Permanent-Magnet Chucks and Chuck Blocks

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							                                                                                                                 ß Hommel Hercules


    Permanent-Magnet Chucks
    and Chuck Blocks
    For quick and reliable clamping of ferrous workpieces on grinding, milling, and planing machines. Switches on and off by means
    of lever. With transverse pole spacing. The holding force depends on the type of pole spacing and the percentage of the chucking
    surface occupied, as well as on the bearing surface, thickness, and nature of the surface and material of the workpiece.


          28003                      Permanent-Magnetic Chucks
Type                                 tools will not be magnetised.     Note:                                                           28003
With pole spacing, designed          Holding power:                    Machining of the top plate
for grinding on flat grinding        max. 80-100 N/cm2.                without negatively influencing
machines. Scope of supply:           Application                       the holding power is possible
With 2 stop strips.                  For the machining of workpieces   up to a depth (in steel) of 15 mm
The clamping systems can             thinner than 5 mm, or with a      (non-ferrous metals up to a
be used with electrospark            diameter of less than 15 mm,      depth of 6 mm).
machines. Flux of lines of           or of square workpieces with a    Clamping of the chucks on the
force: approx. 8 mm above            diameter of less than 15 mm.      machining table by means of
the pole plate, therefore the                                          clamping claws.


  A        B     C       D          E      F       G              Pole spacing Weight             28003     …
mm       mm    mm      mm         mm     mm      mm steel/non-ferrous metals mm    kg
150      100   165      97         15     65      23            6 / 1,5 + 2 / 1,5   7                      102
200      100   213      97         15     65      23            6 / 1,5 + 2 / 1,5   9                      103
255      130   265     127         15     65      23                        6/5   13                       106
250      150   258     147         15     65      23                        6/5   15                       110
300      150   308     147         15     65      23                        6/5   18                       111
400      150   410     147         15     65      23                        6/5   23                       113
400      200   413     197         15     72      23                        6/5   32                       116



          28006                      Permanent-Magnetic Chucks
Type                                 Holding power:                    Note:                                                           28006
With pole spacing, higher            max. 120 N/cm2.                   Machining of the top plate with-
magnetic force, for heavy-duty       Application                       out negatively influencing the
machining. Scope of supply:          For milling, planing, drilling,   holding power is possible up to
With 2 stop strips.                  grinding, eroding etc.            a depth (in steel) of 15 mm (non-
Flux of lines of force: approx.                                        ferrous metals up to a depth of
10 mm above the pole plate,                                            6 mm). Clamping of the chucks
therefore the tools will not be                                        on the machining table by
magnetised.                                                            means of clamping claws.

  A        B     C       D          E      F       G              Pole spacing Weight             28006     …
mm       mm    mm      mm         mm     mm      mm steel/non-ferrous metals mm    kg
250      150   260     145         20     93      29                       8/5    20                       201
300      150   310     145         20     93      29                       8/5    24                       202
300      200   295     195         20     93      29                       8/5    29                       207
400      200   395     195         20     93      29                       8/5    39                       208
450      250   445     245         20     93      29                       8/5    57                       214



          28007                      Permanent-Magnetic Chucks
Type                                 Application                       The magnetic field in the insert                                28007
High-energy magnetic system          The high-energy magnetic sys-     is very weak, therefore the
Neodym (NdFeB) with very             tem and the very small pole       remaining magnetism in the
small pole spacing. Lever re-        spacing allow for a wide range    workpiece and the tool is of
movable.                             of applications, especially       no importance.
Holding power: max. 70 N/cm2.        clamping of very thin and small   Note:
Scope of supply:                     workpieces. The very small        The clamping systems can
With 2 stop strips.                  height (40 mm) increases the      be used with electrospark
                                     range of applications.            machines.




