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PT KAHATEX – BANDUNG Powered By Docstoc

          Jl. Cijerah Cigondewah Girang No.16 Cimahi-
                  40534, West Java – Indonesia
                   Ph: 62-22-6031566/6031030
                  Fax: 62-22-6031488/6032166
                     Web site:

                        FACTORY II
         Jl. Raya Rancaekek Km.23 Sumedang, West Java
                            – Indonesia
                   Ph: 62-22-7792222/7798060
                  Fax: 62-22-7798063/7793111
                       Email :
   PT. KAHATEX, a large integrated textile company in Indonesia , is of
    relatively recent origin, manufacturing polyester chips, polyester
    fibers, yarn, fabric, garments and socks in a vertical integrated set-
   It was established in 1979 as a knitting mill cum Dye house by Mr.
    L.H. Song, the Chairman of the Company.
   It has since grown in size and stature into one of the largest
    integrated textile complexes in the country, with its numerous plants
    spread over an area of more than 155 hectares (1,550,000 sq.m) at
    its factory sites at Cijerah - Bandung, and Rancaekek-Sumedang,
    with the total workers more than 35,000.
   The company has a long history of self-propelled growth with an
    almost insatiable appetite for modernization and expansion.
   Embracing new technologies, upgrading existing ones, adding new
    products to its portfolio, and commitment to quality make up the core
    of its corporate philosophy.
   The company has been awarded the Oko-Tex Standard 100, which is
    a clear endorsement of its commitment to quality.
Introduction CONTINUED
   A major participant in the Indonesian textile sector, its contribution to
    the export market is significant and exemplary
       More than 40 % directly exported to about 60 countries world-
       40% is indirectly exported through sales to other export oriented
        manufacturers of garments, socks, gloves, towels, and sweaters in
    Its product range spans almost the entire gamut of textile products
    from a variety of yarns and fabrics to products such as garments,
    blankets, rugs, carpets, socks, gloves, etc. Its garments, socks, and
    gloves divisions are 100 % export oriented.
   Kahatex prides itself in being a company with a soul, training and
    motivating its team to work with efficiency laced with warmth,
    friendship and understanding.
   A customer is valued as the most important asset of the company and
    all efforts are focused to build on, and enhance the value of, each
    customer relationship. Mutual growth is the goal and mutual
    understanding and co-operation the means to the end.
   CUSTOMERS : NIKE, H&M, C&A, Umbro, S.Oliver,Lerros,
    Lotto, M&S, Tom Taylor, Kiabi, M&S Mode, Manor, Mast
    Industry, Esprit, Kunart,The Children’s Place, Walmart, K-
    mart, Target, Gap, Sears, etc.
   EXPORT Countries :
    USA, Canada, Mexico, Guatemala, Panama, Argentina, Brazil,
    Chile, Colombia, Japan, Korea, China, Taiwan, Hong Kong,
    Philippines,Vietnam,Thailand, Cambodia, Malaysia, Bangladesh,
    India, Sri Lanka, Jordan, Turkey, Germany, France, Belgium,
    Sweden, UK, Spain, Portugal, Italy, Egypt, Algeria,
    Mauritius, Algeria, South Africa, Russia, etc..

   The Spinning division is located at Rancaekek.
    The site is home to :
    1.The largest Acrylic Spinning plant in Indonesia
    2.The largest jet spinning plant in Indonesia
   3. The largest compact spinning plant in Indonesia
   KAHATEX has 2 worsted spinning mills, 9 cotton combed
     and blend Spinning mills, 5 jet-spinning mills,
     1 open end Spinning Mill and 1 Fancy Yarn spinning mill,
     with more than 600,000 spindles.
   The main products are acrylic, acrylic wool,
     Acrylic cotton, cotton, C/W, C/M, CVC, polyester, polyester
    cotton, rayon, cotton/rayon, A/N/W, mélange, fancy yarns,
    Heather Yarns, OE, MJS, MVS Yarns, etc..
     All the yarns are available in dyed and raw white.

