511       28         4122     458
                                                                                                                                                                                                                   46                 45.8        1099       13         1374     229

               242       3208500    207000
                                                                                                                            345                            345         29325       104      1207500   69000
               248       2035500     34500
                                                                                                                                                                                                                  345                  345       13800       72        258750   41400
                69       621000     224250
                                                          345          345       20700       62         224250   3450
                                                                                                                                                                                                                  345                  345       11040       66        36225    10350

                71       583725      54300
                66       294780      17340
                                                                                                                            289                            289          5780        52       26010     1445

               6849     18618600     52080
                                                         15631        15631     1094170    11723    6174245      78155

                                                                                                                                                                                                                          65.1        65.1        1302       12         3255     326

               4624     105551500   1629700
               2577      7959000     94750
                                                                                                                            3790                          3790         151600     1327      4548000   45480
                                                                                                                                                                                                                  3790                3790       102330      948      1895000   37900

              20528     188259277   3617999              21797       21797      1407874    13080    10542825 167730        4470                           4470         188171     1496      5834638   118352     10818    139        10957       286159     2395      3721021   244566
               0.81        7411       142                                         65        0.60      484      8                                                         42       0.33       1305       26                                         26       0.22        340       22

Other processes on D2                                             Discharges:   Other processes on D5
              58.5       480000      45000
                                                 150                   150        5250      34.5        152550   4500
                                                 150                   150        3000       27         30000    3000
                30       270000      7500
                27       112500      5250
                27       90000       1500
                                                 150                   150        5250       27         60000    2250
                                                 150                   150        3150       27         37500    1500

             8128.89    34306272    168300
             2457.18    8048106      77418
             546.975    1430550      25245

             11275.5    44737428    330213       600                  600        16650      116      280050      11250
               2.00       7920        58                                           28       0.19      467         19




                                                                                                                                                 I09 - Preparations
                                                                                                              c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                                    Feed                       Discharges:   Dyeing: High concentrated
             Batch-process                    Fabric      Equipment       Sub-sequence        W4      W5      W6        D2         D3      D4      D5     Temp.   pH     Cond     COD    TSS              Remarks       W4      W5      W6          Flow          T         Cond
number                name                                            number       name      tn/yr   tn/yr   tn/yr     tn/yr      tn/yr   tn/yr   tn/yr     °C           mS/cm    ppm    ppm                           tn/yr   tn/yr   tn/yr         D2

 G1.1       PES light disperse dyeing         PES         Autoclave     1          Bath              147               147                                 80     4.0     0.18    1480   20                                    147                  147         11760        26
                                                                        2      1st washing   147                                                  147      31     6.5     0.15     264   30
                                                                        3      2nd washing   147                                                  147      24     7.1     0.16      49   10
                                                                        4     Warm washing           147                                          147      30     7.1     0.18     100   20
                                                                        5      3rd washing   147                                                  147      18     7.1     0.18      50    5

 G1.2      Acetate light disperse dying       PES         Autoclave     1          Bath              133               133                                 85     7.9     0.27    1350   30                                    133                  133         11305        36
                                                                        2      1st washing   133                                                  133      58     7.6     0.21     750   15
                                                                        3      2nd washing   133                                                  133      32     7.6     0.20     300   10

 G2.1     PES medium disperse dyeing          PES         Autoclave     1          Bath               49                49                                 80     4.0     0.20    250    30                                     49                   49         3920         10
                                                                        2      1st washing    49                                                   49      31     6.5     0.21    430    10
                                                                        3      2nd washing    49                                                   49      24     7.1     0.16     75    15
                                                                        4     Warm washing            49                                           49      30     7.1     0.18    150    35
                                                                        5      3rd washing    49                                                   49      18     7.1     0.18     70    10

 G2.2    Acetate medium disperse dyeing      Acetate      Autoclave     1          Bath              44.3              44.3                                85     7.9     0.27    1550   30                                     44                   44         3766         12
                                                                        2      1st washing   44.3                                                 44.3     58     7.6     0.21     850   18
                                                                        3      2nd washing   44.3                                                 44.3     32     7.6     0.20     320   12

 G3.1       PES dark disperse dyeing          PES         Autoclave     1        1st Bath            24.9              24.9                                80     4.0     0.20    3500   50                                     25                   25         1992         5
                                                                        2      1st washing   24.9                                                 24.9     31     6.5     0.21     560   60
                                                                        3      2nd washing   24.9                                                 24.9     24     7.1     0.18      93   25
                                                                        4     Warm washing           24.9                                         24.9     30     7.1     0.18     350   20
                                                                        5        2nd bath            24.9                                         24.9     70     9.5     0.25     125   20

 G3.2     Acetate dark disperse dyeing       Acetate      Autoclave     1          Bath              24.2              24.2                                85     8.0     0.29    1700   35                                     24                   24         2057         7
                                                                        2      1st washing   24.2                                                 24.2     57     7.6     0.23     900   25
                                                                        3      2nd washing   24.2                                                 24.2     34     7.7     0.21     400   18

 G4.1        Nylon light acid dyeing          Nylon       Autoclave     1        1st Bath            40.3              40.3                                80     8.3     1.07    5763   41                                     40                   40         3224         43
                                                                        2      1st washing                   40.3                                 40.3     50     7.9     0.73    3500   35
                                                                        3      2nd washing                   40.3                                 40.3     23     7.4     0.25     800   22

 G4.2         Silk light acid dyeing           Silk       Autoclave     1        1st Bath            1246              1246                                76     7.1     3.42    461    16                                    1246                1246         94696       4261
                                                                        2      1st washing   1246                                                 1246     27     6.9     1.07    206    10
                                                                        3      2nd washing                   1246                                 1246     20     7.1     0.25    143    10
                                                                        4        2nd bath    1246                                                 1246     30     6.8     0.31    622    25

 G4.3     Charged silk light acid dyeing   Charged silk   Autoclave     1        1st Bath            282               282                                 76     7.1     3.40    460    16                                    282                  282         21432       959
                                                                        2      1st washing   282                                                  282      30     6.8     1.10    210    10
                                                                        3      2nd washing                   282                                  282      20     7.1     0.25    150    10
                                                                        4        2nd bath    282                                                  282      30     6.8     0.31    620    25

 G5.1       Nylon medium acid dyeing          Nylon       Autoclave     1        1st Bath            29.9              29.2                                80     7.9     1.07    3500   40                                     30                   29         2336         31
                                                                        2      1st washing   29.9                                                 29.9     50     7.6     0.94     950   20
                                                                        3      2nd washing                   29.9                                 29.9     30     7.6     0.35     300   10

 G5.2        Silk medium acid dyeing           Silk       Autoclave     1        1st Bath            692               692                                 76     7.1     3.42    1350   27                                    692                  692         52592       2367
                                                                        2      1st washing   692                                                  692      27     6.9     1.07     310   10
                                                                        3      2nd washing                   692                                  692      20     7.1     0.25     120   10
                                                                        4        2nd bath    692                                                  692      30     6.8     0.31    1500   25

 G5.3    Charged silk medium acid dyeing   Charged slik   Autoclave     1        1st Bath            209               209                                 76     7.1     3.42    1350   27                                    209                  209         15884       715
                                                                        2      1st washing   209                                                  209      27     6.9     1.07     310   10
                                                                        3      2nd washing                   209                                  209      20     7.1     0.25     120   10
                                                                        4        2nd bath    209                                                  209      30     6.8     0.31    1500   25

 G6.1        Nylon dark acid dyeing           Nylon       Autoclave     1        1st Bath            237               237                                 80     8.3     1.07    5763   40                                    237                  237         18960       254
                                                                        2      1st washing   237                                                  237      50     7.9     0.94    1200   40
                                                                        3      2nd washing                   237                                  237      30     7.6     0.35     500   10

 G6.2         Silk dark acid dyeing            Silk       Autoclave     1        1st Bath            1835              1835                                78     5.0     1.11    2067   35                                    1835                1835        143130       2037
                                                                        2      1st washing   1835                                                 1835     43     6.5     0.24     426   15
                                                                        3      2nd washing                   1835                                 1835     28     6.1     0.19     131   10
                                                                        4        2nd bath    1835                                                 1835     11     3.8     0.48    1636   28

 G6.3     Charged silk dark acid dyeing    charged silk   Autoclave     1        1st Bath            554               554                                 78     5.0     1.11    2067   35                                    554                  554         43212       615
                                                                        2      1st washing   554                                                  554      43     6.5     0.24     426   15
                                                                        3      2nd washing                   554                                  554      28     6.7     0.19     131   10
                                                                        4        2nd bath    554                                                  554      11     3.8     0.48    1636   28

 G7           Light reactive dyeing            Silk       Autoclave     1        1st Bath            869               869                                 80     7.8     2.51    1200   300                                   869                  869         69520       2181
                                                                        2      1st washing   869                                                  869      18     7.6     3.40     620   120
                                                                        3        2nd bath            869               869                                 60     7.9     1.83     520   105                                   869                  869         52140       1590
                                                                        4     Warm washing           869               869                                 50     7.7     0.23      87    30
                                                                        5      2nd washing   869                                                  869      18     7.6     0.24      31    10

 G8          Medium reactive dyeing            Silk       Autoclave     1        1st Bath            384               384                                 80     8.0    28.30    1850   345                                   384                  384         30720      10867
                                                                        2      1st washing   384                                                  384      18     7.8     4.30     930   181
                                                                        3        2nd bath            384               384                                 80     7.9     1.84     710   120                                   384                  384         30720       707
                                                                        4     Warm washing           384               384                                 80     7.8     0.23      98    30
                                                                        5      2nd washing   384                                                  384      18     7.7     0.21      60    10

