Controll-A-Door 4 by lindahy

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									         Controll-A-Door                           4


B&D Automatic Access Systems    B&D Doors New Zealand
Unit 3, 4 Alfred road           70 Allens Road
Chipping Norton NSW 2170        East Tamaki
Australia                       Auckland, New Zealand
Ph: (02) 9722 9100              Ph: (09) 273 8600
             These safety alert symbols mean CAUTION - a personal safety or property damage instruction. Read these
             instructions carefully. This garage door operator is deisgned and tested to offer reasonable safe service
             provided it is installed and operated in strict accordance with the following safety rules.
             Failure to comply with the following instructions may result in serious personal injury or property damage.

            Caution: If your garage has no service entrance door, an emergency access device must be installed.
              This accessory allows manual operation of the garage door from outside in case of power failure.
          Keep garage door balanced. Sticking or binding doors                   Do not use the force adjustments to compensate for
          must be repaired. Garage doors, door springs, cables,                  a binding or sticking garage door. Excessive force will
          pulleys, brackets and their hardware are under extreme                 interfere with the proper operation of the Safety Reverse
          tension can cause serious personal injury. Do not attempt              System or damage the garage door.
          any adjustment. Call for professional garage door
          service.                                                               Fasten the caution label adjacent to the lighted door control
                                                                                 button as a reminder of safe operating procedures.
          Do not wear rings, watches or loose clothing while                     Disengage all existing garage door locks to avoid
          installing or servicing a garage door operator.                        damage to garage door.

          To avoid serious personal injury from entanglement, remove             Install the lighted door control button (or any additional push
          all ropes connected to the garage door before                          buttons) in a location where the garage door is visible,
          installing the door operator.                                          but out of the reach of children. Do not allow children
                                                                                 to operate push button(s) or remote control(s).
          Installation and wiring must be in compliance with your local          Serious personal injury from a closing garage door may result
          building and electrical codes. Connect the power cord                  from misuse of the operator.
          only to properly earthed mains.
                                                                                 Caution: Activate operator only when the door is in
                                                                                 full view, free of obstructions and operator is
          Lightweight doors of fiberglass, aluminium or steel                    properly adjusted. No one should enter or leave the
          must be substantially reinforced to avoid door                         garage while the door is in motion. Do not allow
          damage. (See page 4). The best solution is to check with               children to play near the door.
          your garage door manufacturer for an operator installation
          reinforcement kit.                                                     Use manual release only to disengage the trolley and, is
                                                                                 possible only when the door is closed. Do not use the red
          The safety reverse system test is very important.                      handle to pull the door open or closed.
          Your garage door must reverse on contact with a 25mm (1’)
                                                                                 Disconnect electric power to the garage door
          obstacle placed on the floor. Failure to properly adjust the
                                                                                 operator before making repairs or removing covers.
          operator may result in serious personal injury fro a closing
          garage door. Repeat the test once a month and make                     This product is provided with a cable of special design which,
          any needed adjustments.                                                if damaged, must be replaced by a cable of the same
                                                                                 type; such a cable may be obtained from your local B&D
          This unit should not be installed in a damp or wet                     distributor and must be fitted by a specialist.

Contents:                                       Assembly:                                       Install the Protector System
Safety Rules: Page 1                            Page 2 - Ilustrations 5 - 10                    (Optional): Page 5 - Illustration 25
Door Types: Page 1 - Illustration     1         Installation:                                   Activation of your Operator: Page 5
Tools Required: Illustration 2                                                                  Care of your Operator: Page 5
                                                Pages 3-4 Illustrations 11-20
Hardware Provided:                                                                              Problems: Page 6
                                                Programming the Code:
Page 1 - Illustration 3                                                                         Maintenance of your Operator: Page 7
                                                Page 4 - Illustration 21
Before you Begin: Page 2                                                                        Specifications: Page 7
Completed Installation:                         Adjustment:
                                                                                                Warranty: Page 7
Page 2 - Illustration 4                         Pages 4-5 - Illustrations 22-24

Door Types - 1                                                                                  Tools Required - 2
A. Sectional Door with Curved Track - See 20 A - Connect door arm.                              See Illustration
B. One-Piece Door with Horizontal Track Only

Hardware Provided - 3
Assembly Hardware:                                         Installation Hardware:
(1) Washered Screws (2)      (7) Lock Nuts                 (12) Carriage Bolts (2)   (17) Rope                      (23) Ring Fasteners
(2) Hex Screws (2)           (8) Flat Washers (2)          (13) Wood Screws (4)      (18) Handle                    (24) Rail Grease
(3) Nuts (2)                 (9) Hex Screws (2)            (14) Screws (2)           (19) Insulated Staples         (25) Tension Assembly
(4) Lock Washers (2)         (10) Trolley Threaded         (15) Cleavis Pins (2)     (20) Anchors (2)               (26) 8mm Anchors (4)
(5) Master Links (2)         Shaft (1)                     (16) Hex Screws (5)       (21) Lock Washers (8)          (27) Sheet Metal
(6) Carriage Bolts (4)       (11) Clevis Pin (1)                                     (22) Nuts (9)                  Screws (2)
Before you Begin:                                                Install the Trolley - 7
                                                                 Insert a screwdriver into trolley ‘stop’ hole in the front end of T-rail
1. Look at the wall or ceiling above the garage door. The        (1).
header bracket must be securley fastened to structural           Slide trolley (2) along rail to the “stop”.
