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OFF HIGHWAY
To find out more about any of our high-performance products
and services and to discuss your needs in more detail, arrange
a meeting with your local Castrol representative or your
Castrol Distributor.
Visit us on the web at www.castrol.com/uk and
www.castrol.com/ie
UNDERSTANDING YOUR
NEEDS THROUGH EXPERIENCE
At Castrol, we offer you the benefit of more than 100 years of
dedicated global experience, achievement and technology leadership.
With over 10,000 employees in more than 100 countries around the world, we are
committed to providing premium quality products and services that deliver the
highest performance.
Our expertise in lubricant technologies has been developed through years of experience supplying
off highway industries. We understand your business and operations, so we can provide the most
appropriate products to meet your needs. Our goal is to help you achieve the best possible
performance from your vehicles and machinery, and improved profitability for your business.
Whether you are seeking reduced downtime, prolonged component life or better overall cost
effectiveness, you can be sure we have the right product for you.
Castrol has been working closely with the off highway sectors for more than a century, so we
understand the challenges you face in your business, every day and every year.
Whether you’re involved in mining above or below ground, urban construction, road or tunnel
building, or operating in a quarry, we’ve been there, we’ve sent our engineers and chemists
there and we’ve developed a complete range of lubricants to meet your requirements.
It’s no longer just about protecting your engines and equipment. It’s about helping your business
to prosper. It’s about reducing your running costs and improving your efficiency. And it’s no
longer just about oil, it’s about customer service and technical support.
YOU HAVE PLENTY TO WORRY ABOUT
BESIDES OIL. JUST LEAVE IT TO US TO MAKE
SURE YOU HAVE THE LUBRICANTS YOU
NEED, FOR YOUR BUSINESS.
ENGINE OILS ENGINE OILS
We have a range of engine oils to meet the exact demands of the
Castrol Tection Specifications / Performance
off highway industries. This is because we work with our customers,
Protection for Mixed Fleet Diesel Engines • SAE 15W-40
engine manufacturers and industry bodies to make sure we have the • ACEA E3, E5, E7
Castrol Tection is a 15W-40 mixed fleet diesel engine oil designed to provide excellent
right products for all off-highway vehicles and equipment. protection for fleets containing vehicles from a variety of manufacturers. Its primary application • API CH-4
is in earlier European technology vehicles and in US technology vehicles. Castrol Tection is a • Mercedes Benz MB 228.3 approved
We continually strive to provide you with the latest in lubricant technology to match the latest in versatile product which can be used in trucks, buses, LCVs, off-road vehicles and equipment, • MAN M3275 approved
engine technology, delivering outstanding performance. Whether you require longer oil drain and also in agricultural vehicles. • Volvo VDS-2 approved
intervals to reduce your downtime or just a product you can trust to provide maximum engine • RVI RLD approved
protection, we have the right engine oil for you. Benefits • Cummins CES 20076, CES 20077
approved
• Excellent protection for European and US technology engines. Castrol Tection’s versatile • Mack EO-M Plus approved
formulation provides protection against wear and deposits, ensuring reduced maintenance
Castrol Enduron Specifications / Performance costs and preventing unscheduled downtime.
• DAF – meets standard drain requirements
Grade Code 2018
Maximum oil drain & protection for diesel engines • SAE 10W-40 • Reduced inventory. Castrol Tection is a versatile product, so mixed fleets need only stock one
• ACEA E4, E5, E7 engine oil.
Castrol Enduron is a 10W-40 heavy duty diesel engine oil designed to allow operators to
run their vehicles to maximum oil drain intervals. It is ideal for use in off-road vehicles and • API CF • Extended oil drain intervals. Castrol Tection is approved by OEMs for use at extended drain
equipment and uses advanced technology to provide excellent engine protection when used • Mercedes Benz MB 228.5 approved intervals, therefore reducing downtime and servicing costs.
at maximum oil drain intervals, even under severe operating conditions. • MAN M3277 approved
• Volvo VDS-2 approved
Benefits • RVI RXD approved Castrol Tection Medium Duty Specifications / Performance
• DAF – meets extended drain requirements Protection for older diesel engines • SAE 15W-40
• Maximum oil drain intervals to keep vehicles working for longer. The extra-strong additive
system in Enduron keeps on working even in the toughest conditions. OEMs have approved Grade Code 2017 Castrol Tection Medium Duty provides excellent protection for older engines, and those • ACEA E2
running under light to medium operating conditions. It can be used in turbo-charged or • API CG-4
Enduron for use at their maximum oil drain intervals.
normally aspirated on and off-highway vehicles. • Mercedes Benz MB 228.1 approved
• Engine protection, even when soot and other contaminants are present. Castrol Enduron • MAN 271 approved
protects against all types of engine wear, deposit build-up and bore-polishing. Its advanced Benefits • Volvo VDS approved
formulation continues to protect even under the most severe conditions so extending engine life
• Protection against wear and deposits. Castrol Tection Medium Duty is formulated to reduce Grade Code 2232
and preventing unscheduled downtime.
many types of wear and also reduce the build-up deposits, so maintenance costs are
controlled and unscheduled downtime is prevented.