 G9         Yarn dark reactive dyeing          Silk       Autoclave     1        1st Bath            4170              4170                                80     8.0    395.00     4      0   High conductivity!              4170                4170        333600     1647150
                                                                        2      1st washing   4170                                                 4170     18     7.9     4.90    1450   253
                                                                        3        2nd bath            4170              4170                                80     7,,7    3.80    1450    83                                   4170                4170        333600      15846
                                                                        4     Warm washing           4170              4170                                80     7.8     0.25    1094    43                                   4170                4170        333600       1043
                                                                        5      2nd washing   4170                                                 4170     18     7.7     0.21     79     10




                                                                                                                               I09 - Dyeing
                                                                                                                         c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                  Batch-process                       Fabric      Equipment       Sub-sequence           W4      W5      W6        D2         D3      D4      D5     Temp.   pH     Cond    COD    TSS             Remarks     W4      W5      W6     Flow    T      Cond
number                     name                                               number       name         tn/yr   tn/yr   tn/yr     tn/yr      tn/yr   tn/yr   tn/yr     °C           mS/cm   ppm    ppm                        tn/yr   tn/yr   tn/yr    D2
G10.1         Fabric light acid dyeing in jigger         Silk      Jigger       1           Bath                375               375                                 80     7.7    3.40    618    30                                 375             375    30000   1275
                                                     Silk/Other                 2      1st cont.wash.   601                                                  601      17     7.9    0.78    144    21
                                                                                3     2nd cont. wash.                   601                                  601      17     7.9    0.23     35    15

G10.2         Fabric light acid dyeing in barca          Silk       Barca       1          Bath                 772               772                                 80     7.7    0.31    540    21                                 772             772    61760   239
                                                     Silk/Other                 2      1st washing      772                                                  772      17     7.6    0.28     95    17
                                                                                3      2nd washing                      772                                  772      17     7.7    0.21     48    12

G10.3       Fabric light acid dyeing in overflow     Silk/Other   Overflow      1          Bath                 1030              1030                                80     7.7    0.31    540    21                                 1030            1030   82400   319
                                                                                2      1st washing      1030                                                 1030     17     7.6    0.28    9.5    17    Low COD?
                                                                                3      2nd washing                      1030                                 1030     17     7.7    0.21     48    12

G11.1       Fabric medium acid dyeing in jigger          Silk      Jigger       1           Bath                196               196                                 80     7.8    7.30    1124   75                                 196             196    15680   1431
                                                     Silk/Other                 2      1st cont.wash.   314                                                  314      17     7.4    1.30     242   34
                                                                                3     2nd cont. wash.                   314                                  314      17     7.5    0.71      87   27
                                                                                4      3d cont. wash.                   314                                  314      17     7.8    0.24      61   15

G11.2       Fabric medium acid dyeing in barca          Silk        Barca       1          Bath                 386               386                                 80     7.9    5.73    847    41                                 386             386    30880   2212
                                                     Sil/Other                  2      1st washing      386                                                  386      80     7.7    3.48    168    35
                                                                                3      2nd washing                      386                                  386      17     7.6    0.28     71    20
                                                                                4      3rd washing                      386                                  386      17     7.7    0.21     53    10

G11.3     Fabric medium acid dyeing in overflow          Silk     Overflow      1          Bath                 555               555                                 80     7.9    5.73    847    41                                 555             555    44400   3180
                                                     Silk/Other                 2      1st washing      555                                                  555      80     7.7    3.48    168    35
                                                                                3      2nd washing                      555                                  555      17     7.6    0.28     71    20
                                                                                4      3rd washing                      555                                  555      17     7.7    0.21     53    10

G12.1         Fabric dark acid dyeing in jigger         Silk       Jigger       1           Bath                409               409                                 80     7.5    8.90    1856   84                                 409             409    32720   3640
                                                     Sil/Other                  2      1st cont.wash.   654                                                  654      17     7.8    1.98     308   10
                                                                                3     2nd cont. wash.                   654                                  654      17     7.0    0.93     104   22
                                                                                4      3d cont. wash.                   654                                  654      17     7.4    0.37      51   10
                                                                                5     4th cont. wash.                   654                                  654      17     7.6    0.24      17   13
                                                                                6     5th cont. wash.                   654                                  654      17     7.6    0.21      20   10

G12.2         Fabric dark acid dyeing in barca           Silk       Barca       1          Bath                 772               772                                 80     8.2    24.80   1023   53                                 772             772    61760   19146
                                                     Silk/Other                 2      1st washing      772                                                  772      17     7.9     6.82    215   14
                                                                                3      2nd washing                      772                                  772      17     7.7     0.39    111    3
                                                                                4      3rd washing                      772                                  772      17     7.6     0.22     83   10
                                                                                4      4th washing                      772                                  772      17     7.7     0.20     77   10
                                                                                5      5th washing                      772                                  772      17     7.6     0.21     50   10

G12.3       Fabric dark acid dyeing in overflow         Silk      Overflow      1          Bath                 1191              1191                                80     8.2    24.80   1023   53                                 1191            1191   95280   29537
                                                     Sil/Other                  2      1st washing      1191                                                 1191     17     7.9     6.82    215   14
                                                                                3      2nd washing                      1191                                 1191     17     7.7     0.39    111    3
                                                                                4      3rd washing                      1191                                 1191     17     7.6     0.22     83   10
                                                                                5      4th washing                      1191                                 1191     17     7.7     0.20     77   10
                                                                                6      5th washing                      1191                                 1191     17     7.6     0.21     50   10

G13.1       Fabric light reactive dyeing in jigger      Silk       Jigger       1        1st Bath               7.2                7.2                                60     10.0   32.50   750    100                                 7               7     432     234
                                                                                2     1st cont. wash.   11.6                                                 11.6     17      9.7    8.50    80     10
                                                                                3        2nd bath               7.2                7.2                                80      8.7    0.42   600     20                                 7               7     576      3
                                                                                4     2nd cont. wash.   11.6                                                 11.6     17      7.9    0.20    50     10

G13.2       Fabric light reactive dyeing in barca       Silk        Barca       1        1st Bath               25.7              25.7                                60     10.0   29.80   700    80                                  26             26     1542    766
                                                                                2      1st washing      25.7                                                 25.7     17      8.3    7.60    80    10
                                                                                3        2nd bath               25.7              25.7                                80      8.3    0.64   580    18                                  26             26     2056     16
                                                                                4      2nd washing      25.7                                                 25.7     17      7.9    0.20   555    10

G13.3     Fabric light reactive dyeing in overflow      Silk      Overflow      1        1st Bath               26.3              26.3                                60     10.0   29.80   700    800                                 26             26     1578    784
                                                                                2      1st washing      26.3                                                 26.3     17      9.3    7.60    80     10
                                                                                3        2nd bath               26.3              26.3                                80      8.3    0.64   580     18                                 26             26     2104     17
                                                                                4      2nd washing      26.3                                                 26.3     17      7.9    0.20    55     10

G14.1     Fabric medium reactive dyeing in jigger       Silk       Jigger       1        1st Bath               7.2                7.2                                60     11.0   45.60   1150   180                                 7               7     432     328
                                                                                2     1st cont. wash.   11.6                                                 11.6     17     10.0    9.56    280    25
                                                                                3        2nd bath               7.2                7.2                                80      9.0    9.07    850    15                                 7               7     576      65
                                                                                4     2nd cont. wash.   11.6                                                 11.6     17      7.9    0.25     50    10
                                                                                5     3rd cont. wash.                   11.6                                 11.6     17      7.7    0.20     30    10

G14.2     Fabric medium reactive dyeing in barca        Silk        Barca       1        1st Bath               25.7              25.7                                60     10.4   45.60   1090   187                                 26             26     1542    1172
                                                                                2      1st washing      25.7                                                 25.7     17     10.0    9.56     83    23
                                                                                3        2nd bath               25.7              25.7                                80      9.1    1.33    918    16                                 26             26     2056     34
                                                                                4      2nd washing      25.7                                                 25.7     17      7.9    0.24     46     5
                                                                                5      3rd washing                      25.7                                 25.7     17      7.7    0.20     24     5

G14.3    Fabric medium reactive dyeing in overflow      Silk      Overflow      1        1st Bath               26.3              26.3                                60     10.4   45.60   1090   187                                 26             26     1578    1199
                                                                                2      1st washing      26.3                                                 26.3     17     10.0    9.56     83    23
                                                                                3        2nd bath               26.3              26.3                                80      9.1    1.33    918    16                                 26             26     2104     35
                                                                                4      2nd washing      26.3                                                 26.3     17      7.9    0.24     46     5
                                                                                5      3rd washing                      26.3                                 26.3     17      7.7    0.20     24     5

G15.1       Fabric dark reactive dyeing in jigger       Silk       Jigger       1        1st Bath               57.9              57.9                                60     11.0   50.00   1400   185   High conductivity!            58             58     3474    2895
                                                                                2     1st cont. wash.   92.6                                                 92.6     17     10.0    4.00    280    0    no TSS value given
                                                                                3        2nd bath               57.9              57.9                                80      9.2    1.23    980    25                                 58             58     4632     71
                                                                                4     2nd cont. wash.   92.6                                                 92.6     17      8.7    0.55    490    10
                                                                                5     3rd cont. wash.                   92.6                                 92.6     17      7.8    0.22     50    10
                                                                                6     4th cont. wash.                   92.6                                 92.6     17      7.7    0.22     50    10
                                                                                7     5th cont. wash.                   92.6                                 92.6     17      7.5    0.21     50    10

G15.2       Fabric dark reactive dyeing in barca        Silk        Barca       1        1st Bath               206               206                                 60     11.0   49.90   1396   187                                206             206    12360   10279
                                                                                2       1st washing     206                                                  206      17     10.4    4.08    230    42
                                                                                3        2nd bath               206               206                                 80      9.2    1.23    975    21                                206             206    16480   253




