Hammermills Guide
Welcome to our new section, the Hammermills Guide.
In this section you will find comparison guides for the leading hammermills from companies across the world.
www.internationalmilling.com
Hammermills Guide
Andritz Feed & Biofuel A/S
OPTIMILL 500
OPTIMILL700
OPTIMILL900
OPTIMILL 1201 OPTIMILL 1201
Multimill650/450B
Multimill650/630B Multimill650/630B
Multimill650/800B
Multi650/1000B Multi650/1000B
Multi650/1400C
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
1046 175 X60X6 175 x60x6 4 104 ✔ ✔ 136 ✔ 4 4 160 4 72 ✔ 175 x60x6 175 x60x6 4, 6, 12mm 4 34~102 ✔ 1046 1046 1116 650mm -
✘
✘
✘
✘
✘
650mm
✘
650mm -
✘
650 -
✘
650 -
✘
650 -
Single rotor Twin rotor co rotating Rotor diameter Capacity throughput rage ton/hr Hammer dimensions
4, 6, 12 mm 4 50~150 ✔
Extruder & Expander Guide
4, 6, 12 mm 4 62~186 ✔
4, 6, 12 mm 4 80~240 ✔
4, 6 mm 4 216 ✔
4, 6 mm 4 196 ✔
Screen hole diameter range
1,0 - 20 mm -
1,0 - 20 mm
1,0 - 20 mm 9~10mm 9~10mm
1,0 10mm 9~10
0,75 ~30mm 3~10mm
0,75 ~30mm 3~10mm
0,75 ~30mm 3~10mm
0,75 ~30mm 3~10mm
0,75 ~3mm 3~7mm
0,75 ~10mm -
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) 9~10 mm
3~10mm
ANDRITZ
Hammermills Guide
194 | International Milling Directory 2009
Rows of hammers on circumference Number of hammers Single hammer instalation Double hammer instalation
✘
2 2 2
✘
✘
✘
4
✔ 2
✔ 2
✔ 2
✔ 2
✔ 4
Temperature rise of ground material Number of screens
GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed
✔ ✔
✘
✔
✘ ✘ ✘ ✘
160 1500 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
250 1500 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
355 1500 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
400 1500 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
75 3000 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
110 3000 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
160 3000 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
250 3000 ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
355 3000 ✔ ✔
✘ ✘
250 3000 ✔ ✔
✘ ✘
✔
✘
✔
✘
✔
✘
✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔
✘
✔ ✔
✘ ✘ ✘
Human food Essential ancillary equipment available Special features / additional information Services key ST – Training of customers’ staff PP – Pilot plant facility / product development AS – After sales operational backup
-
✘ ✘ ✘
-
✘ ✘ ✘
-
✘ ✘ ✘
-
✘
-
✘
-
✘
-
✘
-
✘
-
✘
-
Extruder & Expander Guide
-
-
-
-
-
-
-
-
-
Quick screen exchange without stopping the mill ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Andritz
FEED & BIOFUEL
✔
✔
✔
✔
✔
✔
✔
✔
✔
Multi650/1001 Multi650/1001
✔ ✔ 2 ✔ ✔ ✔ ✔ ✔ ✔
Model
International Milling Directory 2009 | 195
Hammermills Guide
Bühler AG, Feed & Biomass
DFZC DFZC 1265 DFZK
DFZC-655
DFZK-1
Single rotor
✔ 22-75 kW Depending on product and required grannulation 0.4/0.5/0.6 /0.8/1.0/1.5 ✔ 0.4/0.5/0.6 /0.8/1.0/1.5 ✔ 2.0/2.5/3.0/3.5 /4.0/5.0/6.0/8.0 ✔ ✔ Depending on product and required grannulation 110-250 kW 55-110 kW 2 X 55-110 ✔ ✔ ✔
Twin rotor co rotating Main Motor size Capacity throughput rage ton/hr Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer instalation Double hammer instalation Temperature rise of ground material Number of screens Screen hole diameter range Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
DFZK-2
Model
196 | International Milling Directory 2009
Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available
✔ ✔ ✔ ✔ ✔ ✔ Aspiration required ✔ ✔ ✔ ✔ ✔ ✔ Aspiration required ✔ ✔
Extruder & Expander Guide
BUHLER
✘
✔
✘
✔
✘ ✘
✔ -
✘ ✘
✔ -
Extruder & Expander Guide
Hammermills Guide
International Milling Directory 2009 | 197
Special features / additional information
Advantages of the hammer mill and the feeder: For fine and normal grinding, easy screen and hammer change, good sanitation, high flexibility, feeder also for difficult products, heavy particle separation and magnet
Advantages of the vertica: The new certical rotor hammer mill requires no aspiration air for the grinding process, high capacities, moisture loss of ground product down to zero, the lowerable grinding chamber is accessible from two sides, simple and fast screen and hammer change.
