Best-in-Class in Wholesale Distribution Series

W
Document Sample
scope of work template
							                                                   November 2005




Best-in-Class in Wholesale Distribution Series
Transportation Management:
A Continous Improvement Framework




Dave Forberg               Drew Satherlie
Principal                  Industry Consultant Durable Distribution
Achieve Consulting         FedEx
                                                November 2005




Best-in-Class Wholesale Distribution Series
Transportation Management:
A Continuous Improvement Framework




Dave Forberg             Drew Satherlie
Principal                Industry Consultant Durable Distribution
Achieve Consulting       FedEx
Best in Class - Wholesale Distribution Seminar Series Overview
Business is changing rapidly and wholesale           •      Return on assets (ROA) remains low
distributors are in the middle, playing a                   between 3%- 4% from 2000 to 2004.
critical role in helping their manufacturing                (see below)
and customer partners manage the supply
                                                                                  Median ROA
chain and all the activities that go with it                             2001 - 2004 Public Distributors
(inventory management, logistics, sourcing,              5.0%

payment, etc). In one recent study, 80% of               4.0%

CEOs said Supply Chain Management was                    3.0%

important or very important for the success              2.0%

of their company, and within five years this             1.0%

number is projected to grow to 88%. In                   0.0%

addition, external dynamics are impacting                       2000        2001                2002          2003   2004
                                                                                      Durable    NonDurable
distributors in a profound way. Including:

•   Customers who have more choices on               •      The median revenue of these
    where to get product and what they will                 companies was approximately $763
    pay for it. They are demanding more                     million, and the operating income
    from distributors.                                      margin was approximately 3.5% or $27
                                                            million. (See below) which although low
•   Costs which are increasing at an ever                   is within a point of two of historical
    faster rate and distributors have not or                averages.
    cannot pass on these increased costs.                              Median Operating Income Margin
    These costs are payroll, healthcare, and             4.5%

    financing to name a few.                             4.0%
                                                         3.5%
                                                         3.0%

•   Technology that is helping distributors to           2.5%
                                                         2.0%
    deliver things better, faster, cheaper,              1.5%
    smarter - and more customized. This                  1.0%
                                                         0.5%
    has been a great productivity tool for               0.0%
    distributors in the past to help bring                      2000         2001
                                                                                    Durable
                                                                                                2002
                                                                                                 NonDurable
                                                                                                              2003   2004

    down costs.

•   Channel partners that are forcing                Thus, to increase profitability, distributors
    distributors to become more efficient            must focus on getting more out of existing
    and productive in search of profits.             assets.2 If network operating costs
    Distributors have responded primarily by         (inventory, facility and transportation) are
    rationalizing and leveraging their supply        about 8.0% of revenues3, then the median
    base and have achieved mixed results.            public distributor spends about $61 million
                                                     managing their network. A 10%
•   Increased and new forms of competition           improvement in managing this cost would
    and Globalization that have                      result in $6 million increase to the bottom
    commoditized some products and                   line or increasing operating income 22%.
    industries, focusing attention on price          The data and this example provide a
    and service as differentiators.                  compelling case of why distributors are
    Distributors try to remain current with          looking at new and creative ways to
    this trend.                                      manage their business.

FedEx recently studied 197 publicly-held
durable and non-durable distributors and             2
                                                       Finlistics, FedEx, and Achieve Consulting study 2005.
found the following financial issues:                3
                                                       Council of Logistics Management “State of Logistics”
                                                     report
                                                 2
It was from the external dynamics and the             2)   To develop tools that distributors can
fact that distributors are struggling to remain            use to improve their business.
profitable that FedEx decided to launch a
series of Best-in-class in distribution               We hope you enjoy this and future papers.
seminar series aimed at trying to help                If you have any questions, comments, or
distributors address their key issues                 suggestions, please contact your FedEx
(internally or externally). By studying these         sales rep or email us.
problems, we hope to understand the issues
distributors are facing and possible
solutions.                                            Sincerely,

FedEx has two goals in mind for this best in          Drew Satherlie
class series:                                         drew.satherlie@fedex.com

1)   To help the distributor better                   Mike Younkin
     understand their industry, their supply          mike.younkin@fedex.com
     chain and the issues impacting them
     and;                                             FedEx Distribution Industry Consultants




