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PPAP Checklist

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					                       PPAP Checklist and Supplier Readiness
                                                                                              Date:
Program:          ENTER PROGRAM
Part Number:      ENTER PART NUMBER


                                                                                                       Customer
PPAP Section                             Expectation                                          Judgment Problem?   Corrective Action Needed (Problem)    Due Date Date Closed Date Updated
01. Design Records                       DMMI Drawings are included
                                         Is a marked up (numbered) print included that
01. Design Records                       corresponds with dimensional data?
                                         DMMI Drawings are current revision level (check
01. Design Records                       master database)
02. Eng'g Chg Documents                  All change documents are included
                                         Denso approval to supplier included: HVPT waiver,
                                         Deviations, Warrant, Inspection Standard Cover
03. Customer Approval                    Sheets, Die Approvals
04. Design FMEA                          FMEA meets AIAG PFMEA 3rd Edition
04. Design FMEA                          All Severity >= 9 items addressed
05. Process Flow Diagram                 Numbering and order matches PFMEA / PCP
                                         Is PFMEA Evaluation Checklist Complete and
06. PFMEA                                Acceptable
07. Dimensional Results                  Change level, drawing date and P/N Correct
07. Dimensional Results                  All items on the design record "in spec"
07. Dimensional Results                  Each cavity, mold, tool or die was evaluated
                                         Each cavity/mold/pattern/die is identified on
07. Dimensional Results                  dimensional inspection results
07. Dimensional Results                  Master sample identified on the results
08. Material, Performance Test Results   Matl Certs have contrator's name and code
                                         Test Summary pages used (AIAG preferred, similar
08. Material, Performance Test Results   to a AVDP&R or DVP&R)
08. Material, Performance Test Results   Test summary has rev level of parts tested
08. Material, Performance Test Results   Test summary has date of testing
08. Material, Performance Test Results   Failed tests have signoff from Denso
                                         Environmental material documentation ok: IMDS /
08. Material, Performance Test Results   PMCR database updated
                                         Levers Only: Fit study performed with mating part?
08. Material, Performance Test Results   Results within specification?
                                         Do material test results meet DDS, USDS, and/or
                                         Specification on Drawing (include copy of Denso
08. Material, Performance Test Results   material approval if not)?
                                         Process Capability Performed on all Key
                                         Characteristics(or as specified on Inspection
09. Initial Process Study                Standard for parts without Key Characteristics)
                                         Process capability met and method
09. Initial Process Study                correct/acceptable
09. Initial Process Study                X-bar & R charts based on 25 / 100 rule
09. Initial Process Study                Low Cpk/Ppk items have countermeasure(s)
                                         All gages on Control Plan have some type of
                                         Measurement System Analysis performed (bias,
10. Measure-ment System Analysis         linearity, gage R&R, or stability) per MSA manual
10. Measure-ment System Analysis         Key characteristics have Gage R&R performed
                                         Gage R&R w/ acceptable limits (<10%). Where the
                                         result is between 10 and 30%, the supplier's
                                         engineering group must approve gage for the
10. Measure-ment System Analysis         application
                                         Bias, linearity etc.. calculations available where
10. Measure-ment System Analysis         performed
11. Qualified Lab Doc                    Supplier QS or TS cert included
                                                                                                                                                  G:\Everyone\Forms\New Product Approval.xls
                        PPAP Checklist and Supplier Readiness
                                                                                                  Date:
Program:         ENTER PROGRAM
Part Number:     ENTER PART NUMBER


                                                                                                           Customer
PPAP Section                                 Expectation                                          Judgment Problem?   Corrective Action Needed (Problem)    Due Date Date Closed Date Updated
01. Design Records
11. Qualified Lab Doc                        If Supplier Performed Tests, Lab Scope is included
                                             If Outside labs are used, 3rd-party certs are
11. Qualified Lab Doc                        included.
                                             Is Control Plan Evaluation Checklist Complete and
12. Process Control Plan                     Acceptable
13. Part Submission Warrant                  PSW shows correct P/N and rev level

13. Part Submission Warrant                  PSW shows part mass (weight) to 4 decimal places
13. Part Submission Warrant                  PSW shows measurement & test results
                                             PSW shows Run Rate information (information must
13. Part Submission Warrant                  agree with HVPT and quoted rate)
14. Appearance Approval Report               Documentation incl. for failed items
14. Appearance Approval Report               Shows disposition and cust approval
15. Bulk Material Requirements               Bulk Material requirements checklist ok
16. Sample Product                           Samples received and correct rev level
17. Master Sample (at Supplier)              MS waiver is on file
17. Master Sample (at Supplier)              MS exists for all cavities, dies and tools
18. Checking Aids (from Supplier at DENSO)   Checking aids rec'd and properly marked
                                             Gage R&R w/ acceptable limits (<10%). Where the
                                             result is between 10 and 30%, the supplier's
                                             engineering group must approve gage for the
18. Checking Aids (from Supplier at DENSO)   application
18. Checking Aids (from Supplier at DENSO)   Bias, linearity etc.. calculations available
18. Checking Aids (from Supplier at DENSO)   Prev. Maintenance schedule included

19. Customer Specific Requirements           DMMI: Supplier Contacts updated on DMMI Website
19. Customer Specific Requirements           DMMI: Inspection Standards Included

19. Customer Specific Requirements           DMMI: Approved PQA Sheet (A-parts only) included
19. Customer Specific Requirements           DMMI: Packaging Standards Approved
                                             DMMI: Problem Study Items Closed from DMMI
19. Customer Specific Requirements           Trials
19. Customer Specific Requirements           DMMI: DMMI/Customer Assembly Condition OK
                                             DMMI: Mold/Die Approval included (DMMI owned
19. Customer Specific Requirements           molds only)
19. Customer Specific Requirements           DMMI: HVPT Scheduled
                                             DMMI: Past Claim Worksheet Provided and
19. Customer Specific Requirements           Countermeasures Reflected
19. Customer Specific Requirements           DMMI: Request for Mating Parts Submitted
                                             DMMI: Is PPAP Run Evaluation Checklist Complete
19. Customer Specific Requirements           and Acceptable

                                             DMMI: Are Quality Confirmation Inspection Results
19. Customer Specific Requirements           included for Parts made since Off-Tool/Off Process

When all applicable requirements have been approved.
Attach to PPAP and Submit Electronically to your SQE                                                                                                                   Rev 12/04



                                                                                                                                                      G:\Everyone\Forms\New Product Approval.xls

				
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