Standing Seam Installation Guide - PDF

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Standing Seam Installation Guide - PDF Powered By Docstoc
					             - INSTALLATION GUIDE -
                          Standing Loc Rib (SLR)
                     1” High Custom Length Concealed Fastener Panel
                                 16”
                                                                                                     12”
                                                                 1”                                                        1”
¾”                                                                        ¾”
      1¼”                        7
                                     /8                                         1¼”                         ⅞

                        With Stiffener Ribs                                                With Stiffener Ribs


                                16”                                                                 12”
                                                                                                                           1”
                                                                     1”   ¾”
¾”
                                                                                1¼”
       1¼”                                                                                       Flat Pan
                              Flat Pan

                                                                                                 12”
                                     16”
                                                                1”                                                    1”
 ¾”                                                                       ¾”
                                                                               1¼”             With Striations
      1¼”                  With Striations




                                                 Clip Loc II
                     1-1/2” High Custom Length Clip Fastened Panel
             ¼                                                                        ¼
                                15 ¾”                                                              12”
 1½”                                                                      1½”


                               With Stiffener Ribs
                                                                                                With Stiffener Ribs
             ¼                                                                        ¼
                                15 ¾”                                                               12”
 1½”                                                                      1½”


                                Flat Pan                                                            Flat Pan

                 ¼                                                                    ¼
                                15 ¾”                                                              12”
      1½”                                                                 1½”

                             With Striations                                                     With Striations




                        Please specify with ribs, flat pan or with striations when ordering.
Page 2




                    General Specifications
               On job sites, care should be taken when handling painted surfaces during installation and
               storage to protect the finish. It is important that panels are kept dry. MOISTURE TRAPPED
Handling &     BETWEEN THE SHEETS MAY CAUSE SUPERFICIAL STAINING OR LIFTING OF
               THE FINISH. When material cannot be stored inside, place material on a slight incline and
Storage        cover with a properly draped canvas or tarp that will allow airflow. Never use plastic, as it
               may cause condensation to accumulate. When lifting panels, always lift from panel edge, as
               panels will bow when lifted while flat. Panels may be shipped with protective film. IN THIS
               CASE FILM MUST BE REMOVED BEFORE INSTALLATION.


               Protective heavy-duty gloves should be worn when handling metal panels and trim. Safety
Safety         goggles and hearing protection should be worn while cutting or drilling panels. Extreme
               care should be used when walking, standing, sitting, or kneeling on a metal roof. They can
Precautions    be extremely slippery when wet. When walking on the roof panels, walk only on the flats.
               Traffic over the installed system must be kept to an absolute minimum. Installers should
               wear rubber sole shoes to keep from scuffing material while walking on the roof.


               Sub-structures should be checked for uniformity and should be in good condition. If the
               roof is shingled, shingles should be removed. Roof should be swept, removing any flashing,
Roofing        debris, and nails. A minimum 3/12 slope is recommended. Substrate should be covered
               with a synthetic underlayment or 30# felt. Fold over gables and eave 1 to 2 inches. Ice and
Installation   water shield should be used where required by code. It is important that in the installation of
               roof sheets the side laps should face away from the direction of the prevailing wind. Extra
               care should be given to the installation of the first sheet making sure it is as square as possi-
               ble to the roof line.



               Silicone sealants are not recommended for painted panel applications. A good urethane
Sealants       caulk is preferred. Tape sealant should be used at any joints to assure weather tightness.



               Panels cannot be end lapped. Panels are best cut with power shears, nibblers, or tin snips.
               ALTHOUGH NOT RECOMMENDED, WHEN USING A POWER SAW PANELS
Cutting        MUST BE CUT FROM THE BACK SIDE. Hot filings should never come in contact
               with the painted surface of the panel being cut, or any panels nearby. Filings that become
               embedded in the paint may cause a rusting effect. They may be removed with car wax and a


               Flat surface areas in metal panels are subject to stress called oil canning. Uneven substrates,
Oil Canning    over tightened or under-driven fasteners, ripples or laps in vapor barriers, or debris under
               panels all can cause oil canning. Oil canning is not a cause for rejection of panels. (To
               minimize oil canning, especially in lighter gauges, panels should be striated.)