                                                  3
                                Executive Summary

Demand for transportation services and
the available supply of capacity are out        •   Carrier Management
of sync and worsening. Wholesale                •   Load planning and optimization
distributors need to be prepared to deal
with this environment. Recently                 •   Shipping Execution
shippers have responded by
implementing some fundamental                   •   Shipment Monitoring
changes that have been effective, but
                                                •   Freight pay and audit
more is needed to continue to improve.
                                                •   Performance monitoring
A transportation framework has been
developed to allow distributors to align
                                                A corresponding maturity assessment
their transportation operation with their
                                                tool is also provided to describe a
supply chain strategy and overall
                                                continuum of operating capability across
business objectives. This framework
                                                the transportation processes. Shippers
allows shippers to take their
                                                can use as a self-evaluation tool. The
improvement to “the next level” because
                                                tool will also help them prioritize where
it is in sync with the goals of the
                                                they might employ resources to
organization. However, it is a dynamic
                                                maximize their overall performance. We
framework that allows for continuous
                                                have provided the tool at the end of the
improvement.
                                                whitepaper.
The framework identifies the following
                                                This paper provides a road map for
major processes within transportation
                                                companies to improve performance in
management for further review and
                                                each of these process areas.
analysis.




                                            4
                                               Transportation Management Best Practices:
                                                  Continuous Improvement Framework
The Transportation Landscape: Past,                                    costs continue to increase at an
Present, and Future                                                    accelerated rate. Logistics Management
                                                                       reports costs have increased by nearly
Prior to the 1980s, transportation was                                 20% since 2001. (Figure 2)
highly regulated and characterized as
lethargic with little differentiation
between carriers on price or service. In
the 1980s, deregulation changed the
landscape for freight movement and
shifted the balance of power from
carriers to shippers. Competition
increased in all modes and shippers
demanded and received better pricing
and improved service.

Demand for transportation remained                                                 Source: Logistics Management (11/05)

strong through the 1990s as the United                                                            Figure 2
States economy surged forward. Driven
in part by outsourcing and globalization,                              Today, the transportation industry is
huge increases in imports began                                        maturing but demand and supply are not
straining ports, creating capacity issues                              synchronized. Consider the following
in trucking, and clogging inter-modal                                  supply-side facts:
operations everywhere. Naturally, cost
and pricing grew steadily through the                                  •   Trucks handle more than 85% of all
1990s (See Figure1).                                                       goods moved through the US22 and
                                                                           are experiencing unprecedented
                                                                           capacity issues. Service changes
                                          Cost per ton mile                have improved safety but reduced
                                                                           capacity by over 6%.3
          125
          120

                                                                           The average driver is 56.4 Retiring
          115
          110                                                          •
          105
                                                                           drivers increase capacity pressures.
  Index




          100
           95
           90
           85
           80
                                                                       •   Average drivers’ wages increased 7-
             1990 1991 1992 1993 1994 1995 1996 1997 1998 1999             8%. But there is a projected shortage
 (Source: Bureau Transportation Stat istics)
                                                   Year
                                                                           of more than 100,000 drivers over
                                               Figure 1                    the next 10 years.5

Demand continues to increase each
year in all modes. The Bureau of
Transportation Statistics reports that air                             2
                                                                         DC Velocity, October 2005
freight ton miles are up approximately                                 2
                                                                         Transport Topics
4% since 2000 and motor freight ton                                    3
                                                                         Fortune, November, 2004
                                                                       4
miles are up over 6.5%. Accordingly,                                     Logistics Management, 2005
                                                                       5
                                                                         American Truckers Association


                                                                   5
•   West Coast port traffic is at an all-        •   Outsourced the delivery function
    time high with nearly 40,000 forty-              entirely, or simply shopped for new
    foot containers (FEU) entering each              partners or service providers to lower
    day.6                                            costs.

•   Inter-modal volume is up over 65%            •   Established core carrier programs
    since 1990.7                                     with 1-2 carriers in each lane for
                                                     scale economies.
•   Durable goods shipping have
    increased by nearly 10% since 2003           •   Dedicated volume to a single parcel
    and air freight is up 12%.8                      express carrier to drive down pricing
                                                     or to gain technology capability
•   Transport Topics reports that many
    carriers were overbooked by 10-15%           These methods are effective, but are not
    on any given day in 2004.9                   enough. Combined with capacity
                                                 constraints, shippers must find a new
Looking forward, there is no evidence            way.
that there will be a return to the “good
old days” of the 1980s and 1990s.                One path is to “share” the pain with
Clearly, distributors need to develop a          customers by trying to initiate special
rational, competitive response to these          charges, such as accessorial fees, fuel
events.                                          surcharges, and “extra service” charges.
                                                 A leading lab equipment distributor
                                                 introduced temporary surcharges even
New Environment and Realities                    for customers with pre-existing free
                                                 shipping contracts. Customer pressure
Wholesale distributors have had limited          forced a repeal of the charges after a
success navigating the tight channel             few short months. Customers will be
between managing supplier                        tolerant for only so long.
relationships and cost-effectively
satisfying customers. Previous
transportation management efforts may            Transportation Management
have been implemented and many have              Continuous Improvement Framework
delivered the expected results. During           and Maturity assessment tool
this time shippers have:
                                                 A different framework has emerged to
•   Centralized carrier management as            help manage transportation processes
    part of the procurement function and         and spend, and align them better with
    stressed efficiencies                        company goals. This new framework is
•   Emphasized narrowing the shipper             comprised of two components:
    base to 1-2 carriers to leverage scale
    and drive down rates through                 1) A continuous improvement
    maximizing discounts.                           framework which looks at the six
                                                    processes and 23 activities
                                                    encompassing transportation
6
  Fortune, November, 2004                           management.
7
  DC Velocity, October, 2005
8
  DC Velocity, October, 2005
9
  Transportation Topics