Castrol Tection Global Specifications / Performance • Castrol Tection Medium Duty is approved by OEMs for use at standard drain intervals.
Maximum engine protection for mixed fleets • SAE 15W-40
Castrol Tection Global provides excellent protection for a wide variety of engine makes, so is the • ACEA E3, E5, E7 Castrol Tection Monograde Range Specifications / Performance
first choice for fleets which contain different vehicle types. Its primary application is in European • API CI-4/CF
Monograde protection for commercial vehicles and equipment SAE 30, 40
technology vehicles, US technology vehicles and Japanese technology vehicles. Castrol Tection • Mercedes Benz MB 228.3 approved
Castrol Tection Monograde is a diesel engine oil available in SAE 10W, SAE 20W, SAE 30 • ACEA E1
Global is a truly versatile product which can be used in all on and off-highway vehicles. • MAN M3275 approved
and SAE 40 viscosities. Its primary application is in diesel engines, hydraulic systems and • API CF
• Volvo VDS-3 approved
transmissions that specify the use of a monograde diesel engine oil. • Mercedes Benz MB 228.0 approved
Benefits • RVI RLD approved • Can be used for Caterpillar Transmissions
• Cummins CES 20071, CES 20072, CES
• Excellent protection for European, US and Japanese technology engines. Castrol Tection Global’s Benefits requiring a T0-2 specification product
20076, CES 20077, CES 20078 approved
versatile formulation provides protection against wear and deposits, ensuring reduced • Protection against wear and deposits. Castrol Tection Monograde is formulated to reduce Grade Code 2235, 2236,
• Mack EO-M Plus approved
maintenance costs and preventing unscheduled downtime. many types of wear and also reduce the build-up deposits, so maintenance costs are
• Catepillar ECF-1 SAE 10W, 20W
• Reduced inventory. Because Castrol Tection Global is so versatile, mixed fleets need to stock only controlled and unscheduled downtime is prevented.
• DHD-1 • API CF
one engine oil. • Meets DAF requirements • Castrol Tection Monograde can be used in hydraulic and transmission systems that specify • Mercedes Benz MB 228.0 approved
use of a monograde engine oil. • Can be used for Caterpillar Transmissions
• Extended oil drain intervals. Castrol Tection Global is approved by OEMs for use at extended Grade Code 2231 requiring a T0-2 specification product
drain intervals, so reducing downtime and servicing costs.
Grade Code 2233, 2234
Castrol Tection DD Monograde Specifications / Performance
Protection for 2-stroke Diesel Engines • SAE 40
Castrol Tection DD Monograde is a high performance diesel engine oil, specially formulated for • API CF/CF-2
use in Detroit Diesel 2-Stroke engines, operating with diesel fuels up to 0.5% maximum sulphur. • Sulphated ash 0.8% weight maximum
• Suitable for use in DD Series 149 engines
Benefits Grade Code 2229
• Protection against deposit formation. 2-stroke engines are very sensitive to deposits which
can form on the exhaust valves, leading to burnt valves, a loss in engine power and if
unchecked, to complete engine failure. Castrol Tection DD Monograde has a special low
ash-forming formulation to minimise deposit build-up, this ensures efficient engine
operation and longer engine life.
• Protection against wear. Castrol Tection DD Monograde contains advanced anti-wear
additives to protect against premature engine failure from wear, therefore reducing
maintenance costs.
TRANSMISSIONS TRANSMISSIONS
Transmissions have a complex series of components that keep your FINAL DRIVE
wheels turning. In many cases, however, they are overlooked
because service intervals are long and they don’t often go wrong. Castrol EPX Range Specifications
Protection for rear axles and final drives SAE 80W-90
On the other hand, you will be amazed at the difference it makes if you use exactly the right • API GL-5
lubricants throughout your transmission systems. Whether you want better protection under The Castrol EPX range is designed for the lubrication of spiral bevel and hypoid differentials. • ZF TE-ML 05A, 12E, 16B, 17B, 19B
extreme conditions or greater all round cost effectiveness, your local Castrol representative and It is suitable for manual transmissions where the manufacturer recommends an oil meeting API approved
expert support team are on hand to help you select the product that works best for you. GL-5 performance.
