ENERGY SAVING ON WORSTED SPINNING RING FRAME MC BY REMOVING ONE NO

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ENERGY SAVING ON WORSTED SPINNING RING FRAME MC BY REMOVING ONE NO Powered By Docstoc
					    ID : TX-4[2]                   Title of measure              Sector-32(Textiles)
                          Modifying double duct to single
     Year:2006            duct with high efficiency impeller     Technology : High efficiency
                                                                 Impellers

ENERGY SAVING ON WORSTED SPINNING RING FRAME M/C BY REMOVING ONE NO. SUCTION
                  FAN MOTOR BY MAKING MODIFICATION IN DUCT

Background of Project : In Textool Ring Frame machine there were 2 suction fan motor s with
independent duct for two sides of machine.

Observation : In house trial was conducted on pilot Ring frame m/c by providing common motor by
modifying double duct to single duct with high efficiency impeller, found there was no change in suction
pressure through out the operation.
After successful trial of one month we have implemented this project for 41 machines.

Technical and Financial analysis: Due to modification Saving observed as below. And found there was
no change in suction pressure through out the
 (Without Modification )
                 Energy            Units      Hour
                                                         Running Hrs. Per
   DATE           Meter    DIFF ( MF-         Meter                            KW PER HOUR
                                                               Day
                Reading             20)      Reading
 12/09/2003          981.1                   23748.22
 13/09/2003          987.1      6    120 23769.11                    20.89                    5.74
 14/09/2003          992.9   5.8     116 23789.41                     20.3                    5.71
 18/09/2003        1010.9     18     360 23853.64                    64.23                    5.60
                                                      Avg. kwh per hour =                     5.69
    UNIT CONSUMPTION OF 1NO, 4 HP SUCTION FAN MOTOR AT EXP. T1 RING FRAM NO. 7
 (With Modification)
                 Energy            Units      Hour
                                                         Running Hrs. Per
   DATE           Meter    DIFF ( MF-         Meter                            KW PER HOUR
                                                               Day
                Reading             20)      Reading
 19/09/2003        1014.2                    23872.65
 20/09/2003        1017.9    3.7       74 23896.75                    24.1                    3.07
 21/09/2003        1021.5    3.6       72 23918.99                   22.24                    3.24
 24/09/2003        1032.3 10.8       216 23986.01                    67.02                    3.22
 25/09/2003        1036.1    3.8       76 24009.52                   23.51                    3.23
 26/09/2003        1039.8    3.7       74 24033.18                   23.66                    3.13
 27/09/2003        1043.6    3.8       76 24056.65                   23.47                    3.24
 28/09/2003        1047.3    3.7       74     24079.4                22.75                    3.25
 07/10/2003        1073.1 25.8       516 24240.13                   160.73                    3.21
 12/10/2003        1090.5 17.4       348 24350.19                   110.06                    3.16
                                                      Avg. kwh per hour =                     3.19
 Unit saving per hour for one M/c = 2.46 KWH / Hr.
 Unit saving per Annum( Taking 8000 Running Hrs. per Annum ) =19680 KWH / Annum
 Project Completed for 41 Nos. of m/cs
Saving in kwh per annum (for 41 M/cs.)                 :      806880 kwh per annum
Saving in Rs. (for 41 M/c.)                            :      3227520 Rs. Per annum
Investment                                             :      Rs. 1640000
Payback                                                :      6 Months
ENERGY SAVING ON RING FRAME M/C BY REMOVING ONE NO. SUCTION FAN MOTOR &
                          MODIFICATION IN DUCT



Unit Consumption 2 no’s 4 hp suction
fan motor at exp. T1 ring frame no. 7 ; 5.69 KWH/Hr.
Unit Consumption 1 no, 4 hp suction fan motor at
exp. T1 ring frame no. 7 ; 3.19 KWH/Hr.
Unit saving per hour for one M/c = 2.46 KWH / Hr.
Unit saving per Annum =19680 KWH / Annum
Project Completed for 41 Nos. of m/cs
Saving in Rs./Annum : 3227520 Rs. Per annum
Investment : Rs. 1640000/-
Payback       : 6 Months

				
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