Experimental Study of Flexural Strength of Laminate Composite

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							Eng. & Technology, Vol.25, Suppl.of No.3, 2007


                Experimental Study of Flexural Strength
                   of Laminate Composite Material

                              Dr. Jawad Kadhim Uleiwi*
                               Received on:18/12/2005
                               Accepted on: 14/5/2006

Abstract
         The effect of fiber volume fraction on the flexural properties of the
laminated composite test specimens constructed of two layers, one of them
reinforced with glass fiber and the other layer reinforced with Kevlar fiber
has been investigated experimentally.
          The results illustrate that tension stress decreases with the increase in
fiber volume fraction of glass fiber of the lower layer while it increases with
the increase of Kevlar volume fraction of the upper layer. As for compression
stress, it increases with the increase in volume fraction of glass fiber of the
lower layer while it decreases with the increase of volume fraction of Kevlar
fiber of the upper layer.
         The results also show the maximum value of tension stress (= 25.3
MPa.) at Vf of Glass fiber (= 15 %) and Vf of Kevlar fiber (= 60 %), while the
maximum value of compression stress (= -17.1 MPa.) at Vf of Glass fiber (= 60
%) and Vf of Kevlar fiber (= 15 %).

               ‫ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﻌﻤﻠﻴﺔ ﻻﺠﻬﺎﺩﺍﺕ ﺍﻷﻨﺤﻨﺎﺀ ﻟﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﺼﻔﺎﺌﺤﻴﺔ‬
                                                                                 ‫ﺍﻟﺨﻼﺼﺔ‬
‫ﺃﺠﺭﻱ ﺍﻟﺒﺤﺙ ﻋﻤﻠﻴﺎ" ﻟﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺍﻟﻜﺴﺭ ﺍﻟﺤﺠﻤﻲ ﻟﻸﻟﻴﺎﻑ ﻋﻠﻰ ﺨﻭﺍﺹ ﺍﻷﻨﺤﻨﺎﺀ ﻟﻌﻴﻨﺎﺕ‬
‫ﻓﺤﺹ ﻤﺎﺩﺓ ﺼﻔﺎﺌﺤﻴﺔ ﻤﻌﻤﻭﻟﺔ ﻤﻥ ﻁﺒﻘﺘﻴﻥ، ﺍﺤﺩﻯ ﻫﺎﺘﻴﻥ ﺍﻟﻁﺒﻘﺘﻴﻥ ﻤﻘﻭﺍﺓ ﺒﺄﺍﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻭﺍﻟﻁﺒﻘﺔ‬
                                                          .‫ﺍﻻﺨﺭﻯ ﻤﻘﻭﺍﺓ ﻤﻥ ﺍﻟﻴﺎﻑ ﺍﻟﻜﻔﻠﺭ‬
‫ﺒﻴﻨﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺒﺎﻥ ﺃﺠﻬﺎﺩ ﺍﻟﺸﺩ ﻴﻘل ﻤﻊ ﺯﻴﺎﺩﺓ ﺍﻟﻜﺴﺭ ﺍﻟﺤﺠﻤﻲ ﻷﻟﻴﺎﻑ ﺍﻟﺯﺠـﺎﺝ ﻟﻠﻁﺒﻘـﺔ‬
‫ﺍﻟﺴﻔﻠﻰ، ﺒﻴﻨﻤﺎ ﻴﺯﺩﺍﺩ ﻤﻊ ﺯﻴﺎﺩﺓ ﺍﻟﻜﺴﺭ ﺍﻟﺤﺠﻤﻲ ﻷﻟﻴﺎﻑ ﺍﻟﻜﻔﻠﺭ ﻟﻠﻁﺒﻘﺔ ﺍﻟﻌﻠﻴﺎ. ﻭﺃﻥ ﺍﺠﻬﺎﺩ ﺍﻟﻀـﻐﻁ‬
‫ﻴﺯﺩﺍﺩ ﻤﻊ ﺯﻴﺎﺩﺓ ﺍﻟﻜﺴﺭ ﺍﻟﺤﺠﻤﻲ ﻷﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻟﻠﻁﺒﻘﺔ ﺍﻟﺴﻔﻠﻰ ﺒﻴﻨﻤﺎ ﻴﻘل ﻤﻊ ﺯﻴﺎﺩﺓ ﺍﻟﻜﺴﺭ ﺍﻟﺤﺠﻤﻲ‬
                                                              .‫ﻷﻟﻴﺎﻑ ﺍﻟﻜﻔﻠﺭ ﻟﻠﻁﺒﻘﺔ ﺍﻟﻌﻠﻴﺎ‬
‫ ﻷﻟﻴـﺎﻑ‬Vf ‫ 3.52 = ( ﻋﻨـﺩ‬MPa.) ‫ﻜﻤﺎ ﺒﻴﻨﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺒﺎﻥ ﺃﻋﻠﻰ ﻗﻴﻤﺔ ﻷﺠﻬﺎﺩ ﺍﻟﺸﺩ‬
( = - ‫ ﻷﻟﻴﺎﻑ ﺍﻟﻜﻔﻠﺭ )% 06 =( ، ﺒﻴﻨﻤﺎ ﺃﻋﻠﻰ ﻗﻴﻤﺔ ﻷﺠﻬﺎﺩ ﺍﻟﻀﻐﻁ‬Vf ‫ﺍﻟﺯﺠﺎﺝ ) % 51=( ﻭ‬
         .(= 15 %) ‫ ﻷﻟﻴﺎﻑ ﺍﻟﻜﻔﻠﺭ‬Vf ‫ ﻷﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ) % 06=( ﻭ‬Vf ‫ 1.71 ﻋﻨﺩ‬MPa.)


