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Index
Product Group 01 Page Compressors & Governors Compressors . . . . . . . . . . . . . . . . . . . . . . . 4-8 Inlet Check Valve . . . . . . . . . . . . . . . . . . . . . 8 Safety Valves & Governors . . . . . . . . . . . 9, 10 Inlet Regulating Valve, Air Strainers . . . . . . . . 9 Compressor Changeover . . . . . . . . . . . . 10-11 Actuators Brake Chambers, Rotochambers, Spring Brakes, Diaphragms, Springs, Yoke Assy. . . . . . . 12-13 Air System Components Brake Valves E-2, E-3, E-5, E-6 . . . . . . . . . . . . . . . . . . . . 14 E-8P, E-10P, E-10PR, E-12, E-14, E-15 . . . . 15 E-7, E-10 . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TC-2, TC-6, TC-7 . . . . . . . . . . . . . . . . . . . . 17 Inversion Valves TR-2, TR-3 . . . . . . . . . . . . . . . . . . . . . . . . . 18 Pressure Protection Valves PR-2, PR-4 . . . . . . . . . . . . . . . . . . . . . . . . . 19 Check Valves Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Single, Right Angle Check Valves . . . . . . . . 20 Quick Release Valves QR-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 QRN-2, QR-1, QRN, . . . . . . . . . . . . . . . . . . 21 QR-1C, LQ-2, LQ-4 . . . . . . . . . . . . . . . . . . . 22 LQ-5, BP-1, BP-R1 . . . . . . . . . . . . . . . . . . . 23 Control Valves PP-1, PP-2, PP-3 . . . . . . . . . . . . . . . . . . . . 24 PP-5, PP-7 . . . . . . . . . . . . . . . . . . . . . . . . . 25 PP-8, PP-DC, RD-3 . . . . . . . . . . . . . . . . . . .26 MV-1, MV-2 . . . . . . . . . . . . . . . . . . . . . . . . .27 MV-3, TC-4 . . . . . . . . . . . . . . . . . . . . . . . . .28 TW-1, TW-2, TH-3 . . . . . . . . . . . . . . . . . . . .29 TW-3, TW-4, TW-11, SV-1 . . . . . . . . . . . . . .30 Relay Valves R-6, R-8, R-8P . . . . . . . . . . . . . . . . . . . . . . .32 R-12, R-12P . . . . . . . . . . . . . . . . . . . . . . . . .33 R-14, RE-6, HR-1 . . . . . . . . . . . . . . . . . . . .34 Safety Valves ST-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Spring Brake Valves SR-1, SR-2, SR-4 . . . . . . . . . . . . . . . . . . . .35 SR-5, R-7 . . . . . . . . . . . . . . . . . . . . . . . . . .36 Tractor Protection Valves TP-3, TP-4, TP-5 . . . . . . . . . . . . . . . . . . . . .37 TP-3DC . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Valve Changeover . . . . . . . . . . . . . . . . . . . . . .38 07 Product Group 05 Page Slack Adjusters ASA-5, Yoke Adapters . . . . . . . . . . . . . . . . .39 Service Piece Numbers . . . . . . . . . . . . . . . .40 Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Indicating & Warning Devices DS-1, DS-2, TE-1 . . . . . . . SL-3, SL-4, SL-5 . . . . . . . LP-2, LP-3 . . . . . . . . . . . . Air Horn Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 .43 .44 .45
06
02
03
Tubing & Fittings C-5 Cut-out Cock, Drain Cock, DV-2 . . . . . . .46 Tubing & Tubing Clamps . . . . . . . . . . . . . . . .47 Tubing Inserts, Nylon Tubing . . . . . . . . . . . .47 Tubing Fittings . . . . . . . . . . . . . . . . . . . . .47-52 Reducer Bushings . . . . . . . . . . . . . . . . . . . .50 Air Brake Hose Hose, Hose Assy., Hose Fittings & Suspension Spring . . . . . . . . . . . . . . . . .52-55 Hose Couplings, Dummy Couplings . . . .55-56 Air Dryers & Alcohol Evaporators AD-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 AD-4, AD-SP . . . . . . . . . . . . . . . . . . . . . . . .58 AD-IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 AD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 PuraGuard . . . . . . . . . . . . . . . . . . . . . . . . . .56 EverFlow™ Air Dryer Module . . . . . . . . . . . . .61 Trailer System-Guard® . . . . . . . . . . . . . . . . .61 Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Fan Clutch FD-1, FD-L, TorqueMaster FD-3 Air Conditioning Override Kits, Fan Clutch Controls Kits . . . . . . . . . . . . . . . .62 Control Valves, Fan Clutch Accessories, Fan Spacers . . . . . . . . . . . . . . . . . . . . . . . .63 AntiLock M-30 Modulator . . . . . . . . . . . . . . . . . . . . . .64 WS-20 Wheel Speed Sensor . . . . . . . . . . . .64 Brake Block . . . . . . . . . . . . . . . . . . . . . . . . . .65 Electronics ET-2, ET-S, ET-S2 . . . . . . . . . . . . . . . . . . . .66 Medium Duty Hydraulics Brake Calipers . . . . . . . . . . . . . . . . . . . .68-69 Sales Promotions and Training Materials Order Guide . . . . . . . . . . . . . . . . . . . . . . .70-72 Typical Air Systems . . . . . . . . . . . . . . . . . .73-74
08
09
13
14 15 20
100
3
Compressors & Governors 01
Section I: Compressor Sizes BX-2150 TU-FLO 400
9.5 CFM AT 1250 RPM 7.25 CFM AT 1250 RPM
Compressors
TU-FLO 500
12 CFM AT 1250 RPM
TU-FLO 501
12 CFM AT 1250 RPM
TU-FLO 550
13.2 CFM AT 1250 RPM
TU-FLO 600
14.5 CFM AT 1250 RPM
TU-FLO 700
15.5 CFM AT 1250 RPM
TU-FLO 750
16.5 CFM AT 1250 RPM
TU-FLO 1000
24 CFM AT 1250 RPM
TU-FLO 1400L
31 CFM AT 1250 RPM
DURAFLO™ 596
27 CFM AT 1250 RPM
• Compressor information in this catalog is divided into three (3) sections. Section I - displays various compressors in the Bendix product line. Section II - contains a series of charts depicting the most popular engine/ compressor combinations and the appropriate mounting flange. Section III - shows compressor maintenance kit information. • Bendix air compressors are designed to meet a wide range of vehicle needs. • Several sizes and various mounting configurations are available. • Compressors are available remanufactured exchange. V.M.R.S. 13-009
Phone Numbers: 1-800-AIR BRAKE (1-800-247-2725) or 440-329-9622 / -9634 Fax: 440-329-9556
4
Compressors
Section II Compressors
Compressors & Governors 01
REMANUFACTURED EXCHANGE COMPRESSORS FLANGES ENGINES Caterpillar 3406 Caterpillar 3406B Caterpillar 3408 Mack 6 Cylinder See Bulletin PRO-01-7 for Mack c/o Caterpillar 3176 Caterpillar 3116 Mack 8 Cylinder TU-FLO 500 285131 – 284310 284662 TU-FLO 501 286546 103274 286552 286544 286620 TU-FLO 700** 289349 103278 289744 289340 TU-FLO 1400 – 104583 – – 104584 TU-FLO 550 – 107509 – 107511 TU-FLO 750 – 107508 – 107510
– – 277122
– – 286574 286621
– – 289348
107553 –
107917 107981 108329
107023 – 107869
Cummins NH,NTC,KT,KTA Series Engines See Bulletin PRO-01-2 Cummins VTB-903 Cummins VT-903 Cummins VT-350 See Bulletin PRO-01-2 Series 60 Detroit Diesel 0° Tilt Detroit Diesel 0° Tilt Detroit Diesel 45° Tilt
*284718* 284699
*286618* 286554
289339
107506
107507
– – –
– 286570 286570
– 101590 101590
286619 276962 285252 286539 286543
106780 289941 101158
107836 108779
107622 107513 –
107623 107512 –
SERIES 60 COMPRESSORS MUST BE REPLACED WITH SERIES 60 COMPRESSORS ONLY. FAILURE TO DO SO WILL RESULT IN COMPRESSOR DAMAGE. **TOP DISCHARGE - CYLINDER HEAD **TU FLO-700 CYLINDER HEAD INCORPORATES BOTH SIDE & TOP DISCHARGE Model
Section III Compressor Nameplates
A nameplate is attached to the crankcase of all compressors. It displays the model, piece number (PC. NO.) and serial number (SER. NO.). When making reference to a particular part compressor use the piece number (PC. NO.) stamped on the nameplate. The serial number is interpreted as follows: First is an alpha character (A through M skipping the letter I) representing January through December. The next four characters are numbers representing the day of the month followed by the year (two digits for each). The sixth and last character represents the manufacturing plant. For example serial number H1295H indicates the product was manufactured on August 12, 1995 in the Huntington, Indiana facility.
Bendix Piece No.
123456 H1295H
Serial No.
Country of Manufacture Model Bendix Piece No.
123456
Serial No.
H1295H
Country of Manufacture
5
Compressors & Governors 01
Compressor Maintenance and Service Kits
COMPRESSOR MODEL NUMBER OF CYLINDERS FIELD MAINT. KIT UNLOADER KIT GASKET SET U-71/4 2 NA NA NA E & F-12 2 NA NA NA BX-2150 1 108848 109356 (CAT) 108847 NA TU-FLO 300 2 229415 279613 NA
Compressors
TU-FLO 400 2 229416 279614 280511
TU-FLO 500 2 229417 279615 280512
TU-FLO 501 2 287043 279615 101558
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size .010 O.S. .020 O.S. .030 O.S. .040 O.S. 226721 226722 226723 226724 NA 225514 225515 225516 225517 NA 104045 104046 104047 104048 NA 226778 226779 226780 226781 NA 226721 (4) 289603 (3) 226722 (4) 289604 (3) 226723 (4) 289605 (3) 226724 (4) 289606 (3) NA 225514 225515 225516 225517 NA 106105 (5) 106106 (5) 106107 (5) 106108 (5) 5005216
PISTON AND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size .010 O.S. .020 O.S. .030 O.S. .040 O.S. Without Inserts With Std. Inserts NA NA NA NA NA 229083 229082 NA NA NA NA NA NA NA 104049 104050 104051 104052 NA NA 102398 (Std.) 107465 (.010 O.S.) 107466 (.020 O.S.) 225704* 226630* 226631* 226632* NA NA 227479 (Std.) 283498 (.010 O.S.) 283499 (.020 O.S.) 283500 (.030 O.S.) NA NA 289438 289439 289440 289441 NA 229083 229082 289928 289929 289930 289931 NA NA NA 106109 (5) 106110 (5) 106111 (5) 106112 (5) 5005217 NA NA
ALUMINUM CONNECTING RODS (services 1 connecting rod)
STEEL CONNECTING RODS (services 1 connecting rod) Without Inserts With Std. Inserts NA NA 229085 NA NA NA NA NA 229085 NA 286258 286259 287057(M) 286254 287058 (M) 286255 287059 (M) 286256 287060 (M) 286257 287061(M) 5005218 5005219 (M) NA
CONNECTING ROD INSERT KIT (services 1 connecting rod) Standard Size .010 O.S. .020 O.S. .030 O.S. .040 O.S. PISTON, RINGS & CONN. ROD KIT (services the entire compressor) CRANKSHAFT BEARING KIT 282763 282764 282765 282766 NA NA 282767 282768 282769 282770 NA NA NA NA NA NA NA NA NA NA NA NA NA NA 282763 282764 282765 282766 NA NA 282767 287062(M) 282768 287063(M) 282769 287064(M) 282770 NA NA
NA
NA
NA
NA
NA
NA
NA
(M) For Mack style compressors with power steering driven by the compressor crankshaft. NA - Not Available
6
Compressors
Compressor Maintenance and Service Kits
COMPRESSOR MODEL NUMBER OF CYLINDERS FIELD MAINT. KIT UNLOADER KIT GASKET SET TU-FLO 550 2 107516 107515 NA TU-FLO 600 2 229417 279615 101559 TU-FLO 700 2 289998 279615 101559
Compressors & Governors 01
TU-FLO 750 2 107516 107515 NA
TU-FLO 1000 4 229417 (2 req’d.) 279615 (2 req’d.) NA
TU-FLO 1400 4 104592 279615 (2 req’d.) NA
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size .010 O.S. .020 O.S. .030 O.S. 107639 107640 107641 107642 282525 (5) 282526 (5) 282527 (5) 282528 (5) 282525 282526 282527 282528 5005361 5005362 5005363 5005364 288646 288647 288648 288649 282525 (2 req’d.) 282526 (2 req’d.) 282527 (2 req’d.) 282528 (2 req’d.)
PISTON AND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size .010 O.S. .020 O.S. .030 O.S. 107647 107648 107649 107650 289891 289892 289893 289894 289891 289892 289893 289894 107643 107644 107645 107646 289928 289929 289930 289931 289891 289892 289893 289894
ALUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts With Std. Inserts NA NA NA NA NA NA NA NA NA NA NA NA
STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted) Without Inserts With Std. Inserts 108841 (serv. 2) NA 229085 NA 229085 NA 108841 (serv. 2) NA 288661 NA 229085 NA
CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted) Standard Size .010 O.S. .020 O.S. .030 O.S. PISTON, RINGS & CONN. ROD KIT (services the entire compressor) CRANKSHAFT BEARING KIT 107651 (serv. 2) 107652 (serv. 2) 107653 (serv. 2) 107654 (serv. 2) 108843 (std.) 5000334 (.010 O.S.) 5000333 (.020 O.S.) 5000332 (.030 O.S.) 107969 282767 287062(M) 282768 287063(M) 282769 287064(M) 282770 NA 282767 282768 287063(M) 282769 287064(M) 282770 NA 107651 (serv. 2) 107652 (serv. 2) 107653 (serv. 2) 107654 (serv. 2) 108842 (std.) 5000331 (.010 O.S.) 5000330 (.020 O.S.) 5000329 (.030 O.S.) 107969 282751 282752 282753 282754 NA 282767 282768 282769 282770 NA
NA
NA
NA
NA
(M) For Mack style compressors with power steering driven by the compressor crankshaft. NA - Not Available
7
Compressors & Governors 01
Compressors
BX-2150 Cylinder Heads Inlet Check Valve
The inlet check valve may be used on naturally aspirated compressors to prevent oil misting during the unloaded cycle. Do Not use the inlet check valve if the compressor inlet is connected to the pressure side of the supercharger or turbocharger. Important: Installation of the inlet check valve assembly must be as shown in all illustrations.
