A B C TEMPLATE FOR INSTALLATION OF THE UNICON DEAD BOLT LOCK ON A by mimama

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									              MEASURING FOR
      A        THE TEMPLATE
1- If the style of the door is LIP or                                                TEMPLATE FOR INSTALLATION OF THE                                                                                       KABA MAS
   OVERLAP (fig. 1 or 2), use a tape
   measure to measure the amount of                                                      UNICON DEAD BOLT LOCK                                                                                              PT. NO. 3066.026
                                                                                                                                                                                                            REV. A 09/06
                                                                                            ON A WOOD DOOR




                                                                                                                                                                                1"
                                                  1"
                                                                     25




                                                                                                                                                                                               25
   OVERLAP. Use the scales OUTSIDE the
   door edge of the template to draw




                                                                    20




                                                                                                                                                                                            20
                                                                                                                                                                                  3/4
                                                          3/4
   a line on the template the distance
   of the OVERLAP.




                                                                     15
                                                                              21.4




                                                                                                                                                                                               15
2 -If the door is FLUSH (fig. 3), measure




                                                                                                                                                                                  1/2 1/4
                                                          1/2 1/4
   the GAP. Use the scale INSIDE the




                                                                    10
                                                                             27/32"




                                                                                                                                                                                             10
   door edge of the template to draw                                                                                                     CROSS THROW "A"
   a line on the template the distance                                                                                                   DOOR EDGE




                                                                     5mm




                                                                                                                                                                                               5mm
   of the GAP.




                                                                    5mm




                                                                                                                                                                                               5mm
                                                                                                                                                                                                                    FIG. 1
                                                                              15.1                                                     15.1




                                                                                                                                                                                                                                    FRAME
                                                                                                                                                                                                                    LIP DOOR




                                                                                                                                                                                 1/4
                                                 1/4
                                                                             19/32"                                                   19/32"
         1"   3/4 1/2 1/4
                                     1/4
                                                                                                                                                                                                                   STRIKE*
         25   20   15   10   5mm
                                   5mm




                                                                                                                                                                                                                             DOOR
                                                                                                         CROSS
                                                                       57.4                            THROW BOLT
               15.1                                                                                        "A"
                                                                      2 1/4"                                                  37.3                                                                                        OVERLAP
              19/32"
                                                                                                                            1 15/32"
   57.2
  2 1/4"                                                                                                                                                                                                            FIG. 2




                                                                                                                                                                                                                                    FRAME
                                           END THROW                                                                                                                                                                OVERLAP
                                                                                                                                               114.0                                                                DOOR
                                           BOLT
                                                                                                                                               4 1/2"                                                              STRIKE*




                                                                                                                                                                                                                             DOOR
                                                                                                                                              DRAW GUIDELINES FROM THE
     END THROW                                                                                                                                EDGES OF HOLES ONTO DOOR
     DOOR EDGE

                                                                                                                                                                                                                         OVERLAP
                                                                                                                                          1.0" [25.5mm] DIA. HOLE
               15.1                                                                                                           37.3           AT BOTH ENDS OF
              19/32"                                                      1 15/32"                      CROSS               1 15/32"                SLOT
                                                                                                      THROW BOLT                                                                                                    FIG. 3
                                                                                                                                  (DON'T DRILL THE BOLT GUIDE HOLES                                                 FLUSH
                                                                                                          "B"




                                                                                                                                                                                                                                    FRAME
                                                                                                                                  ALL THE WAY THROUGH THE WOOD)                                                     DOOR
         1"   3/4 1/2 1/4            1/4
                                                                                                                                    BOLT GUIDE HOLES                                                                STRIKE*
         25   20   15   10   5mm   5mm                                                                                               DRILL PER STEP "C"
                                                                                                                                FOR THE APPROPRIATE BOLT




                                                                                                                                                                                                                             DOOR
                                                                                                                                 (END THROW OR CROSS
                                            1/4




                                                                                                                                                                            1/4
                                                               5mm




                                                                                                                                                                                            5mm
                                                                                                                                    THROW "A" OR "B")
     B                                                                                                                                                                                                                               GAP