                                                                                                                                          I09 - Dyeing
                                                                                                                            c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                   Batch-process                         Fabric      Equipment       Sub-sequence           W4      W5      W6        D2         D3      D4      D5     Temp.   pH     Cond    COD    TSS             Remarks     W4       W5         W6          Flow          T        Cond
number                      name                                                 number       name         tn/yr   tn/yr   tn/yr     tn/yr      tn/yr   tn/yr   tn/yr     °C           mS/cm   ppm    ppm                        tn/yr    tn/yr      tn/yr         D2
                                                                                   4      2nd washing      206                                                   206     17     8.7    0.55    478     7
                                                                                   5      3rd washing                      206                                   206     17     7.8    0.22     60    10
                                                                                   6      4th washing                      206                                   206     17     7.7    0.20     34    10
                                                                                   7      5th washing                      206                                   206     17     7.7    0.20     34    10

G15.3      Fabric dark reactive dyeing in overflow         Silk      Overflow      1        1st Bath               210               210                                 60     11.0   49.90   1396   187                                  210                    210         12600      10479
                                                                                   2      1st washing      210                                                   210     17     10.4    4.08    230    42
                                                                                   3        2nd bath               210               210                                 80      9.2    1.23    975    21                                  210                    210         16800       258
                                                                                   4      2nd washing      210                                                   210     17      8.7    0.55    478     7
                                                                                   5      3rd washing                      210                                   210     17      7.8    0.22     60    10
                                                                                   6      4th washing                      210                                   210     17      7.7    0.20     34    10
                                                                                   7      5th washing                      210                                   210     17      7.7    0.20     34    10

G16.1       Fabric light direct/acid dyeing in jigger   Silk/Other    Jigger       1           Bath                14.8              14.8                                80     7.9    18.40   750    70                                   15                      15          1184       272
                                                                                   2      1st cont.wash.   23.7                                                 23.7     17     7.6     2.10   548    18
                                                                                   3     2nd cont. wash.                   23.7                                 23.7     17     7.6     0.97   250     0    no TSS value given

G16.2     Fabric light direct/acid dyeing in overflow   Silk/other   Overflow      1          Bath                 92.2              92.2                                80     7.7    7.60    738    38                                   92                      92          7376       701
                                                                                   2      1st washing      92.2                                                 92.2     17     7.6    0.93    423    17
                                                                                   3      2nd washing                      92.2                                 92.2     17     7.6    0.34    200    21

G17.1     Fabric medium direct/acid dyeing in jigger    Sil/other     Jigger       1           Bath                 9.9               9.9                                80     8.4    21.30   847    85                                   10                      10          792        211
                                                                                   2      1st cont.wash.   15.8                                                 15.8     17     7.9     3.40   623    25
                                                                                   3     2nd cont. wash.                   15.8                                 15.8     17     7.7     0.40   325    12
                                                                                   4      3d cont. wash.                   15.8                                 15.8     17     7.7     0.20   138    10

G17.2    Fabric medium direct/acid dyeing in overflow   Silk/Other   Overflow      1          Bath                 20.5              20.5                                80     7.9    8.47    820    45                                   21                      21          1640       174
                                                                                   2      1st washing      20.5                                                 20.5     17     7.7    1.84    578    10
                                                                                   3      2nd washing                      20.5                                 20.5     17     7.7    0.98    280    10
                                                                                   4      3rd washing                      20.5                                 20.5     17     7.7    0.31    120    10

G18.1       Fabric dark direct/acid dyeing in jigger    Silk/Other    Jigger       1          Bath                 24.7              24.7                                80     9.2    28.40   1734   137                                  25                      25          1976       701
                                                                                   2     1st cont. wash.   44.4                                                 44.4     17     4.0     5.10    853    41
                                                                                   3     2nd cont. wash.                   44.4                                 44.4     17     8.0     0.60     90    14
                                                                                   4     3rd cont. wash.                   44.4                                 44.4     17     7.8     0.23     28    13
                                                                                   5     4th cont. wash.                   44.4                                 44.4     17     7.8     0.21     20    10
                                                                                   6     5th cont. wash.                   44.4                                 44.4     17     7.8     0.22     20    10

G18.2     Fabric dark direct/acid dyeing in overflow    Silk/Other   Overflow      1          Bath                 51.2              51.2                                80     8.1    9.97    1350   54                                   51                      51          4096       510
                                                                                   2      1st washing      51.2                                                 51.2     17     7.7    2.47     650   15
                                                                                   3      2nd washing                      51.2                                 51.2     17     7.7    1.43     350   13
                                                                                   4      3rd washing                      51.2                                 51.2     17     7.6    0.42     180   10
                                                                                   5      4th washing                      51.2                                 51.2     17     7.6    0.38     100   10
                                                                                   6      5th washing                      51.2                                 51.2     17     7.5    0.23      50   10

                                                                                                                                                                                                                                  0       27648                  27647        2169032   1783200
                                                                                                                                                                                                                                                                                 78       64.5
                                                                                                                                                                                                                                                  Discharges:Other processes on D2
G19.1                 Autoclave washing                              Autoclave     1        Bath                   612               612                                 80     8.6    0.54    800    50                          0        612         0           612         48960      330
                                                                                   2     Warm washing              612               612                                 50     7.8    0.21    420    30                          0        612         0           612         30600      129

G19.2                   Jigger washing                                Jigger       1          Bath                 397               397                                 80     8.3    1.83    520    18                          0        397        0           397         31760       727
                                                                                   2      1st washing      397                                                   397     18     7.3    0.93    105    15
                                                                                   3      2nd washing                      397                                   397     18     7.6    0.21     63    10

G19.3                   Barca washing                                  Barca       1          Bath                 412               412                                 80     8.3    1.83    520    18                          0        412        0           412         32960       754
                                                                                   2      1st washing      412                                                   412     18     7.3    0.93    105    15
                                                                                   3      2nd washing                      412                                   412     18     7.6    0.21     63    10

G19.4                 Overflow washing                               Overflow      1          Bath                 1087              1087                                80     8.3    1.83    520    18                          0       1087        0          1087         86960      1989
                                                                                   2      1st washing      1087                                                 1087     18     7.3    0.93    105    15
                                                                                   3      2nd washing                      1087                                 1087     18     7.6    0.21     63    10

                                                                                                                                                                                                                                  0       3120        0          3120         231240     3929
                                                                                                                                                                                                                                                                                74       1.26




                           Totalisers                                                                      31480   32266   24603    32020         0      0      56329                                                             88349

                           IN = OUT                                                                        88349                    88349




                                                                                                                                             I09 - Dyeing
                                                                                                                                             c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




Dyeing: High concentrated                     Feed                       Discharges:   Dyeing: Low concentrated                   Feed                            Discharges:     Dyeing: High concentrated                  Feed                       Discharges:   Dyeing: Low concentrated
                            COD       TSS         W4      W5      W6          Flow         T        Cond          COD     TSS         W4       W5          W6          Flow           T        Cond        COD      TSS          W4      W5      W6          Flow         T        Cond        COD     TSS
                            kg/yr     kg/yr      tn/yr   tn/yr   tn/yr         D2                                 kg/yr   kg/yr      tn/yr    tn/yr       tn/yr         D5                                 kg/yr    kg/yr       tn/yr   tn/yr   tn/yr         D5                               kg/yr   kg/yr

                            217560    2940
                                                                                                                                                                                                                                147                          147        4557        22        38808    4410
                                                                                                                                                                                                                                147                          147        3528        24         7203    1470
                                                                                                                                                                                                                                        147                  147        4410        26        14700    2940
                                                                                                                                                                                                                                147                          147        2646        26         7350     735

                            179550    3990
                                                                                                                                                                                                                                133                          133        7714        28        99750    1995
                                                                                                                                                                                                                                133                          133        4256        27        39900    1330

                            12250     1470
                                                                                                                                                                                                                                 49                           49        1519        10        21070     490
                                                                                                                                                                                                                                 49                           49        1176         8         3675     735
                                                                                                                                                                                                                                         49                   49        1470         9         7350    1715
                                                                                                                                                                                                                                 49                           49         882         9         3430     490

                            68665     1329
                                                                                                                                                                                                                                 44                          44.3       2569         9        37655    797
                                                                                                                                                                                                                                 44                          44.3       1418         9        14176    532

                            87150     1245
                                                                                                                                                                                                                                 25                          24.9        772         5        13944    1494
                                                                                                                                                                                                                                 25                          24.9        598         4         2316     623
                                                                                                                                                                                                                                        24.9                 24.9        747         4         8715     498
                                                                                                                                              24.9                        24.9          1743     6         3113     498

                            41140     847
                                                                                                                                                                                                                                 24                          24.2       1379         6        21780    605
                                                                                                                                                                                                                                 24                          24.2        823         5         9680    436

                            232249    1652
                                                                                                                                                          40.3            40.3          2015    29        141050    1411
                                                                                                                                                                                                                                                40.3         40.3        927        10        32240    887

                            574406   19936
                                                                                                                                     1246                                 1246      33642      1333       256676   12460
                                                                                                                                                                                                                                                1246        1246        24920      312        178178   12460
                                                                                                                                     1246                                 1246      37380       386       775012   31150

                            129720    4512
                                                                                                                                                                                                                                282                          282        8460       310        59220    2820
                                                                                                                                                                                                                                                282          282        5640        71        42300    2820
                                                                                                                                     282                                  282           8460    87        174840    7050

                            102200    1168
                                                                                                                                                                                                                                 30                          29.9       1495        28        28405    598
                                                                                                                                                                                                                                                29.9         29.9        897        10         8970    299

