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OPTIMAIR is an Energy Saving Solutions Company in collaboration with 95 PSIG
90 PSIG
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Fouress Company LLC, USA. OPTIMAIR prides in a team of well-trained
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technical experts experienced in conducting Compressor Audit and System D6
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optimization.
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OPTIMAIR Solutions and Services
OPTIMAIR Technical team assist you with an audit of your current system. We combine years of experience, state-of-the-art equipment
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and professional, talented personnel to provide the best analysis of your system, and make the most cost effective recommendation to
achieve your goals. OPTIMAIR will assess the energy saving potential in your organization by means of Sophisticated Data Logging Main Distribution Header Flow Controller
Equipments and submit a Comprehensive proposal giving the Energy saving potential available in your plant. 95 PSIG
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A key component to any system solution is the controls, which provide you with the ability to meet the needs of the production floor while
operating in a cost effective fashion. OPTIMAIR Multiple Compressor System Control manages the total compressed air system, providing 90 PSIG 90 PSIG
the best possible pressure control, with the best economics. This PLC-based management system puts you in complete control of your air
system. It adds a remote operator interface, system monitoring, trending and control to the total system equation. Main Distribution Header 110 PSIG D3 D2
What is OPTIMAIR Multiple Compressor System Control (MCSC) ?
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l MCSC is a combination of a PLC Control Panel & a Flow Controller R
PLC Control System New Receiver
l Application of MCSC to a site may involve additional Air Receiver Capacity
l MCSC monitors and Controls different Compressors in a Multiple Compressor
System
COMPRESS YOUR EXPENDITURE
l It is Designed to forecast air Demand Changes and accordingly Start, Load, Unload
and Stop, one or more compressor/s on a dynamic need basis
l The MCSC monitors the dynamics of the System in a predetermined period basis,
depending on the specific site conditions and decides the number of Operating
Compressors
l The Flow Controller is a state-of-the-art Control Valve which maintains a constant
down, stream pressure at varying flow conditions
OPTIMAIR
Optimumair Solutions Private Limited
# 13, Krishna Reddy Layout, 2nd Floor, Domlur, Bangalore - 560 071
Tel. : +91-080-51150461/462 E-mail : optimair@vsnl.net
OPTIMAIR is an Energy Saving Solutions Company in collaboration with Fouress Company LLC, USA.
Do you know? It costs nearly five times the cost of the Compressor to operate OPTIMAIR System is designed to improve Compressed Air efficiency,
it every year !. A 100 HP compressor can be installed at Rs. 6,00,000/- and the including: • Energy saving ranging from 15% to 40% • Improvement in
running cost for 8760 hours @ Rs. 4.00/kWhr (24hrs x 365days) is
Productivity - Constant Pressure across the Header at all time • Better
Rs.26 ,00,000/-. Therefore, even a 20% saving in power is equal to the cost of
utilization of Compressor Capacity • Extended Life of Compressors and
the equipment. Optimizing the compressed air system, not only gives you
upto 40% saving in power but also increases productivity & quality by Accessories
providing stable pressure at optimum cost.
Common Inefficiencies in Compressed Air Systems By optimizing your compressed air system for energy, you have Artificial Demand(AD) OPTIMAIR System helps you reduce the artificial demand to the
Many compressed air systems waste as much as 40% of their the other benefits like increase in productivity, and improvement All Compressed air systems have some minimum pressure minimum possible. Compressed air as a power source is eight
energy consumption. One reason is that compressed air is often in quality etc.. necessary for proper function of the system. Frequently that times more expensive than electricity. Raising pressure system-
viewed as a “free” utility by the people who consume it! pressure is not defined. However as long as the pressure is above wide will require more power on-line.
Compressed Air Systems Approach the minimum it is acceptable! Right ? No!! Wrong ! If the system
Common inefficiencies include: The “traditional” compressed air systems definition ignores the requires only 80-PSI pressure and you operate at 100 PSI Traditional Priorities in Air System Operation
l Overpowering the system for both pressure and volume fact that the air system consists of a supply side and demand l Plant Production is the number one priority
pressure, you obviously consume 20% more air flow or 20%
w Operate at partial load efficiency l The Plant compressed air supply must always be maintained
side. Improving the demand side efficiency without harnessing it wastage to Artificial Demand. AD not only creates additional
w Artificial Demand l Over Supply of air is acceptable, under supply is not
in the supply side and improving supply side efficiency when capacity requirement, it also necessitates higher discharge
w Idle Running l Minimum pressure must be maintained, higher pressure is
l Lack of integrated system control of multiple compressors
production suffers for want of air are both “NOT ACCEPTABLE” pressure from the compressor. Acceptable
l Failure to store compressed air energy for peak demand usage to real efficiency seekers. The problem with this very narrow
l Air misuses or abuses system definition of “one side management” is that it overlooks One PSI more Pressure increase approximately 1 % more capacity The OPTIMAIR approach to Compressed Air Management
w Leaks at both point-of-use and supply-side equipment the interrelationship between supply side components and their and every 2 PSI increase discharge pressure requires 1% l Plant productivity is the number one priority
w Severe fluctuation in pressure l The plant air demand must always be supplied
demand side counterparts. The supply and demand sides of the electricity. Therefore reducing the Artificial Demand by 10 PSIG
w Indiscriminate use of open blowing l Air supply must balance demand, over supply and under
w Inappropriate production use of compressed air
compressed air system in any manufacturing plant do not work can reduce your energy consumption by 5 to 15% depending supply are unacceptable
w Simple lack of maintenance, including neglect of dirty independently of each other. Both sides must be coordinated by upon how well your system is regulated. For e. g. If your system is l Pressure must be consistent. Low pressure and high pressure
filter cartridges suitable controls in order to work together. 100% regulated, you save 5% and if your system is 100% are equally unacceptable
w Non-existent system-wide control and monitoring unregulated, you save 15%.
Existing Multiple Compressor Systems OPTIMAIR Multiple Compressor System Control
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BEFORE OPTIMAIR SOLUTION WITH OPTIMAIR SOLUTION
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PRESSURE (PSIG)
PRESSURE (PSIG)
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PRESSURE - 105 PSIG AVERAGE SYSTEM
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R
Generic Icon for any Type of Compressor Dryer & Cleaning Equipment
New Receiver
C o m p r e s s e d A i r E n e rg y I s E i g h t T i m e s M o r e E x p e n s i v e T h a n E l e c t r i c a l E n e rg y Therefore Even One Unit Saving In Compressed Air Usage, Saves 8 Units Of Electricity
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