Notation:                                                fiber material (N/m2)
 b     Thickness (m).                               Ei   Modulus of elasticity of each
 E1    Modulus of elasticity parallel                    layer (N/m2)
       to the fiber direction (N/m2)                Em   Modulus of elasticity of the
 E2    Modulus         of      elasticity                matrix material (N/m2)
       perpendicular to the fiber                   hi   Height of the layer i (m)
       direction (N/m2)                             I    Moment of inertia (m4)
 Ef    Modulus of elasticity of the                 L    Length of the specimens (m)
* Mat. Eng. Dept./ University of Technology
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   Eng. & Technology, Vol.25, Suppl.of No.3, 2007           Experimental Study of Flexural Strength
                                                                of Laminate Composite Material


    M      Bending Moment (N.m)                                (%)
    n      Number of layer                             Y       Distance from bottom outer
    P      Applied load (N)                                    surface to a certain level
    R      Radius of curvature (m)                             distance (m)
    S      Equivalent stiffness (N.m2)                 yo      Distance from bottom outer
    Vf     Volume fraction of the fiber                        surface to neutral axis (m)
           (%)                                         εi      Strain components
    Vi     Volume fraction of each layer               σi      Stress components (N/m2)
           (%)
    Vm     Volume fraction of the matrix
                                                      made from two layers to flexural
Introduction                                          strength.
         In general the flexural strength of                    The tension stresses of the lower
the laminate composite beam can be                    surface and compression stresses of the
improved considerably by the addition of              upper surface at the mid point of the
fibers with a certain volume fraction of              laminate composite beam were measured
each layer.                                           experimentally       depending     on    the
         Unidirectional          fiber-epoxy          technique of strain gauge and strain
matrix      laminate      composites      are         meter.
commonly         used       for     advanced                    In this research the fiber volume
applications, such as blade, the flexural             fraction of the reinforcing layer of the
strength represents the major forms of                laminate composite material represents
loading for this type of components. Here             the major factor on the flexural strength
the bending test is used to test and                  of the laminated composite beam.
evaluate the strength properties of                             Most of the work is concentrated
laminate composite materials with                     on determining the stresses of the
constant span–to–thickness ratio and                  composite beam with different boundary
constant width–to-thickness ratio.                    conditions.
         The flexural strength is also                           B.P. Hughes and N.I. Fattuhi
known as bending strength. It describes               determined the various efficiency factors
how much of a non-moving load can be                  for steel and polypropylene fibers in
applied before a specimen yields or                   cement–based composites with particular
breaks, or it is the resistance of a material         reference to flexural specimens [1].
to being broken by bending stresses.                            Yail J. Kim and Andrew Kong
High numbers mean that the material is                studied a new composite material,
strong and can withstand a heavy load.                namely steel reinforced polymer (SRP),
         The composite used in this study             in flexural strengthening of rectangular
was unidirectional laminate material                  reinforced concrete beams and found that
(glass fiber and Kevlar fiber) – epoxy                increasing the flexural strength up to 53
matrix composite.                                     % was achieved in the beams
         The unidirectional specimens                 strengthened with SRP sheets [2].
were bend tested using universal material                       G.J. Turvey determined the
testing machine equipped with three -                 initial flexural failure loads as associated
point loading apparatus.                              central deflections for simply supported
         The aim of this work is to                   composite plates subjected to a uniform
evaluate the laminated composite beam                 lateral pressure [3].



