IZIP-KIT1 Installation Guide.indd by bzh37299

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									Currie Electro-Drive® Conversion Kit with
24v10a SLA RMB Battery Pack
Before You Start...
Bicycle Prerequisites:                              Required Tools:

Bicycles to be converted must have the              •   Allen wrenches
following:                                              • 2.5mm, 4mm, 5mm, 6mm
• Use a 7-speed rear freewheel                      •   Phillips head screwdriver
• Have rear dropout rack/fender mounting            •   Box wrenches
    holes or eyelets                                    • 10mm, 15mm, 17mm
• Use standard, 26” wheels                          •   Bicycle tire levers (Plastic type)
    (ISO 559, 26x1.5 - 2.125)                       •   Bicycle tire pump
• Have 135mm rear axle spacing                      •   Freewheel remover (Type varies, see your
• Have standard, straight seat stays                    bike’s instruction manual for more info.)
    (kit is not designed to fit wishbone-style       •   Large adjustable wrench (to operate freewheel
    stays)                                              remover)
Parts Included:

•   RMB Rack assembly
•   24v10a SLA battery pack
•   Battery charger
•   26” wheel, with Direct Drive motor, left-side
    freewheel (single), chain
•   Mounting Brackets:

    •   Chain stay tension bracket
                           bra
                                                    Installation of this conversion kit requires
                                                    advanced bicycle mechanic skills, including:
    •   Motor plate retention bracket
                                                    •   Derailleur adjustment
                                                    •   Brake adjustment
                                                    •   Tire removal & installation
                                                    •   Freewheel removal & installation
    •   Motor plate back bracket
                                                    •   General mechanical aptitude

                                                    Please consider having your local bicycle shop
                                                    install the kit if you aren’t sure you can do it safely
    •   Seat stay rack mount bracket x2
        S t t y      k     tb k t




•   Throttle, thumb control w/ battery status
    indicator
•   System controller unit

                                                                      9453 Owensmouth Ave., Chatsworth, CA 91311 USA
                                                                        Phone: +1 800 377 4532 | Fax: +1 818 734 8199
                                                                          currietech.com | izipusa.com | ezipusa.com
                                                                          sales@currietech.com | sales@izipusa.com

                                                                                               IZIP-KIT1 Installation Guide
Initial Setup...


  1                                      2
                                             Remove the wheel’s tire,
        Remove the rear wheel from
                                             tube, freewheel, and spoke
        the bicycle to be converted
                                             protector




  3
        Install your hardware from
        step 2 onto the conversion kit
        wheel




                                             Set the drive chain’s tension

                                         4   by sliding the motor away
                                             from the axle, then tighten the
                                             17mm bolt shown to secure it




                                             9453 Owensmouth Ave., Chatsworth, CA 91311 USA
                                               Phone: +1 800 377 4532 | Fax: +1 818 734 8199
                                                 currietech.com | izipusa.com | ezipusa.com
                                                 sales@currietech.com | sales@izipusa.com

                                                                      IZIP-KIT1 Installation Guide
Bike Prep...
       Install the new rear wheel.
       The bike’s chain stay will fit
       into the slot on the motor
       plate. You may need to pull

 5     the left-side stays outward
       initially to allow the plate to
       clear as you insert it
                                              The motor plate is secured
                                              by the three brackets shown.
                                              You will need to re-size these

                                         6    brackets using pliers and/or a
                                              vice to fit your bike’s specific
                                              geometry and tube diameters




 7     The completed rear wheel
       setup

                                             Bend-to-fit and install the two
                                             seat stay mounting brackets.

                                         8   This step is only necessary
                                             on bikes without pre-drilled
                                             mounting holes




       At this time, you should re-
       adjust your rear derailleur

 9     and rear brakes. Check them
       for proper operation before
       riding
                                              9453 Owensmouth Ave., Chatsworth, CA 91311 USA
                                                Phone: +1 800 377 4532 | Fax: +1 818 734 8199
                                                  currietech.com | izipusa.com | ezipusa.com
                                                  sales@currietech.com | sales@izipusa.com

                                                                       IZIP-KIT1 Installation Guide
Rack Installation...
                                             Bolt the base of the rack onto
        The rack is pre-assembled       11   the bicycle’s dropouts
10      from the factory as shown




                                             Make sure the rack is level
        Bolt the rack’s arms to the          to the ground. If necessary, it
        seat stay brackets (1), or to        can be raised or lowered at
12      bike’s seat stay mounting
        holes if available (2)          13   the dropout mount (1), and
                                             tilted by adjusting the seat
                                             stay mount arms (2)
a
                                        a




 b
                                        b


                                              9453 Owensmouth Ave., Chatsworth, CA 91311 USA
                                                Phone: +1 800 377 4532 | Fax: +1 818 734 8199
                                                  currietech.com | izipusa.com | ezipusa.com
                                                  sales@currietech.com | sales@izipusa.com

                                                                       IZIP-KIT1 Installation Guide
Electrical Installation...
        Install the throttle on the
        handlebars (right side). The

14      throttle should be the innermost
        attachment so it does not
        interfere with braking
                                                                  Connect the throttle and motor
                                                                  wires to complete the electrical
                                                                  system. If any problems arise,
                                                                  check the pre-assembled wire
                                           15                     harness against the following
                                                                  diagram
                                                           red            black
                                           To left-side battery         To right-side battery
                                           terminal                     terminal                              green
                                                                                           green    black   red        blue



                                                                                      To throttle                     To motor


                                                                                          To switch
                                                                                    red                           To throttle
                                                                                  black
                                                                          black
                                                                                                                         orange
                                                                                                                           grey

                                                                             To controller
        Route the terminal and motor               red                            yellow
        wires into the rack box, through
        the hole between the support
        arms . The wires should be zip-

16      tied along the seat stays and
        not allowed to hang near the
                                                                  Secure all wires and
                                                                  connectors inside the rack box,
        wheel or brakes
                                           17                     then attach the top plate with
                                                                  the four screws shown




                                                                  9453 Owensmouth Ave., Chatsworth, CA 91311 USA
                                                                    Phone: +1 800 377 4532 | Fax: +1 818 734 8199
                                                                      currietech.com | izipusa.com | ezipusa.com
                                                                      sales@currietech.com | sales@izipusa.com

                                                                                                   IZIP-KIT1 Installation Guide
Final Setup...
                                                 Charge the battery (8 hours
       Slide the battery into either
                                                 initially, then 6-8 hours after

18
       side of the rack. Lock it in place
       with the provided key to ensure
       that it remains in contact with
                                            19   each ride). The battery can
                                                 be charged on or off the bike
       the terminals




       Before your first ride, re-check           To power-on the bike, flip
       your brakes and shifters and              the battery selector (behind
20     be sure the screws securing
       the rack are tightened properly      21   the rear reflector) to the
                                                 appropriate side




                                                 9453 Owensmouth Ave., Chatsworth, CA 91311 USA
                                                   Phone: +1 800 377 4532 | Fax: +1 818 734 8199
                                                     currietech.com | izipusa.com | ezipusa.com
                                                     sales@currietech.com | sales@izipusa.com

                                                                          IZIP-KIT1 Installation Guide

								
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