                            934200   18684
                                                                                                                                     692                                  692       18684       740       214520    6920
                                                                                                                                                                                                                                                692          692        13840      173        83040    6920
                                                                                                                                     692                                  692       20760       215      1038000   17300

                            282150    5643
                                                                                                                                     209                                  209           5643    224       64790     2090
                                                                                                                                                                                                                                                209          209        4180        52        25080    2090
                                                                                                                                     209                                  209           6270    65        313500    5225

                        1365831       9480
                                                                                                                                     237                                  237       11850       223       284400    9480
                                                                                                                                                                                                                                                237          237        7110        83        118500   2370

                        3792945      64225
                                                                                                                                                                                                                                1835                        1835        78905      440        781710   27525
                                                                                                                                                                                                                                                1835        1835        51380      349        240385   18350
                                                                                                                                     1835                                 1835      20185       881      3002060   51380

                        1145118      19390
                                                                                                                                                                                                                                554                          554        23822      133        236004   8310
                                                                                                                                                                                                                                                554          554        15512      105         72574   5540
                                                                                                                                     554                                  554           6094    266       906344   15512

                        1042800      260700
                                                                                                                                     869                                  869       15642      2955       538780   104280
                            451880   91245
                                                         869                  869        43450       200          75603   26070
                                                                                                                                                                                                                                869                          869        15642      209        26939    8690

                            710400   132480
                                                                                                                                     384                                  384           6912   1651       357120   69504
                            272640   46080
                                                         384                  384        30720       88           37632   11520
                                                                                                                                                                                                                                384                          384        6912        81        23040    3840

                            16680      0
                                                                                                                                     4170                                 4170      75060      20433     6046500   1055010
                        6046500      346110
                        4561980      179310
                                                                                                                                                                                                                                4170                        4170        75060      876        329430   41700




                                                                                                                                                           I09 - Dyeing
                                                                                    c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




 COD      TSS      W4      W5      W6     Flow   T   Cond   COD     TSS      W4       W5          W6             Flow           T     Cond   COD      TSS      W4      W5      W6     Flow    T      Cond   COD      TSS
 kg/yr    kg/yr   tn/yr   tn/yr   tn/yr    D2               kg/yr   kg/yr   tn/yr    tn/yr       tn/yr            D5                         kg/yr    kg/yr   tn/yr   tn/yr   tn/yr    D5                   kg/yr    kg/yr
231750    11250
                                                                                                                                                              601                     601    10217   469    86544    12621
                                                                                                                                                                              601     601    10217   138    21035     9015

416880    16212
                                                                                                                                                              772                     772    13124   216    73340    13124
                                                                                                                                                                              772     772    13124   162    37056     9264

556200    21630
                                                                                                                                                              1030                    1030   17510   288     9785    17510
                                                                                                                                                                              1030    1030   17510   216    49440    12360

220304    14700
                                                                            314                                  314           5338   408    75988    10676
                                                                                                                                                                              314     314    5338    223    27318    8478
                                                                                                                                                                              314     314    5338     75    19154    4710

326942    15826
                                                                            386                                  386       30880      1343   64848    13510
                                                                                                                                                                              386     386    6562    108    27406    7720
                                                                                                                                                                              386     386    6562     81    20458    3860

470085    22755
                                                                            555                                  555       44400      1931   93240    19425
                                                                                                                                                                              555     555    9435    155    39405    11100
                                                                                                                                                                              555     555    9435    117    29415     5550

759104    34356
                                                                            654                                  654       11118      1295   201432   6540
                                                                                                                                                                              654     654    11118   608    68016    14388
                                                                                                                                                                              654     654    11118   242    33354     6540
                                                                                                                                                                              654     654    11118   157    11118     8502
                                                                                                                                                                              654     654    11118   137    13080     6540

789756    40916
                                                                            772                                  772       13124      5265   165980   10808
                                                                                                                                                                              772     772    13124   301    85692    2316
                                                                                                                                                                              772     772    13124   170    64076    7720
                                                                                                                                                                              772     772    13124   154    59444    7720
                                                                                                                                                                              772     772    13124   162    38600    7720

1218393   63123
                                                                            1191                                 1191      20247      8123   256065   16674
                                                                                                                                                                              1191    1191   20247   464    132201    3573
                                                                                                                                                                              1191    1191   20247   262     98853   11910
                                                                                                                                                                              1191    1191   20247   238     91707   11910
                                                                                                                                                                              1191    1191   20247   250     59550   11910

 5400     720
                                                                             12                                  11.6          197     99     928     116
 4320     144
                                                                                                                                                               12                     11.6   197      2      580     116

17990     2056
                                                                             26                                  25.7          437    195    2056     257
14906     463
                                                                                                                                                               26                     25.7   437      5     14264    257

18410     21040
                                                                             26                                  26.3          447    200    2104     263
15254     473
                                                                                                                                                               26                     26.3   447      5     1447     263

 8280     1296
                                                                             12                                  11.6          197    111    3248     290
 6120     108
                                                                                                                                                               12                     11.6   197      3      580     116
                                                                                                                                                                              11.6    11.6   197      2      348     116

28013     4806
                                                                             26                                  25.7          437    246    2133     591
23593     411
                                                                                                                                                               26                     25.7   437      6     1182     129
                                                                                                                                                                              25.7    25.7   437      5      617     129

28667     4918
                                                                             26                                  26.3          447    251    2183     605
24143     421
                                                                                                                                                               26                     26.3   447      6     1210     132
                                                                                                                                                                              26.3    26.3   447      5      631     132

81060     10712
                                                                             93                                  92.6          1574   370    25928     0
56742     1448
                                                                                                                                                               93                     92.6   1574     51    45374    926
                                                                                                                                                                              92.6    92.6   1574     20     4630    926
                                                                                                                                                                              92.6    92.6   1574     20     4630    926
                                                                                                                                                                              92.6    92.6   1574     19     4630    926

287576    38522
                                                                            206                                  206           3502   840    47380    8652
200850    4326




                                                                                                  I09 - Dyeing
                                                                                                         c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




  COD       TSS       W4         W5          W6          Flow      T     Cond    COD     TSS      W4       W5          W6             Flow           T     Cond      COD       TSS       W4      W5      W6     Flow      T      Cond    COD       TSS
  kg/yr     kg/yr    tn/yr      tn/yr       tn/yr         D2                     kg/yr   kg/yr   tn/yr    tn/yr       tn/yr            D5                            kg/yr     kg/yr    tn/yr   tn/yr   tn/yr    D5                      kg/yr     kg/yr
                                                                                                                                                                                         206                     206     3502    113     98468     1442
                                                                                                                                                                                                         206     206     3502     45     12360     2060
                                                                                                                                                                                                         206     206     3502     41      7004     2060
                                                                                                                                                                                                         206     206     3502     41      7004     2060

 293160     39270
                                                                                                  210                                  210          3570    857     48300      8820
 204750     4410
                                                                                                                                                                                         210                     210     3570    116    100380     1470
                                                                                                                                                                                                         210     210     3570     46     12600     2100
                                                                                                                                                                                                         210     210     3570     42      7140     2100
                                                                                                                                                                                                         210     210     3570     42      7140     2100

 11100      1036
                                                                                                  24                                  23.7          403     50      12988       427
                                                                                                                                                                                                        23.7    23.7     403      23     5925       0

 68044      3504
                                                                                                                                                                                         92                     92.2     1567     86     39001     1567
                                                                                                                                                                                                        92.2    92.2     1567     31     18440     1936

  8385       842
                                                                                                  16                                  15.8          269     54       9843       395
                                                                                                                                                                                                        15.8    15.8     269      6      5135      190
                                                                                                                                                                                                        15.8    15.8     269      3      2180      158

 16810       923
                                                                                                  21                                  20.5          349     38      11849       205
                                                                                                                                                                                                        20.5    20.5     349      20     5740      205
                                                                                                                                                                                                        20.5    20.5     349       6     2460      205

 42830      3384
                                                                                                  44                                  44.4          755     226     37873      1820
                                                                                                                                                                                                        44.4    44.4     755      27     3996      622
                                                                                                                                                                                                        44.4    44.4     755      10     1243      577
                                                                                                                                                                                                        44.4    44.4     755       9      888      444
                                                                                                                                                                                                        44.4    44.4     755      10      888      444

 69120      2765
                                                                                                  51                                  51.2          870     126     33280       768
                                                                                                                      51.2            51.2          870      73     17920       666
                                                                                                                                                                                                        51.2    51.2     870      22     9216      512
                                                                                                                                                                                                        51.2    51.2     870      19     5120      512
                                                                                                                                                                                                        51.2    51.2     870      12     2560      512

28792951   1601200    0         1253         0          1253     74170   288    113235   37590   17288     25         92              17405    409771      51597   15232271   1490777   12296   221     22615   35132   725724   9792   4268574   410942
  1041        58                                                   59    0.2      90       30                                                    24         2.96      875        86                                       21     0.28     122       12
                             Discharges: Other processes on D5
 489600     30600
 257040     18360

 206440     7146
                     397         0           0           397     7146    369    41685    5955
                      0          0          397          397     7146     83    25011    3970

 214240     7416
                     412         0           0           412     7416    383    43260    6180
                      0          0          412          412     7416     87    25956    4120

 565240     19566
                     1087        0           0          1087     19566   1011   114135   16305
                       0         0         1087         1087     19566    228    68481   10870

1732560     83088    1896        0         1896         3792     68256   2161   318528   47400
  555         27                                                   18    0.57     84       13