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Eng. & Technology, Vol.25, Suppl.of No.3, 2007          Experimental Study of Flexural Strength
                                                            of Laminate Composite Material


         J. Kosoric, M.Cattani, S. Bouill,                      Laminated       fiber   reinforced
Ch. Godin, and J. Meyer evaluated the                  composite material consists of multi
composite reinforced with glass fibers of              layers of various material and each layer
two      dental    materials:    laboratory            is called lamina, defined as a composite
composite resins and provisional resins.               made by a single layer of material,
The analysis showed that glass fibers                  usually     a    flat     arrangement    of
reinforceing the laboratory composite                  unidirectional fibers or woven fibers in
resins have greater effect on the flexural             matrix.
strength than modulus of elasticity [4].                        Lamination       may    also    be
         Zsolt R'ACZ studied the analysis              constructed using fabric material such as
of the flexural strength of the                        cotton, paper, or woven glass fibers
unidirectional composite carbon fiber                  embedded in plastic matrix [9].
composites and estimated the magnitude                          The laminate fiber reinforced
of size effect in carbon fiber composite               composite specimen used in this research
and the result revealed that a specimen                is composed of two layers of orthotropic
with lower span – to thickness ratio                   material. The upper layer is made up of
exhibits a lower flexural strength [5].                glass fiber – Epoxy matrix while the
         Lassila J. and Vallittu P. K.                 lower layer is made up of Kevlar fiber –
investigated the influence of the position             Epoxy matrix with the same thickness for
of fiber rich layer on the flexural                    each layer but with different fiber volume
properties of fiber – reinforced composite             fraction.
construction. They found that the                               Any beam bending problem may
specimens with FRC positioned on the                   be solved in the usual fashion except that
compression side showed flexural                       " EI " will be replaced by the function
strength of approximately 250 MPa.,                    "S" (Equivalent stiffness) computed from
while FRC positioned on the tension side               the values of moment of the beam so as
showed strength ranging from 500 to 600                to determine the theoretical value of
MPa. [6].                                              deflection and stresses.
         Johnston, C.D. and Zemp, R.W.
examined the influence of fiber content                Derivation of Neutral Axis
(0.5-1.5 % of volume ), fiber aspect ratio                      The determination of neutral
(47-100), and fiber type (4 types) on the              axes of laminate composite material is
flexural fatigue performance of steel fiber            based on the equilibrium equation of the
reinforced concrete [7].                               body. Therefore, the equilibrium can be
         T. Waki and T. Nakamura                       written as [10] :-
studied and compared the flexural
strength of three types of Glass-fiber                 h1                 h2            hi

reinforced composite systems. They                     ∫ σ1.b. dy + ∫ σ 2 . b. dy +
                                                       h0                 h1
                                                                                        ∫ σ . b. dy = 0
                                                                                       hi −1
                                                                                               i

found that the BR-100 (686 MPa.) and
vectris (634 MPa.) beams demonstrated                                                              …..(1)
significantly higher flexural strength than                                y − y0
the fiber Kor (567 MPa.) beam and also                 σ i = Εi . ε i = Εi                         …..(2)
                                                                             R
found that ( Estenia / BR-100) composite
had a good mechanical strength for metal               because                 εi = ( y – y0)/ R
– free restorations [8].