Applications & Kits
Comp. Model TF-300 TF-400 BX-2150 TF-500 TF-501 TF-550 TF-700 TF-750 TF-1000 TF-1400 Kit Comments – Not available for TF-300 107567 See Illustration & Notes Below 107567 107567 107567 107567 107567 107567 Two kits required 107567 Two kits required
Kit 107567
Typical Multi-Cylinder Compressor
Existing Inlet Fitting or Air Strainer
BX-2150 Cylinder Heads Old Style Kit 104670 Adapter 297871 REQUIRED New Style Kit 104670 Adapter NOT REQUIRED
Identify New Head by Noting Presence of Plugged Boss Here
Gasket 243430 Inlet Adapter 297871 Inlet Check Valve Kit 104670
Failure to install adapter 297871 when using an inlet check valve with this style head . . . WILL RESULT IN COMPRESSOR DAMAGE
Inlet Check Valve Kit 104670
8
Compressors
ST-4 Safety Valve
V.M.R.S. 13-010-073
ST-4 Pc. No. 131081 800350 Used in Conjunction with Tu-Flo 550 & 750 Compressor Dryer Reservoir Module Pressure Setting 250 psi 150 psi No. of Holes 1 2
Compressors & Governors 01
Hole
Thread 1/2 NPT 1/4 NPT
Thread
D-2 Governor
• Available Remanufactured Exchange • Maintenance Kit With High Temperature O-Rings PC. No. 280915 • Maintenance Kit With Standard O-Rings 276121 V.M.R.S. 13-010-018 • Operating cut-in and cut-out pressures are adjustable to O.E. equivalent pressures except 065018
Pc. No. 065018 275491 275707 284358
BASIC VALVES Pressure Range P.S.I. Comments 100-120 NonAdjustable 100-120 – 105-125 – 105-125 See Note 1
1/8" P.T. Exhaust 1/8" P.T. Unloader (3) 5"
1 Governor supplied with high temperature o-rings and waterproof cover 1/8" P.T. Res. (3)
Inlet Regulating Valve
Inlet Regulating Valve Pc. No. 104171 Do not use on a BX-2150 Compressor. Cannot be used on a TF-300 Compressor.
Air Strainers
Outlet Flange
Air Strainer Kit Pc. No. 278500
Air Strainer 279901
Air Strainer Kit Pc. No. 227785
Air Strainer 226469
Safety Valve
3/4 P.T. Turbocharger Supply Port
Kit includes air strainer & hardware. Cannot be used on a TF-300 Compressor.
9
Compressors 01
Turbocharge Kit For Mack inline six engines
Changeover Kits/Modules
Engine Intake Manifold
* * * * * *
Power Steering Pump (Optional)
All Tu-Flo 500 and 501 Compressors installed on the Mack inline six engine must have their air inlet connected to the engine intake manifold. If the Midland compressor is not turbocharged use turbocharge inlet kit 260688. *Denotes items included in kit. (Compressor not included)
The Bendix Compressor Changeover Kits include a Remanufactured Compressor and all drive components and hardware needed to changeover from a Cummins single cylinder compressor to a Bendix Tu-Flo 500, 501, 550, 700 or 750. For more changeover information refer to the service parts catalog.
* * *
D-2/SV-1 Module
Used in conjunction with the DuraFlo™ 596 Compressor.
SV-1
Governor
D-2/SV-1 Pc. No. 5007116 5007404
Type Standard High Temperature w/unloader hose
Mounting Bracket
10
Competitive Changeover
Tu-Flo 400 CAT 1W7146 7N4014 FORD E1HT2875JB E2HT2875AA E3HT2875EB EOHT2875N2A IHC SERVICE 97193R91 130573R91 143018R91 149628R91 179022R91 261187C93 261187R93 276468C93 278668C92 287668C91 287668C92 295435C91 326668C91 337806C91 338444C91 348566C91 398566C91 398567C92 398568C91 398568C92 467418C91 467876C91 468579C91 476521C91 476522C91 476523C91 476524C91 476525C91 480214C91 480446C91 480951C91 570291C91 861447R91 861447R92 861447R93 861448R91 861448R92 861448R93 866781R91 869935C91 874706R92 874707R93 990003C91 990003C92 990007C91 990081C91 990176C91 990177C91 990178C91 990187C91(R,R) 990187C91(L,L) 990209C91 990210C91 990271C91 990418C91 990419C91 990420C91 990421C91 994866C91 997064R91 997065R91 997104R91 997109R91 MACK 303GB-578 303GB-587 303GB-4194 MIDLAND O.E. N5084 Series N5085 Series N5098, A N5098,W,AW,CW, DW,EW N5303,B,D,F,H,M, S,W,X N5303,C,E,G,J, N,V N5308 A,C,D N5308, B 289541 Tu-Flo 500 284790 285131 281042 281042 281042 281042 227404 227404 227404 227404 227320 283690 227320 227320 227320 283690 283690 283690 276961 276961 276961 227320 228346 228344 228344 228344 228344 227322 227320 227320 281042 283690 280962 283690 280962 281042 284718 283690 285131 281042 281042 284718 228344 228344 228344 227320 227320 227320 280962 228346 227322 227322 276961 276961 227320 228344 228344 227322 227320 228344 227320 228346 281042 280962 284718 283690 280962 228344 227320 227322 227322 284662 284662 283690 227404 227404 289818 227404 227404 227403 227404 227403 227320 227320 228346 227320 227320 227322 227320 227322 Tu-Flo 501 286584 286546 286542 286542 286542 286542 286526 286526 286526 286526 Tu-Flo 700 289336 289349 289342 289342 289342 289342 289350 289350 289350 289350 N5309 N5309A N5310 Series N5502 A,B,F N5502 H N5504 A N5504 B N5601 B,C,D,F,G, K,M,P,V N5601,E,J,L,R, S,W N5603 A,B,C N5603, D N6300 Series N6400 Series N6403 Series N7002,A,C,F,G,H, K,L,M,N,P,R,S, T,V,W,X N7004,A,B,C,D,F N7005,A,B,C,D,E, G,H,J,K,L,M,P, V,W N7006,B,C N7009C,D,E,F,G N7010A,B,C,D,E, F,N N7011,A,B N7012A,B N7015,A NT7011 Series MIDLAND SERVICE KN7000(L,L) KN7000(R,R) KN7010(L,L) KN7020 KN7030(L,L) KN7030(R,R) KN7040 KN7050 KN7070 KN7080 KN7170 KN7180 KNX12031(R,R) KNX12031(L,L) KN13040 KN13050(L,T) KN13050(R,T) KN13060 KN13070(L,T) KN13070(R,T) KN13090 KN13100(L,T) KN13100(R,T) KN13110 KNT13110 KNT13120 KNT13150 KNX7000(R,R) KNX7010(L,L) KNX7020 KNX7030(L,L) KNX7030(R,R) KNX7040 KNX7050 KNX7060 KNX7070 KNX7080 KNX7170 KNX7180 KNX13020 KNX13040 KNX13050(L,T) KNX13050(R,T) KNX13060 KNX13070(L,T) KNX13070(R,T) KNX13090 KNX13100(L,T) KNX13100(R,T) KNX13110 KNX13120 KNX13150 KNX13160 KTX13110 Tu-Flo 400 227404 227403 227404 289444 289508 289508 289444 289819 289818 289818 289819 227404 289818 289818
Compressors 01
Tu-Flo 500 227320 227322 227320 276961 276962 276962 276961 228344 228346 228346 228344 227320 228346 228346 283690 284718 280962 283690 281042 281042 284662 285131 284790 284662 Tu-Flo 501 286526 286527 286526 286538 286539 286539 286538 Tu-Flo 700 289350 101256 289350 289925 289941 289941 289925
286526
289350
289444 289444 289444 227404 289818 289819 289819 289819 289819 227403 227404 227404
286538 286538 286538 286526
289925 289925 289925 289350
286555 286540
289339 289925
286542 286542 286544 286546 286584 286544
289342 289342 289340 289349 289336 289340
286527 286526 286526 286542 286540 286540 286542 286555 286546 286542 286542 286555
101256 289350 289350 289342 289925 289925 289342 289339 289349 289342 289342 289339
289541
289819 289819 289819 227404 227404 227404 289819 227403 227403 289444 289444 227404 289819 289819 227403 227404 289819 227404 289819
286526 286526 286526 286540 286527 286527 286538 286538 286526 286527 286526 286527 286526 286526 286542 286540 286555 286540 286526 286527 286527 286544 286544
289350 289350 289350 289925 101256 101256 289925 289925 289350 101256 289350
227406 227407 289496 289513 283426 283429 283426 283429 289444 289508 227404 227403
228344 228346 228344 279074 279073 279580 279073 276961 276962 227331 227322 284718 280963 282928 283690 280963 282928 281042 281042 285252 284662 284662 285131 284790 228346 228344 279074 279073 279580 279073 276961 276961 276962 227331 227322 283690 284718 280963 282928 283690 280963 282928 281042 281042 285252 284662 285131 284790 281042 284662 286526 286526 286527 286538 286539 286526 286527 286527 286526 286555 286540 286541 286540 286541 286542 286542 286543 286544 286544 286546 286584 289350 289350 101256 289925 289941 289350 101256 289339
289342 289342 289340 289340 289349 289336
289350 289342 289925 289339 289925 289350 101256 101256 289340 289340
289819 227404 227403 227403
289541 227407 289496 289513 283426 283429 283426 283429 289444 289444 289508 227404 227403
286526 286526 286527 286538 286538 286539 286526 286527 286555 286540 286541 286540 286541 286542 286542 286543 286544 286546 286584 286542 286544
289350 289350 101256 289925 289941 289350 101256 289339
286526 286526 286526 286526 286527 286526 286527
289350 289350 289350 289350 101256 289350 101256
289342 289342 289340 289349 289336 289342 289340
289541
R=Right, L=Left, T=Top for (Inlet, Discharge) designation
11
Actuators 02
Brake Chambers
Chambers
3/8" P.T. Inlet
Push Rod Standard Weatherproof w/Locknut w/Boot Brake Less Boot– w/Locknut– A Chamber Less Yoke Less Yoke Overall Type Pc. No. Pc. No. Diameter 9 288789 288791 5-1/4" 12 288795 288798 5-5/8" 16 288799 288801 6-1/2" 20 288803 288806 6-3/4" 24 288808 288812 7-3/8" 30 288813 288817 8-1/4" 36 288818 288820 9-1/16" B Push Rod Length 12" 10-1/2" 9" 10-1/2" 11" 13-3/8" 12"
A
B
VMRS 13-010-034 Fully Threaded Push Rod
Push Rod Thd. 1/2-20 1/2-20 1/2-20 5/8-18 5/8-18 5/8-18 5/8-18
Rotochambers
VMRS 13-010-034 Fully Threaded Push Rod
Note: Neoprene diaphragms are available Roto Type 9 12 16 20 24 30 36 50 Weatherproof–w/Boot & Rubber Diaphragm Less Nut–Less Yoke 229814 229815 229816 229817 229818 229819 229820 229821 A Overall Diameter 4-3/4" 5-9/32" 5-7/8" 6-13/32" 6-15/16" 7-17/32" 8-5/32" 9-13/32" B Push Rod Length 13" 11" 7-7/8" 6-7/8" 5-13/16" 9-1/16" 8-1/16" 10-15/16" Push Rod Thd. 1/2-20 1/2-20 1/2-20 1/2-20 1/2-20 5/8-18 5/8-18 3/4-16
Push Rod Inlet A
Inlet P.T. varies between 1/4" & 3/8" depending on chamber size & diaph. type.
B
Brake Chamber Diaphragms & Springs Clamp Ring Type
A Dia. Springs
Diaphragms
Brake Chamber Type 9 12 16 20 24 30 36
Diaphragm Material and Size A Rubber Neoprene Dia. 234433 236663 5" 234226 236664 5-15/32" 234189 236665 6-13/64" 234099 236666 5-19/32" 234100 236667 7" 234101 236668 7-7/8" 234362 236669 8-11/16"
Spring Pc. No. 234435 234229 234192 234129 234130 234131 234365
12
Chambers
Rotochamber Diaphragms & Springs
Rotochamber Type 9 12 16 20 24 30 36 50
Actuators 02
A Dia.