                                                                 Note: If the trolley hits against the nuts on T-Rail, review rail
2. Do you have a finished ceiling in your garage? If so, a       assembly and reposition hardware.
support bracket and additional fastening hardware (not
supplied) may be required.                                       Fasten T-Rail & Attach Chain Spreader - 8
                                                                 Place packing material under the operator to protect the operator
3. Do you have an access door in addition to the garage          cover. For convenience place a support under the chain pulley
door? If not, an emergency access device is required.            bracket end of rail.

                                                                 Remove the (2) washered screws (4) from the top of the opera-
                                                                 tor. Align holes in back end of the T-rail with holes in operator. (7).

Completed Installation - 4                                       Fasten the rail to the operator with the same washered screws
                                                                 and tighten securely. Caution: Usse only those screws! Use of
As you proceed with the assembly, installation and
adjustment procedures in this manual, you may find it            any other screws will cause serious damage to the door opera-
helpful to refer back to this illustration of a completed        tor.
                                                                 Attach the chain spreader (2) with hex screws (1) and flat wash-
(1) Chain Pulley Bracket             (8) Light Cover             ers (3).
(2) Trolley                          (9) Manual Release
(3) Chain                            Rope and Handle             Insert a hex screw (5) into trolley stop hole in T-Rail (6). Tighten
(4) T-Rail                           (10) Curved Door Arm
(5) Hanging Bracket                  (11) Straight Door Arm      securely with a lock washer (8) and nut (9).
(6) Power Cord                       (12) Door Bracket & Plate
(7) Operator                         (13) Header Bracket
                                     (14) Trolley Release Arm
                                                                 Install the Chain - 9
                                                                 Do not remove chain from carton.
                                                                 Dispense a few inches of chain from carton and fasten to trolley
                                                                 with a master link.

Assembly Section             5 -10                               Master Link Procedure:
                                                                 Push pins of master link bar (5) through chain link (6) and hole in
                                                                 front end of trolley (7). Push cap (2) over pins (8) and onto notches.
                                                                 Slide slip-on spring (1) over cap and onto pin notches until both
                                                                 pins are securely locked in place.

Assemble the T-Rail - 5                                          Caution: Keep chain taught during installation to help prevent
Your operator has a 3-piece rail assembly. Refer to that
                                                                 With the trolley against screwdriver, dispense chain around pul-
illustration as you proceed with the following instructions.
                                                                 ley (4). Proceed back around a groove in chain spreader (9).
                                                                 (Chain installation for either the 6 tooth sprocket (11) or the 8
On a 3-piece rail (A), the end sections (4) are identical.       tooth sprocket (12) is based on door type). All one-piece doors
Make sure the “arrow label” on the centre section (5) is         should use the 6 tooth sprocket. The operator sprocket teeth
pointing toward the door.                                        (10) must engage the chain.
                                                                 Use the second master link to connect the chain to the flat end of
Place rail pieces on a flat surface for assembly. Connect        the threaded shaft (3).
the braces (3) and lock nuts (2) from one side of the rails
and insert the carriage bolts (6) from the opposite side.        Check to make sure the chain is not twisted.
Then the trolley will not hit the lock nuts when it is
installed.                                                       Set the Chain Tension -                  10
                                                                 Insert the threaded shaft (2) through the hole in the trolley (1).
The square necks on the carriage bolts must be seated in
                                                                 By hand, thread the spring trolley nut (3) on the threaded shaft
square holes in rail sections (1).                               until finger tight against trolley.
                                                                 Insert a screwdriver tip (4) into one of the slots of the nut ring (7),
                                                                 and hold firmly.
Install the Chain Pulley Bracket - 6                             Using and open end wrench (5) at the square end (6), slightly
                                                                 rotate the assembly clockwise until the nut ring (7) is re leased
Position chain pulley bracket (2) on the front section of T-     against the trolley, providing tension for the best operation of
Rail (6). Fasten securely with: screws (1); lock washers         the operator.
(3) and nuts (4).
When tightening the screws, be sure to keep bracket              Remove the “temporary stop” screwdriver.
parallel to rail (5). Otherwise, tail may bow when operator
is operated.
                                                                  Assembly of your operator is now complete
           Installation Section           11-20                 Hang the Operator - 15
                                                                The operator must be securely fastened to a struc-
                                                                tural support on the garage.
Wear protective goggles when working overhead to                Three representative installations are shown. Yours
protect your eyes from injury.                                  may be different. Hanging brackets (1) should be angled
                                                                (Figure A) to provide rigid support. On finished ceilings,
Disengage all existing garage door locks to avoid
                                                                (Figure B) attach a sturdy metal bracket (not supplied) (4)
damage to the garage door.
                                                                to a structural support before installing the operator. For
To avoid serious personal injury from entanglement,
                                                                concrete ceiling mount, (Figure C) use concrete anchors
remove all ropes connected to the garage door                   (5) provided.
before installing the operator.                                 On each side of operator measure the distance from the
It is recommended that the operator be installed 2.1m           operator to the structural support (or ceiling).