   The Polyester plant in Rancaekek was designed by Zimmer AG
    from Germany to manufacture 110 tons per-day of polyester
    fiber (2 lines), 35 tons per-day POY (24 positions) and FDY (24
    positions), and 170 Tons/day polyester chips (2 lines).
   We produce dyed yarn by colored chips.
   Most of our production goes in-house production of yarn,
    fabric, garment, socks, non woven blanket.
   As Polyester plant is under one roof, we are not subjected to
    market vulgarizes like supply and price rise. Most important is
    that we have environments friendly dyeing polyester plant.
   The knitting section is located at Rancaekek. KAHATEX is the
    largest knitting mill in Indonesia, with the capacity of 250,000
    kg/day and the largest knitted fabric producer in Indonesia.
   The mill has circular, warp, flat bed, and double raschel
    knitting machines producing a wide variety of knitted fabrics.
        CIRCULAR KNITTING (1,214 units Mc)
             Single Jersey, Double knitting, Terry loops, Polar Fleece, Fleece, Double
              Terry, Rib Knitting, engineering/feeder strips, SJ/DJ with spandex in
              plain dyed or yarn dyed, Terry dry fit, other structured knits.
             Gauge : 12 up to 28
        WARP KNITTING /TRICOT = 32 units : 25,000 kg/day
             KARL MAYER Machines ( Gauge 22E – 32E), to produce mesh and tricot
        DOUBLE RASCHEL ( 31 units)
          Gauge 12E to 16E
        VELVET & FLAT BED = 243 units (COLAR and CUFFS) : 125,000
         pics/day (yarn dyed, Plain dyed)
   We are the largest Water jet weaving machines in Indonesia.
   The Weaving sections are located at Cijerah and Rancaekek,
    have air jet, water jet, rapier and projectile looms, with
    maximum width of 3,200 mm. A denim manufacturing plant is
    included in the weaving section.
        Water jet loom : working width up to 1,900 mm
        Air Jet loom : working width up to 3,200 mm
        Rapier loom : working width up to 1,900 mm
        Projectile loom : working width up to 3,200 mm
   All the fabrics are available in dyed, printing, and raw white.
   Further Treatment are available:
     Compacting, sueding, Polishing, calendaring, raising, brushing, anti
       pilling, printing
   The Chemical treatments such as:
    Water repellence, water proof, acrylic coating, PU coating stain release
    finish, anti bacteria (sanitized) finish, Foam laminating.
   Water Jet / Woven
    1,257 units ( 925 units in Cijerah site and 332 units in
    Rancaekek ) to produced fabric 310,000 Yards/day
    (Poly/nylon Tafetta, Pongee, Taslon, Satin)

   Air Jet / Woven
    823 units to produced 240,000 Yards/day
    (Ctn, CVC, T/C, T/R, Spun Polyester Twill, Popline,
    Panama, Bangaline, Baby/Heavy Canvas, ribstops Yarn
    Dyeing shirting, Sheeting, Denims)
    The dyeing, printing and finishing section is one of the
     company’s major strengths. The company has the largest
     process house in Indonesia.
    The Yarn dyeing section, 100,000 kg/day, the largest in the
     country, is based next to the spinning plant at Rancaekek. Yarn
     is dyed in both hank and cone form (50 units hank, 86 units
    The fabric process house is based at Rancaekek and Cijerah.
     This is a very versatile process house with seven separate
     sections to cater to the very large range of products produced
     by the company, 230,000 kg/day dyeing capasity, 169 units
     dyeing Mcs and 36 units stanters.
    Fabrics division is nominated vendor for NIKE, H&M, M&S, GAP
     and other brand customers who can get qualities developed to
     thick requirements.
    Printing (Rotary and Flat) 130,000 Yards/day, we have 11 units
     rotary, 3 units fabric flat printing and 5 units flat blanket
       This section consists of the following plants:
          Fiber line for producing polyfill ( Fiberfill)
          Padding plant
          Carpet and Blanket plant
          Velvet fabric plant
          Laminated fabric plant
          Soft Interlining for imitation leather
          Recycle Polyester Staple Fiber for Regular Fiber, silicone Fiber
          Yarn Recycle, Dyed Recycle fiber blanket.

       Recycled Polyester : 10,000 kg/day
       Regenerated Cotton : 12,000 kg/day
   Garments division was started in 1985 with 300 machines and has since
    grown into a plant of 2,300 machines with a capacity to make
    1,000,000 pcs/month.
   Plant is equipped with supporting manufacturing unit such as embroidery,
    printing including heat transfer, washing laundry and also facilities to
    make accessories such as draw cords, tapes, elastics, polybags, etc.
   We specialize in knits - wear products for all age-group and seasons
    made from our own fabrics in qualities 100% Cotton, finer blends of
    Polyester/Cotton, polyester and nylon. All fabrics and accessories are
    having Okotex-100 standard.
   Key Contacts: -Mr.SammyTzou–General Manager
                    - Vijay Nathani- Sales Manager
                    - Sulasti
                    - Cin Cin
                    - Levy
GARMENT             continued

       T Shirt, Sweatshirt, Polo Shirt, Golf Shirt, Rugby Shirt, Jog-
        shirt, Dresses, Pajamas, Nightgowns, Underwear, Padded items
        such as jackets, mittens, caps, scarves, blanket, with fancy prints
        and embroideries.
       Minimum order quantity : 3,600 pcs for adults garments
                                  5,000 pcs for children/babies garments
       Lead time              : 3 months
       Total Garment area    : 40,000 sqm
       Stitching area        : 20,210 sqm
       No. of employees      : 3,400
       Monthly capacity      : 70,000 – 85,000 Dzn (1,000,000 Dz/year)
 The socks and gloves Division located at Cijerah –
  Bandung,which established in 1983, is the largest plant of its
  kind in South East Asia, with a capacity of about 800,000
  dozen pairs per month. Equipped with the latest Micro
  Processor controlled machine.
 The division is 100% export oriented, and is entitled to use the
  Okotex label.
 Key contacts: - Rizza C.Abucejo
                 - Debri
                 - Lily
                 - Hendi Wijaya
       SOCKS:Rib/plain/terry socks,Turn Over Tops,links-links/Rib comp.Socks,
        thermal socks, plain/ringle,sport with logo, computer pattern, in 180 & 200
       TIGHTS: Rib, plain jersey & computer pattern for babies and children
       GLOVES: Children magic gloves (solid&multy colors), ladies magic gloves,
        thermal gloves, work gloves, sport gloves& children gloves with ABS/Rubber