REDUCING F006 DISPOSAL COSTS

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PERMA-DISC™
 No 540, Level 15, Block A2,Leisure Commerce Square,
 46150 Petaling Jaya, Selangor Darul Ehsan, Malaysia
                 Tel 603-7880 5036
   Fax 603-7880 6036   Email:info@encycle.com.my
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PROBLEMS WITH CARTRIDGES & PAPERS


• Used to remove particulate from plating baths
  or effluent streams after treatment systems,
  “polishing”.
• May contain heavy metals and/or cyanides.
• Can be classified as F006.
• Local platers tell me that in house
  “decontamination” is prohibited.
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     PERMA-DISC™ - ADVANTAGES

• Reusable, permanent filter media.
• Filters down to 10 microns.
• Can be precoated to reach 1 micron.
• Horizontal disc design retains precoat, carbon
  or dirt.
• No disposal or buying cartridges or filter
  papers.
• Quick an easy to clean for reuse.
• Minimum operator contact.
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             CLOSE-UP OF GROOVES




THIS CLOSE-UP SHOWS THE CRISS-CROSSING GROOVES CREATED
BY THE MATING OF THE TWO PERMA-DISCS.

THE SOLUTION MAKES A ZIG-ZAG PASSAGE THROUGH THE
LABYRINTH, TRAPPING PARTICLES AT THE ENTRANCE TO THE
LABYRINTH.
                                                       •DF138
                                                       5

  FLOW THROUGH DISCS - CUTAWAY




• SOLUTION ENTERS BETWEEN FINGERS FROM OUTSIDE.

• CONTAMINANTS BUILD UP BETWEEN FINGERS.

• 10 MICRON RATING.

• 1 MICRON WITH FILTER AID.

• NON-POROUS POLYPROPYLENE PLATES.                •DF137
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DIRT ACCUMULATION




                    •DF193
                 7




 STACK
ASSEMBLY




           •DF142A
                          8




 STACK & CHAMBER

• STACK OF DISCS INSIDE
  MOLDED HOUSING.

• HORIZONTAL PLATE
  DESIGN.

• 3/8” THICK CPVC
  HOUSING.

• POSITIVE COMPRESSION
  PLATES.

• SINGLE O-RING BETWEEN
  DOME AND HOUSING.
                                               9
3000-S W/ CENTRIFUGAL

            •   MODEL 3000-S PERMA-DISC
                FILTER, RATED FOR 50
                GPM. ALSO AVAILABLE
                WITH OPTIONAL MAGNETIC
                DRIVE PUMP.

            •   STAINLESS STEEL BASE
                MEASURES 24” X 48”.
                OPTIONAL CASTERS.

            •   CLAMP RING WITH WELDED
                LUGS. SWING BOLTS FIT
                BETWEEN LUGS AND
                CLAMP ON TOP EDGE OF
                LUGS.

            •   CLAMPING FORCE IS IN A
                STRAIGHT LINE FOR
                EASIER SEALING.


                                         •DF140-A
                                                      10



3000-S W/AIR   •   MODEL 3000-S WITH AIR DIAPHRAGM
                   PUMP, PRIMARILY USED FOR
DIAPHRAGM          FILTERING PARTICULATE FROM
                   WASTEWATER EFFLUENT STREAMS.

               •   FOR EFFLUENT POLISHING
                   APPLICATIONS, AIR DIAPHRAGM PUMP
                   PROVIDES GENTLE PUMPING ACTION
                   TO AVOID SHEARING OF “FLOCCED”
                   PARTICULATES. MAXIMIZES REMOVAL
                   OF METAL HYDROXIDE PARTICLES.

               •   INSTALLED AFTER A CLARIFIER, HAS
                   ALLOWED CUSTOMERS TO ACHIEVE
                   LOWER DISCHARGE LIMITS.

               •   OFTEN SOLD WITH SPARE STACK FOR
                   MINIMAL INTERRUPTION. CLEANING
                   OF DIRTY STACK CAN BE DONE AFTER
                   CLEAN STACK INSTALLED.


                                                •DF257
                     11



8000-S OVERALL




                 •DF216
                                                 12

300 GPM SYSTEM, BUILDING BLOCKS


                •   CUSTOM DESIGNED HIGH
                    CAPACITY SYSTEM - 300 gpm.

                •   STACK & CHAMBER
                    ASSEMBLIES USED AS
                    “BUILDING BLOCKS”.

                •   INLET AND OUTLET HEADERS
                    WITH VALVES.

                •   INDIVIDUAL STACK & CHAMBER
                    CAN BE INSOLATED FOR
                    SERVICE.




                                           •DF143-A
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    SECOND VIEW -
    CUSTOM SYSTEM


•   REDUNDANT PUMPS WITH
    COMMON SLURRY TANK.