                                                                          y − y0 
                                                            n   hi

                                                       ∑∫Ε
Theoretical Analysis          of   Laminate
Composite Material                                                   i            b. dy = 0 ....(3)
                                                       i = 1 hi −1        R 


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Eng. & Technology, Vol.25, Suppl.of No.3, 2007                             Experimental Study of Flexural Strength
                                                                               of Laminate Composite Material


                                                                                h1                                 h2
     Εi . b i
 n                       h

∑ R ∫ ( y − y0 ) dy = 0 …(4)
i =1
                                                                          Μ = ∫ σ 1. b. dy. y + ∫ σ 2 . b. dy. y
                                                                                h0                                 h1
           hi −1
                                                                                                 hi

                                             n                            + − − − − + ∫ σ i ⋅ b ⋅ dy ⋅ y                                …(10)
                                                                                             hi −1


                                                                                                                             y − y0
                                                                                         n            hi
     Ei                       hi             i                            ∴Μ = ∑                      ∫ Ε .b   i                    y. dy
     Ei - 1                  hi - 1        i-1                                       i = 1 hi −1                               R
                                                                                                                                         ….(11)

                                                                                                           [(                       )
                                                                                             n
                                                                                  b
  E2
     E3                                          h3
                                                          h2
                                                                          Μ=         ∑ Εi 2 hi3 − hi3− 1
                                                                                 6 R i =1
  E1                                                           h1                    (
                                                                          − 3 y0 hi2 − hi2−1                            )]              ….(12)
                                                     hi
 n
   Εi . b                 y2         
∑1 R                         − y0 . y = 0 …(5)
                                                                                                       ∑ Ε [2 (h                             )
                                                                                                           n
                          2           hi −1                                      b
i=
                                                                          S = ΜR =                                  i         i
                                                                                                                               3
                                                                                                                                   − hi3−1
                                                                                   6                   i =1

 n
     Εi . b               hi2                                          − 3 y0 (hi2 − hi2−1 )                    ]
∑ R
                                                                                                                                        …..(13)
                         
                               − y0 hi 
                                        
i =1                      2           
 h            2
                                                                        S = ΜR =                                      [
                                                                                                   ∑ Εi 2 (hi3 − hi3− 1 )
                                                                                                 b n
−   − y0 hi − 1  = 0
              i −1
                                                           …(6)                                  6 i =1
  2             
                                                                      − 3 y0 (hi2 − hi2−1 )                    ]                    ….(14)

     Εi . b            hi2
                                                                          ∴ MR ==EI = IS= E/ R
 n

∑ R                   
                        2 − y0 hi
i =1                                                                    ∴ σ/ of the beam)
                                                                          theory
                                                                                 y M/                                         (simple bending
       hi2− 1          
−          + y0 hi − 1   = 0                             …(7)
                                                                          and S = EI = MR "equivalent stiffness"
         2                                                                     I = bd3/ 12
                       
 n
                h 2 − h 2−1 
∑E
                                                                          The Composite beam is simply
          i   ⋅ i
               
                         i
                             
                             
i =1                2                                                   supported, the deflection of the beam is
                n
                                                                          therefore: The deflection (δ) = PL3/ 48EI
− yo ∑ (hi − hi −1 ) = 0                                   ….(8)
                                                                          And the stresses are:
                                                                                  σmax = M * ymax / I
               i =1
                                                                          (may be compression or tension)
                 ∑ Ε (h                 − hi2− 1 )
                     n
                                    2                                             σmin = M * ymin / I
                             i     i
     1           i =1
y0 =                                                       ….(9)
                 ∑ Εi (hi − hi − 1 )
     2             n                                                      (may be compression or tension)
                 i =1
                                                                          Composite Material:
                                                                                 Some properties of the laminar
Determination of Bending Moment:-                                         composite materials in the longitudinal