Services key
ST – Training of customers’ staff
Custom made taining at the Bühler training center and educational training in Feed Manufacturing Technology at the Swiss Institue of Feed Technology
Custom made taining at the Bühler training center and educational training in Feed Manufacturing Technology at the Swiss Institue of Feed Technology
PP – Pilot plant facility / product development AS – After sales operational backup
✔
✔ Emergency, Security and Preventitive service packages available as well as spare and wear parts packages
✔
✔ Emergency, Security and Preventitive service packages available as well as spare and wear parts packages
Buhler
Hammermills Guide
Easy Automation Inc
Easy Grind 1100
Single rotor ✔ Twin rotor co rotating Rotor diameter Capacity throughput rage ton/hr Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer instalation Double hammer instalation Temperature rise of ground material Number of screens
Extruder & Expander Guide
✘
18” 6000-12000 lbs/ hr, corn, 5/32” screen 5.93 x 1.062x.15” 3.00 15.00 ✔
Hammermills Guide
198 | International Milling Directory 2009
6000-15000 lbs/hr, corn, 5/32”screen 5.084 x 1 x .15” 3 15 ✔
✘
N/A 1.00
Easy Grind 2100
✔ ✔ 18”
Model
✘
N/A 1
EASY
Screen hole diameter range 3/32” - 5/8” 3/32” - 5/8”
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available
✘
1/8”-5/8”
✘
1/8”-5/8”
✘ ✘ ✘
✔
✘ ✘ ✘
✔
✘
7 to 15 3450.00 ✔ ✔ ✔ ✔ ✔
✘
7 to 22 3450 ✔ ✔ ✔ ✔ ✔
✘ ✘ ✘ ✘
Special features / additional information Services key ST – Training of customers’ staff PP – Pilot plant facility / product development AS – After sales operational backup ST - Phone PP AS Door safety swiltch / stand alone units / opt: Mill opt: kit
✘ ✘ ✘ ✘
Extruder & Expander Guide
AUTOMATION
International Milling Directory 2009 | 199
Door safety swiltch / stand alone units / opt: Mill opt: kit / Auto reverse ST - Phone PP AS
Easy Automation
Hammermills Guide
Müench-Edelstahl GmbH
SDHM5 SDHM5
SDHM8 SDHM8
SDHM10
SDHM15
SDHM20
SDHM30 SDHM30 ✔
Model
Single rotor ✔ ✔ ✔ ✔ ✔ Twin rotor co rotating Rotor diameter Capacity throughput rage ton/hr
5to/h 8 to/h 10 to/h 15 to/h
✘ ✘
✘ ✘
✘ ✘
✘ ✘
✘ ✘
20 to/h
✘ ✘
30 to/h
✘ ✘
12 to/h
Hammer dimensions Rows of hammers on circumference Number of hammers
54 72 72
Extruder & Expander Guide
✘ ✘ ✘ ✘ ✘
2
✘ ✘ ✘ ✘ ✘
2
✘ ✘ ✘ ✘ ✘
2
✘ ✘
112
✘ ✘
74
✘ ✘
112
✘ ✘
90
Hammermills Guide
200 | International Milling Directory 2009
Single hammer instalation Double hammer instalation Temperature rise of ground material Number of screens Screen hole diameter range Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)
✘ ✘ ✘
2
✘ ✘ ✘
2
✘ ✘ ✘
2
✘ ✘ ✘
2
✘ ✘ ✘ ✘
✘ ✘ ✘ ✘
✘ ✘ ✘ ✘
✘ ✘ ✘ ✘
✘ ✘ ✘ ✘
✘ ✘ ✘ ✘
✘ ✘ ✘ ✘
Air intake Serrated plate Single motor Twin motors Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available Special features / additional information Services key ST – Training of customers’ staff PP – Pilot plant facility / product development AS – After sales operational backup
✘ ✘
✔
✘ ✘
✔
✘ ✘
✔
✘ ✘
✔
✘ ✘
✔
✘ ✘
✔
✘ ✘
✔
✘
30 2950
✘
55 2970