  A        B     C       E          F              Pole spacing Weight          28007       ...
mm       mm    mm      mm         mm steel/non-ferrous metals mm    kg
200      100   215      10         40                   1,5 / 0,8    7                    102
250      150   265      10         40                   1,5 / 0,8  13                     105
300      150   315      10         40                   1,5 / 0,8  15                     106
400      150   415      10         40                   1,5 / 0,8  20                     108




ENG/OP
                                                                                                                                        28.1
       C l a m p i n g To o l s
              28008                    Sine Tables With Permanent-Magnetic Chucks
    Type                               Application                         Note:                                                              28008
    Easy swivelling around longi-      Especially suitable for ex-         The table has to be fixated on
    tudinal axis, designed for         tremely accurate grinding of        the main shaft in order to avoid
    grinding.                          workpieces with non-parallel        variations during grinding.
    Slip gauges adjustable up to       faces. The angles can be
    45°, swivelling up to 90°.         adjusted using slip gauges.
    Angle accuracy +/- 10 sec.         Scope of supply: With 2 stop



2   mm
      A

    150
            mm
              B

            100
                   mm
                     C

                   118
                           mm
                             D

                           238
                                     mm
                                       strips and 1 sine table.

                                       E

                                     122
                                             mm
                                               F

                                              70
                                                       mm
                                                         H

                                                        23
                                                               J              Pole spacing Weight
                                                             mm steel/non-ferrous metals mm
                                                              15            6 / 1,5 + 2 / 1,5
                                                                                               kg
                                                                                              12
                                                                                                            28008       ...

                                                                                                                      201
    255     130    125     345       152     100        23    15            6 / 1,5 + 2 / 1,5 25                      302
    250     150    133     340       165     100        23    15            6 / 1,5 + 2 / 1,5 30                      304
    300     150    133     395       165     100        23    15            6 / 1,5 + 2 / 1,5 36                      305
    350     150    139     445       165     100        23    15            6 / 1,5 + 2 / 1,5 40                      306
    400     150    139     492       165     100        23    15            6 / 1,5 + 2 / 1,5 44                      307



              28010                    Permanent-Magnetic Round Chucks
    Type                               Note:                               power can infinitely variable                                      28010
    With fine parallel pole spac-      A through hole can be drilled       be set from 0 to maximum.
    ing, designed for grinding         through the centre of all round
    even small and thin work-          chucks (D, see table). Further-
    pieces. Grooves make it easi-      more, boreholes etc. (steel 15
    er to position the workpieces.     mm/non-ferrous metals 6 mm)
    Holding power:                     can be drilled into the top plate
    max. 80 N/cm2.                     without negative influence on
                                       the holding power. Holding


      A       B      C       D         F       G        H    Thread                 Pole spacing Weight             28010      ...
    mm      mm     mm      mm        mm      mm        mm             steel/non-ferrous metals mm    kg
    130      62     90      15       2,5     120        7    4xM6                 4 / 1,5 + 2 / 1,5   5                       102
    160      75    125      20       3,0     142        6    4xM8                 6 / 1,5 + 2 / 1,5   8                       103
    200      80    150      20       4,5     182        6    4xM8                 6 / 1,5 + 2 / 1,5 13                        104
    250      80    200      20       4,5     232        6    4xM8                 6 / 1,5 + 2 / 1,5 20                        105



              28012                    Permanent-Magnetic Round Chucks
    Type                               Note:                                                                                                  28012
    High-energy magnetic system        Machining of the top plate with-
    Neodym (NdFeB).                    out negatively influencing the
    With radial pole spacing.          holding power is possible up to
    Holding power:                     a depth of 7 mm.
    max. 100 N/cm2.                    Through holes in the round
    Application                        chucks available on request.
    For grinding machines.


