Spark Plug Heat Ranges SILVERSTONE/BERU DENSO , ND NGK BOSCH CHAMPION W22ESZU B7EV N4G S5 W24ESZU B8EV, B8EGV W08CS N3G S9, S7 W27ESZU B85EGV W08CS 14Z-3CU Ultra W29ESZU , IW29 B9EV, B9EGV N2G, N86G W31ESZU , IW31 B95EGV W07CS N59G, N84G W34ESZU , IW34 B10EV, B10EGV W07CS N57G, N82G B105EGV W06CS B11EGV W06CS NOTE: These are the equivalent heat ranges found through track and dyno testing, they will not necessarily match the manufacturers listings. Setting up your 2-cycle Tillotson Carburetor. With today's state of the art motors and stinger type exhaust systems, the following information will help you achieve the desired results that you need from these motors. Before mounting your Tillotson carburetor check the pulse track from the carb mounting surface and make sure that this track through the carb adapter , gaskets and etc is clear and in line with each other. Set the low speed needle at 1+1/2 turns out and the high speed needle at 1+1/8 turns out. Adjust the throttle stop screw on the carburetor so that it just cushions the butterfly when the throttle valve goes closed. Do not set the carburetor so that the engine will idle as this will cause the engine to lean out in the corners and anytime you are off the throttle. Track tuning your Tillotson Carburetor. If the carburetor settings are too rich ( too much fuel ) the engine will falter at that section of the track corresponding to that particular range of the carburetor settings. A spluttering or irregular firing sound will be heard. This sound is also called 4 stroking. If this sound occurs at low speed while at full throttle, such as coming out of a tight turn, it is usually due to the Low Speed adjusting needle being turned out too far. If the sound occurs at high speed while at full throttle, such as on a straightaway section of the track, it is due to the High Speed adjusting needle being out too far. In either case, needle adjustments must be made inwards gradually, in approximately 1/8 turn increments. It is best to adjust the Low Speed needle first for best overall low speed performance and then follow with the final high speed adjustment. If the engine does not 4 stroke or give the too rich firing sound, any place on the track, it could be because the engine is running too lean ( not enough fuel ). This is easily checked by opening the needles out in 1/8 turn increments until the engine 4 strokes. In general, the optimum performance and engine reliability will occur at carburetor settings just slightly leaner than the point where the engine will begin to 4 stroke. If you find that the engine will not chop off clean or is slow to come back from high rpm's when you lift the throttle, this is a sign that the pop-off pressure in the carb is too high. The cure for this is to lower the pop-off pressure. If you experience loading-up problems, this is a sign that the pop-off pressure may be too low. The cure for this is to raise the pop-off pressure. As a general rule of thumb, the pop-off pressure will be from 8 to 12 lbs, and is a tuning factor that you can adjust for the altitude of your racetrack and the type of racing that you do. Plugs: Too hot, too cold or like baby bear just right! How can you tell if a plug is too hot, too cold, or "yes" just right? Let's assume that you have a general idea on the correct plug for your application, Take the vehicle out on the track, run it at race speed and race temperature for several laps. Then bring the car into the pits hot and shut it off-no idling. To read the plug, you need to look at both the insulator and the electrode. The table below was given to me by Gary Hartman many years ago. I don't know where he got it, or if he wrote it, but it has been very helpful to me. Spark Plug Condition Indications Normal - correct heat range Insulator nose white or very light tan to rust brown. Little or no cement boil where the center electrode protrudes through the insulator nose. The electrodes are not discolored or eroded. Insulator nose dark gray or black. Steel plug shell covered with Too cold - use hotter plug tar-like deposit. Insulator nose chalky white or may have satin sheen. Excessive cement boil where center electrode protrudes through the Too hot - use colder plug insulator nose. Cement may be white or meringue-like. Center electrode may 'blue' and be rounded off at the edges. Earth electrode may be badly eroded or have a molten appearance. Insulator nose blistered or fused. Center plug and remove Pre-ignition - use a colder plug piston and electrode and side electrode burned or combustion chamber deposits melted away. Fractured insulator nose in sustained and/or richen mixture extreme cases. Insulator nose covered in tiny beads of Detonation - retard timing aluminum leaving the piston. Excessive cement boil where center electrode protrudes through insulator nose. Specks on plug shell end. Don't forget, only read the plug when it's new and has been run hot and brought into the pits and shut off - no idling.
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