                                                                                                                       I09 - Dyeing
                                                                                                                            c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                        Feed               Discharges:   on D5
              Batch-process                       Fabric      Equipment       Sub-sequence          W4      W5      W6      D2      D3         D4             D5     Temp   pH     Cond    COD    TSS       W4      W5          Flow         T     Cond     COD       TSS
number                 name                                               number     name          tn/yr   tn/yr   tn/yr   tn/yr   tn/yr      tn/yr          tn/yr    °C           mS/cm   ppm    ppm      tn/yr   tn/yr         D5                         kg/yr     kg/yr

 H1.1       Softener finishing (Morbidol)           Silk      Autoclave     1         Bath                 3975                                          3975         30    5.4    0.31    1200   30               3975        3975       119250   1232   4770000    119250
                                                                            2     Centrifugation
                                                                            3        Drying

 H1.2        Softener finishing (Rucofil)           Silk      Autoclave     1         Bath                 3653                                          3653         30    3.06   0.63    1436   27               3653        3653       109590   2301   5245708    98631
                                                                            2     Centrifugation
                                                                            3        Drying

 H1.3        Softener finishing (Destofil)          Silk      Autoclave     1         Bath                 2731                                          2731         30    3.7    0.32    1745   24               2731        2731       81930    874    4765595    65544
                                                                            2     Centrifugation
                                                                            3        Drying

 H1.4       Softener finishing (Ceranina)         Acetate     Autoclave     1         Bath                 351                                               351      30    4.8    0.45    1005   30                351         351       10530    158     352755    10530
                                                                            2     Centrifugation
                                                                            3        Drying

 H2            Yarn antistatic finishing           Nylon      Autoclave     1         Bath                 149                                               149      30    4.5    0.32    1625   50                149         149        4470     48     242125     7450
                                                                            2     Centrifugation
                                                                            3        Drying

 H3.1    Fabric softener finishing (Recolsoft)       Silk     Rameuse       1        D-W-T         180                                                       180      18    7.83   0.35    8000   150       180                 180        3240     63    1440000    27000
                                                 Silk/Other

 H3.2     Fabric softener finishing (Water)         Silk      Rameuse       1        D-W-T         391                                                       391      20    7.98   0.22    313    15        391                 391        7820     86     122383     5865

                                                                                                                                                                                                           571     10859       11430      336830   4762   16938566   334270
                                                 Silk/Other                                                                                                                                                                                 29     0.42     1482       29


                       Totaliser                                                                   571     10859    0       0       0           0        11430

                                                                                                   11430                   11430




                                                                                                                                           I09 - Finishing
                                                                                                                                                       c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                               Feed             Discharges:   Scouring: High concentrated             Feed             Discharges:   Scouring: Low concentrated
            Process                   Fabric        Equipment            Sub-sequence            W3       W4       D2      T    pH     Cond    COD      TSS Remarks                              W3      W4          Flow        T       Cond      COD        TSS       W3      W4          Flow         T        Cond      COD      TSS
number           name                                           number           name           tn/yr    tn/yr    tn/yr   °C           mS/cm   ppm      ppm                                     tn/yr   tn/yr         D2                           kg/yr      kg/yr    tn/yr   tn/yr         D2                             kg/yr    kg/yr

 F1.1     Continuous scouring         SILK          Mezzera       1               bath                   3705    3705     85   9.86    9.52    18000     22                                             3705         3705     314925    35272     66690000   81510
                                                                  2           reintegration               371
                                                                  3         refreshing water             3705     3705    85   9.86    9.52    18000    22    Italic: copy of discharge bath            3705         3705     314925    35272     66690000   81510
                                                                  4        ammonia treatment            20378    20378    50   7.36    0.29     650     10                                                                                                                     20378       20378      1018900     5910     13245700 203780
                                                                  5            1st rinsing              20378    20378    30   7.28    0.25     140     10                                                                                                                     20378       20378       611340     5095      2852920 203780
                                                                  6            2nd rinsing              20378    20378    20   6.95    0.25     132     10                                                                                                                     20378       20378       407560     5095      2689896 203780

 F1,2    Discontinuous scouring       SILK            Star        1               bath                  1057     1057     70    9.70   0.85    6500      14                                             1057         1057      73990     898      6870500    14798
                                                                  2        ammonia treatment            1057     1057     60   10.45   0.63     350      10                                                                                                                    1057        1057        63420      666      369950   10570
                                                                  3          cont. washing               634      634     30    8.21   0.31     200      10                                                                                                                     634         634        19020      197      126800    6340

 F1.3     Continuous scouring     synthetic fibre   Mezzera       1               bath                  1716     1716     80   4.45    0.49    2300      15                                             1716         1716     137280     841      3946800    25740
                                                                  2           reintegration              147
                                                                  3         refreshing water            1716     1716     80   4.45    0.49    2300      15                                             1716         1716     137280     841      3946800    25740
                                                                  4            1st rinsing              4718     4718     50   5.45    0.38     200      15                                                                                                                    4718        4718       235900      1793     943600   70770
                                                                  5            2nd rinsing              4718     4718     21   6.35    0.25     100      10                                                                                                                    4718        4718        99078      1180     471800   47180
                                                                  6            3rd rinsing              4718     4718     21   6.98    0.21     200      10                                                                                                                    4718        4718        99078       991     943600   47180

                                                                                                                                                                                                        11899       11899     978400   73123.33   1.48E+08   229298            76979       76979      2554296   20924.19   21644266 793380
                                                                                                                                                                                                                                82       6.15      12450       19                                       33        0.27       281      10




               Totalisers                                                                        0      89,396   88,878

           Water consumption                                                                   89,396
                                                                            Reintegration       518
                                                                              Corrected        88,878




                                                                                                                                                                    I15 - Preparations
                                                                                                                                                               c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                  Feed                    Discharges:             Dyeing: High loaded            Feed               Discharges:           Dyeing: Low loaded
                Process                      Fabric         Equipment         Sub-sequence           W3       W4      D2      T    pH     Cond    COD    TSS     Remarks             W3          W4             Flow     T      Cond            COD      TSS        W3       W4        Flow        T      Cond         COD     TSS
number               name                                               number        name           tn/yr   tn/yr   tn/yr   °C           mS/cm   ppm    ppm                        tn/yr       tn/yr                                           kg/yr    kg/yr      tn/yr   tn/yr                                      kg/yr   kg/yr

 G1.1          Light acid dyeing              SILK            Boat        1             bath                 447     447     60   4.84    3.30    180    10                                     447             447     26820   1475          80460     4470
                                                                          2           rinsing                447     447     25   5.85    1.70     80    10                                     447             447     11175    760          35760     4470
                                                                          3            filling               447     447     20   7.60    0.80     50    10                                                                                                                 447        447        8940    358         22350    4470

                                                             Jigger       1           bath                   255     255     60   4.84    0.30    220    30                                     255             255     15300    77           56100      7650
                                                                          2        cont. rinsing             575     575     30   5.30    1.70     60    20                                     575             575     17250   978           34500     11500

 G2.1         Medium acid dyeing              SILK            Boat        1           bath                   559     559     60   4.70    10.50   530    10                                     559             559     33540   5870          296270    5590
                                                                          2        1st rinsing               559     559     30   5.30     7.30   180    10                                     559             559     16770   4081          100620    5590
                                                                          3        2nd rinsing       559             559     25   6.20     2.10    60    10                           559                       559     13975   1174           33540    5590
                                                                          4          filling         559             559     20   6.54     0.23    50    10                                                                                                         559                559        11180   129         27950    5590

                                                             Jigger       1           bath                   320     320     60   4.80    0.30    820    50                                     320             320     19200    96           262400    16000
                                                                          2        cont. rinsing             879     879     30   5.70    0.21     70    20                                                                                                                 879        879        26370   185         61530    17580

 G3.1          Dark acid dyeing               SILK            Boat        1           bath                   591     591     60   4.72    15.80   950    10                                     591             591     35460   9338          561450    5910
                                                                          2        1st rinsing               591     591     30   4.83     6.30   220    10                                     591             591     17730   3723          130020    5910
                                                                          3        2nd rinsing       591             591     20   5.60     0.53    80    20                                                                                                         591                591        11820   313         47280    11820
                                                                          4          filling         591             591     20   6.54     0.22    23    23                                                                                                         591                591        11820   130         13593    13593

                                                             Jigger       1           bath                    338     338    60   4.80    0.54    3800   50                                     338             338     20280   183          1284400    16900
                                                                          2        cont. rinsing             1097    1097    20   6.30    0.23     800   20                                                                                                                 1097       1097       21940   252        877600    21940

 G4.1     Light direct-Disperse dyeing   Synthetic fibres   Overflow      1            bath                  492     492     60   7.30    10.90   800    65                                     492             492     29520   5363          393600    31980
                                                                          2         1st rinsing              492     492     20   6.36     0.64    70    12                                                                                                                 492        492        9840    315         34440    5904
                                                                          3           filling        492             492     20   6.81     0.24    10     0                                                                                                         492                492        9840    118          4920      0

 G5.1    Medium direct-disperse dyeing   Synthetic fibres   Overflow      1            bath                  354     354     60   7.30    23.40   1800   110                                    354             354     21240   8284          637200    38940
                                                                          2        1st rinsing               354     354     20   6.36     5.30    185    28                                    354             354      7080   1876           65490     9912
                                                                          3        2nd rinsing               354     354     50   6.89     1.34     98    85                                    354             354     17700    474           34692    30090
                                                                          4        3rd rinsing               354     354     20   7.04     0.66     81    13                                                                                                                354        354        7080    234         28674    4602
                                                                          5        4th rinsing       354             354     20   7.06     0.25     39    16                                                                                                        354                354        7080     89         13806    5664
                                                                          6           filling        354             354     20   6.81     0.24     10     0                                                                                                        354                354        7080     85          3540      0