Springs
Diaphragms
Diaphragm Material and Size Rubber Neoprene A Dia. 231472 236524 4-5/16" 231506 236525 4-27/32" 231525 236526 5-7/16" 231928 236527 5-31/32" 231516 236528 6-7/16" 231543 236529 7-3/32" 231534 236530 7-21/32" 231491 236531 8-29/32"
Spring Pc. No. 231481 231513 231531 231933 231522 231549 231540 231498
Yoke Assemblies
For Brake Chambers & Rotochambers VMRS 13-004-018
A D
B Yoke Assembly Pc. No. 205948 228790 228798 229496 282592 A End to Pin 1-3/4" 1-3/4" 1-3/4" 1-7/8" 2" B Slot Width 9/16" 9/16" 9/16" 13/16" 13/16" C Pin Dia. 1/2" 1/2" 5/8" 3/4" 3/4" D Thread Size 1/2-20 5/8-18 5/8-18 5/8-18 3/4-16
C
Spring Brakes
Fully Threaded Push Rod VMRS 13-010-025
Service Diaphragm Piece No. 5007129 5007130 5007131 5007132 5007133 5007134 Model/ Size T-20/24 T-24/24 T-24/30 T-30/30 T-30/36 T-36/36 Service Piggyback Diaphragm 5007123 234099 5007124 234100 5007125 234100 5007126 234101 5007127 234101 5007128 234362
Piggyback Assembly 8.0
13
Air System Components 03
E-2 Brake Valve (Basic)
• Available Remanufactured Exchange • Maintenance Kits Pc. No. 276119 Minor Repair Pc. No. 289324 Major Repair Treadle and Mounting Plate Not Furnished. If Required, Refer To Master Parts Catalog VMRS 13-010-019
A Pipe Thread (Delivery) 3/8" 1/2"
Brake Valves
A P.T. Delivery (4) 4-5/16"
Basic E-2 Pc. No. 229500 229501
1/2" P.T. Supply (2) 1/4" P.T. Auxiliary (2) A P.T. Delivery (4)
E-3 Brake Valve (Basic)
• Available Remanufactured Exchange • Maintenance Kits Pc. No. 276119 Minor Repair Pc. No. 289329 Major Repair Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. VMRS 13-010-019
1/4" P.T. Auxiliary Sup. Ports (2)
4-5/16" A Pipe Thread (Delivery) 1/2" 1/2" B Auxiliary Ports NONE 2-1/4"
B Aux. Del Ports 1/2" P.T. Supply Ports (2)
Basic E-3 Pc. No. 277863 278998
E-5 Brake Valve (Basic)
• Available Remanufactured Exchange • Maintenance Kits Pc. No. 281084 Minor Repair Pc. No. 289334 Major Repair Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. VMRS 13-010-019
3-29/32" 2-1/2" 1/8" P.T. Supply Exhaust Mtg. Stud or Hole 1/2" P.T. Supply
1/4" P.T. Supply (5)
3-5/8"
1/4" P.T. Delivery (2)
3/8" P.T. Delivery
1/2" P.T. Delivery
Bottom View
BASIC E-5 PC. NO. 279950
E-6 Dual Brake Valve (Basic)
• Available Remanufactured Exchange • Maintenance Kits Pc. No. 287368 Minor Repair Pc. No. 289335 Major Repair Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. VMRS 13-010-051
3/8" P.T. Delivery–#1 (2)
3/8" P.T. Supply–#1 Reservoir (2)
5-5/8" BASIC E-6 PC. NO. 286171 Exhaust 3/8" P.T. Supply–#2 Reservoir (2)
14
3/8" P.T. Delivery–#2 (2)
Brake Valves
Air System Components 03
NEW SERVICE BASIC E-8P 800629 800630 800631
REPLACES E-12 065313, 800583 065458 065460, 800407
COMMENTS Lower Body Rotated 90° Lower Body Rotated 90° 1/2 NPT Exhaust
E-8P
E-10P
NEW SERVICE BASIC E-10P 800632 800632
REPLACES E-15 065315 800318
E-10P Basic Valve
NEW SERVICE BASIC E-10P 800632
REPLACES E-15R 800319
E-10PR
E-12 & E-15 Dual Brake Valves (Basic)
• VMRS 13-010-051
Bendix Logo Cast in Body Position ‘A’ Primary Supply (2) Primary Delivery (2) 5.17 Secondary Supply (2) BASIC E-15 PC. NO. 065315 Secondary Delivery (2) Exhaust BASIC E-12 PC. NO. 065313
KIT Minor Major
Look for the location of the Bendix Logo to determine kit required A B 108367 106689 108368 106690
Bendix Logo Cast in Body Position ‘B’
Exhaust
E-14 Dual Brake Valve (Basic)
• Maintenance Kits Pc. No. 108367 Minor Pc. No. 108368 Major
Secondary Delivery 5.17
Primary Delivery
VMRS 13-010-051
BASIC E-14 PC. NO. 065314 065317 065395 Secondary Supply COMMENTS – Exhaust Port Threaded Used with Manifold
Primary Supply
15
Air System Components 03
E-7 Dual Brake Valve (Basic)
• Available Remanufactured Exchange • Maintenance Kits Pc. No. 289352 Minor Repair Pc. No. 289353 Major Repair Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. VMRS 13-010-051
Brake Valves
E F G H Right Side View Q Left Side View 1/2" P.T. Exhaust A N B O C
J K L M
1/8" P.T. Supply Basic E-7 Pc. No. Port Thread Sizes & Locations A B No Thd 1/2 1/2 1/2 1/2 1/2 C No Thd 1/2 1/2 1/2 1/2 1/2 D No Thd 1/2 1/2 1/2 1/2 1/2 E 1/4 1/4 1/4 1/4 1/4 1/4 F – 1/4 1/4 1/4 3/8 1/4 G 1/4 1/4 1/4 1/4 1/4 1/4 H – 1/4 1/4 1/4 3/8 1/4 J – 1/4 1/4 3/8 1/4 1/4 K – 1/4 1/4 3/8 1/4 1/4 L – 1/4 1/4 3/8 1/4 1/4 M – 1/4 1/4 3/8 1/4 1/4 Mtg. Studs in Positions Stud Stud “N”, “O” “P” Length Thread Above Q Size No Yes Yes No Yes No – 1-1/2 3/4 – 15/16 – – 3/8-24 3/8-16 – 3/8-16 –
5-1/16"
No †284760† Thd 286773 1/2 286775 1/2 287411 1/2 *287564* 1/2 *288383* 1/2
D 4-23/64" Rear View P
† Ford Basic Valve Kit: INCLUDES BASIC VALVE, (2) - 293561 - SEALING RINGS (6) - 247298 - SEALING RINGS (2) - 247227 - SEALING RINGS * EXHAUST PORT CONTAINS DIAPHRAGM
E-10 Dual Brake Valves (Basic)
• Maintenance Kit Pc. No. 102100 Treadle and Mounting Plate Not Furnished. If Required, Refer to Master Parts Catalog. VMRS 13-010-051
3/8" P.T. Delivery–#1 (2) 3/8" P.T. Supply–#2 Reservoir (2) Exhaust 3/8" P.T. Supply–#1 Reservoir (2) 5-15/16"
3/8" P.T. Delivery–#2 (2)
Basic E-10 Pc. No. 101100
16
Brake Valves
TC-2 Brake Valve (Basic)
• Available Remanufactured Exchange • Maintenance Kit Pc. No. 276122 Handle - Not Furnished. If Required Refer To Master Parts Catalog. VMRS 13-010-014
Basic TC-2 Pc. No. 101460 276269 276270 276793 285857 800172 800173 Grad. Range Final Pressure Delivery (p.s.i.) Pressure (p.s.i.) 5-125 125 5-80 Reservoir 5-80 Reservoir 5-80 80 5-70 70 5-125 Reservoir 5-80 80
Air System Components 03
Clamp (not included) 3/8"-16 Thd. Screw Lock Washer A B C
Top View B Thd./Drill Depth 1.4 1.1 1.1 1.1 1.1 Through Through 1/4" P.T. Supply C .97 .97 2.1 2.1 2.1 .09 .09 1/4 " P.T. Exhaust 1/4" P.T. Delivery Bottom View
A 2.35 2.34 3.44 3.44 3.44 1.25 1.25
A°
TC-6 Brake Valve
• Maintenance Kit Pc. No. 289890
B Basic E-6 Pc. No. 065512 106385 101786 4-3/32" Handle B inches 7.03 8.93 Self Returning 8.52
Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. VMRS 13-010-159
A° 55 55 75
1/4" P.T. Exhaust
1/4" P.T. Supply
1/4" P.T. Delivery
TC-7 Brake Valve
• Maintenance Kit Pc. No. 102145 Handle and Mounting Bracket Not Furnished. If Required Refer To Master Parts Catalog. VMRS 13-010-159
Basic TC-7 Valve Pc. No. 101860 102394 102707 108233 1/4" P.T. Delivery Remarks Positioning Self returning Positioning Self returning Handle Travel 71° CW 71° CW 50° CW 50° CW Bottom View
1/4" P.T. Supply
4-5/32"
1/4" P.T. Exhaust
17
Air System Components 03
TR-2 Inversion Valve
• Available Remanufactured Exchange • Maintenance Kit 281138 VMRS 13-010-047
1/4" P.T. Supply
Inversion Valves
4-5/8"
TR-2 PC. NO. 277340
NOTE: With 125 P.S.I. supply pressure valve must begin to exhaust at 65 P.S.I. nominal ascending control pressure. Valve must deliver full supply pressure with 40 P.S.I. nominal descending control pressure.
1/4" P.T. Control (3)
1/4" P.T. Delivery (2)
Exhaust
1-1/2"
TR-3 Inversion Valve
• Available Remanufactured Exchange VMRS 13-010-047 NOTE: With common control & supply pressure inlet opens at “A” P.S.I. descending pressure and exhaust opens at “B” P.S.I. ascending pressure.
TR-3 Pc. No. 280758 281318 281459 *101450* A PSI 45 35 25 25 B PSI 60 70 40 40 1/8" P.T. Control 1/4" P.T. Delivery
2-7/8"
9/32" Mtg Holes (2)
1/4" P.T. Supply
*Special Duty-Bus Application
1-7/32"
Air Brake Training from the Air Brake Experts
Bendix offers it’s four part computer-animated training video series entitled ‘Air Brake Systems.’ This complete training package contains one four part video and five workbooks featuring Bendix air brake components and related vehicle systems. Informative and easy to understand video and workbooks The video program teaches the entire air brake system in a building block format: Part 1 presents the air generation system Part 2 the service brake system Part 3 the emergency and parking brake system Part 4 the tractor equipment and complete trailer system Each program is approximately 20 minutes and details air brake system components – from tractor to trailer - along with their operation. Computer animation makes this video easy to understand – pistons move, crankshafts rotate, and air changes color when pressure changes. The workbook, which contains illustrations, system schematics, and questions and answers for immediate viewer feedback are also part of this training package. Order piece number BW1673.
18
Pressure Protection Valves
PR-2 Pressure Protection Valve
VMRS 13-010-044 With Adjustable Pressure Setting.
1/4" P.T. Supply Nominal Closing Pressure P.S.I. 65 85 60 75
Air System Components 03
Lead Seal Lock Wire 3-15/32"
PR-2 Pc. No. 277147 277148 277226 277227
1/4" P.T. Delivery
1-1/4"
PR-4 Pressure Protection Valve
• Maintenance Kit 287366 (Note: Not for use with 103976) VMRS 13-010-044 Fixed Pressure Setting.
Nominal Closing Pressure 85 P.S.I. 70 P.S.I. 45 P.S.I. Supply & Delivery Ports 1/4 1/4 1/2 3-13/16" 1/4" P.T. Delivery
PR-4 Pc. No. 286500 288323 *103976*
*For use in aftercooler or air dryer installations where the compressor inlet is turbocharged. See Product Bulletin PRO-08-13 for installation instructions. Maint. Kit 287366 may not be used.
1/4" P.T. Supply 1-7/16"
Double Check Valves
VMRS 13-010-092
B A
D
B
A
C
C
DC-4 Double Check Valve Pc. No. 278614 278615
Pipe Thread Dimensions A B C 3/8" 3/8" 3/8" 1/4" 1/4" 1/4"
DC-4 Double Check Valve Pc. No. 278595 278596 278597 278598 280809
A 1/4" 3/8" 1/4" 3/8" 3/8"
Pipe Thread Dimensions B C D 1/4" 1/2" 1/4" 3/8" 1/2" 1/4" 1/4" 3/8" 1/4" 3/8" 3/8" 1/4" 3/8" 3/8" 3/8"
19
Air System Components 03
Check Valves
Single Check Valves – SC-3 valves replace both the SC-1 and SC-2 valves
VMRS 13-010-013
Inlet A Single Check Valve: Female inlet – Female outlet Service New A B Part Numbers 1/4" 1/4" 800371 1/2" 1/2" 800370 3/4" 3/4" 800369
Outlet B
Inlet A
Single Check Valve: Female inlet – Male outlet Service New A B Part Numbers 1/4" 1/4" 3/8" 1/2" 1/8" 1/4" 3/8" 1/2" 800374 800375 800373 800372
Outlet B
Inlet A
Single Check Valve: Female inlet – Male outlet Service New A B Part Numbers 1/2" 1/2" 800376 Outlet B
QR-L Inline Quick Release Valve
VMRS 13-010-008
1/2" P.T. Service Pc. No. 800332 800333 Description Frame or Bracket Mount Direct Mount
Exhaust 1/2" P.T.
Direct Mount
1-1/8" UNS
Exhaust 1/2" P.T.
3/8" P.T.
20
Frame or Bracket Mount
Quick Release Valves
QRN-2 Quick Release Valve
The QRN-2 quick release valve is a lightweight, nonmetallic quick release valve. Supply port: 1/2" or 3/8" VMRS No.: 13-101-008 Quick Release Valve Changeovers
QRN-2 Svc. Pc. No. 800064 800063 800219 Supply Port 3/8" NPT 1/2" NPT 1/2" P.T.C. Crack Press. 0 PSI 0 PSI 0 PSI Delivery Ports 3/8" NPT 3/8" NPT 1/2" P.T.C.
Air System Components 03
1.50"
Supply
Piece Number, Date Code, and T.M.C. Identifications Stamped Here
Delivery
Body Delivery Exhaust Cover
P.T.C. - Push-to-connect fittings
QR-1 Quick Release Valve
• Available Remanufactured Exchange VMRS 13-010-008
QR-1 Reman. Exch. Pc. No. 229813X 229844X 229859X 229860X 281024X *288251X* 278483X 102344X QR-1 Service New Pc. No. 229813 229844 229859 229860 281024 *288251* 278483 102344
11/32" Dia Mtg Holes
1-1/2"
B Supply A Delivery (2) Port P.T. Size A B 1/4" 3/8" 1/4" 1/2" 3/8" 3/8" 3/8" 1/2" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 3/8" 3/8" Crack Press. 1 PSI 1 PSI 1 PSI 1 PSI 1 PSI 1 PSI 5-8 PSI 10-16 PSI
2-1/2"
Exhaust Unthreaded 3-1/4"
*3/8" P.T. Exhaust Port
QRN Quick Release Valve
• Maintenance Kit 104463 VMRS 13-010-008
11/32" Dia. Mtg. Holes
1-1/2"
A Supply
2-1/4" Port Sizes QRN Quick Release Valve Service Pc. No. 065066 065067 065068 065212 065214 A B Crack Supply Delivery Press 1/2" 3/8" 1 PSI 3/8" 3/8" 1 PSI 3/8" 3/8" 5-8 PSI 3/8" 3/8" 1 PSI Max 3/8" 3/8" 3 PSI
B Delivery (2)
Exhaust Unthreaded
21
Air System Components 03
QR-1C Quick Release
• Available Remanufactured Exchange • Supply and Delivery Differential is 1 PSI Max. VMRS 13-010-008
11/32" Dia. Mtg. Holes A Delivery P.T. Size 1/4" 3/8" 3/8" B Exhaust P.T. Size – – 1/2" w/Silencer
Quick Release Valves
1-1/2" 1/4" P.T. Balance
2-11/16"
QR-1C Reman. Exch. Pc. No. 289182X 289714X –
QR-1C Service New Pc. No. 289182 289714 107881
1/4" P.T. Supply
A Delivery (2)
B Exhaust P.T.