                                             6
2) The transportation maturity                  •   Controlling transportation costs
   assessment tool which evaluates
                                                •   Increasing reliability of order delivery
   your capabilities in key processes
                                                    and real time status availability
   against a continuum of best in class
   practices.                                   •   Making transportation and logistics a
                                                    differentiator in the market place.

At the core of the transportation               Tactical Best Practices are Necessary
management framework is flexibility             to Win “In the Trenches”
which allows alignment between
transportation and business strategy.           While fundamental concepts serve as
The model does not profess one right            the foundation for a program of
answer that fits all situations or advise       improving transportation operations from
that all distributors should aspire to          a time, cost, and service standpoint (see
leading practices in all processes.             box on next page), real progress is
Instead, the model helps distributors tie       made by applying tactical best practices
their transportation management                 that enable a more effective
process and activities to their business        transportation management operation.
strategy. If and when environmental
issues change or business strategies            The ability to get things done on the
evolve, so to does the need to supply           dock and on the road differentiates a
products from manufacturer to                   transportation operation’s effectiveness
customer. The model helps see what to           in the customer’s mind. This is achieved
change and how.                                 when all aspects of transportation
                                                management are in sync and working
The maturity assessment tool helps              towards servicing customers, while
identify and align the best practices of        minimizing headaches and costs for all
the key processes and sub-processes.            supply chain partners. For many
These best practices apply whether your         distributors, the question is “Where to
company utilizes a private fleet,               begin?”
dedicated carriers, a set of core
common carriers, or contract parcel             The transportation management
services. With this approach, shippers          framework suggests that shippers
can focus on improving specific areas           “break down” transportation
within transportation management in             management into processes and sub-
order to achieve their strategic                processes that can be better managed
objectives of:                                  and optimized. Improvements in each
                                                area of the framework contribute to a
                                                better overall operation. There are six
                                                processes or stages to the framework
                                                depicted in the figure on page 9.




                                            7
THE FOUR FUNDAMENTALS FOR                       aspect to overcome for wholesale
EFFECTIVE TM                                    distributors is the willingness to share
                                                operational information outside the
Companies in all industries, including          organization, but technological capability
wholesale distribution, are making progress     makes this simpler. Collaborative
by adopting and four fundamental concepts       transportation management (CTM)
to implementing the model:                      programs are a natural extension of
• Centralize operations                         collaborative planning forecasting and
• Automate the routine                          replenishment programs that companies
• Collaborate with supply chain partners        have been implementing over the past
• Measure performance for continuous            decade. Transportation exchanges and
    improvement                                 web-based service providers enhance the
Centralize Operations                           collaboration by offering standardized tools
By centralizing transportation management,      with easy access for shippers and carriers.
shippers are better positioned to control the   Supply chain partners also means
overall flow of goods into and out of their     collaborating within your own company. It is
facilities and are better able to exact         suggested that you must master this first
savings improved resource use. Scale            before attempting to partner with outside
economies and the efficiencies of planning      suppliers.
and coordination of all moves become much       Measure for success and continuous
more attainable. Centralization offers a        improvement
chance to maximize work force productivity,     In order to accomplish strategic objectives,
increase the span of control and to             there must be performance measurements
negotiate with carriers based on aggregate      in place that provide the ability to monitor
volume with carriers.                           progress toward the improvement. Effective
Automate the Routine                            measurement systems work best when they
Whether you use private fleets, dedicated       are an integral part of the process. Fact
carriers, or third party service providers,     based decision making requires accurate
routing, tendering, and load optimization       data. In transportations cost, quality, and
can be automated. Prices for powerful           time measures are best captured from
desktop optimization tools have dropped         actual moves using the TMS.
and now sophisticated packages can be           A recent study by the Warehouse Education
integrated at very low costs. In fact,          and Research Council and DC Velocity
shippers with fleet size as small as 3-4        supports this assessment. (See Figure 3)
trucks can implement tools that minimize
miles and time driven, meet service window
                                                 Percent of Shippers that implemented changes to
requirements, and sequence orders for best
                                                 improve dock and yard management:
delivery patterns. Additionally, these tools
                                                    Improvement                    % respondents
now have functionality to support all areas
                                                    Added dock staging                    24.8
of Transportation Management. Electronic            Changed shipping schedule             47.0
data interchange remains the dominant               Changed operating schedule            39.0
method for communicating externally, but            Added drop lots                       18.0
the Internet is making direct, real-time            Added drop-hook operations            20.0
connectivity possible for even low volume
shippers. These tools quite literally pay for
themselves in 2-3 months time.                  Companies are implementing these carrier
                                                friendly programs to become lower cost
Collaborate with Partners                       customers in hopes of receiving favorable
The increasing demands of customers and         consideration in competition for capacity
limited capacity of suppliers is best           and lower rates for moving goods. We
managed through improved collaboration          believe more can and must be done by
with supply chain partners. The critical        shippers in all industries.
                                                                                Transportation Management Framework