 G6.1     Dark direct-disperse dyeing    Synthetic fibres   Overflow      1            bath                  1121    1121    60   7.30    46.30   3200   200                                    1121           1121     67260   51902        3587200    224200
                                                                          2        1st rinsing               1121    1121    20   6.36     7.60    480    35                                    1121           1121     22420    8520         538080     39235
                                                                          3        2nd rinsing               1121    1121    50   6.89     1.34    191   109                                    1121           1121     56050    1502         214111    122189
                                                                          4        3rd rinsing               1121    1121    20   7.04     0.66     81    13                                                                                                                1121       1121       22420   740         90801    14573
                                                                          5        4th rinsing       1121            1121    20   7.06     0.25     39    16                                                                                                        1121               1121       22420   280         43719    17936
                                                                          6           filling        1121            1121    20   6.81     0.24     10     0                                                                                                        1121               1121       22420   269         11210      0

 G7.1        Light disperse dyeing            PES           Overflow      1          1st bath                 4.6     4.6    60   4.24    1.03    1200   30                                      4.6             5      276      5             5520      138
                                                                          2          rinsing                  4.6     4.6    35   6.85    0.21     150   10                                                                                                                  4.6        4.6       161      1           690      46
                                                                          3           filling                 4.6     4.6    20   7.03    0.18      50    0                                                                                                                  4.6        4.6        92      1           230       0

 G8.1      Medium disperse dyeing             PES           Overflow      1            bath                   55      55     60    4.24   1.03    2738   48                                      55             55      3300     57           150590    2640
               with stripping                                             2        1st rinsing                55      55     30    4.52   0.23     760   20                                                                                                                  55         55        1650     13         41800    1100
                                                                          3         stripping                 55      55     60   11.45   4.99    1380   10                                      55             55      3300    274           75900      550
                                                                          4        2nd rinsing        55              55     20   10.95   2.36     480   10                           55          0             55      1100    130           26400      550
                                                                          5           filling         55              55     20    6.53   0.21     510   10                                                                                                          55                 55        1100     12         28050    550

 G8.2      Medium disprese dysing             PES           Overflow      1            bath                   3.6     3.6    60   4.24    1.03    2738   48                                      3.6             4      216      4             9857      173
              without stripping                                           2        1st rinsing                3.6     3.6    30   4.52    0.23     760   20                                                                                                                  3.6        3.6       108      1          2736      72
                                                                          3        2nd rinsing                3.6     3.6    60   6.70    0.23     870   20                                                                                                                  3.6        3.6       216      1          3132      72
                                                                          4        3rd rinsing                3.6     3.6    35   6.85    0.21     500   20                                                                                                                  3.6        3.6       126      1          1800      72
                                                                          5        4th rinsing       3.6              3.6    20   6.85    0.21     100   10                                                                                                           4                 3.6        72      1           360      36
                                                                          6           filling        3.6              3.6    20   7.03    0.18      50    0                                                                                                           4                 3.6        72      1           180       0

 G9.1        Dark disperse dyeing             PES           Overflow      1            bath                   59      59     60    4.24   1.03    5475   94                                      59             59      3540     61           323025    5546
                with stripping                                            2        1st rinsing                59      59     30    4.52   0.23    1310   32                                      59             59      1770     14            77290    1888
                                                                          3         stripping                 59      59     60   11.45   4.99    2430   18                                      59             59      3540    294           143370    1062
                                                                          4        2nd rinsing        59              59     20   10.95   2.36     950    5                           59          0             59      1180    139            56050     295
                                                                          5           filling         59              59     20    6.53   0.21    1100   10                           59          0             59      1180     12            64900     590

 G9.2        Dark disperse dyeing             PES           Overflow      1            bath                   12      12     60   4.24    1.03    5475   94                                      12             12      720      12           65700     1128
              without stripping                                           2        1st rinsing                12      12     30   4.52    0.23    1310   32                                      12             12      360       3           15720      384
                                                                          3        2nd rinsing                12      12     60   6.70    0.23     870   20                                                                                                                  12         12        720      3          10440    240
                                                                          4        3rd rinsing                12      12     35   6.85    0.21     500   20                                                                                                                  12         12        420      3           6000    240
                                                                          5        4th rinsing        12              12     20   6.85    0.21     100   10                                                                                                          12                 12        240      3           1200    120
                                                                          6           filling         12              12     20   7.03    0.18      50    0                                                                                                          12                 12        240      2            600     0

G10.1      Cold light reactive dyeing     natural fibres     Jigger       1          1st bath                14.4    14.4    60   10.58   21.00    400   154                                    14.4            14      864     302            5760     2218
                                                                          2      1st cont. rinsing           14.4    14.4    35   10.47    8.30     80    30                                    14.4            14      504     120            1152      432
                                                                          3          2nd bath                14.4    14.4    50    5.85    3.20   4500   300                                    14.4            14      720      46           64800     4320
                                                                          4      2nd cont. rinsing           14.4    14.4    20    6.60    0.48     19     1                                                                                                                14.4       14.4       288      7           274      14

G10.2       Hot light reactive dyeing     natural fibres     Jigger       1          1st bath                43.2    43.2    60   10.58   54.00    400   154                                    43.2            43      2592    2333           17280     6653
                                                                          2     1st cont. washing            75.7    75.7    35   10.47    8.30     80    30                                    75.7            76      2650     628            6056     2271
                                                                          3          2nd bath                43.2    43.2    50    5.85    3.20   4500   300                                    43.2            43      2160     138          194400    12960
                                                                          4     2nd cont. washing            75.7    75.7    20    6.60    0.48     19     1                                                                                                                75.7       75.7       1514     36         1438      76

G11.1    Cold medium reactive dyeing      natural fibres     Jigger       1          1st bath                 9.9     9.9    60   10.58   63.00    970   641                                     9.9            10      594     624            9603     6346
                                                                          2      1st cont. rinsing           22.3    22.3    35   10.47   15.50    110    59                                    22.3            22      781     346            2453     1316
                                                                          3          2nd bath                 9.9     9.9    20    4.30    5.80   1200    80                                     9.9            10      198      57           11880      792
                                                                          4      2nd cont. rinsing           22.3    22.3    20    5.40    3.20     80    30                                    22.3            22      446      71            1784      669
                                                                          5          3rd bath                 9.9     9.9    50    3.71    3.48   8380    38                                     9.9            10      495      34           82962      376
                                                                          6      3rd cont. rinsing           22.3    22.3    20    6.60    0.48     19     1                                                                                                                22.3       22.3       446      11          424      22

G11.2     Hot medium reactive dyeing      natural fibres     Jigger       1          1st bath                29.8    29.8    70   10.58   82.00    970   641                                    29.8            30      2086    2444           28906    19102
                                                                          2      1st cont. rinsing            67      67     35   10.47   15.50    110    59                                     67             67      2345    1039            7370     3953
                                                                          3          2nd bath                29.8    29.8    20    4.30    5.80   1200    80                                    29.8            30       596     173           35760     2384
                                                                          4      2nd cont. rinsing            67      67     20    5.40    3.20     80    30                                     67             67      1340     214            5360     2010
                                                                          5          3rd bath                29.8    29.8    50    3.71    3.48   8380    38                                    29.8            30      1490     104          249724     1132
                                                                          6      3rd cont. rinsing            67      67     20    6.60    0.48     19     1                                                                                                                 67         67        1340     32         1273      67

G12.1      Cold dark reactive dyeing      natural fibres     Jigger       1          1st bath                 7.69    7.69   70   10.58   41.00   1200   751                                    7.69             8      538     315            9228     5775
                                                                          2     1st cont. washing            19.22   19.22   35   10.47    9.50    140    90                                   19.22            19      673     183            2691     1730
                                                                          3          2nd bath                 7.69    7.69   20    4.30    5.80   1200    80                                    7.69             8      154      45            9228      615
                                                                          4     2nd cont. washing            19.22   19.22   20    5.40    3.20     80    30                                   19.22            19      384      62            1538      577
                                                                          5          3rd bath                 7.69    7.69   50    3.71    3.48   8380    38                                    7.69             8      385      27           64442      292
                                                                          6     3rd cont. washing            19.22   19.22   20    6.60    0.48     19     1                                                                                                                19.22      19.22      384      9           365      19

G12.2       Hot dark reactive dyeing      natural fibres     Jigger       1          1st bath                 23      23     70   10.58   41.00   1200   751                                     23             23      1610    943           27600     17273
                                                                          2     1st cont. washing            57.7    57.7    35   10.47    9.50    140    90                                    57.7            58      2020    548            8078      5193




                                                                                                                                                                             I15 - Dyeing
                                                                                                                                            c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                               Feed                    Discharges:                Dyeing: High loaded                Feed                     Discharges:            Dyeing: Low loaded
          Process            Fabric   Equipment         Sub-sequence          W3         W4       D2      T    pH     Cond    COD     TSS     Remarks             W3          W4             Flow      T        Cond            COD          TSS        W3           W4          Flow         T      Cond         COD      TSS
number         name                               number        name          tn/yr     tn/yr    tn/yr   °C           mS/cm   ppm     ppm                        tn/yr       tn/yr                                              kg/yr        kg/yr      tn/yr       tn/yr                                         kg/yr    kg/yr
                                                    3          2nd bath                  23       23     20   4.30    5.80    1200    80                                      23             23       460        133           27600        1840
                                                    4     2nd cont. washing             57.7     57.7    20   5.40    3.20     80     30                                     57.7            58      1154        185            4616        1731
                                                    5          3rd bath                  23       23     50   3.71    3.48    8380    38                                      23             23      1150         80          192740         874
                                                    6     3rd cont. washing             57.7     57.7    20   6.60    0.48     19      1                                                                                                                            57.7          57.7      1154      28           1096     58