LQ-2 Limiting and Quick Release Valve
• Available Remanufactured Exchange • Maintenance Kit 282098 VMRS 13-010-008
1-1/2" A P.T. Supply
19/32" Dia Mtg. Holes
Control 1/4" P.T. 3-19/32"
LQ-2 Reman. Exch. Pc. No. 229505X 229507X 229509X 288417X
LQ-2 Service New Pc. No. 229505 229507 229509 288417
A Pipe Thread 3/8" 1/2" 3/8" 3/8"
B Pipe Thread 3/8" 1/4" 1/4" 3/8"
C Pipe Thread – – – 3/8"
B P.T. Delivery (2)
C P.T. Exhaust
LQ-4 Front Axle Ratio Valve
• Available Remanufactured Exchange • Maintenance Kit 289500 VMRS 13-010-034
19/32" Dia Mtg Holes
1-1/2"
3/8" P.T. Supply
4-5/16" LQ-4 Reman. Exch. Pc. No. 101311X 289144X 289148X LQ-4 Service New Pc. No. 101311 289144 289148 Nominal Hold Off Pressure 20 4 10 Nominal Equalizing Pressure 70 60 65
3/8" P.T. Delivery Exhaust
22
Quick Release Valves
LQ-5 Bobtail Limiting Valve
• Available Remanufactured Exchange • Maintenance Kit 107195 VMRS 13-010-010
3/8" P.T. Supply
Air System Components 03
1-1/2"
Piece No. 1/8" P.T. Control LQ-5 Reman. Exch. Pc. No. 065154X LQ-5 Service New Pc. No. 065154
3/8" P.T. Delivery
Exhaust
BP-1 Air Brake Proportioning Valve
• BP-1 Front Maintenance Kit 104710 • BP-1 Rear Maintenance Kit 104711 VMRS No. 13-010-222
Nominal Hold Off Press (P.S.I.) 4 Nominal Equalizing Pressure (P.S.I.) 50 Caution: The BP-1 front & BP-1 rear valves are similar in appearance but are NOT interchangeable. Note identification tag located 3/8" P.T. Supply
1-1/2"
BP-1 Front Pc. No. 104598
Piece No. 1/8" P.T. Control
VMRS No. 13-010-222
3/8" P.T. Delivery BP-1 Rear Pc. No. 106284 Nominal Inshot Pressure (P.S.I.) 8 Nominal Equalizing Pressure (P.S.I.) 105 Exhaust
• Field Installation Kit 209923 (Vehicles without front axle limiting) • Field Installation Kit 209924 (vehicles with front axle limiting)
BP-R1 Bobtail Brake Proportioning Relay Valve
• Maintenance Kit 106932 • Universal Mounting Bracket 296010 furnished with Exchange Valve VMRS 13-010-222
5-13/32"
1/8" P.T. Control
1/4" P.T. Service
Exhaust
BP-R1 Reman. Exch. Pc. No. 065145X 065146X
BP-R1 Service New Pc. No. 065145 065146
Crack Pressure 4 5.5
1/2" P.T. Supply
3/8" P.T. Delivery
23
Air System Components 03
PP-1 Control Valve
• • • • Available Remanufactured Exchange Maintenance Kit 281126 Button and Mtg. Nut not Furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
Control Valves
VMRS 13-010-016
PP-1 Reman. Exch. Pc. No. 276566X 276567X 278450X *281587X* 283828X 287417X 287600X PP-1 Service New Pc. No. 276566 276567 278450 *281587* 283828 287417 287600 Automatic Release Pressure 20 PSI 40 PSI – 40 PSI 60 PSI 30 PSI 40 PSI
A P.T. Delivery (2) 3-19/32"
A P.T. 1/8" 1/8" 1/8" 1/8" 1/8" 1/4" 1/4"
1/8" P.T. Supply (1)
*Remote controlled
PP-2 Control Valve (Pressure Balanced)
• • • • Available Remanufactured Exchange Maintenance Kit 281127 Button and Mtg. Nut not Furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T. Supply (1) 4-3/8"
VMRS 13-010-104
1/8" P.T. Delivery (2) 1/8" P.T. Brk. Vlv. (1)
PP-2 Reman. Exch. Pc. No. 276462X
PP-2 Service New Pc. No. 276462
Automatic Release Pressure 40 PSI
PP-3 Control Valve (Automatic Tripper)
• • • • Available Remanufactured Exchange Maintenance Kit 280857 Button and Mtg. Nut not Furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T. Supply
1/8" P.T. Delivery
VMRS 13-010-016
4-5/8" PP-3 Reman. Exch. Pc. No. †*279787X 288746X 289477X *289512X* PP-3 Service New Pc. No. †*279787†* 288746 289477 *289512* A P.T. Delivery A P.T. None None 1/8" 1/8" Tripper Exhausts at 30 P.S.I. & Charges above 50 P.S.I. Plunger Trips at 40 P.S.I. and Charges Manually. *Remote Controlled †Mtg. Nut Furnished
1/4" P.T. Delivery
24
Control Valves
PP-5 Control Valve (With Pilot Air Release)
• Maintenance Kit 281949 • Button is Furnished with Valve Pc. No. 284744 • Refer to Master Parts Catalog for Button Pc. No. VMRS 13-010-104
Automatic Release Pressure 40 PSI Manual
Air System Components 03
1/8" P.T. Supply
1/8" P.T. Delivery (2)
4-3/8"
PP-5 Pc. No. 281946 284744
1/8" P.T. Pilot Air Inlet
PP-7 Trailer Supply Valve
• • • • Available Remanufactured Exchange Maintenance Kit 287367 Button and Mtg. Nut not Furnished with Exchange Valve. Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T. Supply 4-25/32"
VMRS 13-010-016
Automatic Release Pressure 40 PSI PP-7 Reman. Exch. Pc. No. 288239X 288241X *288242X* PP-7 Service New Pc. No. 288239 288241 *288242* Threaded Exhaust Port – 1/4" – Exhaust 1/8" P.T. Control
1/4" P.T. Delivery
* Remote Controlled
Truck Products Catalogs Available • BW1813 – Horton Fan Clutch • BW1736 – Compressors • BW1821 – International Parts • BW1746 – Valves
25
Air System Components 03
PP-8 Control Valve
• Available Remanufactured Exchange • Button and Mtg. Nut not Furnished with Exchange Valve • Refer to Master Parts Catalog for Button or Dial Plate Pc. No. VMRS 13-010-104
Control Valves
3-27/32"
PP-8 Reman. Exch. Pc. No. 287238X 287418X
PP-8 Service New Pc. No. 287238 287418
B P.T. 1/8" 1/4"
1/8" P.T. Supply 1/8" P.T. Exhaust
B P.T. Delivery (2)
Exhaust
PP-DC Control Valve
• Maintenance Kit 109660 VMRS 13-101-017
Cover View 2 Mounting Hole Button Cover View 1 Button
Mounting Hole
Supply
Supply
3.00" Button Mounting Hole 4.22" Service Pc. No. 065643 065661 065690 800034 Cover View 2 1 1 2
1
Cover View 1
2.54" Mounting Hole .27" DIA. /4-20 THD. .27" DIA. .27" DIA. Port Type Push-to-connect (3/8" O.D. Tubing) Push-to-connect (3/8" O.D. Tubing) Push-to-connect (3/8" O.D. Tubing) 1 /4"-18 N.P.T.
Supply
Delivery
Exhaust
Cover View 2 Button
RD-3 Push Type Control Valve
• Available Remanufactured Exchange • Maintenance Kit 281126 • Button Not Furnished with Exchange Valve, Roll Pin Furnished • Refer to Master Parts Catalog for Button or Dial Plate Pc. No. VMRS 13-010-104
Basic RD-3 Pc. No. 286211 104644 1/8" P.T. Supply (1) 1/8" P.T. Delivery (2) 1/4"-28 Thd.
3-19/32"
Comments – See View 1
View 1 Exhaust
26
Control Valves
MV-1 Modutrol Assembly
• Buttons & Dial Plates are not included with spool inserts for valves “A”, “B” & “C” • For valves D & E a lever is supplied with insert 101204 Dial Plates are not supplied with spool inserts. Refer to Master Parts Catalog for Button & Dial Pc. Nos. VMRS 13-010-112
Air System Components 03
101470
101169 Push-Pull Type Valves A, B & C
101168
Valve A Valve B 101204 5-3/8" Valve C Valve D *Bendix Pc. No. 101177 101179 101180 101182 101561 101562 101634 Ford Pc. No. E3HT-2A622-AA EOHT-2A622-HA – EOHT-2A622-KA EOHT-2A622-CB EOHT-2A622-DB E4HT-2A622-JA Valve Insert C D 101168 101204 101168 101167 101168 101167 101168 101204 101169 – 101169 101167 101168 – Valve E 101167
Two Way Control Valves D & E
Gasket 293195
A 101470 101470 101470 101470 101470 101470 101470
B 101470 101470 101470 101470 101470 101470 101470
E 101204 101204 101167 101204 – 101204 –
Valve Inserts are available for service only. *Assembly numbers are for reference only.
MV-2 Control Module
• Buttons are not supplied with Spool Inserts. Refer to Master Parts Catalog for Button Pc. Nos. • Maintenance kit for dual circuit supply valve is Pc. No. 101557. VMRS No. 13-010-112
3-1/64" MV-2 Control Module Pc. No. 101437 101890 102027 5-3/8" 4-3/16"
Gasket 293426
Mounting Hole 1/4" UNTHREADED 1/4-20 THD. #10-24 THD.
Valve “A” Spool Assy. 101569
Valve “B” Spool Assy. 101570
Valve “A”
Valve “B”
Mounting Hole (4)
27
Air System Components 01
MV-3 Control Module
• Maintenance Kit 107216 • Shuttle Kit 107217 VMRS No. 13-010-112
Service Mtg. Plate Pc. No. Replaces Figure 065523 – 1 800036 – 1 800516 065157 1 065159 800517 2 065379 800518 065160 1 800519 065186 1 800521 065192 3 800522 – 1 800523 065248 1 800573 065187 1 800584 065208 1 Mtg. Hole Aux. Port Dia./Thd. Thd. (NPT) Comments 0.27 – Push-in Fittings-3/8” 1/4-20 – Push-in Fittings-3/8” 0.27 – M6 x 1-6H 0.27 1/4-20 1/4-20 M6 x 1-6H #10-24 1/4-20 M6 x 1-6H – 1/8-27 – – 1/8-27 – – 1/8-27
Control Valves
Auxiliary Port Trailer Supply Secondary Supply Tractor Delivery
4.21
Mtg. Hole Exhaust Port 5.75 Primary Supply Tractor Delivery
3.00 Fig. 1 5.75 1.50 Fig. 2 Mtg. Hole 2.25 Fig. 3 Auxiliary Port Mtg. Hole 3.25
Trailer Supply
Secondary Supply
Push-in fittings shown in bottom view.
TC-4 Modulating Control Valve (With Lever Latch)
• Available Remanufactured Exchange • Dial Plate Not Furnished with Exchange Valve • Refer to Master Parts Catalog for Dial Plate Pc. No. VMRS 13-010-104
1/8" P.T. Delivery (2) 3-1/16" 1/8" P.T. Exhaust (2) Locking Button
Reman. Exch. Pc. No. 282368X
Service Pc. No. 282368
Locking Button Position LEFT
Delivery Pressure P.S.I. 86-100
1/8" P.T. Supply
28
Control Valves
TW-1 Control Valve
• Available Remanufactured Exchange • Dial Plate Not Furnished with Exchange Valve • Refer to Master Parts Catalog for Dial Plate Pc. No. VMRS 13-016-016
Reman. Exch. Pc. No. 228729X 229635X 277516X Lever Mat’l and Finish Zinc-Chrome Steel-Chrome Nylon-Black
Air System Components 03
Lever
Service Pc. No. 228729 229635 277516
1/8" P.T. Delivery (2)
2-1/2"
1/8" P.T. Supply
TW-2 & TH-3 Control Valve
(TW-2 Two Lever Positions) (TH-3 Three Lever Positions) • Available Remanufactured Exchange • Maintenance Kit 282391 • Dial Plate Not Furnished with Exchange Valve • Refer to Master Parts Catalog for Dial Plate Pc. No.
2-5/8" Basic TW-2 Pc. No. 280905 Basic TH-3 Pc. No. 280904 281560
Lever Centering Positioning
1/8" P.T. Supply (1 or 2)
1/8" P.T. Delivery (2)
29
Air System Components 03
TW-3 Control Valve
• Available Remanufactured Exchange • Dial Plate Not Furnished with Exchange Valve • Refer to Master Parts Catalog for Dial Plate Pc. No. VMRS 13-010-016
Reman. Exch. Pc. No. *225892X* *228762X* 283040X Service Pc. No. *225892* *228762* 283040 Lever Mat’l. ZINC STEEL STEEL
Control Valves
Lever
3"
* Vacuum Control 1/4" P.T. Supply
1/4" P.T. Delivery (2)
TW-4 Control Valve
• Available Remanufactured Exchange • Refer to Master Parts Catalog for Button Pc. No. VMRS 32-004-007
3-1/8" Basic TW-4 Pc. No. 276635 2-1/2"
1/8" P.T. Delivery (2) 1/8" P.T. Supply
TW-11 Control Valve
• Used in conjunction with the HR-1 Hydraulic Relay Valve.
1/8" P.T. Exhaust 1/8" P.T. Delivery (2) TW-11 Pc. No. 065356 065316 Fig. B Configuration Fig. B Fig. A
Fig. A
1/8" P.T. Supply
SV-1 Synchronizing Valve
1/4" P.T. Control 1/8" P.T. Exhaust
SV-1 Pc. No. 278825 282472 283700
A PSI 42 21 62
B PSI 28 11 50
2-7/8"
With Common Control & Supply Pressure, Inlet Opens at A and Exhaust Opens at B 1-7/32"
1/4" P.T. Delivery 1/4" P.T. Supply
30
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uring Feat
:
ured ufact an Rem ressors: p Com ins m Cum d an der Midl n DeWan o Clayt
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red factu
s Valve
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Air System Components 03
R-6 Relay Valve
• Available Remanufactured Exchange • Maintenance Kit 280856 VMRS 13-010-009
A R-6 Basic Degrees Relay Service Valve Port Pc. No. Angle 279180 180 279952 180 280375 90 *280651* 180 283940 270 Bottom View B P.T. Supply
Relay Valves
C P.T. Supply 4-5/8"
Reman. Exch. Pc. No. 279180X 279952X 280375X – 283940X
B P.T. – 3/4" – 3/4" 3/8"
C P.T. 3/8" 3/8" 1/2" 3/8" 3/8" A Top View
3/8" P.T. Delivery (4)
3-11/16"
1/4" P.T. Service
Exhaust
*Pipe Plugs & Gasket Attached Crack Pressure 2 P.S.I.
R-8 Relay Valve
• Available Remanufactured Exchange • Maintenance Kit 287370 VMRS 13-010-009
1/8" P.T. Balance Port Located Under Exhaust Cover A Service Port Location (Degree) 90 90 180 180
3/4" P.T. Supply
1/2" P.T. Delivery 1/4" P.T. Delivery
Exhaust Cover 1/2" P.T. Delivery 3/4" P.T. Supply A°
Reman. Exch. Service Pc. No. Pc. No. 286370X 286370 *286371X* *286371* *287260X* *287260* 288369X 288369 *No Exhaust Cover
4-5/16"
Bottom View 1/4" P.T. Service 5-13/16"
R-8P Relay Valve
• Available Remanufactured Exchange • Maintenance Kit 103799 VMRS 13-010-009
Supply Reman. Exch. Pc. No. 287114X 288781X
3/4" P.T. Supply 1/2" P.T. Delivery 1/4" P.T. Delivery
Service Pc. No. 287114 288781
Comments – Waterproof
4-11/16"
3/8" P.T. Service 1/2" P.T. Delivery 3/4" P.T. Supply Bottom View
32
5-13/16"
Relay Valves
R-12 Relay Valves
• Available Remanufactured Exchange • All Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting Bracket as indicated. VMRS-010-009 Vertical
Reman. Exch. Pc. No. 5003365X – 102626X 103912X 104561X – Service Pc. No. 065104 065181 102626 103912 104561 *800365 A Crack Delivery Pressure Port Size (P.S.I.) (P.T.) 4 3/8 5.5 1/2 4 1/2 7.5 1/2 5.5 3/8 4 3/8 Maint. Kit 102802 102802 102802 102802 102802 102802 Mounting Bracket 296010 296010 296010 296010 296010 296010
Air System Components 03
1/4" P.T. Service (1)
3-7/8"
1/2" Supply (1) 2-1/16"
R-12 (Vertical Delivery Ports)
A P.T. Delivery (4)
1/4" P.T. Service (1) 3-7/8" 3-3/4" Universal Mounting Bracket 1/2" P.T. Delivery (2) B P.T. Supply (2) R-12 (Horizontal Delivery Ports)
Horizontal
Reman. Exch. Service Pc. No. Pc. No. – 065125 – 065309 – 065546 103009X 103009 104165X 104165 – 800238 – 800305 – *800366* *Self draining piston A Crack Supply Pressure Port Size (P.S.I.) (P.T.) 5.5 1/2 4 1/2 4 1/2 4 3/4 7.5 3/4 4 3/4 4 1/2 4 1/2 Maint. Kit 102802 102802 109523 102802 102802 102802 5002831 102802 Mounting Bracket 296010 296010 296010 296010 296010 N/A 296010 296010
1/4" P.T. Service
R-12 Vert. (2) & Horizontal
Service Replacement Pc. No. 065206 065303 800095 800441 800483 800484 800485 800486 800508 A Crack Delivery Pressure Port Size (P.S.I.) (P.T.) 5.5 3/8 4 3/8 4 3/8 5.5 3/8 5.5 1/2 5.5 1/2 4 1/2 4 1/2 5.5 1/2 3-7/8" Maint. Kit 102802 102802 102802 102802 102802 102802 102802 102802 102802 Mounting Bracket 296010 296010 102846** 102846** N/A 296010 N/A 296010 N/A
A P.T. Delivery
1/2" Supply (2)
**Mounting bracket 102846 includes two 5/16" mounting studs. 1/4" Control
R-12P Pilot Relay Valve
• Available Remanufactured Exchange • Universal Mounting Bracket 296010 included • Field Maintenance Kit 109265 VMRS 13-010-009
R-12P Service Pc. No. 065476 R-12P Reman. Pc. No. 109264
Cover
Body
3/8" Delivery (4) 1/2" Supply (2)
33
Air System Components 03
R-14 Relay Valves
• Available Remanufactured Exchange • Field Maintenance Kit for R-12 & R-14 is Pc. No. 102802 • All Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting Bracket Pc. No. 296010. VMRS-13-010-009
R-14 Horizontal Pc. No. 103010 103294 103835
Relay Valves/Safety Valves
Exhaust Cover 1/8" P.T. Balance Port (Beneath Exh. Cover)
Exhaust Cover 4-7/16" 1/4" P.T. Service (1) R-14 (Vertical Delivery Ports)
1/8" P.T. Balance Port (Beneath Exh. Cover) 1/4" P.T. Service (1)
1/2" P.T. Supply (1) 1/2" P.T. Delivery (4)
4-7/16" 3/4" P.T. Supply (2) 1/2" P.T. Delivery (2) R-14 (Horizontal Delivery Ports)
Crack Press. PSI 4 5.5 7.5
R-14 Vertical Pc. No. 103028 103833 106313
Crack Press. PSI 4 7.5 5.5
RE-6 & RE-6NC Relay Emergency Valves
• Available Remanufactured Exchange • Maintenance Kits: 282812 Complete Valve 282813 Insert Only VMRS 13-010-037
Reman. Exch. Pc. No. 281865X 281860X – Service Pc. No. 281865 281860 065451 A P.T. Delivery 3/8" 1/4" 1/4” 3/4" P.T. Supply
5-5/64"
1/4" P.T. Service
1/4" P.T. Emergency
Model RE-6 RE-6 RE-6NC
3/8" P.T. Supply 1/4" P.T. Delivery (2) A P.T. Delivery (2)
The RE-6NC must be used in conjunction with a PR-3 reservoir control valve.