(7 feet) or more above the floor where space permits.           Cut both pieces of the hanging bracket to required lengths.
                                                                Flatten once end of each bracket and bend or twist to the
Position the Head Bracket - 11                                  fastening angles. Do not bend at the bracket holes. Drill
The header bracket must be rigidly fastened to a struc-         4.5mm (3/16”) pilot holes in the structural supports (or ceil-
tural support of the garage. Reinforce the wall or ceil-        ing). Attach flattened ends of brackets to supports with
ing with a 40mm (1 1/2”) board if necessary. Failure            wood screws (2).
to comply may result in improper operation of safety            Lift operator and fasten to hanging brackets with screw,
reverse system.                                                 lock washer and nut (3). Check to make sure T-Rail is
You can attach the header bracket either to the header          centred over the door. Remove 1” (25mm) board. Op-
wall (1) or to the ceiling (3). Follow the instructions which   erate door manually. If the door hits the rail, raise the header
will work best for your particular requirements.                bracket.
With the door closed, mark the vertical centreline (2) of the   Grease the top and underside of rail surface on which
garage door. Extend line onto header wall above the door.       the trolley slides. A tube of grease is supplied.
Open door to highest point of travel. Draw and intersecting
horizontal line on header wall 5cm (2”) above high point to     Attach Manual Release Rope & Handle - 16
provide travel clearance for top edge of door.                  Thread one end of rope (1) through the hole in top of red
                                                                handle so “Notice” reads right side up as shown (3). Se-
Install the Header Bracket                                      cure with and overhand knot (2). Knot should be atleast
A. Wall Mount: Centre the bracket (2) on the vertical guide-    25mm (1”) from end of the rope to prevent slipping.
line (1) with the bottom edge of the bracket on the horizon-    Thread other end of the rope through hole in release arm of
tal line (6) (with the arrow pointing towards the ceiling).     the outer trolley (4). Adjust rope length so that handle is
Mark either set of bracket holes (4 or 5). Do not use the       1.8m (6 feet) above the floor. Secure with and overhand
holes designated for ceiling mount. Drill 4.5mm (3/16”)         knot.
pilot holes and fasten the bracket with wood screws (3).        Note: If it is necessary to cut rope, heat seal cut end
B. Ceiling Mount: Extend vertical guideline (1) onto the        with a match or lighter to prevent fraying.
ceiling. Centre the bracket (2) on the vertical mark no more
than 150mm (6”) from the wall. Make sure the arrow is           Connect Electric Power
pointing toward the wall.                                       To avoid installation difficulties, do not run the garage door
Mark holes designated for ceiling mount only (4). Drill 4.5mm   operator until instructed to do so.
                                                                Connect the operator to mains which is properly earthed
(3/16”) pilot holes and fasten the bracket with wood screws
                                                                according to the wiring instruction tag attached to power
(3). For concrete ceiling mount, use concrete anchors (7)
                                                                cord (and as specified by local code).
                                                                Install the Lighted Door Control Button - 17
Attach T-Rail to Header Bracket - 13                            Locate push buttons where the garage door is vis-
Position operator on garage floor below the header bracket.     ible, away from door and door hardware and out of
Use packing material to protect the cover.                      the reach of children.
Note: To enable the T-rail to clear sectional door              Serious personal injury from a moving garage door
springs, it may be necessary to lift operator onto a            may result from misuse of operator. Do not allow chil-
temporary support.                                              dren to operate the lighted door control button or re-
The operator must either be secured to a support or             mote control transmitter.
held firmly in place by another person.                         Fasten the caution label on the wall near the lighted
Raise T-Rail until cable pulley and header brackets come        door control button as a reminder of safe operating
together.                                                       procedures.
Join with clevis pin (1). Insert ring fastener (2) to secure.   There are 2 screw terminals (1) on the back of the lighted
                                                                door control button (2). Strip about 6mm (1/4”) of insulation
Position the Operator.                                          from bell wire (4). Separate wires enough to connect the
Note: A 25mm (1”) board (1) is convenient for setting           white/red wire to terminal screw 2.
and ideal door-to-T-Rail distance (unless headroom              Fasten the lighted door control button to an inside garage
is not sufficient).                                             wall with sheet metal screws (3) provided. Drill 4mm (5/32”)
Raise the operator onto a stepladder. Open garage door.         holes and use anchors (6) if installing into drywall. A con-
Place a 25mm (1’) board (1) laid flat on the top section of     venient place is beside the service door and out of reach
door near the centreline as shown. Reset the T-Rail on the      of children.
board.                                                          Run the bell wire up the wall and across the ceiling to the
If the raised door hits the trolley, pull down on the           garage door operator. Use insulated staples (5) to secure
trolley release arm to disconnect the inner and outer           wire. The receiver terminal screws (7) are located on the
trolley sections. The trolley can remain disconnected           back panel of the operator. Connect the bell wire to the
until connecting door arm to trolley is completed.              terminal screws as follows: white/red to 1 and white to 2.
