FEA/ProE/ANSYS Tutorial

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FEA/ProE/ANSYS Tutorial Kathryn J. De Laurentis Mircea Badescu, Ph.D. Let’s start! Download the files: http://robots.rutgers.edu/dms/Mircea bracket_col_1.prt.1 bracket_col_2.prt.1 st304.mat Save them in your DMS???? Folder Open a terminal window, change the working directory to your DMS??? folder and open proe20 MB-KD, FEA, ProE_2001/ANSYS ProE Washers Rear Surface MB-KD, FEA, ProE_2001/ANSYS ProE - Constraints Verify that the working directory is your DMS??? Folder Utilities/Environment set the “Ring Message Bell” OFF (Thank you!) Open the bracket_col_1.prt.1 part file (or bracket_col_2.prt.1 ) Top menu: Applications/Mechanica Menu Manager: Structure/Model/Constraints New/Surface – a new constraints window will open up. Verify that you have a ConstraintSet1 and Constraint1 Click on the selection arrow, surfaces, select front surfaces of back washers, Select Done/Fix all X,Y,Z Translations and X,Y,Z, Rotations, OK New/Surface (add a new constraint – Constraint2, same set), select back surface of bracket. Fix the X Translation only and leave the other translations/rotations free, OK MB-KD, FEA, ProE_2001/ANSYS ProE Front washers Loading Surface MB-KD, FEA, ProE_2001/ANSYS ProE - Loads Model/Loads/New/Surface In the new load window LoadSet1 (Load 3), select front surface of front washers/Done selection/Total Load/Uniform/Force:Dir Vector & Magnitude X direction –1 Mag. 1000 No Moment OK Loads/New/Surface LoadSet1 (Load4) Select inner surface of big hole, Total Load/Uniform/Force:Dir Vector & Magnitude Y direction –1, Z direction -1 Mag. 2000 No Moment OK Done/Return MB-KD, FEA, ProE_2001/ANSYS ProE - Mesh Materials/Whole Part/select st304.mat open/accept Analyses/New/name the new analysis; add the constraint and load sets/ OK Mesh/Create/Solid/Start accept the default size/ Yes Run, select as solver ANSYS, Analysis – Structural, Output to a file/ OK For higher/lower resolution of the mesh, use mesh controls. MB-KD, FEA, ProE_2001/ANSYS ANSYS Open a new terminal window, change the working directory to your DMS??? folder and open ansys The default mode is the Interactive Mode Top Menu/File/Read Input From… select the file generated by ProE/Mechanica /OK close message window /Plot/Elements…the whole model is shown Side menu/Solution/Analysis Type/New Analysis/Static/OK Solve/Current LS/OK wait until the solution is done, close message window General Postprocessing/Plot Results/Deformed Shape/Def & Undef. Edge/ OK MB-KD, FEA, ProE_2001/ANSYS ANSYS Top Menu/PlotCtrls/ PanZoomRotate (or PanZoomRotate icon) Side Menu/General PostProcessing/ContourPlot/Element Solution/ Stress/ von Mises/ Deformed and Undeformed Edge/ OK Save .jpg, .tiff files Top Menu/Plot Ctrls/ Hard Copy/ Save To File/ OK select ReverseVideo for white background EXPLORE !!! MB-KD, FEA, ProE_2001/ANSYS

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