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Eng. & Technology, Vol.25, Suppl.of No.3, 2007          Experimental Study of Flexural Strength
                                                            of Laminate Composite Material


direction and in the lateral direction are                      Figure (2) represents the three-
estimated from the rule of mixtures                    point test machine with a test specimen
Modulus of elasticity in the longitudinal              of the laminated composite beam
direction (parallel to the laminas (Ec)                supplied with strain gauge at both faces (
                                                       upper and lower face) to measure the
        n                                              strain from the strain gauge in order to
E c = ∑ E i ⋅ Vi                    …(15)              calculate both the bending compression
       i =1
                                                       and the tension stresses of the faces.
Modulus of elasticity in the lateral
direction (perpendicular to the laminas                Instrumentation
(E2)                                                   The following instrumentations were
                                                       needed in the experimental work:
      n
1        V
   =∑ i                             ..(16)
                                                       1-) Digital strain meter.
Ec  i =1 E i
                                                       2-) Specimens equipped with strain
                                                             gauges.
        On the other hand the properties               3-) Weights.
of a unidirectional lamina are found by
using the following equation.                          Results and Discussion
                                                                 The results obtained from the
                                                       experimental work of the flexural
E1 = E f ⋅ Vf + E m ⋅ Vm            ..(17)             analysis of the laminated composite test
                                                       specimen are illustrated in Table (1)
                     E f ⋅E m                          which represents the position of neutral
E2 = E3 =                         …(18)                axis of the beam, deflection of the beam,
              E f ⋅ Vm + E m ⋅ Vf
                                                       compression and tension stress of the
                                                       composite test specimen which is
Experimental Work
                                                       measured by using strain gauge and
        The experimental work was
                                                       strain meter technique.
carried out in the field to determine
                                                                 Figure (3)       represents    the
experimentally the deflection, tension
                                                       schematic diagram for the thickness of
and compression stress of the test
                                                       the laminate composite test specimen
specimens.
                                                       illustrating the values of stresses (tension
        The     unidirectional   fibrous
                                                       and compression) with the position of
composite test specimen is composed of
                                                       neutral axis at different values of glass
two layers. The upper one is made from
                                                       fiber volume fraction of the upper layer
Kevlar fiber – Epoxy matrix composite
                                                       and a constant value of Kevlar fiber
and the lower one is made from glass
                                                       volume fraction of the lower layer.
fiber – Epoxy matrix with different fiber
                                                                 It is also clear from this figure
volume fraction for each layer as
                                                       that the position of neutral axis decreases
following.
                                                       with the decrease of the glass fiber
                                                       volume fraction of the upper layer, where
Vf of Glass fiber (upper layer) = 15%, 30
                                                       as the value of the tension stresses
%, 45 %, and 60 %.
                                                       increases with the increase of the glass
Vf of Kevlar fiber (lower layer) = 15%,
                                                       fiber volume fraction of the upper layer.
30 %, 45 %, and 60 %.
                                                       As for the compression stress, it
                                                       decreases with the increase of the glass
The Geometry of the test specimen has a
                                                       fiber volume fraction.
length of (170 mm) and width of (13
                                                                 Figure (4) shows the relationship
mm) and a thickness of (3.5 mm) as
                                                       between stress (compression and tension
shown in figure (1) [11].

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Eng. & Technology, Vol.25, Suppl.of No.3, 2007          Experimental Study of Flexural Strength
                                                            of Laminate Composite Material