               Sufficient air movement should be provided by means of a ridge vent, power operated fan,
Ventilation    or other openings to minimize condensation.
                                                                    Page 3




PAINT SPECIFICATIONS
   (SLR & Clip Loc II)
 For 24 gauge Fluropon®
        by Valspar
•   Fluropon® exhibits H.B. minimum pencil hardness per
    ASTM 3363.
•   Specular gloss per ASTM D 523, at 60° angle. Standard
    gloss is 25 to 40%.
•   Bend adhesion per ASTM D 4145. No loss of adhesion
    when taped with #610 Scotch tape, on a 1T bend.
    (Performance may vary with pre-treatment and substrate.)
•   No loss of adhesion after 1/8” mandrel bend per ASTM D
    522.
•   No paint removal over cross-hatched area per ASTM D
    3359.
•   Cure by solvent rubs, per ASTM D 5402. Will withstand 50
    double rubs with MEK before exposure of primer.
•   No checking, blistering or loss of adhesion after 3,000 hours
    of accelerated weathering. Test per ASTM D 822, G 151
    and G 153.
•   Color change per ASTM D 2244 no more than 2 NBS units
    after 2,000 hours in weatherometer testing.
•   After 3,000 hours exposure in the weatherometer test, chalk
    rating no more that #8 per ASTM D 4214, Method A.
•   Salt spray per ASTM B 117. No blistering and no loss of
    adhesion greater than 1/8” from score line after 1,000 hours.
•   Humidity resistance per ASTM D 2247. No blistering,
    cracking, peeling, loss of gloss or softening of finish after
    1,500 hours.
•   Fire hazard per ASTM E 84. Flame spread rating of not
    more that 25 when tested in accordance with ASTM E 84.
    This qualifies as Class A/Class.
•   Clip Loc II testing:
        •    UL 580 Class 90 wind uplift
        •    ASTM E 283 Air Filtration Approved
        •    ASTM E 331 Water Penetration Approved
Page 4




                                               SLR
                                         Side Lap Detail




                      1” Pancake Screw                       1” Pancake Screw                 18”
                                                                                     Fasten Panels 18”
                                                                                                                Fastener Slots
                                                                                           Apart
                                                                                                         1” Pancake screw
                                                                                                         Center in slot (do not over tighten)


* Note: Total sidelap engagement without spreading the panel rib is essential. Always check panel alignment at
        bottom before installing fasteners.




                                CLIP LOC II
                                           Clip Detail

         INSTALLATION                           SPACING                              FASTENERS

         24 GAUGE UL90                               3’0 C                                       2
   24 GAUGE STANDARD                                 3’0 C                                       1
   26 GAUGE STANDARD                                 3’0 C                                       1




                                                                                   1” Pancake Screw
                                                                                   For Clip




                            Clip Installation                       Final Position
                                                                                      Page 5




                             ACCESSORIES
            UL 90 CLIP                                                HEMMING TOOL

                                           1” PANCAKE
                                          SELF-DRILLER



       STANDARD CLIP
                                                                  URETHANE SEALANT




                                        1” PANCAKE SCREW
          SNOW FENCE



                                                                       DOUBLE SIDED
                                                                       SEALANT TAPE

                                        1-1/2” WOOD SCREW
                                           WITH WASHER
              SNO JAX



                                                                   RUBBER ROOF BOOT




                                            POP RIVET
  FORMED CLOSURE STRIP
                                                            Available in sizes:
                                                            1/4” TO 4”
                Solid                                       3” TO 6”
                                                            7” TO 13”
                 Vented                                     Also available in High Temp &
Available for both Clip Loc II & SLR.                                  Retro Fit
         Page 6




