Rayco Vacuum Plate Set-up Assembly Instructions by mcz21962

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									                                    Vacuum Set-Up Instructions




                                                              Exposed Suction Cup Application.




           Standard Vacuum Application.




          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            1
                              Included in standard Vacuum Kit.

                             Vacuum Pump with ON/OFF
                             Part no. R-X10L-VP


                          Vacuum Manifold, 9 or 13 closed ports, 1 common
                          inlet.
                          Part no. R-9P-M, R13P-M


                    Vacuum Hoses, 1-10’ Length with straight barb.
                    Assorted hose lengths depending on the kit
                    including elbow connections on 1 end.

                                                                         Vacuum Kits (VCK) come with an organizer
                                                                         tray.
                         Elbow Hose Barbs (3 in bag)                     Rayco Part no. R-VCT
                         Part no. R-PMC2302



          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                                      2
                                         Set-up Instructions.

                     #1
                                                                                ¼” Quick
                                                                                Disconnect


                   On/Off
                   Valve




                 Connect the Vacuum Pump to standard ½” Hose line.
                 The Male connection at the end of the Vacuum Pump is a ¼”
                 male quick disconnect.

                 NOTE: The recommended psi is optimal at 57psi


          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            3
                                         Set-up Instructions.


                    #2                             #3
            A
          Suction
          Cup
          Hoses



             B
          Vac.
          pump to
          manifold.


                    #2 Included in the Vacuum bag there are 2 types of hoses
                    A-Random Lengths for attachment from Manifold to Suction Cups.
                    B-1 length, 10’-15’ depending on ordered kit for Vac. Pump to
                    manifold.
                    #3 Attach the B hose with the straight hose connector into the
                    Vacuum Pump inlet.

          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            4
                                         Set-up Instructions.
                                                                                     Manifold Inlet
                                                                                     Coupler


                  #4                               #5
       Elbow
       Connectors




                 #4 Included in the kit are extra Elbow connectors

                 #5 Cut the Vacuum Pump to Manifold hose, to the desired length.
                 Insert one of the extra elbow hose barbs into the open end of the
                 vacuum hose.
                 Insert the elbow end into the manifold inlet (at the end of manifold)
                 If the connector does not (click in), depress the metal clip on the
                 coupler.
          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            5
                                         Set-up Instructions.

                      #6
                                       On

                                                           Off




                 #6 When the previous 5 steps are complete, you are now ready to
                 turn on the Vacuum Pump.
                 ●Slide the Brass valve towards the pump to activate the vacuum,
                 the pump will exhaust the air from the opposite end of the pump.
                 ●You will now have vacuum captured in the manifold.
                 NOTE: Optimal air pressure is 57 PSI. If the pressure exceeds 80 PSI
                 the Vacuum will start to reverse and loose SCFM.
          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            6
                                         Set-up Instructions.
                           #7                      #8                        #9




                 #7 NOTE: The couplers on top of the manifold are (closed style) no
                 vacuum will be attained until an elbow connector is plugged in.

                 #8 Plug in the desired length Suction Cup hose. NOTE: If the elbow
                 hose barb does not go easily into the coupler, depress the steel clip
                 on the coupler, then push in the hose barb. Make sure that the
                 steel clip on the coupler snaps out to assure leak free vacuum.

                 #9 Push the open end of the vacuum hose into the Suction Cup inlet
                 coupler. You will now have Vacuum at the Suction Cup, plug in the
                 desired amount of suction Cups to hold the part.

          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            7
                                        Set-up Instructions.
                          #10




    #10 The above example shows a typical part set-up, using 4-10mm vacuum cups to
    hold the part down, and 3-Locator Stand-offs to (Clock) or locate the part. The
    location stand-offs are critical for repeatable set-ups.

    NOTE: The vacuum is attained through 1 common inlet. When using 4 cups like in the
    example above, all 4 cups must be covered by the part in order to attain vacuum. If
    there is one open vacuum line or suction cup, vacuum will not be attained!

          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            8
                                        Set-up Instructions.
  #11



    Black
    release
    valve.




              #11 To release the vacuum line from the Suction Cup, pull the black
              plastic release on the Suction Cup, towards center of the cup, then pull
              the vacuum line free from the inlet coupler.




          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            9
                                 Congratulations
                     On you purchase of the Rayco CMM Fixture
                             (Vacuum Holding System)

             To find other Vacuum options, please contact your
             distributor or go to: www.raycofixture.com/Vacuum-
             products-c33.html




          The Rayco Solution. Everything to hold Anything. Your single source for Modular Fixtures.
5520 Bridgewood, Sterling Heights, MI. 48310 ● www.raycofixture.com ● ph.800.443.8827 ● fx.586.795.3260

01/13/09 13:16                                                                                            10

								
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