                                                                                                                                                    Load Planning &
                                                                                                                                                    Optimization

                                    Carrier Management                                                                                                                                                                                                              Prepare & Execute
                                                                                                                                                                                                                                                                    Shipments




                                                   Performance
                                                   Monitoring                                                                                                                                                                                                          Shipment Monitoring
                                                                                                                                                  Freight Pay & Audit

                       Achieve Consulting




Transportation Management Maturity
Assessment Tool

The transportation management                                                                                                                                                                   characteristics of the activity along a
maturity assessment tool (see sample                                                                                                                                                            spectrum of outcomes. When used in
below) breaks down the framework into                                                                                                                                                           conjunction with performance metrics,
operational business areas, processes,                                                                                                                                                          the model helps organizations identify
and activities. It then describes key                                                                                                                                                           key improvement opportunities.



                                                                                              Sample of a Maturity assessment tool
           Transportation Management
                                                                                                             1                                                       2                                                            3                                                          4                                                         5


 Business Area            Process                           Activity                                    Limited                                                Developing                                                 Competitive                                                  Emerging                                                   Leading


                                                                                                                                       Limited outbound management - mostly high volume                                                                       Outbound freight is managed, and inbound is still partly
Carrier                                      Scope of Transporation             No freight is actively managed. Inbound freight cost                                                                 Outbound freight is managed, but inbound is still vendor                                                          All inbound and outbound freight across the enterprise
                 Carrier Base Management                                                                                               lanes. Also limited cost visibility for inbound freight for                                                            vendor controlled. All inbound costs are understood
Management                                   Management                         imbedded in purchase price.
                                                                                                                                       high volume purchase goods.
                                                                                                                                                                                                     controlled. Beginning to breakout cost on invoice.
                                                                                                                                                                                                                                                              and significant volume suppliers are being managed.
                                                                                                                                                                                                                                                                                                                       is actively managed and controlled.


                                                                                                                                                                                                     Line haul contracted to core set of carriers & local        Core carrier program established with minimum volume Carrier partnership programin place with frequent
                                             Carrier base                       Local decisions made when orders received              Standard carriers based on service territories
                                                                                                                                                                                                     cartage to small group of carriers                          commitments                                          monitoring and an annual reviews


                                             Understanding of Carrier                                                                  Rudimentary understanding, communicating with                                                                                                                                      In-depth understanding of carriers’ capabilities and plan
                                                                                Very limited understanding                                                                                           Actively exchange information with carriers                 Understand carrier capabilities and plan accordingly
                                             Capabilities                                                                              carriers                                                                                                                                                                           accordingly


                                                                                                                                                                                                                                                                                                                            Partner with core carriers and establish a program
                                                                                                                                       Some of existing carrier base capabilities known well,                                                                    Core set of carriers identified with a clear understanding
                 Carrier Contracting         Identify Capable Carriers          Carrier base not defined                                                                                             Invite core set of carriers to present their capabilities                                                              (qualifications, communication, etc) to help meet your
                                                                                                                                       others unknown..                                                                                                          of their capabilities.
                                                                                                                                                                                                                                                                                                                            needs

                 (Include Freight Forwarders                                                                                                                                                                                                                                                                              Detailed selection process leveraging total volume and
                                                                                                                                       Little coordination of volume, region, mode across            Volumes and service needs by mode are centrally             Volumes and service needs by mode are centrally
                 & other Trans service       Preparation of Bid                 No coordination                                                                                                                                                                                                                           moves for the enterprise. Coordinated with TMS so
                                                                                                                                       business units                                                coordinated by region                                       coordinated at an enterprise level
                 providers)                                                                                                                                                                                                                                                                                               requirements / schedules are synchronized.