                                                                                                                                                                   732      10667           11399    497639    117872        10433225       703903      5269        4745         10015      210593   3658       1383501   126476
                                                                                                                                                                                                       44       10.34          915            62                                              21     0.37         138       13


                                                                                                                                                               Feed                    Discharges:            Equipment washing discharge                       Dyeing process effluent
 G13     Equipment washing              Boat        1            bath                   59.1     59.1    60   8.05    24.00   2400    100                                    59.1            59.1    3546       1418          141840        5910                                  Acid      4164     tn/yr   42%
                                                    2          rinsing        59.1               59.1    20   7.03     0.23    50      10                         59.1                       59.1    1182        14            2955          591                              Direct-disp   5409     tn/yr   54%
                                                                                                                                                                                                                                                                               Disperse      185     tn/yr   2%
                                       Jigger       1            bath                   36.9     36.9    60   8.05    24.00   2400    100                                    36.9            36.9    2214        886          88560         3690                               Reactive      256     tn/yr   3%
                                                    2       cont. washing     36.9               36.9    20   7.03     0.23    50      10                         36.9                       36.9     738         8            1845          369

                                                    1           bath                   119.2    119.2    60   12.15   26.10   12020   33                                    119.2           119.2    7152       3111         1432784        3934
                                                    2        1st rinsing               119.2    119.2    20    7.62    0.37    116    10                                    119.2           119.2    2384        44           13827         1192
                                                    3        2nd rinsing      119.2             119.2    20    7.12    0.25     20     0                          119.2                     119.2    2384        30            2384           0

                                                                                                                                                                   215       334             550     19600      5511         1684195        15686
                                                                                                                                                                                                      36         10           3064           29




             Totalisers                                                       6,216    15,747   21,963

         Water consumption                                                    21,963




                                                                                                                                                          I15 - Dyeing
                                                                                                                                                              c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                                 Feed               Discharges:            Printing: small streams/high cont.       Feed
               Process                      Fabric            Equipment             Sub-sequence         W3       W4       D2       T   pH     Cond COD TSS Remarks                                  W3      W4          Flow        T          Cond          COD          TSS          W3      W4         Flow         T        Cond     COD       TSS
number              name                                                      number       name         tn/yr    tn/yr    tn/yr    °C          µS/cm ppm ppm                                        tn/yr   tn/yr                                             kg/yr        kg/yr       tn/yr   tn/yr                                      kg/yr     kg/yr

 H1.1      Acid blender preparation          SILK              blender          1          mixing                425                                               water in dye
                                                                                2         washing       883               883      17 4.90     1.06   1000   250                                     883                 883       15011        936        883000         220750

 H1.2    Disperse blender preparation        PES               blender          1          mixing                 63
                                                                                2         washing       132               132      17 4.90     1.06   1000   250                                     132                 132       2244         140        132000         33000

 H1.3    Reactive blender preparation   synthetic fibres       blender          1          mixing                131
                                         natural fibres                         2         washing       272               272      17 4.90     1.06   1000   250                                     272                 272       4624         288        272000         68000

 H2.1      Acid colours preparation          SILK               colour          1          mixing                 1
                                                                                2         washing       441               441      17 4.90     1.06   1000   250                                     441                 441       7497         467        441000         110250

 H2.2    Disperse colours preparation        PES                colour          1          mixing                 0
                                                                                2         washing        46                46      17 4.90     1.06   1000   250                                     46                   46        782          49         46000         11500

 H2.3    Reactive colours preparation   synthetic fibres        colour          1          mixing                 0
                                         natural fibres                         2         washing        95                95      17 4.90     1.06   1000   250                                     95                   95       1615         101         95000         23750

 H3.1            Acid colours                SILK              thickener        1          mixing                 4
            thickener preparation                                               2         washing        44                44      17 4.90     1.06   1000   250                                     44                   44        748          47         44000         11000

 H3.2          Disperse colour               PES               thickener        1          mixing                 1
            thickener preparation                                               2         washing        9                 9       17 4.90     1.06   1000   250                                      9                   9         153          10         9000           2250

 H3.3          Reactive colour          synthetic fibres       thickener        1          mixing                 2
            thickener preparation        natural fibres                         2         washing        18                18      17 4.90     1.06   1000   250                                     18                   18        306          19         18000          4500

 H4.1           Acid printing                SILK                mixer          1          mixing
              pastes preparation                                                2         washing      57692             57692     17 4.90     1.06   1000   250 important water consumption        57692               57692     980764       61154      57692000       14423000

 H4.2          Disperse dyeing               PES                 mixer          1          mixing
              pastes preparation                                                2         washing       4162              4162     17 4.90     1.06   1000   250                                    4162                 4162      70754        4412       4162000       1040500

 H4.3          Reactive printing        synthetic fibres         mixer          1          mixing
              pastes preparation                                                2         washing      10476             10476     17 4.90     1.06   2000   250                                    10476               10476     178092       11105      20952000       2619000

 H5.1         Automated table                SILK             aut. repeat       1        squeezing
                acid printing                                     tabl          2      table washing    193               193      18 7.38     0.91   200    50                                      193                 193       3474         176         38600          9650

 H5.2            Flat table                  SILK              flat table       1        squeezing
                acid printing                                                   2      teble washing    1549              1549     18 7.38     0.91   200    50                                     1549                 1549      27882        1410       309800         77450

 H5.3          Rotary machine                SILK               rotary          1        squeezing
                acid printing                                                   2      table washing    180               180      18 7.38     0.91   200    50                                      180                 180       3240         164         36000          9000

 H6.1          Automatic table               PES              aut. repeat       1        squeezing
              disperse printing                                  table          2      table washing    437               437      18 7.38     0.91   200    50                                      437                 437       7866         398         87400         21850

 H6.2             Flat table                 PES               flat table       1        squeezing
              disperse printing                                                 2      table washing    36.2              36.2     18 7.38     0.91   200    50                                     36.2                  36        652          33         7240           1810

 H6.3          Rotary machine                PES                rotary          1        squeezing
              disperse printing                                                 2      table washing    255               255      18 7.38     0.91   200    50                                      255                 255       4590         232         51000         12750

 H7.1          Automatic table          synthetic fibres      aut. repeat       1        squeezing
               reactive printing         natural fibres          table          2      table washing    437               437      18 7.38     0.91   200    50                                      437                 437       7866         398         87400         21850

 H7.2             Flat table            synthetic fibres       flat table       1        squeezing
               reactive printing         natural fibres                         2      table washing    109               109      18 7.38     0.91   200    50                                      109                 109       1962          99         21800          5450

 H7.3          Rotary machine           synthetic fibres        rotary          1        squeezing
               reactive printing         natural fibres                         2      table washing    182.3             182.3    18 7.38     0.91   200    50                                     182.3                182       3281         166         36460          9115

                                                                                                                                                                                                   77649                77649     1323403      81801      85421700       18736425
                                                                                                                                                                                                                                    17          1.05        1100           241

                                                                                                                                                                                                 Feed               Discharges:               Printing: High concentrated           Feed               Discharges:          Printing: Low contaminated
 H8        Printing screen washing                          screen washer       1         washing      72331             72331     20 7.89     1.67   400    67    important water consumption      72331               72331     1446620      120793      28932400      4846177
                                                                                2         rinsing      72331             72331     20 7.89     0.93   150    20                                                                                                                       72331               72331      1446620    67268   10849650 1446620

 H9          Printing squeegees                            squeegees washer     1         washing      72331             72331     20 7.89     1.67   400    67                                     72331               72331     1446620      120793     28932400       4846177
                   washing                                                      2         rinsing      72331             72331     20 7.89     0.93   150    20                                                                                                                       72331               72331      1446620    67268   10849650 1446620

 H10            Kids washing                                 kids washing       1       1st risning     4018              4018     18   7.88   2.68   300   87                                      4018                 4018      72324       10768      1205400        349566
                                                                                2       2nd rinsing     4018              4018     18   7.09   0.60    50   20                                      4018                 4018      72324       2411        200900         80360
                                                                                3       3rd rinsing     4018              4018     18   7.88   2.68    80   32                                      4018                 4018      72324       10768       321440        128576
                                                                                4       4th rinsing     4018              4018     18   7.88   2.68   4107 2125                                     4018                 4018      72324       10768      16501926       8538250

 H11            Tubs washing                                 tubs washer        1         washing       452               452      20 8.03     3.07   300    85                                      452                 452       9040         1388       135600         38420
                                                                                2         rinsing       452               452      20 7.91     2.03   100    41                                      452                 452       9040         918        45200          18532

                                                                                                                                                                                                   161638              161638     3200616      278606     76275266       18846058     144662              144662     2893240 134536 21699300 2893240
                                                                                                                                                                                                                                    20          1.72        472            117                                         20     0.93    150      20


                  Totalisers                                                                           383,949   627     383,949

             Water consumption                                                                         384,576




                                                                                                                                                                              I15 - Printing
                                                                                                                                                       c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                                                Feed                Discharges:            Other printed washing            Feed               Discharges         Disperse printed washing
             Process                      Fabric         Equipment            Sub-sequence         W3      W4      D2      T    pH      Cond   COD    TSS   Remarks                W3        W4           Flow      T         Cond        COD       TSS         W3      W4         Flow       T        Cond        COD     TSS
number            name                                                  number        name        tn/yr   tn/yr   tn/yr   °C           µS/cm   ppm    ppm                         tn/yr     tn/yr                                         kg/yr     kg/yr      tn/yr   tn/yr                                       kg/yr   kg/yr