Grade Code 1893
Benefits SAE 90
• Excellent protection under all conditions to extend transmission life. High thermal and • API GL-5
AUTOMATIC oxidative stability combined with excellent extreme pressure and anti-wear additives ensure • ZF TE-ML 05A, 16C, 17B, 19B approved
the gearbox or axles is protected at all times. • Mercedes Benz MB 235.0 approved
Castrol TFC Range Specifications
• MAN 342 Typ M1 approved
• OEM approved for use at standard oil drain intervals.
Protection for powershift transmissions, hydraulics and axles Castrol TFC 410 and 430
Grade Code 1895
• SAE 10W and SAE 30
Castrol TFC products are designed for use in powershift transmissions, hydraulics and axles.
• Caterpillar TO-4 SAE 85W-140
Their primary application is in transmissions which require Caterpillar TO-4 or Allison C-4
• Allison C-4 approved • API GL-5
GREASES
performance fluids, including those using graphite or paper friction materials. The Castrol TFC
• ZF TE-ML 03C approved • ZF TE-ML 05A, 12E, 16D, 19B approved
range is available in 3 viscosities to cope with different applications, temperatures and
conditions. All are designed to provide superior protection in off-highway applications. Grade Code 4002, 4004 Grade Code 1894
Benefits Castrol TFC 450 There are many parts on, in or attached to your vehicle that can
• SAE 50
• Excellent protection leading to longer component life. The high thermal and oxidative wear – and therefore need regular lubrication.
• Caterpillar TO-4
stability of the Castrol TFC range, combined with superior wear control, ensures Wherever two surfaces rub together wear can occur, so you need to keep these parts well
transmissions are protected against rust and corrosion, which prolongs component life. Grade Code 4005
lubricated with grease. The film of grease will prevent sticking, squeaking and groaning, and
• Reduced inventory and reduced risk of misapplication. Castrol TFC products can be used prevent components wearing out prematurely, or in an extreme case failing altogether. Greases
in most off-highway applications, so rationalising the number of products that need to also keep surfaces protected from moisture and corrosion.
be stocked.
We offer a wide selection of greases that can cope with everything from extreme wet and cold
• Reduced brake chatter. The optimised frictional characteristics of the Castrol TFC range to hot, dry and dusty conditions even under very high loads.
reduces brake chatter for easier, more comfortable driving.
MANUAL Castrol LM Grease Specifications
NLGI 2 grease for general use • NLGI No.2
Castrol EP Range Specifications Castrol LM Grease is a good general purpose lithium grease for most vehicle greasing • -30 to +120°C
Protection for manual transmissions Castrol EP 80 requirements, especially for chassis and wheel bearings. Grade Code 1631
Castrol EP 80 and EP 80W-90 are manual transmission fluids designed to lubricate spur and • SAE 80
• API GL-4 Benefits
helical gears, where the manufacturer specifies use of an extreme pressure (EP) lubricant.
Their primary application is for use in commercial vehicle gearboxes, steering boxes and idlers. • ZF TE-ML 02A and 17A approved • Lubricates over a wide temperature range making it suitable for most climatic conditions.
They can also be used in hypoid gears requiring API GL-4 performance. • Mercedes Benz MB 235.1 approved
• Excellent water resistance protects your vehicle against corrosion.
• MAN 341 Typ Z1 approved
Benefits Grade Code 1839
• Excellent protection to extend transmission life. High thermal and oxidative stability Castrol EP 80W-90
combined with advanced extreme pressure and anti-wear additives ensure the transmission • SAE 80W-90 Castrol Moly Grease Specifications
is continuously protected, so prolonging component life. • API GL-4 NLGI 2 Molybdenum grease for extreme applications • NLGI No.2 and solid lubricant
• OEM approved for use at standard oil drain intervals. • ZF TE-ML 02A, 16A, 17A & 19A approved • -20 to +130°C
Castrol Moly Grease is a lithium grease and contains Molybdenum Disulphide so is excellent for
Grade Code 1833 swivel and shackle lubrication. It is also suited to the lubrication of the fifth wheel in trucks. Grade Code 1645
Benefits
• Suitable for use in heavily loaded applications and where scuffing may occur.
• Reduces wear and provides excellent levels of protection to reduce downtime.
• High resistance to water helps protect against rust and corrosion.
GREASES COOLANT AND HAND WASH
The coolant system on a vehicle is often the most neglected part,
Castrol Pyroplex Blue Specifications
but is actually one of the most important.
NLGI 2 grease for extreme conditions • NLGI No.2
• -30 to +160°C A significant number of engine failures are related to coolant system malfunctions. Taking care
Castrol Pyroplex Blue is the ultimate lithium complex grease for very wet and challenging on
of your cooling system reduces downtime and the inevitable cost of repairs. Always use the
and off highway environments. Grade Code 1650 correct dilution for your climate to be sure of total protection.