•   STAINLESS STEEL
    STRUCTURAL FRAME.




                        •DF143-B
                          14




  CLEANING THE
PERMA-DISC™ UNIT,
    PAGE #1
 •   NO TOOLS REQUIRES.


 •   OPEN VENT.


 •   LOOSEN LARGE
     COMPRESSION KNOB.


 •   LOOSEN KNOBS ON
     SWING BOLTS
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         CLEANING #2

•   LIFT THE PERMA-DISC STACK
    ASSEMBLY OUT OF THE
    CHAMBER.

•   STACK ASSEMBLY LOOKS LIKE
    ONE BIG CARTRIDGE TUBE.

•   YOU CAN REPLACE IMMEDIATELY
    WITH OPTIONAL SPARE STACK
    ASSEMBLY FOR MINIMUM DOWN-
    TIME..
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        CLEANING #3

•   DIRTY STACK IS LOWERED INTO
    PERMA-DISC CLEANING
    STATION.

•   HEIGHT DESIGNED FOR
    CONVENIENT, COMFORTABLE
    CLEANING.

•   POLYETHYLENE TANK
    MOUNTED ON STAINLESS
    STEEL BASE.
                              17




     CLEANING #4
•   VIGOROUS AGITATION FROM
    DUAL HEADER AIR
    SPRAYER.

•   DIRT IS LOOSENED FROM
    DISCS AND DROPS TO
    BOTTOM OF TANK.

•   USES SHOP AIR.

•   EXPERIENCE: 1/2 HOUR
    AGITATION REMOVES ALL
    DIRT.
                                  18



        CLEANING #5

•   FOR FINAL RINSING, STACK IS
    PLACED IN TOP POSITION.

•   HYDRO-AIR GUN BLASTS OFF
    REMAINING DIRT WITH MINIMUM
    WATER.

•   TRANSPARENT LID ALLOWS
    OPERATOR TO SEE RESULTS.

•   BRUSHES TRAP SPRAY.

•   TANK CAN BE DRAINED FOR
    RECOVERY OR WASTE
    TREATMENT.
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          PERMA-DISC SPECIFICATION TABLE
MODEL      GPM    HP     # OF   W    L    H    INLET    OUTLET
                         STACKS
3000-S      50    1.5      1    24   48   48    1 1/2    1 1/4

 4200       70     2       1    30   30   50     2        2

4200-S      70     2       1    30   52   50     2        2

 8000      133     5       2    30   52   65     3        2

8000-S     133     5       2    35   57   50     3        2

12000-S    200    7.5      3    42   78   50     3        2

16000-S    267   (2) 5     4    55   98   50     3        2

4200-PF     70     2       2    35   78   50     3       1 1/2

8000-PF    133     5       4    35   78   65     3        2
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                  Applications that Benefit Most
                            with Perma-Disc™
•   Disposal of used cartridges, paper or    •   “F006” waste.
    bags.                                    •   Plating baths with heavy metals.
                                             •   Cyanide plating baths.
                                             •   Chrome plating baths.

•   Frequent filter changes.                 •   Zinc baths, especially chloride zinc.
•   Heavy dirt loads.                        •   Barrel plating of small parts,
                                                 e.g. fasteners.

•   Material filtered out has value.         •   Precious metal baths.
                                             •   Cutting swarf from chip
                                                 manufacturing.

•   Material filtered out can be recycled.   •   Oxides from tin plating.


•   Carbon treatment for organics.           •   Nickel plating baths.
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                                 COMPARISON
    COMPARED TO:                             PERMA-DISC
•    Cartridges                   •   Holds more dirt.
                                  •   Retains dirt when shut off.
                                  •   Carbon treatment.
                                  •   Dirt only, no media to buy or dispose of.
                                  •   More expensive.
•    Paper & Horizontal Discs     •   Easier, faster to service.
                                  •   Less mess, less operator exposure.
                                  •   Densely packed filter, better use of space.
                                  •   Dirt only, no media to bag or dispose of.
                                  •   Favorably priced.
•    Bags                         •   Less likely to blind, especially with diatomaceous
                                      earth.
                                  •   Holds more dirt.
                                  •   Easier to clean than “reusable” bags.
                                  •   More expensive.
•    Sand Filter with Backwash    •   Finer filtration.
                                  •   Avoids added load of backwash on waste treatment.
                                  •   Less expensive
                                  •   Requires operator to service.
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          PERMA-DISC™
 FOR FURTHER INFORMATION PLEASE
             CALL OR FAX
     MR. FRANCISCUS STEPHEN AT
 TEL: 603-7880 5036 , FAX: 603-7880 6036

        OR, SEND AN E-MAIL TO:
          info@encycle.com.my

YOU CAN ALSO FIND US AT OUR WEB SITE:
         “www.encycle.com.my”

				
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posted:4/15/2010
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