 L1.1    Disperse printed washing          PES           Rope washer      1         1st bath      1531            1531    20   8.01    0.48    500    50                                                                                                       1531               1531       30620    734.88    765500     76550
                                                                          2         2nd bath              1531    1531    50   7.97    0.32    178     0                                                                                                               1531       1531       76550    489.92    272518       0
                                                                          3         3rd bath              1531    1531    70   8.67    0.37    220    50                                                                                                               1531       1531      107170    566.47    336820     76550
                                                                          4        1st rinsing    1531            1531    70   8.67    0.37    220    50                                                                                                       1531               1531      107170    566.47    336820     76550
                                                                          5        2nd rinsing    1531            1531    20   7.16    0.21    100     0                                                                                                       1531               1531       30620    321.51    153100       0
                                                                          6          filling      1003            1003    20   7.16    0.21     20     0                                                                                                       1003               1003       20060    210.63     20060       0

 L1.2    Reactive printed washing     synthetic fibres   Rope washer      1         1st bath       61              61     50   8.03    0.29    1500   300                             61                  61      3050        17.69      91500     18300
                                                                          2         2nd bath               61      61     70   7.93    0.27    800    120                                    61           61      4270        16.47      48800      7320
                                                                          3        1st rinsing     61              61     50    7.8    0.23    300    50                              61                  61      3050        14.03      18300      3050
                                                                          4        2nd rinsing     61              61     20   7.76    0.21    200    50                              61                  61      1220        12.81      12200      3050
                                                                          5          filling       40              40     20   7.60    0.21    100     5                              40                  40      800          8.4       4000       200

 L2.1      Acid printed washing            SILK          cont. washer     1       doping bath             318     318     20   6.87    0.27    300    20                                    318           318     6360        85.86      95400     6360
                                                            CW1           2       reintegration           252
                                                                          3         1st bath              318     318     40   7.03    0.51    1108   68                                    318           318     12720      162.18     352344     21624
                                                                          4         2nd bath              318     318     40   7.03    0.48    830    35                                    318           318     12720      152.64     263940     11130
                                                                          5        1st rinsing            318     318     40   7.16    0.24     31     5                                    318           318     12720       76.32      9858       1590
                                                                          6         3rd bath              318     318     40   7.03    0.27    428    10                                    318           318     12720       85.86     136104      3180
                                                                          7        2nd rinsing    318             318     20   6.95    0.23     38     3                              318                 318      6360       73.14      12084      954

                                                         cont. washer     1       doping bath             210     210     20   6.87    0.27    300    20                                    210           210     4200        56.7       63000     4200
                                                            CW2           2       reintegration           252
                                                                          3         1st bath              210     210     40   7.03    0.51    1108   68                                    210           210     8400        107.1     232680     14280
                                                                          4         2nd bath              210     210     40   7.03    0.48    830    35                                    210           210     8400        100.8     174300      7350
                                                                          5        1st rinsing            210     210     40   7.16    0.24     31     5                                    210           210     8400        50.4       6510       1050
                                                                          6         3rd bath              210     210     40   7.03    0.27    428    10                                    210           210     8400        56.7       89880      2100
                                                                          7        2nd rinsing    210             210     20   6.95    0.23     41     5                              210                 210     4200        48.3       8610       1050
                                                                          8        3rd rinsing    210             210     20   6.95    0.23     24     3                              210                 210     4200        48.3       5040       630

 L2.2    Disperse printed washing          PES             Mezzera         1      doping bath             106     106     50   7.80    0.23    300    50                                    106           106     5300        24.38      31800     5300
                                                                           2      reintegration            95
                                                                           3       1st rinsing             53      53     50   7.72    0.21    500    10                                     53           53      2650        11.13      26500     530
                                                                           4       2nd rinsing             53      53     70   7.75    0.24    480    13                                     53           53      3710        12.72      25440     689
                                                                           5       3rd rinsing             53      53     70   7.73    0.23    300    50                                     53           53      3710        12.19      15900     2650
                                                                           6        1st bath               53      53     70   8.04    0.31    800    30                                     53           53      3710        16.43      42400     1590
                                                                           7        2nd bath               53      53     70   8.04    0.31    785    25                                     53           53      3710        16.43      41605     1325
                                                                           8        3rd bath               53      53     70   8.04    0.27    650    10                                     53           53      3710        14.31      34450     530
                                                                           9       4th rinsing             53      53     70   7.86    0.21    400     5                                     53           53      3710        11.13      21200     265
                                                                          10       5th rinsing             53      53     50   7.71    0.23    300     5                                     53           53      2650        12.19      15900     265
                                                                          11       6th rinsing             53      53     20   7.70    0.21    180     0                                     53           53      1060        11.13      9540       0
                                                                          12       7th rinsing     53              53     20   7.60    0.21     50     0                              53                  53      1060        11.13      2650       0

 L2.3      Reactive printed washing    natural fibres    cont. washer     1       doping bath             145     145     20   8.05    0.21    300    15                                    145           145     2900        30.45      43500     2175
                                                            CW1           2       reintegration           115
                                                                          3         1st bath              145     145     20   7.87    0.31    800    80                                    145           145     2900        44.95     116000     11600
                                                                          4         2nd bath              145     145     35   8.03    0.31    785    41                                    145           145     5075        44.95     113825      5945
                                                                          5        1st rinsing            145     145     35   7.93    0.31    545    30                                    145           145     5075        44.95      79025      4350
                                                                          6         3rd bath              145     145     35   7.87    0.37    381    20                                    145           145     5075        53.65      55245      2900
                                                                          7        2nd rinsing    145             145     20   7.60    0.23    273    10                              145                 145     2900        33.35      39585      1450

                                      synthetic fibres   cont. washer     1       doping bath              56      56     20   8.05    0.21    300    15                                     56           56      1120        11.76      16800      840
                                                            CW2           2       reintegration            68
                                                                          3         1st bath               56      56     20   7.87    0.31    800    80                                     56           56      1120        17.36      44800     4480
                                                                          4         2nd bath               56      56     35   8.03    0.31    785    41                                     56           56      1960        17.36      43960     2296
                                                                          5        1st rinsing             56      56     35   7.93    0.31    545    30                                     56           56      1960        17.36      30520     1680
                                                                          6         3rd bath               56      56     35   7.87    0.37    381    20                                     56           56      1960        20.72      21336     1120
                                                                          7        2nd rinsing     56              56     20   7.60    0.25    200    10                              56                  56      1120         14        11200     560
                                                                          8        3rd rinsing     56              56     20   7.60    0.21     80     5                              56                  56      1120        11.76      4480      280

                                      synthetic fibres     Mezzera         1      doping bath              4       4      20   9.25    1.03    227    10                                     4             4       80         4.12        908        40
                                                                           2      reintegration            4
                                                                           3       1st rinsing             2       2      50   8.70    0.94    550    20                                     2             2       100        1.88       1100        40
                                                                           4       2nd rinsing             2       2      70   7.30    0.31    480    50                                     2             2       140        0.62        960       100
                                                                           5       3rd rinsing             2       2      70   7.80    0.27    250    10                                     2             2       140        0.54        500        20
                                                                           6        1st bath               2       2      70   9.27    1.32    1260   14                                     2             2       140        2.64       2520        28
                                                                           7        2nd bath               2       2      70   9.73    1.86    1540   13                                     2             2       140        3.72       3080        26
                                                                           8        3rd bath               2       2      70   10.12   2.23    2080   28                                     2             2       140        4.46       4160        56
                                                                           9       4th rinsing             2       2      70   10.12   2.23    2080   28                                     2             2       140        4.46       4160        56
                                                                          10       5th rinsing             2       2      50   7.87    0.29     56     7                                     2             2       100        0.58        112        14
                                                                          11       6th rinsing             2       2      20   7.47    0.25     10     5                                     2             2        40         0.5        20         10
                                                                          12       7th rinsing     2               2      20   7.67    0.25     10     0                              2                    2        40         0.5        20         0

                                                                                                                                                                                  1273      4311         5584     192655      1714      2529751    160628      5596    3062       8658      372190     2890     1884818   229650
                                                                                                                                                                                                                    35        0.31        453        29                                       43       0.33       218       27




                                                                                                                                                                      I15 - Washing
                                                                                                                                    c2f9fca1-d7d1-4a4f-a0ad-c742350667c2.xls




                                                                                                                                                             Feed               Discharges:           Other printed washing           Feed               Discharges           Disperse printed washing
          Process            Fabric   Equipment           Sub-sequence          W3      W4        D2      T   pH      Cond   COD   TSS   Remarks                W3       W4           Flow     T         Cond        COD      TSS         W3      W4         Flow      T           Cond        COD     TSS
number         name                                 number        name         tn/yr   tn/yr     tn/yr   °C          µS/cm   ppm   ppm                         tn/yr    tn/yr                                        kg/yr    kg/yr      tn/yr   tn/yr                                         kg/yr   kg/yr



 L3.1    Equipment washing            rope washer     1          rinsing      1003              1003     18   7.90   0.31    200   10                          1003                  1003     18054      311       200600     10030

 L3.2    Equipment washing             Mezzera         1        1st rinsing     53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       2       2nd rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       3       3rd rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       4       4th rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       5       5th rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       6       6th rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       7       7th rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       8       8th rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                       9       9th rinsing      53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                      10       10th rinsing     53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530
                                                      11       11th rinsing     53                53     18   7.90   0.31    200   10                              53                 53      954         16        10600     530

                                                                                                                                                               1586                  1586     28548      492       317200     15860
                                                                                                                                                                                               18        0.31       200        10                                     15828



             Totalisers                                                       8,455    8,159    15,828

         Water consumption                                                    16,614

           Reintegration                                                       786     15,828




                                                                                                                                                   I15 - Washing

								
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