Activation of the Lighted Door Control Button                        Program Your Operator & Remote - 21
Press to open or close the door. Press again to reverse              Activate the operator only when door is in full view, free of
the door during the closing cycle or to stop the door                obstruction and properly adjusted. No one should enter or
during opening cycle.                                                leave garage while door is in motion. Do not allow children to
                                                                     operate push button(s) or remote(s). Do not allow children
                                                                     to play near the door.
          Wiring Instructions for Accessories                        Your remote control transmitter has been set to operate the
Outside Keylock - To operator terminals: Red-1 and White - 2
                                                                     garage door operator when you press push button (1). In gen-
Protector System TM - To operator terminals: White-2 and Black-3
Door Control Panel - To operator terminals: Red-1 and White-2        eral, code switches (2) are used when several persons are
                                                                     operating the same device.
                                                                     Set Code Switches in Additional Remotes to
Install the Light Globe and Cover - 18                               Matching Positions
Install a 40 watt maximum light globe (1) in the socket as           Access code switches in original and new remote control (3).
shown (light globe not included). The light will turn on and         Place remotes side by side and set switches in all remotes to
remain lit for 4 1/2 minutes when power is connected. After 4 1/
                                                                     matching positions (+,- or 0). Use a pen or screwdriver to slide
2 minutes it will turn off.
Replace burned out globes with rough service/heavy duty              switches.
light globes.                                                        Program the Receiver to Match Additional Remote Control
Apply slight pressure on sides of the light cover (2) and slide      Codes
tabs (3) into slots (4) in the end panel. Reverse the procedure      1. Press and hold the remote control push button (1).
to remove the light cover.                                           2. Press and release the “Smart” button (4) on the back panel
                                                                     of the operator. The operator will flash once.
Fasten Door Bracket & Plate -                19                      3. Release the remote push button.
Exercise care in removing and assembling are conversion              Now the operator will operate when the remote control push
kit. Keep fingers away from the sliding parts.
                                                                     button is pressed.
Sectional and One-Piece Door Installation Procedure.
Door bracket (1) has left and right side fastening holes.            If you release the remote control push button before the
Assemble and install the door bracket and plate (2) if your          operator light flashes, the operator has not learned the code.
installation requires top and bottom fastening holes.                To erase all Remote Control Codes.
1. Centre bracket (with or without plate as required) at the top     • Press and hold the “Smart” button on the operator panel until
of inside face of door as shown. Mark holes.                         the indicator light turns off (about 6 seconds). All the codes
2. A. Wooden Doors                                                   the operator has learned will be erased.
Drill 8mm (5/16”) holes and fasten the door bracket with nut,        • To reprogram, repeat steps 1-3 for each remote control in
lock washer and carriage bolt (3).                                   use.
B. Sheet Metal Doors
Fasten with sheet metal screws (4).
                                                                     Adjustment Section               22 - 24
Connect Arm to Trolley -             20
A. Sectional Door Installation:
Close garage door. Pull manual release handle to disconnect
outer trolley (14) about 5cm (2”) from door. Connect straight        Limit Adjustment - 22
door arm (1) to outer trolley door arm connector hole (10) with      Run the operator through a complete travel cycle . Limit
a clevis pin (6). Secure with a ring fastener. Bring arm sections    adjustments are not necessary when the door opens and
together. Line up two pairs of holes and join sections with          closes completely and doesn’t reverse unintentionally in the
hardware (3,4,5). For maximum rigidity, choose holes as far          fully closed position.
apart as possible. (Trolley will reconnect when door is acti-        Situations requiring limit adjustment are listed below. Run the
vated.) Proceed to step 21.
                                                                     operator through a complete travel cycle after each
B. One-Piece Door Installation                                       adjustment.
Connect straight door arm (1) and curved door arm sections           Note: Repeated activation of the operator during adjustment
(2) to obtain the longest possible length with hardware (3,4,5).     procedures may cause motor to overheat and shut off.
With door closed, connect straight door arm section to door          Allow a 15 minute cooling period after 5 continuous
bracket with a clevis pin (6). Secure with a ring fastener (7).      activation of the operator.
Before connecting door arm to trolley, adjust travel limits.         Read the following carefully before proceeding to Force
Limit adjustment screws are located of left side panel.              Adjustment. Use a screwdriver to make limit adjustments.
Open Door Adjustment: Decrease Up Limit. Turn up limit
adjustment screw counterclockwise 5 1/2 turns.
                                                                     If door doesn’t open completely but opens at least
Press door control button. Trolley will travel to full open
position (8). Manually raise door to open position (parallel to      1.5m (5 feet):
floor) and lift door arm (9) to trolley. The arm should touch        Increase up travel. Turn the up limit adjustment screw (1)
trolley just in back of door arm connector hole (10) as shown in     clockwise. One turns equals 5.1mm (2”) of travel.
solid line drawing. Increase up limit in necessary. One full turn    If door does not open at least 1.5m (5 feet): Adjust up (open)
equals 5cm (2”) of door travel.                                      force. See force adjustment.