stress) with the volume fraction of Glass                       It can be seen from this figure
fiber of the upper layer at a constant                 that deflection decreases in nonlinear
volume fraction of Kevlar fiber (=30 %)                relationship with the increase of both
of the lower layer.                                    glass fiber volume fraction and Kevlar
         It is clear from this figure that the         fiber volume fraction.
tension stress resulting from the bending                       It is found that the maximum
of the lower face decreases in nonlinear               value of deflection is (=0.85 mm) at Vf of
relationship from (19.8 MPa.) to (13.7                 glass (=15 %) and Vf of Kevlar (=15 %),
MPa.) with the increas of the glass fiber              while the minimum value of deflection is
volume fraction from (15 %) to (60 %)                  (= 0.24 mm) at Vf of Glass (= 60 %) and
respectively due to the increase of the                Vf of Kevlar (=60 %).
reinforcing material. On the other hand,                        Figure (7) shows the 3-
the compression stress of the upper                    Dimensional       relationship     between
surface increases from (-10.6 MPa.) to (-              tension stress of the lower face and the
14.3 MPa.) with the increase in the glass              ratios of glass and Kevlar fiber volume
fiber volume fraction from (15 %) to (60               fraction of each layer.
%) respectively.                                                It can be seen from this figure
         Figure (5) shows the relationship             that the tension stress of the lower face
between the position of neutral axis                   increases in nonlinear relationship with
(measured from the reference of the                    the increase in Kevlar fiber volume
lower face ) and the glass fiber volume                fraction because the Kevlar fiber
fraction of the upper layer at different               reinforces the lower layer while it
Kevlar fiber volume fraction of the lower              decreases in nonlinear relationship with
layer.                                                 the increase of glass fiber volume
         It is clear from this figure that the         fraction. Also it is clear from this figure
fiber volume fraction of each layer                    that the maximum value of the tension
influences the position of neutral axis,               stress (= 25.3 MPa.) at Vf of Glass fiber
where the position increases in nonlinear              (= 15 %) of the upper layer and Vf of
relationship with the increase in the glass            Kevlar ( = 60 %) of the lower layer,
fiber volume fraction of the upper layer,              while the minimum value of tension
while it decreases with the increase of                stress (= 11.8 MPa.) at Vf of Glass fiber
Kevlar fiber volume fraction of the lower              (= 60 %) of upper layer and Vf of Kevlar
surface.                                               ( = 15 %) of lower layer.
         It is found that the position of the                   Figure (8) shows the 3-
neutral axis (=1.12 cm) at Vf of Glass (               Dimensional       relationship     between
=15 %), while (= 1.5 cm) at Vf of Glass                compression stress of the upper face due
(= 60 %) for the same value of Vf of                   to bending and ratios of glass and Kevlar
Kevlar (= 60 %). It has also been found                fiber volume fraction of each layer.
that the highest value of the position of                       It can be seen from this figure
the neutral axis (=2.051 cm ) at Vf of                 that the compression stress of the upper
Glass (=60 %) of the upper surface and                 face decreases in nonlinear relationship
Vf of Kevlar (=15 %) of the lower                      with the increase of Kevlar fiber volume
surface.                                               fraction. While it increase in nonlinear
         Figure (6) shows the 3-                       relationship with the increase of Glass
dimensional relationship between the                   fiber volume fraction. It is also clear
lateral deflection of the laminated                    from this figure that the maximum value
composite beam and the volume fraction                 of the compression stress (= -17.1 MPa.)
of glass fiber and volume fraction of                  at Vf of Glass fiber (= 60 %) of upper
Kevlar fiber.                                          layer and Vf of Kevlar (= 15 %) of the


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Eng. & Technology, Vol.25, Suppl.of No.3, 2007          Experimental Study of Flexural Strength
                                                            of Laminate Composite Material