                                                                                                                                                                                            5mm
                                                             5mm




                                                                                                                               CROSS THROW "B"
     PLACING TEMPLATE                                                                                                          DOOR EDGE




                                                                                                                                                                            3/4 1/2 1/4
                                            3/4 1/2 1/4




       ON THE INSIDE




                                                                                                                                                                                          10
                                                           10




       OF THE DOOR*                                                                                                                                                                                     TOOLS REQUIRED
                                                                                      C          PREPARING THE DOOR




                                                                                                                                                                                            15
                                                             15




   1 - Position the line drawn in step
       "A" at the bolt edge of the                                                                                                                                                                   




                                                                                                                                                                                          20
                                                           20




       door.                                                                1 - Center punch the bolt guide holes and the center of the two 1.0" [25.4mm] holes.                                     
                                                                            2 - Drill all holes with the appropriate bit, 1/16" [1.6mm] drill bit for soft wood,                                     



                                                                                                                                                                            1"
                                            1"




   2 - Move the template along the




                                                                                                                                                                                            25
                                                              25




       the bolt edge to the desired                                             5/64" [ 2mm] drill bit for hardwood. (DON'T DRILL THE BOLT GUIDE HOLES ALL THE WAY                                   
       position.                                                                THROUGH THE WOOD)                                                                                                    
   3 - Tape in place.                                                       3 - Using the 1.0" [25.4mm] drill bit, drill the hole at each end of the slot. (Drill halfway                            
   * - Positioning is based on assumed                                          from each side to avoid splintering the wood).                                                                       
       STRIKE mounting in figures.                                          4 - With the ruler draw two guidelines on the door connecting the holes.                                                 
     (If mounting is different, adjust                                      5 - Saw out the slot along the guidelines.                                                                               
       template position accordingly.)                                      6 - Use the file to smooth the edges and adjust the size of the opening.                                                 
                                                                                                                                                                                                     
                                       TOOLS REQUIRED
                                  
                                  
                                                                     38.1                TEMPLATE FOR INSTALLATION OF THE
                                  
                                  
                                                                                  1 1/2"                   UNICON DEAD BOLT LOCK
                                  
                                  
                                                                             THIS DIM. IS FOR
                                                                            CROSS THROW BOLT
                                                                                                              ON A METAL DOOR
                                  
                                             ONLY
                                                                                                       CROSS THROW
                                                                   DOOR EDGE
                                                                                                                     CROSS THROW BOLT
                                                                                                                     (ONLY CROSS THROW POSITION ALLOWED)


                                                           63.5
                                                                                                                   63.0
                                          9.5             2 1/2"
                                                                                                                 2 15/32"
                                          3/8"       THIS DIM. IS FOR
                                                    END THROW BOLT                                       49.5
                                                          ONLY                                         1 15/16"




                                                                                                        11.1
                                                                                                  5X     7/16"
                                        9.5                                      20.6                                    92.1
                                        3/8"                                    13/16"                                  3 5/8"
 [8mm]
   5/16"
                                                               END THROW BOLT                     FRONT FACE OF DOOR
  [3mm]                                                 END THROW DOOR EDGE
2X   1/8"                          6.5
                                  1/4" MIN
                                  1/2 " MAX




            A                                                              B                                               C
        PLACING TEMPLATE                                   PREPARING DOOR FOR                               PREPARING THE DOOR
            ON DOOR                                             BOLT GUIDE                                  FOR LOCK MOUNTING
    1- Position the bolt edge of the template             1- Mark the three holes using the               1 - Center punch the five lock mounting holes.
        on the bolt edge of the door.                        dimensions shown on the left                 2 - Drill all holes with the 7/16" [11mm] drill bit.
    2 - Move the template along the                          side of this sheet.                              (If a step drill is not used, a pilot hole may be required)
        the bolt edge of the door                         2 - Drill the two small holes with a            3 - Deburr all holes using a file or deburring tool.
        to the desired position.                              1/8" [3mm] drill.
    3 - Tape in place.                                    3 - Drill the center hole with a
                                                              5/16" [8mm] drill bit. (Bolt must
                                                              slide freely in this hole.)
                                                          4 - Deburr all holes.

								
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