Supply Chain Information Technology

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					               Supply Chain Information Technology
                                              (SCLead)

                                    By CoreLink



1. Supply Chain Information Technology Architecture
    1.1 Supply Chain Application Systems
    1.2 Supply Chain Imperative
    1.3 Anatomy of an Enterprise System
    1.4 Integrated Supply Chain Systems
2. Supply Chain Planning
    2.1 Advanced Planning and Scheduling
       2.1.1 APS System Modules
       2.1.2 APS Framework
       2.1.3 Sample APS Planning Situation
       2.1.4 APS Examples
   2.2 Collaborative Planning, Forecasting and Replenishment
       2.2.1 Business Model-Generic
       2.2.2 CPFR in Retail IT Environment
3. Execution Systems
    3.1 Warehouse Management Systems
       3.1.1 WMS
       3.1.2 How DRP Helps Warehouses Smooth Distribution
    3.2 Transportation Management Systems
       3.2.1 TMS Functionality
       3.2.2 TMS
    3.3 Yard Management Systems
       3.3.1 YMS Functionality
       3.3.2 YMS
    3.4 Event Management




                                                               (SCLead)
                   (SCLead)



                                   www.sc-lead.cn
1.   Supply Chain Information Technology Architecture

     1.1 Supply Chain Application Systems




     1.2 Supply Chain Imperative




                            www.sc-lead.cn
1.3 Anatomy of an Enterprise System




1.4 Integrated Supply Chain Systems
                                                  Headquarters
                                                                                                               Supply Chain
                                                                                      EDI
                                                   Sales Info                                                    Vendors
                                                                                    Internet
                                                                                                                Host / ERP


                                                                                                 EDI
                                                  Forecasting                                  Internet
                                                   Systems

Manufacturing Plant

    Advanced
                              EDI                  Host / ERP                    Exchange
    Planning                Internet                 OMS                           Portal
     System
                              EDI
                            Internet                                                               POS
                                                                                                Scanner Data
                                                         TMS
 Manufacturing
  Execution
    System                                                                                                 Retail Customers
                                                                                                          With POS Scanners
                        RFDC or Barcode          EDI              EDI        RFDC or Pager
                        Scanner or Pager      Internet         Internet
                                              or RFDC          or RFDC



                                                                                      YMS          Transportation
                          YMS
      Transportation                                                Warehouse                  Warehouse to Customer
                                   Warehouse           EDI
Manufacturing to Warehouse
                                    (WMS)            Internet        (WMS)
                                                      RFDC




                                       RFDC                               RFDC

                                                                                               Scanners




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2.       Supply Chain Planning
     •    Software applications used by manufacturers and distributors to decide what

          products to build or ship and when to build or ship them.

     •    Decisions based on forecasts, current orders-in-hand, and availability of resources.

     •    Plan generation based on multiple constraints including materials and capacity.

     2.1 Advanced Planning and Scheduling

          2.1.1 APS System Modules
          Resource Management

          •       Resource costs and constraints

              –     Production

              –     Storage

          •       Mix projection

          •       Price application

          Demand Management

          •       Forecast data maintenance

          •       Marketing data entry

              –     Sales projections

              –     Promotions

              –     Customer information

              –     Competitive information

          •       Responsibility

          •       Forecast development

              –     Qualitative

              –     Quantitative

          Requirements Optimization

          •       Distribution requirements planning

          •       Capacity planning

          •       Materials planning




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Resource Allocation

•   Inventory assignment (Available to promise)

•   Commit production, Work-in-process (WIP) or replenishment (CTP)




Results of TOM at IBM MD

•   Single division-wide weekly planning process.

•   97 percent of high volume parts committed through Available to Promise.

•   Order response time reduced from 4 to 1 day.

•   On-time delivery to commit date increased from 93 to 97 percent.

•   Delivery performance to customer request improved from 45 to 70 percent.

•   Customer satisfaction improved by 20 percent.

•   $80 million reduction in required assets.



2.1.2   APS Framework




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2.1.3   Sample APS Planning Situation




2.1.4   APS Examples
•   Demand management

•   Factory planning

•   Transportation planning

•   Integrated resource planning

•   Supply chain design

•   Pricing




                              www.sc-lead.cn
2.2 Collaborative Planning, Forecasting and Replenishment
  2.2.1 Business Model-Generic




                           www.sc-lead.cn
          2.2.2 CPFR in Retail IT Environment




3.       Execution Systems
     •    Enterprise

          –   Warehouse Management Systems (WMS)

          –   Transportation Management Systems (TMS)

          –   Integrated transportation tracking

     •    Manufacturing

              –   Shop floor control

     •    Customer Relationship Management (CRM)

              –   Promotion planning and accounting

              –   Mix customization and integration

     3.1 Warehouse Management Systems
          3.1.1 WMS




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3.1.2 How DRP Helps Warehouses Smooth Distribution




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3.2 Transportation Management Systems (TMS)
  3.2.1   TMS Functionality
  •   Order consolidation

  •   Route optimization

  •   Carrier rate management

  •   EDI links with carriers

  •   Internet based shipment tracking

  •   Integrated POD and claims management

  •   Most economical mode

      –   Parcel

      –   LTL

      –   Pool distribution

      –   Stops in transit

      –   FTL

  •   Calculates best route for multiple stops

  •   Carrier selection based on cost, service including performance factor

  •   Trailer capacity defined by cube, weight, pallets, units or calculated load factor

  •   5-digit zip code accuracy

  3.2.2   TMS




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3.3 Yard Management Systems
3.3.1 YMS Functionality
•   Yard control

    –   Trailer tracking

    –   Trailer contents

    –   Trailer movement

    –   Graphical yard

•   Appointment scheduling

    –   Inbound time

    –   Outbound time

    –   Service time

    –   Resource requirements

    –   Equipment requirements

•   Carrier performance tracking

    –   On-time

    –   Correct equipment

3.3.2 YMS




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3.4 Event Management




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