lower layer, while the minimum value of                    of glass of the lower layer while it
compression stress (= -9.6 MPa.) at Vf of                  decreases with the increase of Kevlar
Glass fiber (= 15 %) of the upper layer                    volume fraction of the upper layer.
and Vf of Kevlar ( = 60 %) of the lower                    The maximum value (= -17.1 MPa.)
layer.                                                     at Vf of Glass fiber (= 60 %) of the
         And the comparison between the                    upper layer and Vf of Kevlar (= 15
theoretical results and experimental work                  %) of the lower layer, while the
at Vf of Kevlar fiber (= 60 %) Vf of Glass                 minimum value of tension stress (= -
fiber (= 15 %) illustrated in table (2).                   9.4 MPa.) at Vf of Glass fiber (= 15
                                                           %) of the upper layer and Vf of
Conclusions                                                Kevlar (= 60 %) of the lower layer.
        The main conclusions of the
experimental investigation of flexural
analysis of laminated composite material               References
are:-                                                  [1-] Hughes, B.P. and N.I. Fattuhi, "
1- Position of neutral axis measured                       Predicting the Flexural Strength of
    from the lower face increases with                     Steel and Polypropylene Fiber –
    the increase of glass fiber volume                     Reinforced Cemented Based Beams
    fraction while it decreases with the                   ", Composites, Butterworth and Co.
    increase of Kevlar fiber volume                        Ltd., January, (1977).
    fraction.                                          [2-] Yail J. Kim and Andrew Kong,"
2- The maximum value of deflection (=                      Flexural Strengthening of RC Beams
    0.85 mm) is at Vf of Glass (=15 %)                     Using Steel Reinforced Polymer
    and Vf of Kevlar (=15 %), while the                    (SRP) Composite ", M.Sc. Thesis,
    minimum value of deflection (= 0.24                    Queen's     University,    Kingstom,
    mm ) is at Vf of Glass (=60 %) and                     Canada, (2005).
    Vf of Kevlar (=60 %).                              [3-] Turvey G.J.," Uniformly loaded
3- Tension stress decreases from (19.8                     Antisymmetric Cross-ply Laminated
    MPa.) to (13.7 MPa.), while                            Rectangular Plates in an Initial
    compression stress increases from (-                   Flexural Failure Analysis ", Fiber
    10.6 MPa.) to (-14.3 MPa.) with the                    Science and Technology, No.16,
    increase of Vf of Glass from (15 %)                    England, (1982).
    to (60 %) of the lower layer and at Vf             [4-] Kosoric J., M. Cattani, S. Bouill,
    of Kevlar = 30 % of the upper layer.                   CH.Godin          and       J.Meyer,"
4- Tension stress decreases with the                       Reinforcement of Composite Resins
    increase in fiber volume fraction of                   with Unidirectional Glass Fibers",
    glass of the lower layer while                         European Cells and Materials, Vol. 3,
    increase with increase Kevlar volume                   Suppl.1, (2002).
    fraction of the upper layer. The                   [5-] Zsolt R'ACZ, "Analyzing the
    maximum value (= 25.3 MPa.) is at                      Flexural Strength Properties of
    Vf of glass fiber (= 15 %) of the                      Unidirectional Carbon / Epoxy
    upper layer and Vf of Kevlar (= 60                     Composites", Hungarian Scientific
    %) of the lower layer, while the                       Research Fund, (2002).
    minimum value of tension stress (=                 [6-] Lassila L.J. and Vallittu P.K., "The
    11.8 MPa.) is at Vf of glass fiber (=                  Effect of Fiber Position and
    60 %) of the upper layer and Vf of                     Polymerization Condition on the
    Kevlar (= 15 %) of the lower layer.                    Flexural Properties of Fiber –
5- Compression stress increases with                       Reinforced Composite", Journal of
    the increase of fiber volume fraction


                                                 460
Eng. & Technology, Vol.25, Suppl.of No.3, 2007          Experimental Study of Flexural Strength
                                                            of Laminate Composite Material


    Contemp Dent, Vol.5, No.2, May                         Systems", IADR/AADR/CADR 80th
    (2004).                                                General Session, (San Dieg.), (2002).
[7-] Johnston, C.D. and Zemp, R.W.,"                   [9-] T.J. Reinhard," Engineering Material
    Flexural Fatigue Performance of                        Handbook Volume 1", Composite
    Steel Fiber Reinforced Concrete-                       ASM International, (1987).
    Influence of Fiber Content, Aspect                 [10-] Jones, R.M.," Mechanics of
    Ratio, and Type," ACI Materials                        Composite Materials ", McGraw –
    Journal,   Vol.88,No.4,    Jul-Aug,                    Hill, New York, (1975).
    (1991).                                            [11-] I. Ychang, " Composite Science and
[8-] T. Waki and T. Nakamura," Flexural                    Technology ", Elsvier applied
    Strength and Bending Elasticity of                     Science Pub., Vol.24, No.1, (1985).
    Fiber     Reinforced    Composite


                           Table: (1) Results of Experimental Work.

     Volume fraction             Position of                                              Tension
                                  Neutral         Deflection        Compression
  Kevlar           Glass                                                                   Stress
                                axis * 10^-3      *10^-3 (m)        Stress (MPa.)
  Fiber            Fiber                                                                  (MPa.)
                                     (m)
                   15 %             1.12               0.49               -9.6               25.3
                   30 %            1.273               0.35              -10.4               20.3
   60 %
                   45 %               1.4              0.28              -11.4               17.9
                   60 %           1.5            0.24          -12.2                         16.4
                   15 %          1.184           0.55          -10.9                         22.8
                   30 %          1.365           0.39          -11.2                         18.4
   45 %
                   45 %          1.506           0.31          -12.2                         16.4
                   60 %          1.618           0.27           -13                          15.2
                   15 %          1.294           0.65          -10.6                         19.8
                   30 %          1.512           0.46          -12.3                         16.3
   30 %
                   45 %          1.668           0.37          -13.4                         14.7
                   60 %          1.785          0.326          -14.3                         13.7
                   15 %          1.528           0.84          -12.4                         16.1
                   30 %          1.784          0.617          -14.3                         13.8
   15 %
                   45 %          1.943           0.52          -15.8                         12.6
                   60 %          2.051           0.46          -17.1                         11.8
                   Table: (2) Comparison between the Experimental Work
                                  and Theoretical Study.