Closed Door Adjustment: Decrease Down Limit. Turn down               If door doesn’t close completely: if door arm is at maximum
limit adjustment screw clockwise 5 complete turns.                   length, increase down travel. Turn down limit adjustment screw
Press door control button. Trolley will travel to full closed        (2) counterclockwise. One turn equals 5.1mm (2”) travel.
position (11). Manually close door and lift door arm (12) to
                                                                     If the door still will not close completely, the header bracket is
trolley. The arm should touch trolley just ahead of door arm
connector hole (13) as shown in dotted line drawing. Decrease        positioned too high.
down limit if necessary. One full turn equals 5cm (2”) of door       If operator reverses in fully closed position: Decrease down
travel.                                                              travel. Turn down limit adjustment screw (2) clockwise. One
Connect door arm to trolley:                                         turn equals 5.1mm (2”) of travel.
With door closed, connect curved arm to trolley with remaining       If door reverses when closing and there is not interference
clevis pin. Secure with ring fastener. Note: Lift door slightly to   to travel cycle: Test door for binding. Pull manual release
make connection if necessary. Run opener through a                   handle. Manually open and close door. If the door is binding,
complete travel cycle. If door has a slight “backward” slant in      call a door serviceman. If the door is not binding or
full open position, decrease up limits until door os parallel to
floor.                                                               unbalanced, adjust the down (close) force.
 Force Adjustment -           23                                      Activation of Your Operator
 Do not force adjustments to compensate for a binding or              Your operator can be activated by any of the following devices:
 sticking garage door. Excessive force will interfere with            • The Lighted Door Control Button. Hold the button down until
 proper operation of safety       reverse system or damage            door starts to move.
 garage door.                                                         • The Outside Keylock or Keyless Entry System (if you have
 Force adjustment controls (1&2) are located on the back              installed either of these accessories).
 panel of operator. If the force adjustments are set too light,       • The Remote Control Transmitter: Hold the push button down
                                                                      until the door starts to move.
 door travel may be interrupted by nuisance reversals in down
 direction and stops in up direction. Weather conditions can
                                                                      Opening the Door Manually:
 affect the door movement, occasional adjustment may be
                                                                      Door should be fully closed if possible. Weak or broken
 needed.                                                              springs could allow an open door to fall rapidly. Property
 Maximum force adjustment range is 260 degrees, about 3/4             damage or serious personal injury could result.
 of a complete turn. Do not force controls beyond that point.         The door can be opened manually by pulling the release handle
 Turn force adjustment controls with a screwdriver.                   down and back (toward the operator). To reconnect the door,
                                                                      pull the release handle straight down. It will reconnect on the
 Test down (close) force: Grasp the door handle or door               next UP or DOWN operation.
 bottom when door is about half way through down (close)              Do not use the manual release handle to pull the door open
 travel. Door should reverse. (Reversal halfway through down          or closed.
 travel does not guarantee reversal on a 25mm (1”)                    When the Operator is Activated by Remote Control or Lighted
 obstruction.) If the door is hard to hold or doesn’t reverse,        Door Control Button.
 decrease down (close) force by turning the control (2) in a          1. If open, the door will close. If closed, the door will open.
                                                                      2. If closing, the door will reverse.
 counterclockwise direction. Make small adjustments until
                                                                      3. If opening, the door will stop (allowing space for entry and
 door reverses normally. After each adjustment, run operator
                                                                      exit of pets and for fresh air)
 through a complete cycle.                                            4. If the door has been stopped in a partially open position, it
 If door doesn’t open at least 1.5m (5 feet): Increase up (open)      will close.
 force by turning the control (1) in a clockwise direction. Make      5. If an obstruction is encountered while closing, the door will
 small adjustments until door opens completely. Re-adjust             reverse.
 up limit if necessary. After each adjustment, run operator           6. If an obstruction is encountered while opening, the door will
 through a complete travel cycle.                                     stop.
 If door reverses during down (close cycle): Increase down            7. The optional Protector System TM uses an invisible beam
 (close) force by turning the control (2) in a clockwise              which, when broken by an obstruction causes a closing door
 direction. Make small adjustments until door completes close         to open and prevents an open door from closing. It is strongly
 cycle. After each adjustment, run the operator through a             recommended for homeowners with young children.
 complete travel cycle.                                               Allow a 15 minute cooling period after 5 continuous activations
                                                                      of the operator.
 Do not increase the force beyond the minimum amount
                                                                      The operator light will turn on: 1. When operator is initially
 required to close the door.
                                                                      plugged in; 2. When the power is interrupted; 3. When the
                                                                      operator is activated.
Test the Safety Reverse System -                 24                   The light turn off automatically after 4 1/2 minutes. Globe size
The safety reverse system test is important. Garage door              is 40 watts maximum.
must reverse on contact with a 1” (25mm) obstacle laid flat
on the floor. Failure to properly adjust operator may result in
serious personal injury from a closing garage door. Repeat            Care of Your Operator
test once a month and adjust as needed.
                                                                      When properly installed, your operator will provide high
Procedure: Place a 25mm (1”) obstacle (1) laid flat on the floor      performance with a minimum of maintenance. The operator
under the garage door. Operate the door in the down direction.        does not require additional lubrication.
