The krones syrup room Room for creativity and innovation

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					The krones syrup room
Room for creativity and innovation
   Sweet, fruity, sour, bitter –                                                                                                                                                    krones syrup room


   syrups from individual recipies



The syrup room is the starting point
for innovative experiences in flavours                                                       Filtration
where your product designers can                                                             iron extraction
                                                                         Well
develop their new ideas. The benefits                                                                                     Water storage   RO plant
                                                                                                                          tank
from these perfect working condi-
tions for mixing new nuances of fla-                                                         Filtration
                                                                                             iron extraction
vours and developing successful
products are many: Highest syrup                                                                                                          Sugar      Sugar            Sugar
                                                                                                                                                                                      Sugar
quality, flexibility in the recipe design                                                                                                 syrup      dissolving       dissolving
                                                                                                                                                                                      acceptance
                                                                                                                                          bu er      unit             unit
as well as on-going control through-                                                                                                      tanks      1                2
out the manual, semi-automatic or
automatic preparation of syrup vari-                              Tank          Essences   Essences            Essences       Essences
                                                                                                                                                                                                   Basic
                                                                  4             1          2                   3              4
ants.                                                                                                                                                  Basic ingredient dosing                     ingredient
                                                                                                                                                                                                   acceptance
Depending on the production con-
cept, the basic components used for
the beverages come in powder, liquid                              Tank                                                                    Conti ow                                                 Filler
                                                                  3                                                                       1                                                        1
or concentrate form. Suitable dis-
                                                                                                                                                     Admission        Flash
solving methods, mixing processes,                                                            Dosing of additives
                                                                                                                                                       ash            pasteuriser
                                                                                                                                                                                       Buffer
                                                                                                                                                                                       1
heating and filtration steps consti-                                                                                                                 pasteuriser
                                                                                                                                                     1
                                                                                                                                                                      1
                                                                  Tank                                                                    Conti ow                                                 Filler
tute the basis for the individual syrup                           2                                                                       2                                                        2
variants then used in mixing the bev-
erage. Soft drinks, juice spritzers,
juice beverages, alcohol-based cock-                              Tank                                                                                                                             Filler
                                                                                                                                          Conti ow
tails or energy drinks all benefit from                           1                                                                       3                                                        3

the syrup you have made up yourself.                                                                                                                 Admission        Flash            Buffer
The foundation for success on the                                                                                                                      ash
                                                                                                                                                     pasteuriser
                                                                                                                                                                      pasteuriser
                                                                                                                                                                      2
                                                                                                                                                                                       2

market by your products is thus laid                                            Blending   Blending            Blending       Blending    Conti ow
                                                                                                                                                     2                                             Filler
                                                                                tank       tank                tank           tank        4                                                        4
by the first step in the production                                             1          2                   3              4
process.



                                               Fully automatic                                         CIP

                                                 production of
                                                 the individual
                                            syrup¬constituents
   Process technology from a single source                                                                               krones syrup room




The process technology for beverages
starts with acceptance of the starting
materials, covers the widely differ-
ent mixing, carbonating and heating
processes and often includes the
                                                                                      Thermal
filling operations as well. The high-                                                 treatment
est possible product quality is the
most important criterion in all these
production steps. At the same time
the units and systems are providing                                                                    Special
                                                                 Mixing/blending
the accuracy, reliability, economic ef-                                                                ingredients
ficiency and flexibility for this.

                                                   Concentrate                                                            Syrup
                                                                                   Customer product                       handling
                                                   storage



                                                                   Raw material
                                                                                                      Sugar dissolving
                                                                   handling



                                                                                     Water
                                                                                     treatment




                                          Every product
                                          requires opti-
                                          mised treatment
  Syrup mixing –                                                                                                                                                                                                                                          krones syrup room


  Step for step to product success



All elements of syrup preparation                                                                                                                                                                                                            Arrangement examples
are combined with one another for                                                                                                                                                                                                            (20,000 l/h)
coherency in the Krones concept.                                                                                                                                                                            8000 l         8000 l   8000 l
                                                                                                                                                                                                                                             1 Sugar and concentrate
Depending on the production phi-                                                   1                                                              6
                                                                                                                                                                                                                      14
                                                                                                                                                                                                                                                 storage tanks (54 m2)
losophy processing is either continu-                                                                                                                                                    CIP 1 CIP 2                                         2 Suction pipe end piece
ous or batch-wise. The flexibility in                                                                                                                                                                                                        3 Sugar chute
                                                                                                                                                      12000 l
the options available for arranging                                                                                                                                                               1500 l
                                                                                                                                                                                                                                             4 Continuous
the modules needed will guarantee                                                                                                             3
                                                                                                                                                                                                                              20000 l
                                                                                                                                                                                                                                                 Sugar dissolver
success and efficiency.                                                                                                                                    5                        12                                                       5 Dissolving tanks
                                                                                                                                                                                                  500 l
                                                                                                                                                                                                                                             6 Sugar syrup pasteuriser