                                                       Trim Profiles
                                                                1-1/2”
                                                                                                  1”
   7”               6-1/2”                                                                                                                   3”
                                     1” SLR                                1/2” Hem                       1” SLR
                                     1½” Clip Loc II                                                      1½” Clip Loc II        1½”                       ½” Hem
                  1/2” Hem
                                                                1”                                         1”                             3”

          Pitch Change                                   J Channel                                 Zee Trim                      Mansard Trim



           6”                            6”                                                       6”                    4-1/4”
                                                                     6”
  1-1/2”            3/4”                                                           1-1/2”                   1-1/2”    3”         1/2”
                               3-1/2”                           1-1/2”                          3-1/2”
                                                3/4”                                3/4”
                                                                                                            3/4”
1/2” Hem                                                    1/2” Hem                                                        1/2” Hem
                             1/2” Hem                                                       1/2” Hem

                  Eave Trim                                                Extended Eave                                     Ridge Cap



                  1” SLR              1”      1” SLR
         1”                                   1½” Clip Loc II
                  1½” Clip Loc II                                                     Varies
                  3/4”                         3/4”

         2½”      1/2” Hem                      1/2”
                                                                                                 8-1/2”                                           5-1/4”
                                      4½”
3/4”                                                                                                                         1/2” Hem
                              3/4”                                        1-1/2”
              1/2” Hem
                                           1/2” Hem

                  Gable Trim                                                   W Valley                                       Hip Trim



       Paint
                             4½”
                                                                                                   3”                                 1/2”
                                                2-1/2”
                                                                                                                                                   1”
               1” SLR                                       1-1/2”
                                   2¾”                                     1” SLR                           5-1/2”
        1½” Clip Loc II                                                                                                          1-1/2”
                                                                           1½” Clip Loc II
                                                  1/2” Hem                                       1/2” Hem

              Preform Hip                              Side Wall Trim                          End Wall Trim                     Offset Cleat
                                                                                                             Page 7




   Steel Gutter and Accessories
                                    1”           3”
                   Hem                                                 1”
                                                       Hem
     3-3/4”    2-3/4”             1/2        3-3/4”   2-3/4”        1/2
               4-1/2”                                 4-1/2”



    Box Gutter without Leg                   Box Gutter with Leg                    Style “A” Elbow 75°


                                                                                                                1”
              4”         3-1/2”
                                                                                              5”           2”

                                           3-3/4”      2-3/4”       1”                   Gutter Strap

                                                      4-1/2”
                                                                                              16”           2”

     Down Spout 10’ Long                              End Cap                         Downspout Strap




       3” x 4” Oval Outlet                      8” Gutter Spike                           5” Ferrule

Note: When using Box Gutter with Leg, Gutter Straps must be installed on Gutter before installing Gutter to building.

                                              Gutter Strap




                                                                                 Zip Screws
    Box Gutter with Leg
Page 8




              HEMMING DETAILS

     Notching Panel End




                                        1”




  For Endwall & Non-Vented Ridge Application.




                                                                      1-1/2”
                                             Offset Cleat or
                                             Extended Eave Trim
         For Eave & W-Valley Application.                                1”

                                                           Panel Engagement
                                                                                       Page 9




    PERFORATED RIDGE DETAIL

                                                          Ridge Cap



      Panel                                                                  2½” Fastener


                                      L P Vent Closure


                            Sub-Structure




    NON-VENTED RIDGE DETAIL
                                                          Ridge Cap



      Panel
                                                                             2½” Fastener


                                     Solid Closure


                            Sub-Structure



Fit Closure over panel with adhesive down. Fit Ridge Cap over closure. Fasten with 2-1/2”
Wood Screw with Washer next to rib, 16” apart.
Page 10




                     W VALLEY DETAIL


                                                Exposed Fastener Detail


                       Underlayment
                             Panel                                                             Sealant Tape
                                                                     4” Min.