HR-1 Hydraulic Relay Valve
VMRS 13-010-015
7/8" UNF Delivery Port 5-9/32" 7/16" UNF Control Port
5-9/32" 7/8" UNF Exhaust
Used with PP-1 Push Pull Control 065077 and Button/Pin Kit 102087 HR-1 Service Pc. No. 065147 Vehicles Ford, Navistar
9/16" UNF Supply
7/16" UNF Push Pull Delivery 7/16" UNF Reservoir Port A P.T.
ST-3 Safety Valve
VMRS 13-010-073
ST-3 Pc. No. 284142 Pressure Setting 150 P.S.I.
34
1/4" P.T.
Spring Brake Valves
SR-1 Spring Brake Valve
• Available Remanufactured Exchange • Maintenance Kit: 108123 VMRS 13-010-048
Air System Components 03
4-5/8"
1/4" P.T. Delivery 4-3/16" 1/4" P.T. Res. No. 1
Reman. Exch. Pc. No. 286364X 288063X
Service Pc. No. 286364 288063
Cust. Ident. NONE IHC-459271-C92
Reservoir Trip Press. 55 PSI 30 PSI
1/4" P.T. Control 1/4" P.T. Supply
SR-2 Trailer Spring Brake Valve
• Available Remanufactured Exchange • Maintenance Kit 287691 VMRS 13-010-048
Reman. Exch. Pc. No. *287376X* 102761X 103061X Service Pc. No. *287376* 102761 103061 A P.T. 3/4" 3/4" 1/2" A Male P.T. Res. Conn. (1) 1/4" P.T. Serv. Res. (2)
5-17/32"
*Does not have trailer service port for anti-compound
3/8" P.T. Delivery (4) 1/4" P.T. Trailer Service 1/4" P.T. Trailer Supply A Male P.T. Res. Conn. (1)
SR-4 Trailer Spring Brake Valve
• Available Remanufactured Exchange • Maintenance Kit 102048 VMRS 13-010-048
Reman. Exch. Pc. No. 101112X 101622X Service Pc. No. 101112* 101622 A P.T. 3/4" 1/2"
PR-3 Replacement 286460
5-3/4"
1/4" P.T. Reservoir Charging (2) 3/8" P.T. Delivery (4) 1/4" P.T. Trailer Service 1/4" P.T. Trailer Supply
SR-4 New Configuration Trailer Spring Brake Valve
• Maintenance Kit 108259 VMRS 13-010-111
5.67
1/4" Res. Charging
1/4" P.T. Trailer Service
New SR-4 Basic Pc. No. 107539 108076
SR-5 Basic. Pc. No. 065437 065439
A 3/4" NPT 1/2" NPT
A Male P.T. Res. Conn. 3/8" P.T. Delivery (4) 1/4" P.T. Trailer Supply
35
Air System Components 03
SR-5 Trailer Spring Brake Valve
• Maintenance Kit 109015 • VMRS 13-010-048
Spring Brake Valves
1/4 P.T. Service 1/4 P.T. Service/ Spring Brake Reservoir
SR-5 Identification Hole
Reman. Exch. Pc. No. 109615X 109616X 109617X 109618X
Service Pc. No. 065437 065438 065439 065440
A Male P.T. 3/4" 3/4" 1/2" 1/2"
Comments With Anti-Compounding – With Anti-Compounding –
A Reservoir Mounting Exhaust
1/4 P.T. Trailer Supply 3/8 P.T. Delivery (4) 1/4 P.T. Trailer Service
R-7 Modulating Valve
• Available Remanufactured Exchange • Maintenance Kit 283861 VMRS 13-010-009
3/8" P.T. Supply 5-27/32"
Reman. Exch. Pc. No. 103081X
Service Pc. No. 103081
Spring Brake Release Pressure P.S.I. 95
1/4" Control
Balance Port 1/4" P.T.
Delivery Ports (2) 3/8" P.T.
TP-3DC Tractor Protection Valve
• Maintenance Kit 5000073 VMRS 13-010-016
Tractor Control (Secondary) 3/8" P.T.
Tractor Control (Primary) 3/8" P.T.
Service Pc. No. 065706
Stop Light Switch 1/4" P.T.
Trailer Control (Primary) 1/2" P.T.
Tractor Supply 1/4" P.T.
Trailer Supply (Primary) 1/2" P.T.
Mounting Holes
Auxiliary Supply 1/4" P.T.
36
Tractor Protection Valves
TP-3 Tractor Protection Valve
• Available Remanufactured Exchange • Maintenance Kit 280858 VMRS 13-010-016
4-3/4"
Air System Components 03
1/4" P.T. Tractor Emergency A P.T. Trailer Emergency
B P.T. Trailer Service 3/8" P.T. Tractor Service TP-3 is used with PP-3 or PP-7 Valve
Reman. Exch. Pc. No. 279000X 279692X
Service Pc. No. 279000 279692
A P.T. 1/2" 3/8"
B P.T. 1/2" 3/8"
TP-4 Tractor Protection Valve
Formerly VM-1 Control Valve Manifold • Available Remanufactured Exchange • Maintenance Kit 283863 VMRS 13-010-114
3/8" P.T. No. 1 Delivery
5-1/4" Trailer Emergency Stop Light Switch 1/4" P.T.
3/8" P.T. Delivery No. 2
Trailer Emergency Supply 1/4" P.T.
Reman. Exch. Pc. No. 288301X
Service Pc. No. 288301
Stop Light Switch 1/4" P.T. 3-7/8" Tractor Service Supply 1/4" P.T.
3 Sealing O-Rings Pc. No. 212268 Included with Valve
TP-5 Tractor Protection Valve
Formerly VM-2 Control Valve Manifold • Available Remanufactured Exchange • Maintenance Kit 289061 VMRS 13-010-114
1/4" P.T. Stop Light Switch Reman. Exch. Pc. No. 288605X *289253X* Service Pc. No. 288605 *289253* 3/8" P.T. Trlr. Serv. & Emerg. Supply (Rear) 3/8" P.T. Serv. Rear
5-11/16"
4-3/16"
1/2" P.T. Trlr. Emerg. Supply
*Use 289253 when a Trailer Control (Hand Valve) such as the TC-2 is not connected to the Trailer Control Port of the TP-5.
3/8" P.T. Trlr. Control
1/2" P.T. Trlr. Serv. Supply
Exhaust
37
Air System Components 03
Valve Changeover
Model/Pc. No. Bendix R-1 R-1C R-5 R-6 R-8 R-12 R-12H R-14 R-14H RE-1C RE-4 RE-6 SR-1 SR-2 SR-4 Bendix Replacement 103009 103009 102626, 103009 102626, 103009 103010 102626 103009 103028 103010 229434 229434 281865 286364 287376 101112 Model/Pc. No. Berg 12340 12341 12342 12343 12344 12345 12346 12352 12360 A86473 A86477 Kelsey Hayes 5468 5470
Valve Changeover
Bendix Replacement 103009 103009 102626, 103009 102626, 103009 102626, 103009 102626, 103009 103009 101112 & 102626 101112, 101622 102626 102626 103009 102626
Model/Pc. No. Midland A104001 A104002 A104003 A104010 KN20541 KN28060 KN28061 KN28071 KN28132 KN28140 Sealco 9125 A1100 Wagner A78882 A78887 A88802 A88812 A98730 A98731 A98732
Bendix Replacement 101112, 101622 101112, 101622 101112, 101622 101112, 101622 101112, 101622 103009 103009 103010 103009 103010 102626, 103009 102626 102626, 102626, 101112, 101112, 101112, 101112, 101112, 103009 103009 101622 101622 101622 101622 101622
Fast relief now available. Bendix.com
Get the troubleshooting and servicing information you need right when you need it. ItÕs quick. ItÕs easy. ItÕs what you need. ItÕs all at www.Bendix.com.
38
Automatic Slack Adjusters/Adapters
ASA-5 Automatic Slack Adjuster
VMRS 013-001-030 (FRONT) 013-002-028 (REAR)
Adapter Thread Size “B”
Slack Adjusters 05
Arm Length A
ASA-5 Maintenance Kits
Kit Pc. No. 107162 107161 *107156* 107163 107164 107165 107157 107159 107158 107160 Description /2" Adapter Kit - Quick Connect 5 /8" Adapter Kit - Quick Connect Adjuster Kit 5" Link Kit 51/2" Link Kit 6" Link Kit Quick Connect Yoke Kit (Straight) Quick Connect Yoke Kit (Offset) Easy-On Yoke Kit (Straight) Easy-On Yoke Kit (Offset)
1
The most commonly used adapter is supplied with the slack adjuster. Other adapters may be purchased separately. Spine Size
ASA-5 Exterior
Offset
*Adjuster Kit 107156 is common to all ASA-5 Pc. Nos. Refer to Service Parts Catalog for Kit Contents
All offset slack adjusters are provided as shown. If the opposite offset is needed remove the yoke and rotate 180°.
Straight
Standard Adapter
25/32"
Extended Adapter
1-9/32"
A A
A Yoke Adapter Push Rod Pc. No. Thread Size 291452 5/8"-18 UNF 292756 1/2"-20 UNF
A Yoke Adapter Push Rod Pc. No. Thread Size 297700 5/8"-18 UNF 297701 1/2"-20 UNF
39
Slack Adjusters 05
REMAN. EXCH. PC. NO. 065550X 065551X 065557X
Service PC. Numbers
ASA-5 ADAPTER SERVICE PARTS/KITS SERVICE ARM THREAD ASSY. LENGTH SIZE YOKE PC. NO. A B OFFSET ADAPTER YOKE LINK 1 1/4"-10C SPLINE – 065163 065244 065164 5" 5 1/2" 5 1/2" 5 1/2" 1/2-20 5/8-18 1/2-20 1/2-20 5/8" 5/8" 5/8" Straight 292756 291452 292756 292756 107160 107160 107160 107158 107163 107164 107164 107164
COMMENTS
1 1/4"-24 SPLINE 065552X 065558X 065553X 065572X 065166 065167 065274 065306 065335 065403 5" 5 1/2" 5 1/2" 5 1/2" 5 1/2" 5 1/2" 1/2-20 5/8-18 1/2-20 1/2-20 1/2-20 5/8-18 5/8" Straight Straight 5/8" Straight Straight 292756 291452 292756 292756 292756 291452 107160 107158 107158 107160 107158 107158 107163 107164 107164 107164 107164 107164 Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage
1 1/2"-10C SPLINE 065559X 065554X 065560X 065561X 065573X 065578X 065571X 065579X 065168 065169 065170 065172 065344 065488 065508 065700 5" 5 1/2" 5 1/2" 6” 6" 5 1/2" 5” 5 1/2" 1/2-20 1/2-20 5/8-18 5/8-18 5/8-18 5/8-18 5/8-18 5/8-18 Straight 5/8" Straight Straight Straight 5/8" Straight Straight 292756 292756 291452 291452 291452 291452 291452 291452 107158 107160 107158 107158 107158 107160 107158 107158 107163 107164 107164 107165 107165 107164 107163 107164 Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage
1 1/2"-28 SPLINE 065562X 065563X 065575X 065564X 065565X 065574X 065555X 065574X 065556X 065173 065174 065175 065176 065195 065221 065245 065247 065276 5" 5 1/2" 6" 6" 5 1/2" 5 1/2" 5 1/2" 5 1/2" 6" 1/2-20 5/8-18 5/8-18 5/8-18 5/8-18 1/2-20 1/2-20 5/8-8 1/2-20 Straight Straight Straight Straight Straight Straight 5/8" Straight 5/8" 292756 291452 291452 291452 291452 292756 292756 291452 292756 107158 107158 107158 107158 107158 107158 107160 107158 107160 107163 107164 107165 107165 107164 107164 107164 107164 107165 Customer Ident. Body Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage
1 5/8"-37 SPLINE 065567X 065568X 065576X 065577X 065570X 065177 065178 065179 065182 – 6" 5 1/2" 6" 5 1/2" 6" 5/8-18 5/8-18 5/8-18 5/8-18 5/8-18 Straight Straight Straight Straight Straight 291452 291452 291452 291452 291452 107158 107158 107158 107158 107158 107165 107164 107165 107164 107165 Worm Gear Incorporates a lubrication passage Worm Gear Incorporates a lubrication passage Customer Ident. Body
The easy-on-yoke assemblies are standard on the ASA-5 service basic slack adjusters, however early production assemblies may contain the quick connect yoke. If the quick connect yoke is required it must be purchased separately and installed by the customer. All ASA-5 slack adjusters are supplied with a 45° lube fitting unless otherwise noted.