                                                                                                                     200 l Fässer/Drums
                                                                                                                                                                                                                     13       20000 l
                                                                                                                                                                                                                                             7 Diatomaceous earth filter




                                                                                            Zucker/Sugar Big Bags
                                                                                                                                                      12000 l
                                                                                                                                                                                        10000 l

                                                                                                                                                                                                                                             8 Layout of containers /
                                                                                                                                                  7                                11
                                                                                                                                                                                        10000 l                               20000 l            Buffer tank
                                                                                                                                                                9
                                                                                                                                                                                                                                             9 Bag filter
                                                                                                                                          2                                                                                                  10 Sugar syrup storage tank
                                                                                                                                                                                                                                             11 Juice concentrate storage
                                                                                                                                                                                                                                             12 Powder dissolver
                                                                                                                                                                                                                                             13 Mixing tank
                                                                                                                                                                                                                                             14 CIP system
                                                                                                                                                      4
                                                                                                                                              3                                                             8000 l         8000 l   8000 l
                                                                                                                                                                     6
                                                                                                                                                                                                                     14
                                                                                                                                                                                         CIP 1 CIP 2


                                                                                   1                                                                                                               1500 l
                                                                                                                                                                                                                              20000 l
                                                                                                                                                           1000 l

                                                                                                                                                  8                                         12
                                                                                       Zucker/Sugar Big Bags

                                                                                                                    200 l Fässer/Drums




                                                                                                                                                           6000 l
                                                                                                                                                                                                  500 l                       20000 l
                                                                                                                                                                                                                 13
                                                                                                                                                                         10000 l
                                                                                                                                                  7
                                                     Syrup preparation by                                                                                           11                     10
                                           dissolving the sugar in batches                                                                                                                        20000 l                     20000 l

                                                               (top chart)                                                                        9                      10000 l

                                                                                                                                         2

                                                     Syrup preparation by
                                        dissolving the sugar continuously
                                                              (bottom chart)
                                                         CC-xy18-0179-0 07/08 MV
  Modules of syrup preparation                                                                                           krones syrup room


  Water treatment



With the Krones water treatment         The water treatment system               Alternatively and depending on the
system Hydronomic, Krones is of-        Hydronomic in detail                     water quality and particular process-
fering a standardised system which                                               ing requirements, customised con-
can be adapted to individual require-   ■ Modular system made up of three        cepts for water treatment are also
ments and is thus the right technol-      modules for treating water for use     possible. The integration of such
ogy for many application cases.           with beverages and food:               techniques as reversed osmosis, ion-
                                          ■ Media filtration to separate out     exchanger systems, ozone treatment,
                                             materials, with different filter    UV sterilisation or heat treatment is
                                             media like activated carbon,        possible here.
                                             sand and special granulate
                                          ■ Ultra-filtration by the mem-
                                             brane technique to remove
                                             undissolved substances as of a
                                             particle size of 0.01 µm, and for
                                             removal of all bacteria without
                                             changing the water composi-
                                             tion (dissolves salts, water
                                             hardness, chloride / sulphate
                                             content, etc.)
                                          ■ Reversed osmosis for deminer-
                                             alisation by membrane tech-
                                             nology with integrated rinsing
                                             from salt-free permeate to pre-
                                             vent scaling and biofouling
                                        ■ Various sizes for 10 m3/h, 30 m3/h,
                                          50 m3/h, 100 m3/h
                                        ■ Link to the line data storage sys-
                                          tem (LDS) is possible
    Modules of syrup preparation                              krones syrup room


    Sugar preparation



■ The liquid sugar receiving station
    or a silo tank for storing crystalline
    sugar is the starting point for sug-
    ar preparation in the syrup room.
■   Either a sugar solution as a hot
    solution at 85 °C or a cold solution
    at 35 °C to 45 °C is used at the step
    in the process where the sugar is
    dissolved.
■   The method of dissolving can ei-
    ther be a batch-wise or a continu-
    ous process.
■   In the next process the syrup is
    either heated in the sugar syrup
    pasteuriser or simply kept in stor-
    age.
■   The filtration steps for decolouris-
    ing and cleaning the sugar solu-
    tion can be designed to meet the
    individual requirements: Cartridge
    filters, layer filtration, filtration
    systems using diamotaceous earth
    active carbon are available for se-
    lection here and can be matched
    to the specific production require-
    ments.




                                             Dissolving the
                                             sugar continu-
                                             ously
   Modules of syrup preparation                             krones syrup room


   Concentrate and powder constituents



Designed concentrates and essences
are processed at the concentrate
and powder-dissolving stations, and
the food-grade acids in crystalline or
powder form are also dissolved here.
Agitation and mixing devices are used
depending on the viscosity of the
components, the batch size and the
solubility.
Starting with receiving the material
in tanks, drums or cans, the storage
facilities for the concentrate include
crushers for frozen products, mixers
for chilled products and products
which have already thawed.
By storing at ambient temperature, in
insulated or in chilled storage vessels,
the character and aspect of freshness
when the concentrate is processed,
are both preserved exactly in accord-
ance with individual production re-
quirements.