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                            Deflection *10^-3          Compression Stress          Tension Stress
                                   (m)                     (MPa.)                     (MPa.)
Experimentally                     0.49                      -9.6                       25.3
Theoretically                      0.52                     -10.25                      23.8




                                                                                              0.0035 m
                          Glass Fiber – Epoxy Matrix
                          Kevlar Fiber – Epoxy Matrix


                                      0.17 m                                         0.013 m
                                   Figure (1): Test Specimen.




                                      Strain Gauge




                  Test
                Specimen                                            Applied
                                                                     Load



                     Figure (2): Flexural Apparatus with Test Specimen.




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                           σt = 22.8 MPa.                                           σt = 18.4 MPa.




Yo= 1.184 cm                                            Yo= 1.365 cm
               σc = -10.9 MPa.                                             σc = -11.2 MPa.

          Vf Glass = 15 %                                              Vf Glass = 30 %
(a)       Vf Kevlar = 45 %                                (b)          Vf Kevlar = 45 %

                             σt = 16.4 MPa.                                         σt = 15.2 MPa.




Yo= 1.506 cm                                           Yo= 1.618 cm

                 σc = -12.2 MPa.                                           σc = -13 MPa.

             Vf Glass = 45 %                                           Vf Glass = 60 %
  (C)        Vf Kevlar = 45 %
                                                            (d)        Vf Kevlar = 45 %


Figure (3): Schematic Diagram for Tension and Compression Stresses with Position of
               Neutral Axis of Laminated Composite Material at Different Fiber
               Volume Fraction.




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                                                                                               of Laminate Composite Material


                                                           30

                                                           25

                                                           20

                                                           15
                            Stress (MPa.)


                                                           10

                                                            5                                    Vf of kevlar = 30 %
                                                                                                       Tension Stress
                                                            0                                          Compression Stress


                                                           -5

                                                          -10

                                                          -15

                                                          -20
                                                                15          30                    45                        60
                                                                              Vf of Glass %

Figure (4): Relationship Between Stress (Tension and Compression) of Laminate
           Composite Beam and Fiber Volume Fraction of Glass at Constant Fiber
           Volume Fraction of Kevlar = 30 %.

                                                          2.4

                                                                     Vf of kevlar = 15 %

                                                          2.2        Vf of kevlar = 30 %
                   Position of Neutral axis (m) * 10^-2




                                                                     Vf of kevlar = 45 %
                                                                     Vf of kevlar = 60 %

                                                          2.0


                                                          1.8


                                                          1.6


                                                          1.4


                                                          1.2


                                                          1.0
                                                                15         30                     45                        60
                                                                                Vf of Glass %
Figure (5): Relationship Between Position of Neutral Axis of the Laminate Composite
                Beam and Fiber Volume Fraction of Glass at Different Fiber Volume
                Fraction of Kevlar.



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                 15                                                                    60


                            30                                             45


                                       45                       30


                                                 60 15




Figure (6): 3-Dimensional Relationship Between Deflection of the Laminate Composite
               Beam, Fiber Volume Fraction of Glass and Fiber Volume Fraction of
               Kevlar.




                    15                                                            60


                              30                                        45


                                       45                     30


                                                 60 15



Figure (7): 3-Dimensional Relationship Between Tension Stress, Fiber Volume Fraction
                of Glass and Fiber Volume Fraction of Kevlar.



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                    15                                                            60


                              30                                         45


                                       45                      30


                                                 60 15




Figure (8): 3-Dimensional Relationship Between Compression Stress, Fiber Volume
               Fraction of Glass and Fiber Volume Fraction of Kevlar.




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