The door must reverse on the obstruction. If the door stops on
the obstruction, it is not travelling far enough in the down          Limit and Force Adjustments: These adjustments must be
direction. Increase the down limit by turning down limit adjust-      checked an properly set when operator is installed. Only a
ment screw counterclockwise 1/4 turn. Repeat test.                    screwdriver is required. Weather conditions may cause some
When the door reverses on the 25mm (1”) obstacle, remove              minor changes in the door operation, requiring some
the obstruction and run the operator through a complete travel        readjustments, particularly during the first year of
cycle. Door must not reverse in closed position. If it does, adjust   operation.
limits and force and repeat safety reverse test.                      Refer to the limit and force adjustments on pages 4 & 5. Follow
                                                                      the instructions carefully and repeat the safety reverse test
                                                                      after any adjustment.
Install the Protector System           TM   (Optional) - 25           Remote Control Transmitter: The portable remote control may
                                                                      be secured a to a car sunvisor with the clip provided. Additional
After operator has been installed and adjusted, The Protector         remotes can be purchased at any time for use in all vehicles
System TM accessory can be installed. Instructions are included       using garage. Refer to accessories.
with this optional device.
The Protector SystemTM provides an additional measure of              Remote Control Battery: Remove the battery compartment
safety against a small child being caught under a garage              cover, unsnap the connector and remove the old battery. Insert
door.                                                                 a replacement battery. Snap connector onto new battery and
It uses an invisible beam which, when broken by an obstruc-           replace compartment cover. Do not dispose of the old battery
tion, causes a closing door to open and prevents and open             with household waste. Take battery to a proper disposal
door from closing and is strongly recommended for                     centre.
homeowners with young children.
Having a Problem?                                                   • Operator noise is disturbing in living quarters of
• Operator does not operate from either door control                If operational noise is a problem because of proximity of
or remote:                                                          the operator to the living quarters, a Vibration Isolator Kit
1. Does the operator have electric power? Is the wall switch        can be installed. This kit was designed to reduce the
in the “on” position? Plug lamp into outlet. If it doesn’t light,   “sounding board effect” and is easy to install.
check the fusebox or the circuit breaker.
2. Have you disengaged all door locks? Review installation          • The garage door opens and closes by itself:
instruction warnings on page 1.                                     1. Is there a neighbour with a garage door using the same
3. Is there a build-up of ice or snow under the door? The           frequency code? Change your code.
door may be frozen to ground. Remove any obstruction.               2. Make sure remote push button is not stuck “on”.
4. The garage door spring may be broken. Have it replaced.
5. Repeated operation may have tripped the overload                 • Door stops but doesn’t close completely:
protector in the motor. Wait 15 minutes. Try again.                 Review travel limits adjustment
                                                                    Repeat safety reverse test after any adjustment of door
• Operator operates from remote but not from door                   arm length, close force or down limit.
1. Is door control button lit? If not, remove the bell wire from    • Door opens but wont close:
the operator terminals. Short the red and white terminals           1. Check The Protector SystemTM (if you have installed
by touching both terminals at the same time with a piece            this accessory). If the light is blinking, correct alignment.
of wire. If the operator runs, check for a faulty wire              2. If operator light does not blink and it is a new installa-
connection at the door control, a short under the staples,          tion, check the down force.
or a broken wire.                                                   Repeat the safety reverse test after the adjustment is
2. Are wiring connections correct? Review page 3.                   complete.

• Door operates from door control but not from                      • Operator light does not turn on:
remote:                                                             Replace light globe (40 watts maximum). Replace burned
1. Check the battery test light. Replace if necessary.              out globes with rough service/heavy duty light globes.
2. If you have two or more remotes and only one operates,
review receiver programming procedures on page 4.                   • Operator light does not turn off:
3. Is the door control button flashing? The operator receiver       There may be a defective earth at the ceiling or wall recep-
must re-learn the remote control code. Follow the                   tacle. The unit must be earthed.
instructions on page 4.
                                                                    • Operator strains or maximum force is needed to
Remote has short range:                                             activate door:
1. Is battery installed? Check battery test light. If the light     Door may be unbalanced or springs are broken. Close door
is dim, change the battery.                                         and use manual release rope and handle to disconnect
2. Change the location of the remote control on the car.            trolley. Open and close door manually. A properly bal-
3. A metal garage door, foil-backed insulation or metal             anced door will stay in any point of travel while being sup-
siding will reduce the transmission range.                          ported entirely by its springs. If it does not, call for profes-
                                                                    sional garage door service to correct the problem.
• Door reverses for no apparent reason and operator                 Do not increase the force to operate the operator.
light doesn’t blink:
1. Is something obstructing the door? Pull manual release           • Operator motor hums briefly, then wont work:
handle. Operate the door manually. If it is unbalanced or           1. Garage door springs are broken. See above.
binding, call for professional garage door service.                 2. If problem occurs on first operation of operator, door is
2. Clear any ice or snow from garage floor area where               locked. Disable door lock. If chain was removed and re-
garage door closes.                                                 installed, the motor may be out of phase. Remove chain;
3. Review Force Adjustment                                          cycle motor to down position. Observe drive sprocket. When
4. If door reverses in Fully Closed position, decrease travel       it turns in clockwise direction and stops in down position,
limits. Repeat safety reverse rest after adjustment is              reinstall chain.
complete.                                                           Repeat safety reverse test after adjustment is com-
The need for occasional adjustment of the force and                 plete.
limit settings is normal. Weather conditions in
particular can affect door travel.                                  • Operator wont activate due to power failure:
                                                                    1. Pull manual release rope and handle down and back to
• Door reverses for no apparent reason and operator                 disconnect trolly. Door can be opened and closed manu-
light blinks for 5 seconds after reversing:                         ally. When the power is restored, pull the manual release
                                                                    handle straight down. The next time the operator is acti-
Check The Protector System TM (if you have installed this           vated, the trolley will reconnect.
accessory). If the light is blinking, correct alignment.