40
Manual Slack Adjusters
Straight Arm
VMRS 13-001-030 (FRONT) 13-002-028 (REAR)
Slack Adjusters 05
Selecting A Slack Adjuster 1. Determine if straight or offset arm. If offset determine if RH or LH is needed. 2. Identify spline size (diameter and number of teeth). 3. Select model needed. 4. Determine the arm hole used (if slack contains more than one). 5. Identify bushing diameter.
SAE Piece Torque No. Rating-lbs Spline Teeth 278302 26,000 1 1/4” 10 278305 26,000 278323 26,000 278326 26,000 278008 30,000 1 1/2” 10 278010 30,000 278045 30,000 279634 30,000 101827 26,000 277959 26,000 102110 30,000 1 1/2” 10 278016 30,000 278017 30,000 278035 30,000 288282 26,000 286965 26,000 1 1/2” 28 288753 26,000 287899 30,000 101133 26,000 101134 26,000 101289 26,000 1 1/2” 28 101290 26,000 101214 30,000 101215 30,000 101216 30,000 283411 26,000 1 5/8” 37
Arm Length (In.) A B C 5.5 4.5 – 7.0 6.0 5.0 7.0 6.0 5.0 6.5 5.5 4.5 6.5 5.5 – 6.0 5.0 – 7.0 6.0 5.0 7.75 6.75 – 6.0 – – 6.5 5.5 – 6.5 5.5 – 6.5 5.5 – 6.0 5.0 – 7.5 5.5 – 7.0 6.0 5.0 6.0 5.0 – 6.5 5.5 – 6.5 5.5 – 6.0 5.0 – 6.5 5.5 – 6.5 5.5 – 6.0 5.0 – 6.5 5.5 – 6.0 5.0 – 7.0 – – 6.0 – –
Bushing Dia. 0.5
Lube Fitting Straight
Fitting Direction Straight
Bushing Diameter
0.5
Straight
Straight A B
0.625
0.5
0.625
0.5
90 Deg. Straight 90 Deg. Straight Straight Straight Straight Straight Straight Straight Straight Straight 90 Deg. 90 Deg. Straight Straight Straight Straight
Left Straight Down Straight Straight Straight Straight Straight Straight Straight Straight Straight Right Right Straight Straight Straight Straight
C
Spline Lube Fitting
Offset Arm
SAE Piece Torque No. Rating-lbs Spline Teeth 278288 278289 278294 26,000 1 1/4” 10 278295 278252 278253 279300 279301 279946 26,000 1 1/2” 10 279947 280424 280425 282560 282561 279309 279350 20,000 1 1/2” 10 279351 288539 288540 288541 288542 101413 101414 20,000 1 1/2” 28 287896 287897 Arm Length (In.) A B C 6.0 5.0 4.0 6.0 5.0 4.0 5.5 4.5 – 5.5 4.5 – 5.5 4.5 – 5.5 4.5 – 5.25 – – 5.25 – – 7.0 6.0 – 7.0 6.0 – 6.0 5.0 4.0 6.0 5.0 4.0 6.5 5.5 – 6.5 5.5 – 5.75 – – 7.0 – – 7.0 – – 6.5 5.5 – 6.5 5.5 – 6.0 5.0 – 6.0 5.0 – 5.5 – – 5.5 – – 6.5 5.5 – 6.5 5.5 – Bushing Dia. Lube Fitting
Left Hand (LH) Shown – Right Hand (RH) Opposite
Offset
Bushing Diameter
Offset
0.5
Straight
0.625
0.5
Straight
0.625
0.5
Straight
1.5
0.5
Straight
1.5
Handed RH LH RH LH RH LH RH LH RH LH RH LH RH LH LH RH LH RH LH RH LH LH RH RH LH
A B C
Spline Lube Fitting
41
Indicating and Warning Devices 06
DS-1 Combined Stop Light Switch Double Check Valve
• Available Remanufactured Exchange • Field Maintenance Kit 276142 VMRS 13-010-038
Stop Light Switches
E
A C 2-13/16"
DS-1 Pc. No. 228050 228165 228520 229493
A Male P.T. 1/2" 3/8" 1/2" 1/2"
B Female P.T. 1/4" 1/4" 3/8" 1/4"
C Female P.T. 1/4" 1/4" 1/4" 1/4"
D Female P.T. – – – 1/4"
E Terminal Thread 8-32 8-32 8-32 8-32
D
B
3-1/16"
DS-2 Combined Stop Light Switch Double Check Valve
VMRS 13-010-038
A
E
3"
D
C
DS-2 Pc. No. 104563 286452 286453 286704
A Male P.T. 3/8" 3/8" 3/8" –
B Female P.T. 3/8" 3/8" 3/8" 3/8"
C Female P.T. 1/4" 3/8" 3/8" 3/8"
D Female P.T. – – – 3/8"
E Terminal Thread 8-32 8-32 10-32 10-32
B 3-1/2"
TE-1 Trailer Emergency Stop Light Switch
VMRS 34-002-008
Terminal 8-32 Thrd.
2-3/4"
TE-1 Pc. No. 228477
Circuit between terminals to be closed from 60 PSI to 0 PSI
1/8" P.T. Air Supply
1-7/8"
42
Stop Light Switches
SL-3 Stop Light Switch
VMRS 34-002-008
Indicating and Warning Devices 06
2"
2-9/16" Terminal 10-32 Thrd.
SL-3 Pc. No. 226262
1/4" P.T. Supply
SL-4 Stop Light Switch
VMRS 34-002-008
Terminal 8-32 Thrd. Partial View Terminal 2-32/64"
2-1/4"
SL-3 Pc. No. 228600 228687 228688
A Pipe Thread 1/4" 3/8" 1/4"
Fig. No. 1 1 2
A Pipe Thread Supply 1-5/8" Fig. 1
Fig. 2
SL-5 Stop Light Switch
VMRS 34-002-008
2-1/16" 1-15/64" Terminal
SL-5 Pc. No. 286392 286404
Terminal Thread Size 8-32 10-32
1/4" P.T. Supply
43
Indicating and Warning Devices 06 Low Pressure Indicator
LP-2 Low Pressure Indicator
VMRS 03-001-037
Cable Terminal
LP-2 Pc. No. 223578 223870 288408
Cut-Out Pressure P.S.I. 60 + 5 –0 60 + 5 –0 60 ± 6
3-9/16" Remarks 1/4" P.T. Supply
Without Cable Terminal Weatherproof
1-7/8"
LP-3 Low Pressure Indicator
VMRS 03-001-037
Single Terminal
LP-3 Pc. No. *104246* 279416 279472 280530 289397 Cut-Out Pressure P.S.I. 66 ± 6 60 ± 6 75 ± 6 70 ± 6 75 ± 6 A Pipe Thread 1/4" 1/4" 1/4" 1/4" 1/8"
1-15/16"
A P.T.
*Push on terminal
Double Terminal
Cut-Out LP-3 Pressure Pc. No. P.S.I. 228750 60 ± 6 **275083** – 276599 30 ± 3 277155 50 ± 5 *280743* 60 ± 6 284793 80 ± 6 284833 70 ± 6 A Pipe Thread 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"
Terminal Screw
1-15/16"
**Pc. No. 275083 has a cut-in pressure of 75 ± 6 PSI
A P.T.
Cable Terminal
44
Air Horns
Air Horn Kits
• Kits Include Horn Valve, Tubing & Fittings
Indicating and Warning Devices 06
Air Horn Kits Application Description 207945 Includes Hand Operated Horn Valve 228013 207946 Includes Foot Operated Horn Valve 228672
The Air Brake Experts Product Training
• 25-4 Day Air Brake Training Courses in four locations across the U.S. each year. • Regional Training on site with 6 mobile training units stationed across the U.S. & Canada • Audio Visual Training programs available • Service literature including manuals, wall charts, and handbooks
45
Tubing and Fittings 07
C-5 Cut-Out Cocks
• Field Maintenance Kit 285938
Reducer Bushing
Cut-Out Cocks
1/2" P.T.
C-5 Pc. No. 285172 285697
Clamping Stud Pc. No. NONE 205730
Reducer Bushing Pc. No. NONE 212741
1/4" P.T.
1/4" P.T.
1/2" P.T.
Clamping Stud
Drain Cocks
1-7/8" 1-3/8"
1/4" P.T.
1/4 Pipe Thd. 1" 1/4 Pipe Thd.
1/4 Pipe Thd. Pc. No. 220332 Closed as shown Pc. No. 103385 Pc. No. 221121
DV-2 Automatic Reservoir Drain Valve
• Available Remanufactured Exchange • Field Maintenance Kit 282134
3-3/4"
VMRS 13-010-007
1/4" P.T. Adapter
Port A 3/8" P.T.
Port B 3/8" P.T.
Reman. Exch. Service Pc. No. Pc. No. 281923X 281923 281924X 281924 *284412X* *284412* *284795X* *284795* *With Heater
Port A Adapter Pipe Plug Pc. No. Pc. No. 293248 – – 233057 293248 – – 233057
Port B Adapter Pipe Plug Pc. No. Pc. No. – 233057 293248 – – 233057 293248 –
2-3/8"
46
Tubing and Fittings 07
Copper Tubing and Tubing Clamps
VMRS 13-010-053
Tubing Outside Diameter 1/4" 1/4" 5/16" 5/16" 3/8" 3/8" 1/2" 1/2" 5/8" 3/4" Carton of Coiled Copper Tubing Pc. No. 279567 279568 279569 279570 279571 279572 279573 279574 279575 279576
SAE Standard J844B Type 3 Nylon Tubing
VMRS 13-010-003
Wall Thickness (Inches) .023 .023 .040 .040 .040 .040 .040 .040 .046 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .092 .092 .092 Nylon Tubing Pc. No. 249094 112429 246113 246114 248441 248442 248443 291995 249095 246115 246116 248444 248445 248446 248447 291996 246117 246118 248448 248449 248450 291997 247606 247607 248451
Tubing Length 25 Ft. 50 Ft. 25 Ft. 50 Ft. 25 Ft. 50 Ft. 25 Ft. 50 Ft. 25 Ft. 25 Ft.
All tubing above conforms with SAE Spec. J844. Tubing Clamp (Rubber Covered) Pc. No. 232821 232822 232823 232824 232825 232826 232827
For Tubing O.D. Size 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
O.D. (Inches) 1/8 1/8 1/4 1/4 1/4 1/4 1/4 1/4 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 3/4 3/4
Length Feet 100 1000 100 250 100 100 100 1000 100 100 250 100 100 100 100 500 100 250 100 100 100 500 100 100 100
Tubing Color Black Black Black Black Red Yellow Green Black Black Black Black Red Yellow Green Orange Black Black Black Red Green Orange Black Black Black Green
Each carton of Nylon Tubing is designed for self dispensing. Adaptable for use with Standard Air Brake Fittings with the use of inserts.
Tube Inserts for Nylon Tubing
Can be used with standard Bendix tubing fittings.
For Tube Size O.D. 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Pc. No. 246088 292802 246089 246090 247608 246091
Standard Nuts and Sleeves
The tubing O.D. size determines the nut and sleeve used.
Nut
Sleeve
For Tubing Size O.D. 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Nut Pc. No. 200455 200363 200360 203755 210613 203896 203899
Sleeve Pc. No. 200457 200364 200361 203754 210612 203897 203900
47
Tubings & Fittings 07
Tubing Fittings (cont.)
A Pipe Thread Male B A Pipe Thread Male 1/8" 1/4" 3/8" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" A Tubing O.D. 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" 3/8" 1/2" B Tubing O.D. 1/4" 3/8" 3/8" 1/2" 3/8" 1/2" 3/8" 5/8" 1/4" 1/2" Pipe Thread Male Pipe Thread Female
Tee Pc. No. 221978 205104 217050 224647 215703 215701 222150 221986 224793 227842
P.T. Female 1/4" 1/4" 1/4" 1/2"
P.T. Male 1/4" 1/4" 3/8" 3/8"
A Tubing O.D. 1/4" 3/8" 1/2" 3/8"
Tee Pc. No. 220478 217619 224799 223664
A Pipe Thread Male P.T. Male 1/8" 1/8" 1/4" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" A Tubing O.D. 1/4" 3/8" 1/4" 3/8" 5/8" 3/8" 1/2" 1/2" 1/2" 5/8" 3/8" B Tubing O.D. 1/4" 3/8" 3/8" 3/8" 5/8" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8"
B
A Pipe Thread Male A Tubing O.D. 3/8" 3/8" 1/2" 5/8" 1/2" 5/8" 1/2"
Pipe Thread Female
P.T. Female 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 3/8"
P.T. Male 1/4" 3/8" 3/8" 1/2" 3/8" 3/8" 1/2"
Tee Pc. No. 215954 224827 217640 224103 227900 228377 275284
Tee Pc. No. 205182 217051 225838 205103 223994 205177 224645 215700 224721 221982 223403
A
B A B
A Tubing O.D. 1/4" 3/8" 1/2" 5/8" 3/4" 1"
B Tubing O.D. 1/4" 3/8" 1/2" 5/8" 3/4" 1"
Union Pc. No. 205514 205134 215710 221826 216523 216339
Pipe Thread Female P.T. Female 1/4" A Tubing O.D. 3/8" B Tubing O.D. 3/8" Tee Pc. No. 224681
48
Tubings & Fittings 07
Tubing Fittings (cont.)
Pipe Thread Female A
A
Pipe Thread Male P.T. Male 1/8" 1/8" 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 3/4" 1" A Tubing O.D. 1/4" 3/8" 1/4" 5/16" 3/8" 1/2" 3/8" 1/2" 5/8" 3/8" 1/2" 5/8" 3/4" 1/2" 5/8" 3/4" 1" 1"
P.T. Female 1/8" 1/8" 1/4" 3/8" 3/8" 1/2" 1/2" 1/2"
A Tubing O.D. 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 5/8" 3/4"
Connector Pc. No. 205101 205418 205826 205827 215711 225561 221987 229738
A
B
C A Tubing O.D. 1/4" 3/8" 3/8" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" B Tubing O.D. 1/4" 3/8" 3/8" 3/8" 1/4" 1/2" 1/2" 5/8" 5/8" C Tubing O.D. 1/4" 1/4" 3/8" 1/2" 3/8" 3/8" 1/2" 3/8" 5/8"
Connector Pc. No. 205127 205509 205183 205054 205053 217690 205824 217525 216685 222063 217691 216684 217621 217689 221985 215762 225786 215763
Tee Pc. No. 221979 225760 205106 217663 226196 225836 215712 222064 221984
B Pipe Thread Male P.T. Male 1/8" 1/8" 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" A Tubing O.D. 1/4" 3/8" 1/4" 3/8" 3/8" 1/2" 3/8" 1/2" 5/8" 3/8" 1/2" 5/8" 1/2" 5/8" 3/4" B Height to Tubing Center 3/4" 31/32" 15/16" 31/32" 1-7/16" 1-1/8" 15/16" 1-1/8" 1-5/32" 1-5/16" 1-5/16" 1-3/8" 1-5/16" 1-5/16" 1-3/8" Elbow Pc. No. 205539 205522 224318 205102 222858 220475 205829 215709 221993 222062 216310 221825 221536 229108 216520
A Pipe Thread Female P.T. Female 1/8" 1/8" 1/4" 3/8" 1/2" A Tubing O.D. 1/4" 3/8" 3/8" 3/8" 5/8" Elbow Pc. No. 221977 205426 205135 205830 221983
49
Tubings & Fittings 07
Tubing Fittings (cont.)