   Ice &
 Water Shield
                                                                                              Sub-Structure
 Wood Grip with Washer
  (Fastener must be installed in or above tape sealant.)                        W Valley


   Note: Fill ends of panel with sealant.


                                              Concealed Fastener Detail


                       Underlayment                        Sealant             Offset Cleat
                                                                                               Sealant Tape
                                  Panel
                                                                     4” Min.



    Ice &
 Water Shield
                                                                                              Sub-Structure
 1” Pancake Screw
                                                                                W Valley



  Note: Fill ends of panel with sealant.
                                                                                      Page 11




      SIDE WALL DETAIL
                              Exposed Fastener Detail

                    Sidewall Flashing                            1” Pancake Screw
                                                Panel
                       3/8” Sealant Tape
                                                                       Field bend 1” leg
                                      Underlayment                     on last Panel




                                      1” Pancake Screw
                  Wood Grip Screw
                                         Sub-Structure

Beginning Panel                                            Ending Panel

                         Concealed Fastener Detail

             Counter Flashing
                                         1” Pancake Screw        Sealant
                  Sidewall Flashing
                                              Panel
                    3/8” Sealant Tape
                                                                           Field bend 1” leg
                  Pop Rivet       Underlayment                             on last Panel




                                                                       1” Pancake Screw

                   Zee Trim
                                           Sub-Structure




 Beginning Panel                                            Ending Panel
   Page 12




                  EAVE TRIM DETAIL
                                       Exposed Fastener Detail

        Woodgrip Screw with
        Washer. (2 per panel for 12”
        & 3 per panel for 16”)                                       Panel

                                                                        Tape Sealant

                                                                              Underlayment
                Eave Trim


Woodgrip Screw with Washer                                              Sub-Structure

   Notes:
   1) Attach eave trim to roof deck with 1” pancake head screws.
   2) Install 3/8” tape sealer along top leg of eave trim.
   3) Allow panel to overhang 1/2” to 1” past eave trim. (Flush when using extended eave trim.)
   4) Attach panel at eave with 1” woodgrip screws with washer making sure screws are as close as
      possible to sealant.
   5) SCREWS MUST BE PLACED IN END OF PANEL BEFORE NEXT PANEL IS INSTALLED.

                                       Concealed Fastener Detail

                                          Panel

                                                  Underlayment


                                                                   Hem panel around Extended Eave
                                                                   Trim. (See Hemming Detail on
                                                                   page 8.)
             Sub-Structure

                             1” Pancake Screw

                                                         Extended Eave Trim
                                                                            Page 13




   END WALL DETAIL
                           Exposed Fastener Detail




                               End Wall                  1” Pancake Screw

2-1/2” Wood Grip Screw
                                                1”
                                           2”
               Tape Sealer

              Panel

  Underlayment


      Sub-Structure
             2” Closure


                             Concealed Fastener Detail


                                     Sealant
                      Counter Flashing

                           1” Pancake Screw
               End Wall
  Pop Rivet
       Tape Sealant

      Zee Trim
                                                         Tape Sealant
      Panel



Underlayment                                Sealant

                           Sub-Structure
Page 14




                       GABLE DETAIL
                                       Exposed Fastener Detail


          When finishing off panel, field bend 1” high
          leg on panel before installing gable trim.

                      Gable Trim Wood Grip Screw                Panel
                                                                                 3/8” Sealant Tape
                          1/2”
                                         Underlayment                            Wood Grip Screw


                                                                                       Gable Trim

                                       1” Pancake Screw
                                                    Sub-Structure

                                    Wood Grip Screw

               Beginning of Panel                                       End of Panel



                                      Concealed Fastener Detail

                        Pop Rivet
                                                                          1” Pancake Screw
                                         Gable
                                                                                  When finishing off panel, field
                                                 Sealant Tape
                                                                                  bend 1” high leg on panel before
           Zee Trim
                                          Panel                                   installing gable trim.