                                                                                                                                                                                                                                                                                                                          Custom contracts designed to simplify your
                                                                                                                                       Use existing contracts developed around the carriers’         Standardized on a few contracts and have all carriers       Core carriers on standard contract based on your
                                             Carrier Contracts                  No contracts established                                                                                                                                                                                                                  requirements (i.e. simplified rate structures) and to
                                                                                                                                       needs                                                         participate                                                 service needs; all others using your standard terms
                                                                                                                                                                                                                                                                                                                          encourage partnerships with pay for performance


                 Carrier Compliance          Carrier Participation in Initiatives Carrier participation is not emphasized              Limited participation                                         Of the programs initiated, beginning to involve carriers    Carrier participates in quality process as requested     Carriers participate fully in quality process


                                                                                                                                                                                                                                                                                                                          Only centralized authorized carriers are used.
                                             Carrier Relationship                                                                                                                                    Business focused negotiation but locally managed            Regionally focused negotiation but locally managed
                                                                                No established relationships / accountability          Individual facility location relationships                                                                                                                                         Company-wide negotiation with locally managed
                                             Accountability/ Responsibility                                                                                                                          relationships                                               relationships
                                                                                                                                                                                                                                                                                                                          relationships.

                                                                                                                                       No process is in place to monitor actual versus                                                                                                                                    System monitors volume shipped by mode and carrier
                                             Contract Obligations               No contracts established to monitor                                                                                  A laborious manual process is in place                      An automated process is in place
                                                                                                                                       contractual volume shipped by mode and carrier                                                                                                                                     to meet contractual obligations


                                                                                                                                                                                                                                                                                                                          Comprehensive score card focused on service and
                                             Continuous Evaluation Process      Process not defined                                    Informal process in place                                     Inconsistent recognition of factors beyond price            Documented process evaluating service and cost
                                                                                                                                                                                                                                                                                                                          total cost




                                                                                                                                                                               9
The essence of the maturity assessment             carriers. Competitive shippers have a
tool lies in the capability continuum,             centralized operation and established
numbers 1 through 5 along the top.                 set of core carriers with whom they
Each activity has several degrees of               actively exchange information, and
sophistication ranging from limited                manage primarily outbound shipping.
capability to competitive performance              Leading companies manage all inbound
to leading practices. (Additional                  and outbound freight with carrier
degrees of capability exist within the             partners. Carrier partners are selected
model but these three points will be               through a formal, detailed process, and
used to describe companies in this                 carriers participate in all applicable
paper). Defining and delineating these             aspects of the transportation function.
degrees helps distributors not only see
where they are, but where they can be,             Best practices include collaboration
if they aspire to improve in that activity         between shippers and carriers which
or business area.                                  can lead to better overall performance
                                                   when the participants have a common
To use the maturity assessment tool,               under-standing of goals and
management simply assesses their                   expectations. Of course, the relationship
current capability and selects the                 is best maintained with effective contract
desired performance for each activity              management and rate management
within the model. The gaps between                 systems that:
desired capability and actual capability
across the entire function can be used             •   ensure “best” contracts are used in
to prioritize where management should                  freight decisions
focus resources for improvement.
                                                   •   procure best carrier in each mode for
                                                       service required
Carrier Management
                                                   •   provide data driven decisions
Carrier management is the set of
activities shippers employ to identify and         Efficient carrier management processes
procure the best modes, best carriers              reflect organizational discipline more so
for each mode, and best rates for                  than other areas of transportation.
shipping goods to and from their                   Accordingly, shippers should be as
facilities, including maintaining a private        aggressive as possible at implementing
fleet. High performance in carrier                 best practices and move towards
management allows companies to “set                becoming a leader. Some key
the stage” for excellence. Choosing the            considerations to think about are:
best service providers at the best cost
with formal processes is the foundation            •   Are we using the right number and
for the transportation excellence.                     mix of carriers for each mode?
                                                   •   How formal is the bid process? And
Companies with Limited capability can                  how frequent?
be described as local operations having
little or no coordination between                  •   Are our service levels and costs
shipping sites, a high number of                       negotiated centrally for all our
carriers, un-defined contracts, and                    operations?
limited or no formal relationships with