                                                                    2. The emergency access device (if fitted) disconnects the
                                                                    trolley from outside the garage incase of power failure.
                                                                                        above shall run from the date of such installation and the Buyer shall be entitled
 Maintenance of your Operator                                                           to free service by B&D or its Authorised Distributor to remedy any defects
                                                                                        covered by this Warranty. The buyer will pay for any service call made by B&D
 Once a month:                                                                          or its Authorised Distributors when in the opinion of B&D these calls are made
                                                                                        for the purpose of adjustment which is described in the Owner’s Handbook.
 • Repeat safety reverse test. Make any necessary                                       (ii) Where the unit has not been installed by B&D or an Authorised Distributor,
 adjustments.                                                                           B&D in addition to any warranty which may be offered by the party who
 • Manually operate door. If it is unbalanced or binding, call                          installed the unit, will within a reasonable period of time after notification of the
                                                                                        defect by the buyer and on return of the defective part or unit to B&D repair or,
 for professional garage door service.                                                  at its option, replace any defective part or unit covered by this warranty without
 • Check to be sure door opens and closes fully.                                        charge provided that all costs of disconnection, reinstallation and freight shall be
                                                                                        borne by the buyer.
 Adjust limits and/or force if necessary.                                               C. Notification and Proof to be given by the Buyer.
 Once a Year:                                                                           In the event of any defect in the unit arising, the Buyer must notify directly
                                                                                        either B&D at the above address or an Authorised Distributor and must establish
 Oil door rollers, bearings and hinges. The operator does                               to the reasonable satisfaction of B&D or such Distributor the date of purchase
 not require additional lubrication. Do not grease the door                             or installation (as the case may be) by way of invoice or installer stamp on the
                                                                                        Warranty Form contained in the Owner’s Handbook.
 tracks.                                                                                D. Future Modifications
                                                                                        B&D may make such modifications to any existing or future models of the unit
                                                                                        as ut may deem necessary without incurring any obligation to incorporate such

Specifications                                                                          modifications in units previously sold or to which this warranty may relate.
                                                                                        E. General
Horsepower ......................... 1/2                                                Subject to Paragraph F below, the obligations of B&D or an Authorised
                                                                                        Distributor under this warranty are limited to those contained herein and this
Rated Pull Force .................. 800N                                                warranty is the only warranty made by a person authorised by B&D in writing
Motor                                                                                   and is exclusively and expressly in lieu of all other warranties permitted to be
Type ........................................ Permanent Spli Capacitor                  excluded by law whether those warranties are express, implied, under the
                                                                                        common law or by statute and the terms of this warranty may not be modified
Speed .................................... 1500rpm                                      by any person, firm or corporation other than B&D.
Volts ....................................... 230-240 Volts AC-50Hz Only                F. Exclusions
Current .................................. 2.0 amperes                                  Notwithstanding the terms herein but subject to paragraph H herein, this
                                                                                        warranty shall not apply and B&D or its Authorised Distributors will be relieved
Drive Mechanism                                                                         of all obligations responsibilities an liabilities (direct or consequential) in the
Gears ..................................... 16:1 worm gear reduction                    event that defects in or malfunctions of the unit are directly or indirectly in the
Drive ....................................... Chain with one piece trolley on           opinion of B&D due to or result from:
                                                                                        (i) lack of proper maintenance or care of the unit
................................................ steel T-Rail                           (ii) incorrect or unreasonable use
Length of Travel ................... Adjustable to 2.29m (7 1/2’)                       (iii) faulty installation of adjustment of the unit or door to which the unit is
Travel Rate ........................... 127-178mm (5”-7”) per second                    connected where such installation or adjustment is not carried out by B&D or
Lamp ..................................... On when door starts, off 4 1/2               one of its Authorised Distributors.
                                                                                        (iv) failure to observe any instructions or directions provided with the unit or
................................................ minutes after stop                     given to the buyer by the installer
Door Linkage ....................... Adjustable door arm. Pull cord                     (v) modifications or repairs made or attempted to be made by any person not
                                                                                        Authorised by B&D
................................................ trolley release.                       (vi) faulty electrical wiring of structures to which the unit is affixed or
Safety                                                                                  (vii) radio (including citizen band transmissions) or other electronic interference
Personal ............................... Push button and automatic                      Notwithstanding the terms herein but subject to paragraph H, this warranty:-
                                                                                        (a) does not apply when the unit is supplied with or fitted to any door or other
................................................ reversal in down direction. Push       closing device which is not manufactured or sold as and authorised B&D Door
................................................ button and automatic stop in up        or, where it is an authorised B&D Door, is not of the type or condition specified
................................................ direction.                             suitable for installation of the unit in the Owner’s Handbook Annex, Installers
Electronic .............................. Independent up and down force                 Instructions at page 3: and
                                                                                        (b) does not cover and shall not relate to batteries or globes supplied with the
................................................ adjustment screws.                     unit and B&D or its Authorised Distributors shall not be liable for any defect,
Electrical ............................... Motor overload protector and low             malfunction or failure of such items.