✘
75 2970
✘
110 2970
✘
160 1485
✘
200 1485
✘
90 2970
✔ ✔ ✔
✔ ✔ ✔
✔ ✔ ✔
✔ ✔ ✔
✔ ✔ ✔
✔ ✔ ✔
✘
✔ ✔ ✔ ✔ ✔
✘
✔ ✔ ✔ ✔ ✔
✘
✔ ✔ ✔ ✔ ✔
✘
✔ ✔ ✔ ✔ ✔
✘
✔ ✔ ✔ ✔ ✔
✘
✔ ✔ ✔ ✔ ✔
✘
✔ ✔ ✔ ✔ ✔
✘
ST AS
Extruder & Expander Guide
International Milling Directory 2009 | 201
✘
✘
✘
✘
✘
✘
SDHM12 SDHM12 ✔ ✔ ✔ ✔
Müench-Edelstahl
Hammermills Guide
WYES MACHINERY (Shanghai) Co., Ltd.
GTC-III-2X11
GTC-III-2X15 GTC-III-2X15
GTC-III-2X18.5 GTC-III-2X22 GTC-III-2X22
GTC-III-2X30
GTC-III-2X37
GTC-III-2X45 GTC-III-2X45
GTC-III-2X55 GTC-III-2X55
GTC-III-2X75 GTC-III-2X75
Single rotor Twin rotor co rotating
✔ 620 1-6 1.4 6.5 1.7 7.5 2.1 8.5 2.8 10.2 3.5 12.5 620 620 620 620 620 ✔ ✔ ✔ ✔ ✔ ✔ 620 4.3 15.5
✘
✘
✘
✘
✘
✘
✘
✘
✔ 620 5.3 19
✘
✔ 620 7.1 22
✘
Rotor diameter Capacity throughput rage ton/hr Hammer dimensions Rows of hammers on circumference
4 4 4 4 4
620
8.8 26
180×50×5 mm 4 4 4 4
Extruder & Expander Guide
Number of hammers Single hammer instalation
40 80 80 96 40 48 48 96 56 112 56 112 72 144 80 160 96 192
Double hammer instalation Temperature rise of ground material Number of screens
2 2
192
livestock and poultry feed within 5°C at screen hole diameter ≥ Ǿ1.5 mm aqua feed within 7°C at screen hole diameter ø 0.8 ~ Ǿ1.5 mm 2 2 2 2 2 2 2
Screen hole diameter range Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)
✔ ✔ ✔
Ǿ0.25, 0.3, 0.35, 0.4, 0.5 ~ Ǿ0.6, 0.8, 1.0, 1.2 ~ Ǿ1.5, 2.0, 2.5, 3.0 mm ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Air intake Serrated plate Single motor Twin motors Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available Special features / additional information Services key ST – Training of customers’ staff PP – Pilot plant facility / product development AS – After sales operational backup
✔ ✔
✔ ✔
✔ ✔
✔ ✔
✔ ✔
✔ ✔
✔ ✔
✔ ✔
✔ ✔
✘
✔ 22 2930
✘
✔ 30 2930
✘
✔ 37 2930
✘
✔ 44 2940
✘
✔ 60 2950
✘
✔ 74 2950
✘
✔ 90 2965
✘
✔ 110 2965
✘
✔ 150 2970
✘
180
2970
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Complete GTC milling line, feeder, magnet separator, cyclone, airlock, pulse-bag filter, fan Patented GTC Technology
MACHINERY
Extruder & Expander Guide
ST AS
GTC-III-2X90 GTC-III-2X90
✔ 4 96 2
Model
Hammermills Guide
202 | International Milling Directory 2009 International Milling Directory 2009 | 203
WYES
✔ ✔ ✔ ✔ ✔ ✔
✔
✔
✔
✔
✔
✔
✔
✔
WYES MACHINERY
WYES MACHINERY
Extruder & Expander Guide
PROFILE
Livestock & Poultry Feed Model Drive power
Material Screen hole diameter Moisture content Throughput Corn (farinose)
Extruder & Expander Guide
GTC Technology is a size reduction method that manages to guide the fluidized-bed of material to collide with hammers
W
GTC Hammer Mill productivity standard
GTC-III-2×55 110 kw
Soybean meal (crude protein≥42%) Φ2.0mm ≤ 13% ≥ 20.5 ton/hr 100% pass 16 mesh 88% pass 20 mesh 62% pass 30 mesh Screen hole diameter Moisture content Throughput Material
YES MACHINERY specializes in researching & developing & manufacturing hammer mills and milling systems for livestock, poultry, aqua and pet feed