A B Internal A External
REDUCING BUSHING PC. NO. 212862 230130 230808 212349 234680
PIPE THREAD A BRASS 3/8" 1/2" 1/2" STEEL 1/2" 3/4" B 1/4" 1/4" 3/8" 3/8" 1/2" A Tubing O.D. 1/4" 3/8" 1/2" 5/8"
B B Tubing O.D. 1/4" 3/8" 1/2" 5/8" Elbow Pc. No. 224317 205113 222359 222360
A B Pipe Thread Male P.T. Male 1/8" 1/2" A Tubing O.D. 3/8" 3/4" B Height to Tubing Center 1-7/8" 1-3/8" Elbow Pc. No. 215953 217504 P.T. Male 1/4" 3/8" 3/8" 1/2" 1/2" 1/2" A Tubing O.D. 3/8" 3/8" 1/2" 3/8" 1/2" 5/8"
Pipe Thread Male Elbow (45°) Pc. No. 220722 220291 220292 225650 227162 222065
Miscellaneous Fittings
VMRS 13-009-016
STREET ELBOW P.T. 90° A B Pc. No. BRASS 1/8" 1/8" 233567 1/4" 1/4" 233568 3/8" 3/8" 233569 1/2" 1/2" 233570 3/4" 3/4" 233571
A
B
STREET ELBOW P.T. 45° A B Pc. No. BRASS 1/4" 1/4" 233572 B
A
P.T. A 1/4"
PIPE ELBOW B Pc. No. BRASS 1/4" 202915 B
A
REDUCING ELBOW P.T. 90° A B Pc. No. BRASS 1/8" 1/4" 232871
A
B
50
Tubings & Fittings 07
Miscellaneous Fittings (cont.)
A Nut A B Washer
B A Pipe Tap 1/4" 3/8" B Pipe Tap 1/4" 3/8" Anchor Elbow Pc. No. 201030 212765
C A Pipe Tap 1/8" 1/4" 1/4" 3/8" B Pipe Tap 1/8" 1/4" 1/4" 3/8" Anchor Coupling Pc. No. 225740 221204 205465 217709
A
C Length 1-17/32" 31/32" 1-17/32" 1-5/16"
Washer Nut A Pipe Tap 1/4" 3/8" B Pipe Tap 1/4" 3/8" Anchor Elbow Pc. No. 201010 233420 A B 3/4" Pipe Thread Clamping Stud Pc. No. 205498 205499 Washer Nut A D Pipe Tap – – 1/4" Clamping Stud Pc. No. 205730 223464 228146 B C A Pipe Tap 3/8" B P.T. 3/8" B C Length 1-7/8" Anchor Coupling Pc. No. 215672
C B Pipe Tap 1/4" 1/4"
Washer D A C B Pipe Tap 1/4" 1/4" 1/4"
Nut B A
A P.T. 1/2" 1/2"
C Length 1/8" 2-1/2"
A P.T. 1/2" 1/2" 1/2"
C Length 2-15/16" 3-15/16" 2-15/16"
A A A A Pipe Tap 1/4" 3/8" 3/8" B Pipe Tap 3/8" 3/8" 1/2" C Pipe Tap 1/4" 3/8" 3/8"
C
B A Pipe Tap 3/8" B Pipe Tap 1/4"
B Manifold Fitting Pc. No. 210398
Anchor Tee Pc. No. 231379 236056 239727
51
Tubings and Fittings 07
TYPE BW-101-M TYPE A HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. They are most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous marking on the outside surface. 3/8" I.D.TYPE A (FRONT VIEW)
BENDIX–HVSG BW–101–M<>AU TYPE A 3/8 SAE J–1402b
Air Brake Hose
BW-304-M TYPE B HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. It is most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous markings on the outside surface. 3/8" I.D.TYPE B (FRONT VIEW)
BENDIX–HVSG BW–304–M<>AU TYPE B 3/8 SAE J–1402b
BACK VIEW
DOT AU 10/74 3/8 AI&II
BACK VIEW
DOT AU 10/74 3/8 AI&II
BW-304-M HOSE is available as follows: BW-101-M HOSE is available as follows:
PC. NO. 285496 DESCRIPTION 50 Ft. Coil Carton ORDER BY PIECE NUMBER PC. NO. 277546 285497 285498 DESCRIPTION 50 Ft. Coil Carton 100 Ft. Coil Carton 250 Ft. Coil Reel
ORDER BY PIECE NUMBER
TYPE BW-127-M TYPE A HOSE is of similar construction to BW-101-M TYPE A HOSE but has larger inside and outside diameters. It is used in special cases requiring larger hose than the standard Type BW-101-M. Identify by inside and outside diameters and continuous markings on the outside surface. BW-127-M HOSE is available in a maximum length of 50 Ft. It is supplied as follows: 1/2" I.D. TYPE A (FRONT VIEW)
BENDIX–HVSG BW–127–M<>AU TYPE A 7/16 SAE J–1402b
BW-348-M TYPE B HOSE is of similar construction to BW-304-M TYPE B HOSE but has larger inside and outside diameters. It is used in special cases requiring larger hose than the standard Type BW-101-M and BW-304M Hose. Identify by inside and outside diameters and continuous markings on the outside surface. 1/2" I.D.TYPE B (FRONT VIEW)
BENDIX–HVSG BW–348–M<>KV TYPE B 7/16 SAE J–1402b
BACK VIEW
DOT KV 10/74 7/16 AI&II
BACK VIEW
DOT AU 10/74 7/16 AI&II
PC. NO. 289376
DESCRIPTION 50 Ft. Coil Bulk
ORDER BY PIECE NUMBER
PC. NO. 932348
DESCRIPTION (Specify No. of Ft.)
ORDER BY PIECE NUMBER
CRIMP TYPE–FIXED & SWIVEL FITTINGS
Swivel Conn. 3/8" P.T. 3/8" P.T. Conn. Stud 291024 A A 14" 16" 18" 20" 21" 22" Pc. No. 288127 288129 288131 288133 288134 288135 A 22" 23" 24" 26" 28" 30" Pc. No. *288249* 288136 287389 288137 288138 288139 A 32" 34" 36" 38" 40" 42" Pc. No. 288140 288141 288142 288143 288144 288145 A 44" 46" 48" 60" Pc. No. 288146 288147 288148 288469
Flexible Hose Assembly Crimp Type (Fixed & Swivel Fittings) 1/2 I.D.; 13/16 O.D. Hose (BW-348-M)
NOTE: Hose Assemblies Comply With Federal Motor Vehicle Safety Standard 106 As Effective March 1, 1975.
52
*Customer Ident.
Air Brake Hose and Fittings
1/4" P.T. Conn. 233207
Tubings and Fittings 07
Swivel Conn.
1/4" P.T.
Stud 202687 A
BW-304-M Type B 3/8" I.D. x 3/4" O.D.
A OVERALL LENGTH 15-1/8 18-5/8 20-3/8 22-58/8 24-1/8 HOSE ASSEMBLY PC. NO. 228533 228535 228539 228541 228472 A OVERALL LENGTH 24-7/8 26-7/8 27-5/8 29-1/8 30-1/8 HOSE ASSEMBLY PC. NO. 228544 228547 228548 228549 228550 A OVERALL LENGTH 32 34-3/8 36-1/8 38-1/8 42-5/8 HOSE ASSEMBLY PC. NO. 228552 228554 228555 228557 228561
3/8" I.D. TYPE B HOSE
A OVERALL LENGTH 45-1/8 50-1/8 54-1/8 68-5/8 HOSE ASSEMBLY PC. NO. 228563 228565 228566 228567
FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector For BW-101-M & BW-304-M Hose
A P.T. 1/4" 3/8" 1/2" Hose Connector Pc. No. 226134 226135 226136 Body Pc. No. 236268 236269 236270
Shell 236271
Body
A Pipe Th’d.
FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Union For BW-101-M & BW-304-M Hose
Sleeve
Hose Union Pc. No. 216678
Sleeve Nut Body 2 Required 2 Required Pc. No. Pc. No. Pc. No. 216694 203610 203624
Nut
Body
FOR 3/4 O.D. x 3/8 I.D. HOSE
Shell Stud
1/4" Pipe Th’d.
Hose Connector (Swivel) For BW-101-M & BW-304-M Hose
Hose Connector (Swivel) Pc. No. 226293
Stud Pc. No. 202687
Shell Pc. No. 236271
53
Tubings and Fittings 07
Shell and Spring Assy. 226950 A Pipe Th’d. Spring Guard 201045
Hose Fittings
FOR 3/4 O.D. x 3/8 I.D. HOSE
Body
Shell
Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose
A P.T. 1/4" 3/8" 1/2" Hose Connector with Spring Guard Pc. No. 226137 226138 226139 Body Pc. No. 236268 236269 236270
A Pipe Th’d.
Body
Sleeve
Nut
Spring Guard
Hose Connector with Spring Guard
Hose Connector with Spring Pc. No. 215536 223907 216172 215535
A P.T. 1/4" 3/8" 3/8" 1/2"
For Hose 3/8" I.D. Types A & B 3/8" I.D. Types A & B 7/16" I.D. Types A & B 3/8" I.D. Types A & B
Body Pc. No. 215993 233470 216173 215992
Sleeve Pc. No. 203610 203610 204741 203610
Nut Pc. No. 203613 203613 204742 203613
Spring Guard Pc. No. 201045 201045 204743 201045
Hose Fittings
Hose Connector
A P.T. 1/2" 1/4" 3/8" 3/8" 1/4" For Hose No. BW-101 & 304-M BW-101 & 304-M BW-127 & 348-M BW-101 & 304-M BW-379 & 378-M Hose Connector Pc. No. 215539 215540 217604 224887 277810 Body Pc. No. 215992 215993 216173 233470 243012 Sleeve Pc. No. 203610 203610 204741 203610 243014 Nut Pc. No. 203624 203624 212318 203624 243013
A Pipe Th’d.
Sleeve
Body
Nut
54
Hose Fittings & Misc.
Hose Suspension Spring
Description 3/4" Dia.-Std. 1" Dia.-H.D. 1-1/16" Dia.-H.D. Spring Pc. No. 200661 249393 249394
Supply
Tubings and Fittings 07
Control
Connection Tag For ‘Supply’ Hose Line Pc. No. 201499
Connection Tag For ‘Control’ Hose Line Pc. No. 201500
Hose Couplings
VMRS 13-010-030 13-010-031 Standard Die Cast
HC-1 Pc. No. 275150 *275824* 278698 Filter Screen Pc. No. NONE NONE 241839 1/2" P.T. Filter Screen
Packing Ring
* With 1/2" Nipple Pc. No. 212324
Filter Screen
Packing Rings
Pc. No. 241839 Fits All Couplings
Pc. No. 213630 Standard
Pc. No. 248579 Double Lip Fits All Couplings
TRU-CUPL Hose Couplings
Hose Coupling Pc. No. 278850 278851 278852 278853 Filter Screen Pc. No. NONE NONE 241839 241839
Filter Screen
Coupling Type CONTROL SUPPLY CONTROL SUPPLY
1/2" P.T.
Packing Ring
55
Tubings and Fittings 07
Dummy Couplings
Dummy Coupling with Chain Pc. No. 220635 220636 224810 277994 Rivet Eye Pc. No. NONE NONE 234393 NONE X Hole Dia. 1/8" NONE NONE NONE Chain Pc. No. 212930 212930 212930 212930
Hose Fittings & Misc.
Body Open End Link 235646 X Hole
Chain
Rivet Eye
X Hole
Dummy Coupling Pc. No. 212227 291991
X Hole Dia. NONE 3/16"
Air Dryers 08
PuraGuard™
Service Pc. No. 800691
PuraGuard
One Supply & one Delivery Port (see arrow symbol on PuraGuard top cover for air flow)
Maintenance Kit ..................................................5006788 Rebuild Kit...........................................................5006789 Replacement Drain Cock ......................................226338
Mounting Bracket (2)
PuraGuard Head
TOP VIEW
Sump Housing Supply Port Delivery Port EXTERIOR VIEW Drain Cock
56
AD-9
AD-9 Air Dryer
• More Desiccant Works Longer • Compact Size Saves Space. • Remanufactured Exchange • VMRS 13-010-033
Part No. 107796 107794X 109579 109578 107695 5005037 5005893 Description Service New – Desiccant Cartridge Reman. Exchg. – Desiccant Cartridge 24 Volt Heater & Thermo. 12 Volt Heater & Thermo. Bracket Kit Hard Seat Purge Valve Kit Soft Seat Purge Valve Kit Delivery Port Check Valve Heater & Thermo Connection Supply Port Safety Valve 285849 End Cover Bottom View Detail Parts or assemblies not displaying a part number and not contained in a kit ARE NOT AVAILABLE Integral “Make Up” Line Control Delivery Port w/ special fitting Purge Exhaust Port Delivery Port Integral External Check Valve 9.3" 7.2"
Air Dryers 08
14.1" Standard 16.5" w/Extended Purge Mounting Brkt. Kit 107695
Control Port End Cover Check Valve Supply Port Heater & Thermo Wire Harness & Connector
Purge Valve Housing
Supply Integral External Check Valve
Delivery Port w/ special fitting
Exhaust Cover PC. NO. 112399
Wiring Harness & Connector Universal Mounting Plate PC. NO. 298948 PC. NO. 248478 End Cover Information and Detail Purge Valve Assy. Purge Vlv. Purge Vlv. Assy. Assy. Check Heater Complt. Complt. Valve Voltage w/Heater w/Heater Assy. (75 Watt) New Reman. 107799 24 5004338 5004342 107800 12 800405 5004341 107799 12 800405 5004341 107799 24 5004338 5004342 107799 12 800405 5004341 107800 12 800405 5004341 107800 24 5004338 5004342 107800 12 5004339 – 107800 24 5004340 – 107799 24 5004338 5004342 107800 12 800405 5004341 107799 12 800405 5004341 107799 24 5004338 5004342 107800 12 800405 5004341
AD-9 Drop In
AD-9 Service Part No. 065224 065225 065226 065227 065228 065243 800514 065499 065605 065649 065650 065651 065652 065647
AD-9 Reman. Exch. Part. No. – 109685X 109687X 109688X – – – – – – 109689X 109690X 109691X –
End Cover Supply Assy. & Complt. Delivery New Port Size 065229 .75" PT 065231 .50" PT 065230 .75" PT 065229 .75" PT 065230 .75" PT 065231 .50" PT 065454 .50" PT 065498 .50" PT 065605 .50" PT 065653 .75" PT 065654 .50" PT 065655 .75" PT 065653 .75" PT – .50" PT
Heater & Thermo Kit 109579 109578 109578 109579 109578 109578 109579 109578 109579 109579 109578 109578 109579 109578
Comments
Extended Purge Extended Purge Extended Purge Extended Purge Discharge Line Unloader Model Discharge Line Unloader Model Soft Seat Soft Seat Soft Seat Soft Seat – Extended Purge Drop In
57
Air Dryers 08
AD-SP Air Dryer
• System Purge • Available Remanufactured Exchange VMRS 13-010-033 AD-SP Field Installation Kits
Kit Pc. No. 131031 131032 Voltage 12V 24V Heater & Thermostat Volts-Watts (See Note 2) 12v 24v 12v 24v 90w 90w 90w 90w
AD-SP & AD-4
5.62" Widest
11.07" Height Control 1/4" PT
Reman. Pc. No. 109991X 109992X – –
Service Pc. No. 065691 065694 800042 800043
Comments
Heater & Thermostat Connector 1/2" Supply AD-SP
1/2" Delivery
Drop-In Drop-In
Note 1: All replacement air dryers include 109871, wire harness and splice kit. Note 2: 12 & 24 volt AD-SP air dryers are identified by connector color – White = 12v, Gray = 24v
Cartridge 109994
Tubing Elbow Make-Up Air Line (Kit 5000457) Delivery Port Adapter Fitting (Kit 109961)
Single Check Valve (Kit 5000457) Supply 1/2" PT Delivery 1/2" PT Supply Port Adapter Fitting (Kit 109961)
SC-PR Single Check Protection Valve – must be used in conjunction with the AD-SP Air Dryer 065677 - Service New 5000148X - Reman
AD-SP Drop-In
Tubing Elbow
AD-4 Air Dryer
Remanufactured End Covers
065043X 065044X Pc. No. 102657 103817 103818 103879 103980 103981 103982 104027 104358X 288918 24V. 3/4" Ports 12V. 1/2" Ports
Service & Reman. Assys.