                                              Concentrate
                                           pumps and con-
                                                  tainers
   Modules of syrup preparation                         krones syrup room


   Multiblend central mixing system



The fully automated recipe-controlled
mixing system Multiblend can be
used to mix the syrup components to
give soft-drink components for subse-
quent dispensing.
Mixing liquid basic materials like
syrup or for the aroma-dosing in the
production of spirits and liqueurs is
realised by the inline method such
that no additional effort whatsoever
is required during production. The
basic materials can be processed here
either in sequential or in parallel dos-
ing steps. All flavour variants for sub-
sequent product mixing can be made
up on a dosing line with serial ports.




                                           Multiblend
  Figures, data, facts                                                                               krones syrup room




Application                             Additional equipment

■ Processing powder, liquid or frozen   ■ Equipment for receiving and
  starting materials to a give wide         processing frozen and semi-frozen
  variety of products with or without       concentrates
  pulp, fibres or fruit cells           ■   Equipment for receiving and
■ Production of finished products           processing large quantities of
  and finished syrups for further           components in powder form
  processing                            ■   Equipment for mixing fruit pieces
                                        ■   Inline multi-component mixer for
Output range                                intermediates and finished prod-
                                            ucts
Production of syrup products for an     ■   Inline finished-product mixing
output which can be agreed to meet          with carbonation
your individual requirements and        ■   Product filtration
fully cover the performance of your     ■   CIP systems and cleaning concepts
system                                  ■   Product-heating systems




                                                                                Quality control in
                                                                                the laboratory
  Your benefits                                                                                 krones syrup room




■ Continuous soft-drink production      ■ Highest precision
  With the first step in syrup prepa-     All components are characterised
  ration you are already using the        by the high accuracy for the vari-
  expansive know-how from the             ous basic materials such that you
  Krones process specialists. All         can rely on an exact system with
  the steps in producing soft drinks      precision for processing the indi-
  from the syrup and mixing, right        vidual syrup and product compo-
  through to filling and packaging,       nents.
  are thus available from a single
  source. This is a major advantage     ■ Inclusion in Manufacturing
  which will save time when plan-         Execution System (MES)
  ning and realising the system.          The top-level design for the con-
                                          trol and planning software of the
■ Individual concept                      Krones MES means that all stock
  The Krones syrup room design is         levels and all production flows
  an individual concept based on          can be supplied with all the nec-
  defined modules and then tai-           essary information from the syrup
  lored exactly to meet your specific     room.
  requirements.




                                                                               Sugar delivery
                                                                                                                              The krones syrup room




                                                                                                                              Contact                                                LCS Lifecycle Service                          TCO Total Cost                        enviro
                                                                                                                                                                                                                           T C O of Ownership
                                                                                                                                 Visit by a customer consultant
                                                                                                                                 Further information material
                                                                                                                                                                         Each company, each facility, is unique.       The client is the paramount focus        Krones stands for innovative ma-
                                                                                                                                                                         By making the appropriate selection           of Krones’ product strategy. This is     chines and high-performance lines.
                                                                                                                                 Mr                                 Ms   from the capabilities offered by LCS          why many of our new ideas emerge         enviro epitomises its commitment to
                                                                                                                                                                         Services and LCS Parts + Software,            from close liaison between our ser-      saving costs, by reducing energy con-
Subject to technical changes · The illustrations can contain optional auxiliary equipment. · 0 900 22 847 0 · PDF_e · 08/09




                                                                                                                                                                         you will receive a package tailored           vice and sales people and the client     sumption and ensuring economical
                                                                                                                              First name                                 precisely to your actual needs. And in        on site. The R&D departments at          use of natural resources. Intelligent
                                                                                                                                                                         addition, you benefit from our com-           Krones then develop the appropri-        machinery design to a maximised
                                                                                                                                                                         prehensive expertise gained from op-          ate products, geared without excep-      level of technical excellence enables
                                                                                                                              Surname
                                                                                                                                                                         erating production lines in the food          tion to cutting our clients’ operating   us to grant exceptionally long life-
                                                                                                                                                                         and beverage industries, and in the           and raw-material costs (total cost of    times and economical efficiency to
                                                                                                                              Company                                    cosmetic, chemical and pharmaceuti-           ownership).                              optimised ergonomics and safety for
                                                                                                                                                                         cal sectors as well.                                                                   the operators and the maintenance
                                                                                                                                                                                                                                                                staff alike.
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                                                                                                                              Contact person at Krones (if known)

                                                                                                                                                                         krones ag             Telephone: +49 9401 70-0
                                                                                                                                                                         Böhmerwaldstraße 5    Telefax: +49 9401 70-2488
                                                                                                                                                                         93073 Neutraubling    E-mail: info@krones.com
                                                                                                                              ► Send by email                            Germany               Internet: www.krones.com