industries. GTC Hammer mills grant you a way to increase production with 30% lower energy cost, gain profit from less evaporation of moisture, depending on the advantages of Guide To Collide - GTC Technology. GTC Technology is a size reduction method that manages to guide the fluidized-bed of material to collide with hammers. It greatly increases the probability of frontal collision between material and hammers under same energy consumption
Fish Feed Model Drive power GTC-III-2×55 110 kw
Common compound Common compound fish feed grinding fish feed grinding twice once Screen hole of coarse Bran meal 15%, grinding ≥Φ2.5mm Cottonseed meal Soybean meal, 10%, Rapeseed meal cottonseed meal, 25%, Bran 15%, Rice rapeseed meal, fish bran 10% etc. meal etc. Φ0.8mm Φ0.5mm
Φ1.5mm ≤ 14% ≥ 11.0 ton/hr 100% pass 16 mesh 85% pass 30 mesh 78.2% pass 40 mesh
It makes full use of kinetic energy of fluidizedbed of material, succeeds in enlarging impacting capacity 31 times that of single rotor hammer mill, which could dash material into shatters once even eccentric collision
Fineness
International Standard ≥ 6.0 ton/hr 100% pass 40 mesh 85% pass 60 mesh 65% pass 80 mesh ≥ 2.5 ton/hr 90% pass 60 mesh 80% pass 80 mesh 75% pass 100 mesh
It stops the formation of material circulation layer effectively
less than 15°C when grinding livestock, poultry and aqua feed, help you gain profit from less evaporation of moisture What you need is not only a hammer mill, but powerful stable milling productivity, that’s what WYES MACHINERY supplies.
Fineness
Hammermills Guide
It promises to produce more than 40% under same energy consumption; In other words, save more than 30% energy under same production capacity
It promises temperature rise of ground material
Shanghai P.R.China Tel: +86 21 67196821 Email: sales@wyes.cn Web: www.wyes.cn
Material
It highly improves the efficiency of screening capacity by increasing 20% the most effective bottom screening area and keeping agitating fluidized-bed of material, reducing the density of material layer against the screen surface
Model Drive power Screen hole diameter Cottonseed meal Wheat Soybean meal Rapeseed meal DDGS
GTC-III-2X55 110kw
Φ1.2mm ≥8.5 ton/hr ≥7.5 ton/hr ≥10.0 ton/hr ≥15.0 ton/hr ≥13.0 ton/hr
GTC-III-2X75 150kw
Φ1.2mm ≥10 ton/hr ≥8.5 ton/hr ≥12.5 ton/hr ≥18.0 ton/hr ≥14.0 ton/hr
WYES MACHINERY (Shanghai) Co., Ltd.
204 | International Milling Directory 2009
International Milling Directory 2009 | 205
WYES MACHINERY
Hammermills related listings
Hammermills
Andritz Feed & Biofuel Bliss Industries LLC Christy Turner Ltd CPM Europe B V Dinnissen BV Easy Automation Inc Electra Hosokawa Alpine Aktiengesellschaft Hosokawa Micron Powder Systems Jacobs Corporation Jiangsu Muyang Group Co, Ltd Mill Technology Co Muench-Edelstahl GmbH Ottevanger Milling Engineers BV SKIOLD A/S Stedman Technex Van Aarsen International BV WYES MACHINERY (Shanghai) Co, Ltd
Hammers
Christy Turner Ltd Damar International Limited Easy Automation Inc Jacobs Corporation Jiangsu Muyang Group Co, Ltd WYES MACHINERY (Shanghai) Co, Ltd