                                                    Underlayment
                                    Sub-Structure

                                            Wood Grip Screw



             Beginning of Panel                                             End of Panel
                                                                                            Page 15




VENT PIPE ROOF PENETRATION

                     Vent Pipe                                           Panel



             Apply Sealant Around                                            1” Wood Grip
             Base and Collar                                                 Screw




                  Rubber Roof Jack
                          Available Sizes:
                          #3 (1/4” to 4” O.D. Pipe)
                          #4 (3” to 6” O.D. Pipe)
                          #8 (7” to 13” O.D. Pipe)



CAUTION: THE FOLLOWING PROCEDURES ARE FOR VENT PIPES 6” OR LESS
  AND NOT TRANSMITTING EXTREMELY HOT OR CAUSTIC MATERIALS.
  WHEN INSTALLING VENT PIPES, ABIDE BY THE LOCAL PLUMBING CODES.


Notes:
   1) Determine the size and length of the vent pipe to be raised.
   2) Take the appropriate measurements for the vent location and mark them on the panel.
       The vent pipe must extend through the flat of the roof panel. If the vent pipe extension
       cannot be raised directly into the flat of the new roof panel, elbows should be used to
       offset the pipe. Cut the panel to fit the vent pipe properly.
   3) Use a light gauge angle to secure and plumb the vent pipe to the framing system.
   4) Flash the vent pipe with a rubber roof jack or similar pipe flashing.
   5) Apply sealant between the panel and the base of the rubber roof jack as well as the top
       where the boot meets the pipe.
   6) Attach the base of the rubber roof jack to the panel using Woodgrip Screws.
    CARE & MAINTENANCE
        Cleaning & Maintenance of Fluropon Coated Surfaces
Valspar’s Fluropon® systems are similar in molecular structure to Teflon, a product most of us are familiar
with through use in our households. Among the beneficial characteristics of our fluropon coating is that they
are extremely inert. The molecules on the surface of the coating are so tightly bound together that they don’t
want to react to anything. Their slick surface helps make them resistant to many elements found in the
environment such as air pollution, acid rain and general airborne dirt.
However, if the need to clean or remove deposits from your coating does arise, a variety of methods for
removal of surface deposits are available. Two precautions: (1) do not use wire brushes, abrasives, or similar
cleaning tools which will mechanically abrade the coatings surface, and (2) certain cleaning agents listed
below should be tested in an inconspicuous area before use on a large scale.
HOT OR COLD DETERGENT SOLUTIONS
A 5% solution in water of commonly used commercial and industrial detergents will not have any deleterious
effect on fluropon surface. These solutions should be followed by an adequate rinse of water. Use cloth or
soft bristle brush for application.
SOLVENTS
Most organic solvents are flammable and/or toxic, and must be handled accordingly. Keep away from open
flames, sparks and electrical motors. Use adequate ventilation, protective clothing, and goggles.
Solvent that may be used to remove non-water soluble deposits (examples: tar, grease, oil, paint, graffiti) for
fluropon surfaces include:

       A. Alcohols
              •Denatured alcohol (ethanol)
              •Isopropyl (rubbing alcohol)
              •Methanol (wood alcohol)
                Note: Methanol is toxic.
       The above alcohols have no permanent effect on fluropon surfaces.
       B. Petroleum Solvent and Turpentine
              •VM & P
              •Mineral spirits
              •Kerosene
              •Turpentine (wood or gum spirits)
       The above solvents have no permanent effect on fluropon surfaces.
       C. Aromatic and Chlorinated
               •Xylol (Xylene)
               •Totuol (Toluene)
               •Perchlorethylene (Perclene)
               •Tricholorethylene (Triclene)
                Note: Perchlorethylene and Tricholorethylene are toxic.
       The above solvents should be used with caution on fluropon surface. Limit contact of the
       fluropon surface with solvent to five minutes maximum and test before using.
WARRANTY
Misuse or abuse of any of the cleaning agents listed above will result in a voiding of warranty for the surface
affected.