                                                                                        G. This warranty constituted by paragraphs A to F above shall apply only to
voltage push button wiring.                                                             purchasers who are Australian or New Zealand residents. In the case of original
Limit Device .......................... Circuit actuated by limit nut.                  retail sales to persons other than Australian or New Zealand Residents, B&D,
Limit Adjustment ................. Screwdriver adjustment on side                       subject to paragraph H below, limits its liability absolutely to the extent
................................................ panel.                                 permitted by law.
                                                                                        H. Statutory Warranties
Start Circuit ........................... Low voltage push button circuit.              IT IS EXPRESSLY PROVIDED THAT THIS WARRANTY OR ANY TERMS AND
Dimensions                                                                              CONDITIONS OF IT OR OTHER STATEMENT CONT                    AINED IN THIS DOCU-
Length (Overall) ................... 3.1m (122-1/2”)                                    MENT THE OWNER’S HANDBOOK OR OTHER LITERA                       TURE GIVEN TO THE
                                                                                        BUYER SHALL NOT BE READ OR APPLIED SO AS TO PURPORT TO
Headroom Required .......... 5cm (2”)                                                   EXCLUDE RESTRICT OR MODIFY OR HAVE THE EFFECT OF EXCLUDING
Hanging Weight ................... 14.5kg (32lb)                                        RESTRICTING OR MODIFYING THE APPLICATION IN RELATION TO THE
                                                                                        SUPPLY OF THE UNIT OR ALL OR ANY OF THE PROVISIONS OF DIVI-
Receiver                                                                                SIONS 2 AND 2A OR PART V OF THE TRADE PRACTICES ACT 1974 (“THE          ,
Operating Frequency .......... 27.145MHz                                                ACT”) AS AMENDED OR THE EXERCISE OF A RIGHT CONFERRED BY
Memory Registers ............... 12                                                     SUCH A PROVISION OR ANY LIABILITY OF B&D OR ITS AUTHORISED
Code Switch Memory.......... 1                                                          DISTRIBUTORS FOR BREACH OF A CONDITION OR WARRANTY IMPLIED
                                                                                        BY SUCH PROVISIONS OR ANY OTHER CONDITIONS OR WARRANTIES
Keypad Code Memory ........ 1                                                           IMPLIED BY AND RELEVANT STATE ACT OR TERRITORIAL ORDINANCE OR
                                                                                        BY THE GENERAL LAW AND WHICH BY LAW CANNOT BE EXCLUDED
                                                                                        RESTRICTED OR MODIFIED PROVIDED THAT TO THE EXTENT THA THE                     T
Warranty                                                                                ACT PERMITS B&D TO LIMIT ITS LIABILITY FOR A BREACH OF A CONDI-
A. The Manufacturer, B&D Australia, a member of the Clyde Group (“B&D”) of              TION OR WARRANTY IMPLIED BY THE ACT, THEN B&D’S LIABILITY FOR
Unit 3, 4 Alfred Road, Chipping Norton, NSW 2170, subject to the terms set out          SUCH BREACH SHALL BE LIMITED TO THE P                  AYMENT OF THE COST OF
herein, hereby warrants to the original retail purchaser (“the buyer”) that the         REPLACING THE GOODS OR ACQUIRING EQUIVALENT GOODS OR OF
B&D Controll-A-Door (the “unit”) including every major component thereof will be        REPAIRING THE GOODS.
free from defects in materials and workmanship in normal use, service and               I. Re-Supplier Indemnity
operation:                                                                              This warranty shall not apply to any person or body other than the original retail
(i) for a period of five (5) years where the residential unit is installed in and for   purchaser of any unit from B&D a or its Authorised Distributor.
the purposes of domestic or residential applications, and                               Except to the extent provided herein, B&D or its Authorised Distributors shall
(ii) for a period of three (3) months where the residential unit is installed in and    have no liability (including liability in negligence) to any person or body for any
for the purposes of industrial or commercial applications.                              loss of damage consequential or otherwise, howsoever suffered or incurred, by
Such warranty periods shall run from the date of delivery of the Unit where             any such person or body in relation to the units or the services provided in
delivery is effected by B&D or one of its Authorised Distributors listed in the         respect of the units and without limiting the generality thereof, in particular any
Owner’s Handbook supplied with the Unit or from the date of purchase in any             loss or damage consequential or otherwise howsoever suffered or incurred by
other state.                                                                            any such person or body, caused by or resulting directly or indirectly from the
B. (i) Notwithstanding anything herein where the Unit has been installed by B&D         supply of services or from failure, breakdown, defect or deficiency of
or an Authorised Distributor, the period of warranty provided for in paragraph A        whatsoever nature or kind in the units.

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