                                              10
•   Are inbound and outbound freight              •   A national sundries distributor has
    managed and negotiated                            been able to significantly reduce
    companywide?                                      parcel delivery costs by building
                                                      truckloads of parcel orders from a
•   How difficult is managing rates and
    the level of compliance of using                  central distri-bution center and
                                                      delivering them to the carrier’s local
    approved carriers?
                                                      destination sort operation. The line
                                                      haul cost for the truckload, plus the
                                                      local package delivery costs, was
Load Planning and Optimization
                                                      much lower than long distance
                                                      package delivery costs.
Load planning and optimization is the
creation of efficient transportation plans
that allow shippers to reduce costs and
improve service by being more reliable
day to day and to increase density of
freight moves in aggregate. Visibility of
demand for transportation services is as
important as the tools and processes
used in optimizing the flow of goods.
Transportation Management Systems
(TMS) tools are available to provide this
visibility and associated optimization.
                                                  Lastly, sophisticated tools can be
Optimization capabilities of TMS
                                                  deployed to make “step-change”
systems automatically choose the best
                                                  improvements with continuous moves,
mode for each geographic region and
                                                  backhauls, and cross docking.
the lowest cost route while considering
                                                  Continuous moves combine inbound
planning horizons and real world
constraints. Benefits include less dock           plans with outbound plans and allow for
                                                  carriers to use the same driver, tractor
congestion and more dependable
                                                  for multiple legs of a delivery route,
carriers with more reliable service.
                                                  dropping off one load and picking up
Distributors and shippers with private            another. With the correct set of partners
                                                  (particularly with on-line collaboration
fleets can minimize drive times, route
                                                  tools) backhauls can be planned for and
trucks through and around congested
areas, match deliveries to customer               arranged prior to leaving the origin dock.
receiving times and provide real-time
                                                  Companies with Limited capability
status updates to throughout the
organization:                                     usually have ad hoc planning with little
                                                  or no tools to help with consolidation.
•   A Toronto-based perishable                    Orders are sorted on the traffic desk and
    distributor realized nearly a 10%             manually combined into loads based on
    increase in service efficiency by             “tribal knowledge” of territory service
    using planning and optimization               providers. Competitive companies may
                                                  still be planning and building loads in a
    tools.
                                                  decentralized organization, but they are
                                                  likely using power desktop tools. In
                                                  some cases these companies are


                                             11
beginning to work with carriers on                    networks with complex shipping
expanded planning horizons in order to                challenges.
secure capacity for future shipments.             •   In some situations, simpler tools can
                                                      deliver greater load density or better
Leading companies use longer planning                 routing of private fleets. Competitive
horizon and advanced systems to select                activities and practices may be
mode and carrier using current actual                 sufficient to deliver exceptional
cost and service data. They shift modes,              performance at reasonable costs.
route dynamically, and experiment with            •   Each organization should determine
concepts, such as merge in transit and                the optimal level process and
facility by-passing. Additionally, these              technology required to deliver
top performers look across the                        transportation performance aligned
organization to optimize use of assets                with overall supply chain strategy.
and leverage their full scale.
                                                  Shipping Execution

                                                  Optimal plans must be supported by
                                                  effective operations in the shipping
                                                  office, on the dock, and in the yard. The
                                                  heart of all wholesale distribution
                                                  operations is shipping execution which
                                                  gets the right product, on the right truck,
                                                  which goes to the right place, at the right
                                                  time and fulfills the company’s
                                                  operation. This must be executed
                                                  flawlessly by today’s distributors.
Best practices include shifting modes by
consolidating orders into larger                  Companies with
shipments which lowers the per unit cost          Limited
(assuming no service requirements).               capability tender
Parcels may be combined for greater               loads by phone
weight breaks or, if possible, sorted into        or fax and
line haul runs to the parcel service              schedule
providers regional sort operation. Less           transportation in
than truck loads (LTL) can be combined            reaction to
into multi-stop trucks, pool loads, or            production
truckloads. Each of these improves the            output or new
total delivered cost.                             receipts from
                                                  suppliers. They
Some key considerations for effective             rely on local
load optimization and planning are:               carrier “friends”
                                                  or underutilize
•   Load optimization and planning may            their own fleet.
    not fit all distributors. Highly              Yards are small, docks are congested,
    sophisticated TMS applications are            and dock door use in not planned in
    expensive and are appropriate for             advance. Documentation is usually
    large organizations with complex



                                             12
manually generated at the time of                operations. Thus, key considerations to
shipping.                                        this business area are:

To be Competitive today, wholesale               •   Do we have good relationships with
distributors, at a minimum, must auto-               drivers and carriers so that we make
fax or email load tenders. They must                 our supply chain partners better and
maintain a dock schedule that balances               in turn improve our operating
inbound and outbound and provides                    performance?
some flexibility to respond to daily             •   Have we made the right level of
crises, and shipping documentation                   investment in systems for automatic
should be standardized and                           dock scheduling, yard management,
computerized. Leading firms use EDI or               or dynamic equipment availability
web-enabled tendering with automated                 status updating to improve
acceptance and dock scheduling                       performance? Do we have
interfaces. All moves are known in                   disciplined shipment scheduling and
advance and shipping documentation is                load tendering processes that that
printed and electronically communicated              allow us to be flexibility and efficient?
with actual ship quantities.                         Do our carrier partners and
                                                     warehouse operations interact
Best practices include:                              automatically?
•   Automatic load tendering
                                                 Shipment scheduling and load tendering
•   Automatic appointment scheduling             processes combined with disciplined
                                                 operational execution can significantly
                                                 improve a distributor’s profitability and
•   Efficient dock and yard practices
                                                 customer service performance.
    which include:
    o Drop and hook programs to allow
        carriers to plan multiple moves
        for a driver and tractor.                Shipment Monitoring (track and
                                                 trace)
    o Emphasis on efficiency within the
                                                 Critical to a wholesale distributor’s
      warehouse to enable quicker load
                                                 success is to know the whereabouts of
      and unload times.
                                                 product at all times. Proactive
                                                 management of load status allows the
    o Expanded shipping and receiving
                                                 distributor to maintain control over the
      hours or multiple shifts are being
                                                 shipping process. Ideally, status
      adopted to increase flexibility for
                                                 updates are sent to customers as
      carrier routing of loads.
                                                 events in the delivery process unfold.
                                                 Skilled employees, who know what to do
    o Expanded trailer drop lots at
      shipper and warehouse delivery             with the information and how to do it,
      sites.                                     enhance customer service, improve
                                                 profitability or both.

                                                 No visibility or process is characteristic
Wholesale distributors are well served
                                                 of Limited shippers, while Competitive
by implementing leading practices on
                                                 shippers will follow only select
their docks and in their load tendering
                                                 shipments and use their invoice as proof


                                            13
of delivery. Leading wholesale                     Freight pay and audit
distributors have carriers provide real
time updates of delivery status using              Transaction heavy processes such as
standard EDI transmissions or web-                 audit and freight pay are ideal for
based XML capability to update files, or           automation. Yet freight pay and audit
alert customers.                                   has historically been ignored or
                                                   mismanaged. Recent technology
Best practices of leading distributors             developments and large shipper’s scale
also include status updates for load               have begun to drive efficiencies in
pick-up and load delivery at multi-stop            freight pay processes.
orders thus alerting the shipper if
subsequent stops are at risk of service            Wholesale distributors with Limited
failure. Proof of delivery notification not        capability continue to manually manage
only enhances the service between the              rates, pay bills as received, and post-
shipper and its customer, but it improves          audit their freight bills. Competitive
the billing and freight payment process            performers do manage rates
between shipper and carrier.                       electronically and compare ‘actuals’ to
Additionally, notification or alerts of            plan for the high volume lanes. Leading
service failures can be sent from carrier          companies manage rates for all ship
to shipper to customer in order to                 points from a central location and re-rate
proactively manage customer service                the invoices when received to compare
issues.                                            invoice amounts to contracted terms.

Parcel carriers lead the way with this             At the leading edge, companies utilize
integration of order delivery status. In           auto-pay or self-pay, wherein the
fact the leading carriers can provide              shipper pays the bill based on contract
shipping systems with this integrated              terms and actual freight shipped at the
capability to customers as part of their           time of shipping. These companies rely
collaborative offering.                            on the carrier to file adjustments,
                                                   essentially shifting the burden for
Tracking and tracing is the ‘ante’ in              accuracy to the carrier.
today’s supply chain management. Key               Key considerations for freight audit and
considerations for shipment monitoring             pay are:
include:
                                                   •   Have we automated the non-value
•   Are our carrier partners providing us              added set of processes that should
    with good data                                     be automated as much as possible?

•   Are we using transportation data to            •   Should we evaluate the cost to
    update status and sharing that                     manage our freight bills and consider
    information throughout the                         teaming with a 3rd party service
    organization especially in customer                provider to manage this activity as
    service                                            an alternative?

•   Are we proactively alerting                    •   Are we sufficiently large, and do we
    management of any issue related to                 have the capability to mange this
    a customer service failure in order to             activity internally? If distributors are
    differentiate ourselves                            advanced in their carrier