       A      B       C         D      E        F        G      Thread     No. of   Weight          28012       ...
     mm     mm      mm        mm     mm       mm        mm                 poles        kg
     150     68      20        50     80      120        5       4xM6         10         7                     101
     200     68      25        60    110      180        5       4xM6         12       13                      102
     250     68      30        60    140      220        5       4xM6         16       20                      103
     300     68      30        80    180      260        5       4xM8         16       30                      104



              28042                    Laminated Chuck Blocks and Plates
    Type                               This allows for clamping of         28042 201                                                      28042 201
    Brazed silver. Laminated           workpieces of all shapes.           Laminated Chuck Blocks
    chuck blocks and plates are        Note:                               With Vee-notch (90°) (pair).
    not magnetic, but excellent        The laminated chuck plates
    conductors. The plates can be      come with pole spacing of           28042 202-203
    machined from all sides.           4 mm (stell 3 mm/non-ferrous        Laminated Chuck Plates
                                       metals 1 mm).                       With pole spacing (piece).                                28042 202 - 203

    Length x Width x Height          28042         …
                       mm
              100 x 80 x 40                    201
              150 x 75 x 25                    202
              250 x 75 x 25                    203


    28.2                                                                                                                                       ENG/OP
                                                                                                           ß Hommel Hercules

          28048                   Plate Demagnetizers
Type                              Application                           Note:                                            28048
With indicating lamp, on-off-     No-hassle demagnetization of          Cat.-no. 28048 103 can be
switch and plug connection.       workpieces.                           used without interruption
Rating: AC 230 Volt, 50 Hz.                                             (100 % ED).




 Length x Width x Height Power         28048       …
                     mm     VA
         165 x 120 x 115   286                    101
         175 x 220 x 120   660                    102
         210 x 155 x 110    45                    103



          28050                   Manual Demagnetizers
                                                                                                                         28050
Type                              Application
With indicating lamp, on-off-     No-hassle demagnetization of
switch and plug connection.       workpieces.
Rating: AC 230 Volt,
50 Hz.


Length x Width x Height Power         28050       …
                    mm     VA
        120 x 105 x 180 1330                     101



          28052                   Tunnel Demagnetizers
Type                              Application                                                                            28052
With indicating lamp, on-off-     Suitable for runs of work-
switch and plug connection.       pieces with remaining
Rating: AC 230/400 Volt,          magnetism.
50 Hz.


   A       B      C      E        F     Power           28052     ...
 mm      mm     mm     mm       mm         VA
 200     100    200    323      166       794                    101
 200     100    200    415      240      2066                    102




    =Permanent/Electromagnetic Chucks
    A new generation of magnetic chucks that offers conspiciuous advantages over conventional electromagnetic
    and permanent-magnet chucks:

    gretaer precision                           • no heat generation
    optimum safety                              • due to remote control of magnet
    great efficiency                            • a short power surge starts the clamping,
                                                  which is then kept up without power until switched off
    direct connection to machines               • due to pulse control
    high reliability                            • in the event of power failure,
                                                  the activated chuck retains its full holding power.

    The holding force depends on the type of the pole spacing and the percentage
    of the chucking surface occupied, as well as on the bearing surface,
    thickness, and nature of the surface and material of the workpiece.
    A complete chucking unit consists of:
    Permanent/Electromagnetic Chucks
    • Pulse control
    • Control unit

    Please send us your enquiry!




ENG/OP
                                                                                                                          28.3
       C l a m p i n g To o l s
               28100                    Clamping Strips
    Type                                graphite, plastics or glass.    Note:                              28100
    In pairs, for clamping non-         These clamping strips are       1) Clamping rail,
    magnetizing materials. In           made of magnetizing metal       2) Workpiece
    many cases workpieces can-          and have flexible teeth on      3) Clamping rail,
    not be magnetized, making it        their inside edges. The work-   4) Magnet.
    very difficult to attach them to    piece is fixed between the
    magnetic tables. Special con-       centre notches of two clamp-



2   struction are always required
    in order to allow magnetic
    clamping of workpieces made
    of aluminium, copper, brass,
                                        ing strips on the magnetic
                                        chuck surface, and when the
                                        magnet is switched on is
                                        clamped firmly in place.
                                                                                                 2)
                                                                                            1)        3)

                                                                                                 4)




       Clamping strips          28100      …
         L x W x H mm
         150 x 40 x 1,0                   101
         150 x 43 x 2,8                   103
         250 x 52 x 3,7                   104




    28.4                                                                                                    ENG/OP

						
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