Benefits
• Castrol Pyroplex Blue resists softening and washing out whilst its unique multifunctional
lubricating properties increases adhesion so is effective in water saturated environments.
Castrol Antifreeze Specifications
• Excellent film strength ensures metal surfaces are fully protected from wear.
Protection for radiators and cooling systems • BS 6580 (1992) (UK)
• High temperature stability prevents the product breaking down, and ensures protection • NF R 15-601 (France)
Castrol Antifreeze is an engine coolant concentrate, for both petrol and diesel engines. It is a
against corrosion and wear even in the most extreme conditions. • CUNA NC 956-16 (Italy)
mixture of monoethylene glycol and selected chemical agents, containing no nitrites, amines
• Environmental impact is reduced by the use of lead free and chlorine free additive. or phosphates. • ONORM V5123 (Austria)
• ASTM D-3306 (USA)
Benefits • SAE J-1034 (USA)
• JIS K 2224 (Japan)
• It provides effective engine cooling without the fluid boiling and protection against
Castrol LMX Grease Specifications corrosion, electrolysis and freezing. Grade Code 1729
NLGI 2 grease for high temperature operations • NLGI No.2 NB: Castrol Antifreeze should be diluted in clean water to between 33% and 50%
Castrol LMX is a high performance lithium complex grease for use in ball or roller bearings • -30 to +150°C concentrate before use.
operating at high speeds and high loads. It is particularly suited for use in the wheel bearings Grade Code 1635
of vehicles operating over long distances, or where prolonged heavy braking is likely to give
higher than normal hub temperatures.
Castrol CareClean Plus
Benefits
High Performance Hand Cleaner Grade Code 6775
• Resistance to breakdown at high temperatures ensures the product remains effective over
a wide operating temperature range so components are protected even under arduous Castrol CareClean Plus is a high performance hand cleaner with polymer beads and lanolin. It
conditions. is formulated to the highest standards, using the latest available technology. It is particularly
effective at removing oil, grease, grime, soot and ink from the hands.
• Good water resistance means the grease stays in place for longer and protects against rust
and corrosion even in wet conditions. Benefits
• Contains polymer beads to aid cleaning.
HYDRAULIC OIL
• Contains lanolin to condition the skin.
• Solvent free so it doesn’t dry out the skin or block drainage traps.
Castrol Hyspin AWH-M Range Specifications
Protection for hydraulics systems AWH-M 15
Castrol Hyspin AWH-M is designed for use in most hydraulic systems which require anti-wear Grade Code 6152
protection. It is ideal for equipment subjected to cold start conditions and high temperature
continuous running. AWH-M 32
Grade Code 6154
Benefits
AWH-M 46
• Excellent protection against wear and corrosion leading to longer operating life, reduced
maintenance and downtime. Grade Code 6155
• The product can tolerate some water ingress as it separates easily and does not deteriorate AWH-M 68
in the presence of water, so remains functional.
Grade Code 6156
• Minimises deposit formation giving a cleaner system so increasing filter life and reducing costs.
AWH-M 100
• Hyspin AWH-M conforms to ISO Grade HV, DIN.51524, Part 3, Class HVLP (+).
Grade Code 6157
COMPRESSOR SERVICES
Castrol can offer you more than just oil. We also have a range of
Castrol Aircol SN Range Specifications
services which we can tailor to meet your exact needs. These
Maximum protection for compressors SN 68
include: technical training for your maintenance team; workshop
Castrol Aircol SN is a synthetic diester based compressor lubricant. Designed to cope with the Grade Code 2161 design to optimise operational efficiency; equipment services and
severe operating conditions experienced in rotary screw, rotary vane and reciprocating air
compressors operating at high compression ratios and high discharge temperatures. SN 100 recommendation guides.
Grade Code 2162 Please contact your local Castrol representative or your Castrol
Benefits Distributor for more information.
• Minimises carbon formation which extends valve life and gives a cleaner operation so
reducing maintenance and extending the oil life.
• Excellent protection against wear, low oil consumption and high temperature stability mean
the oil life is extended beyond that of conventional mineral oils.
• High spontaneous ignition temperature gives greater safety by reducing the possibility of
fires and explosions.
Castrol Aircol PD Specifications
Protection for compressors PD 32
Castrol Aircol PD products are lubricants for both reciprocating and rotary air compressors. Grade Code 2165
They meet the requirements of the DIN 51506 VD-L classification of lubricants for compressors
having air discharge temperatures up to 220ºC. PD 46
Grade Code 2166
Benefits
PD 68
• Low deposit forming tendencies help extend intervals between overhauls and increase
operational safety. Grade Code 2167
• Extended oil-change intervals help reduce maintenance costs. PD 100
Grade Code 2168
PD 150
Grade Code 2169
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