                                              14
    management processes, then the                  new customers and new products. This
    audit and pay process may not be                ensures the carrier understands and
    too onerous. If so, keeping it in-              plan for your future requirements.
    house may be a good strategy.
                                                    A continuous improvement framework
•   Should we consider auto-pay to shift            requires vigilance in measuring internal
    the audit and adjustment burden and             operating performance. More complex
    cost to the carrier? If so are we               operations generally require more
    prepared to operate and pay per                 complex measurement systems (not
    their contracts?                                more complex measures, but systems
                                                    capability). Key consideration for
                                                    performance management needs:
Performance measurement
                                                    •   Have we built effective relationships
The old adage “if you’re not measuring                  with supply chain partners and do we
it, it won’t get any better” certainly holds            have the infrastructure in place for
for transportation. You need to know                    fact based metrics reporting?
how good you are before you can
decide how good you can be. Typically,              •   Do we provide feedback to partners,
the measurement process relies on data                  internal and external, in a timely
from internal TMS systems and often                     enough method to influence future
will also include data reported by                      performance? Do we do this at the
carriers and customers.                                 right frequency? Is real-time really
                                                        required?
At one end of the spectrum, Limited
companies don’t bother to track or                  •   Have we determined the level of
measure cost or performance or if they                  feedback that would be most
do it is exception based and on a                       effective for our organization and do
manual basis. In the middle of the                      we consistently measure, report, and
spectrum, Competitive companies                         respond?
gather information from their TMS
systems, analyze it and look for any
‘glaring’ errors or ways they can improve           Next Steps
the cost center.
                                                    Included with this paper is the maturity
Leading companies utilize well-                     assessment tool complete with each
developed performance management                    activity broken down. In order to
processes, employ scorecards to track               maximize the use of the framework and
performance, and have frequent                      the tool, the authors suggest the
(quarterly or semi-annual) reviews with             following:
partners. These meetings are then used              1. Review their current operations
to review the current state and                         according to the framework
brainstorm on additional ways to align
                                                    2. Assess current state against the
transportation goals (cost, quality,
                                                       maturity assessment tool
service) with business goals and
strategy. These meetings should also be             3. Determine where you want to be for
used to discuss changing needs such as                 each stage of the life cycle
big projects, seasonal requirements,


                                               15
4. Prioritize your resources to close the          This is true in transportation as well as
   largest gaps in the maturity                    in all other areas of the business. The
   assessment tool or those gaps which             framework provided in this paper is a
   can be closed quickly and offer a               straightforward guide to help distributors
   quick return                                    continue to evolve in the transportation
                                                   management operation. No one answer
5. Develop a plan to close the gap
                                                   is correct. What is presented here is a
6. Measure and improve, continuously.              tool that enables distributors to prioritize
                                                   where they should focus their
By reviewing the transportation                    management attention and resources in
management framework and assessing                 transportation so that it remains aligned
their current state along the maturity             with the overall business strategy.
assessment tool continuum, distributors
can take a first step toward aligning their
transportation strategy with their
business strategy.


Conclusion

Wholesale distributors must define and
focus on their core competencies and
competitive advantage — where they
add value — to stay out in front of the
changing business climate. But that is
no longer enough because the
environment is always changing.
Instead of statically trying to adhere to
one model, distributors must change,
constantly reviewing what they do and
how they do it and evolving to new
business model.




                                              16
About Achieve Consulting                         About the Authors

Achieve Consulting is a supply chain             Dave Forberg is a partner with Achieve
management consulting firm                       Consulting, LLC. Dave has over 20
specializing in process improvements             years experience in Logistics
and technology implementations for               Operations, evenly divided in industry
manufacturing and distribution                   and consulting. Dave has enjoyed the
companies. Achieve offers forward                opportunity to work with manufacturers,
thinking and a new approach to                   distributors, retailers, and third party
consulting services. By leveraging an            logistics service providers. Dave has a
experienced team of former industry              Bachelor of Science in Industrial
practitioners and “big-firm” consultants,        Engineering from the University of
Achieve can help your company reach              Illinois and Master of Management from
its objective of a more competitive and          Kellogg Graduate School of
market responsive supply chain. To               Management at Northwestern
learn more about Achieve Consulting,             University.
please visit our website at
www.achieve-consulting.com.                      Drew Satherlie is responsible for
                                                 developing and implementing corporate-
About FedEx                                      wide marketing strategies and initiatives
                                                 for the durable distribution industry
FedEx Corp. (NYSE: FDX) provides                 within FedEx. Drew has over 14 years
customers and businesses worldwide               of experience in the distribution industry,
with a broad portfolio of transportation,        divided between industry and
e-commerce and business services.                consulting. Prior to FedEx, he was a
With annual revenues of $30 billion, the         consultant focused on helping
company offers integrated business               wholesale-distributors with their
applications through operating                   marketing and supply chain
companies competing collectively and             strategies. He has also held a number
managed collaboratively, under the               of marketing leadership positions inside
respected FedEx brand. Consistently              distribution organizations. Drew has a
ranked among the world's most admired            bachelor’s degree from DePauw
and trusted employers, FedEx inspires            University and an MBA from Kellogg
its more than 250,000 employees and              Graduate School of Management at
contractors to remain "absolutely,               Northwestern University.
positively" focused on safety, the
highest ethical and professional
standards and the needs of their
customers and communities. For more
information, visit fedex.com.




                                            17

						
Related docs