AD-4 Reman. Pc. No. 065041X 065057X 065089X 065102X AD-4 Service Pc. No. 065041 065057 065089 065102 AD-9 Reman. Heater Supply Pc. No. Volts Ports 109685X 12 1/2 P.T. 109687X 12 3/4 P.T. 065089X 24 3/4 P.T. 065102X 12 3/4 P.T.
Comments
58
Extended Purge Extended Purge
Description Thermostat Kit (single term.) Major Kit Purge Valve Kit Seal Kit End Cover Kit Desiccant Cartridge Kit Thermostat Kit (double term.) Mounting Bracket Kit Reman. Desiccant Cartridge Thermostat Cover Kit (single)
AD-IP
AD-IP Air Dryer
• Integral Purge Air Dryer VMRS 13-010-033 Maintenance Kits
Desiccant Cartridge Service New Remanufactured Service Purge Valve Cartridge Bolt Kit Delivery Check Vlv. Kit Heater & Thermo. Kit 12 Volt 24 Volt Wire Harness & Splice Kit Mounting Bracket Kit 065624 109493X 800404 109498 109494 109495 109496 109871 5001247 12.5" Height 9.25" Widest
Air Dryers 08
Control 1/4" P.T.
3.33" Note 5
1/8" P.T. ECON Port Behind Supply Port Heater & Thermo. Volts-Watt 12v - 90w 24v - 90w 12v - 90w 12v - 90w 24v - 90w 12v - 90w Delivery 1/2" P.T. Comments Notes 3, 4, 6 Notes 3, 4, 6 Notes 1, 3, 4 Notes 2, 3, 4, 6 Notes 3, 4, 6, 7 Notes 3, 4, 6, 7 Heater & Thermostat Connector Supply 1/2" P.T.
Service Pc. No. 065612 065613 065693 800089 800618 800576 Note Note Note Note
Reman. Pc. No. 109477X 109478X 109503X 5000985X 5006234X 5005556X
Supply Port 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT
Delivery Port 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT
Extended Purge Kit 5005309
1- No upper or lower mounting bracket. 2 - Has 1/8" PT ECON port (plugged). See illustration for port location. 3 - All replacement air dryers include 109871 (wire harness and splice kit). 4 - 12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 5 - Center to center of slots in both brackets 5.64 inches Note 6 - All replacement air dryers include 5001247 (mounting bracket kit) Note 7 - Extended Purge
Wire Harness Assembly (Use Kit 109871)
Exhaust Cover 112609 (available as a separate item)
AD-IP Drop In
Universal Mounting Plate Pc. No. 113209 (Can be used to mount any air dryer to vehicle)
Service Pc. No. 800067 Reman. Pc. No. 5000709X Supply Port 1/2" PT Delivery Port 1/2" PT Heater & Thermo. Volts-Watt 12v - 90w
Comments Notes 1, 2
Note 1- All replacement air dryers include 109871 (wire harness and splice kit) and 5001247 (mounting bracket kit). Note 2 - 12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v
59
Air Dryers 08
AD-2 Air Dryer
• End Cover Available Remanufactured Exchange VMRS 13-010-033
21-3/16"
AD-2
Pipe Plug
Outlet w/Integral Check Valve
AD-2 Field Installation Kits For Trucks
Reman Pc. No. 286934X New AD-2 Pc. No. 286934 Inlet/ Outlet Size 1/2" P.T. Inlet Remarks 12 V.D.C. - 60 W. Heater
Inlet
1/4" P.T. Purge Line Port 6-15/32"
End Covers
Reman Pc. No. 103253X 286875X 286876X Service Pc. No. 103253 286875 286876 Remarks 24 V.D.C. - 120 W. Heater 12 V.D.C. - 60 W. Heater 24 V.D.C. - 60 W. Heater PC. NO. 101900X IS REMFR. EXCH. DESICCANT CARTRIDGE
Service/Maintenance Information Maintenance Kits:
Pc. No. 102657 286718 287053 287298 287313 288918 Description Thermostat Maintenance Kit Desiccant Cartridge Refill Kit Purge Valve Maintenance Kit Check Valve Maintenance Kit Replacement Desiccant Cartridge Kit Thermostat Cover Maintenance Kit
60
Misc.
Gaskets
Air Dryers 08
PC. NO. 243430 ASBESTOS FIBER WITH BUNA N FOR ALL TF COMPR. EXCEPT TF-300
PC. NO. 243069–A=5/16" PC. NO. 244813–A=3/8" BUNA N RUBBER/ALUMINUM FOR ALL TF COMPR. EXCEPT TF-300
EverFlow™ Air Dryer Module
Retrofit Kit Pc. No. 800684 800723 Service Pc. No. 800685 800722 Voltage 12 V 24 V
Electrical Connector
Harness & Splicer Kit .................109871 Mounting Bracket .......................296010 1/8" NPT Control Dryer #1 3/8"-16 UNC x .7 in. deep Mounting Holes (2)
1/8" NPT Control Dryer #2
1/8" NPT RES
1/8" NPT Control Governor
Trailer System-Guard® Air Dryer
Service Pc. No. 800765 Control Outlet Mounting – This Side Control Inlet
Supply Outlet Supply Inlet All Supply and Control ports 1/4" NPT
61
Fan Clutch 09
VMRS 42-003 • Available Remanufactured Exchange Fan Clutch Maintenance Kits
Kit Pc. No. 289319 288907 104937 104938 104939 104940 104941 104942 106733 106732 106731 Description Minor Kit Reline Kit Minor Kit Reline Kit Rebuild Kit - Clockwise Rotation Rebuild Kit Rotation Rebuild Kit Rebuild Kit Rotation Minor Kit Reline Kit Rebuild Kit Model FD-1 FD-1 FD-3 FD-3 FD-3 (Standard) Counterclockwise FD-3 (Standard) Clockwise Rotation FD-3 (2.56" Pilot) Counterclockwise FD-3 (2.56" Pilot) FD-L FD-L FD-L
Fan Clutch/Maintenance Kits
FD-1, FD-L & TorqueMaster FD-3 Fan Clutch
FD-1 & TorqueMaster FD-3
Caution Fan Bolts must not enter fan plate more than 1/2" or less than 3/8". Fan Bolts that enter the fan plate more than 5/8" will cause immediate damage to the TorqueMaster FD-3, FD-L and eventual damage to the FD-1.
FD-L
Fan Clutch Controls Index Controls
Kit Pc. No. 109750 109751 5000595 Description Control Kit (Vehicles with Air Conditioning) Control Kit (Vehicles without Air Conditioning) Manual Override Kit
Air Conditioning Interlock (Override) Installation Kits Used in addition to the thermo pneumatic control valves on vehicles with radiator mounted air conditioning condensers. Kit contains all necessary parts (except wiring, tubing and fittings) to complete installation.
Kit Pc. No. 209771 209800
Tap Line Valve 289021 289608
Solenoid Valve 289023 289023
Pressure Switch 289025 289025
For Line Size 1/2" & 3/8" 5/8"
*Special fitting for mounting switch 289025 in dryer-receiver.
Fan Clutch Controls Control Kits
Multistat Valves Controls the fan clutch and shutters.
Multistat Valve Pc. No. 102133 102134 102135
Shutter Temperature Setting (Deg. F) 185 190 195
Fan Temperature Setting (Deg. F) 190 195 200 MULTISTAT VALVE
62
Fan Clutch/Accessories
Thermo Pneumatic Control Valves
Used on all fan clutch installations and controls the fan clutch. Closing temperature should be 10° higher than the engine thermostat (fully open position).
Fan Clutch 09
Thermo Pneumatic Control Valve Pc. No. 289018 289019 289020 101329
Closing Temperature (Deg. F) 185 190 195 200
THERMO PNEUMATIC VALVE
Fan Clutch Accessories
GMC Adapter Used only on GMC vehicles and included in fan clutch assemblies where required. Adapts the GMC fan to either the fan clutch or spacers.
GMC ADAPTER PC. NO. 292309 2.050 3.686
.250
Fan-Spacers The maximum permissible fan overhang (stack up of spacers) is 1-1/2".
FAN SPACER PC. NO. 292310 292311 292312 292313 297912 297913 A DIM’N. 1.998" 1.998" 2.051" 2.051" 2.560" 2.560" B DIM’N. .50" .75" .50" .75" .50" .75"
A
B
63
Antilock 13
M-30 Antilock Modulator
Supply
M-30, WS-20
Delivery
Connector M-30 Pc. No. 800665 800666
Supply 1/2 NPT 1/2 PTC
Delivery 1/2 NPT 1/2 PTC Exhaust
PTC - Push to Connect
WS-20 Wheel Speed Sensor
Pc. No. 065280 065517 800688
Type straight 90° 90°
Connector A B C
Wire Length 290'-3" 133'-4" 127'-0"
90°
Straight
Connectors A B C
64
M-30, WS-20
Brake Block 14
Bendix brake block. nonasbestos friction material, is available in formulations which meet the needs of our medium, heavy and severe applications.
UVS BRAKE BLOCK
For trucks or tractor/trailers operated under normal conditions in less severe applications. Excellent for line haul operations. Use with vacuum, hydraulic, air-over-hydraulic or air brake systems. Performance characteristics: minimum drum wear, dependability and economy.
COM BRAKE BLOCK (UVD & MET)
For heavy-duty applications. Combines the performance characteristics of the MET and UVD formulations. MET cams and UVD anchors will optimize this combination for the best performance.
UV BRAKE BLOCK
For heavy-duty vehicles with S-cam brakes. Performance characteristics include: long lining and drum life, stability through a wide range of temperatures and superior resistance to swell and growth at high temperatures.
UT TRUCK SEGMENTS
For trucks and buses in medium-duty applications. Use with vacuum, hydraulic or air brake systems. Performance characteristics include: high temperature tolerance with friction stability; smooth, quiet, safe service; and long life.
MET BRAKE BLOCK
For highest heat applications. Ideal for severe duty applications where repeated braking in rugged terrain is necessary such as dump, cement, liquid, steel, logging and low-boy hauling. Performance characteristics: Repeated sure stop without excessive heat fade or loss of friction, exceptional drum and lining life, and cold braking performance.
UVD BRAKE BLOCK
For trucks and tractor/trailers with S-cam brakes in medium to heavy service conditions. Performance characteristics include: minimum drum and lining wear, long life, excellent dependability and stable friction through all normal braking temperatures.
Duty Cycle Medium Duty Heavy Duty Heavy Duty (Combo) Extra Heavy Duty Severe Duty Truck Segments
Identification UVS UVD COM UV MET Ut
Edge Code BXGD BXGB BXGB/BXBE BXGA BXBE BXSC
Friction Rating EE FF FF FE FF GF
65
Electronics 15
ET-2 Electronic Throttle
• Pivot Pin Kit 550392 • Lever Shaft Spring Kit 550393 VMRS No. 44-007-047
ET-2 Assembly Pc. No. Stamped Here
ET-2, ET-S, ET-S2
Not Supplied With Service Replacement Treadle Cover
Cable Assembly
O.E. Pc. No. 550200 550305
Service Replacement Pc. No. 065151 065290
Minor Rebuild Kit 550394 550394
Roller
Mounting Base
ET-S Electronic Treadle
VMRS No. 44-007-047 • Treadle Spring Kit 5002359
Mounting Plate
Treadle
Service Pc. No. 800230 800231 800232
Identification Number 5001649 5001650 5001651
Potentiometer Kit 5002356 5002357 5002358
Actuator Body
Identification Number Stamped Here
ET-S2 Electronic Treadle
VMRS No. 44-007-047
Service Treadle & Potentiometer Piece No. Spring Kit Replacement Kit 800606 5006085 5002356 (Cummins) 800607 5006085 5006086 (DDC) 800608 5006085 5002357 (Caterpillar)
Connector Potentiometer (Detroit diesel version shown)
Treadle
Mounting Plate
Piece number stamped on opposite side for identification
66
AlliedSignal Bendix Medium Duty Hydraulic Truck Coverage
Remember that AlliedSignal Bendix offers a product line that services the medium duty customer! The product line consists of Friction, Calipers, Brake Rotors, Hardware, Power Brake, Master Cylinders, Clutch Master Cylinders, Wheel Cylinders and Hoses.
Friction
Disc Brake Pads – “HD” and “PREM” New Parking Brake Shoe
Calipers
New, remanufactured and loaded calipers
Hydraulics
Complete coverage
Power Brake
New & Remanufactured Hydrovacs & Hydro-Max The name in power brake for over 50 years
Brake Rotors
Outstanding coverage Manufactured to AlliedSignal Bendix quality requirements
Hardware
All the necessary hardware to do the job “right” 67
Medium Truck Hydraulics 20
Remanufactured Brake Calipers For Medium Duty Trucks 55098 (Service) Right Hand R55098 (Reman. Exch.) Right Hand 55099 (Service) Left Hand R55099 (Reman. Exch.) Left Hand
Description: 3.38" Bendix Single Piston Caliper Typical Applications: Navistar Characteristics: U.S. Inlet Port/ U.S. Bleed Screw (94006) Casting No. 2238452R, 2238451L Related Items: Disc Pads: MK 184 HD, MK 184 PREM Hardware Kit: H5634 Shim Kit: H8203
V-Way
55199 (Service) Right Hand R55199 (Reman. Exch.) Right Hand 55200 (Service) Left Hand R55200 (Reman. Exch.) Left Hand
Description: 3.38" Bendix Single Piston Caliper Typical Applications: GMC/CHEVROLET Characteristics: Metric Thread Inlet Port/ Metric Bleed Screw (94015) Casting No. 2238452R, 2238451L Related Items: Disc Pads: MK 149 HD, MK 149 PREM Hardware Kit: H5529 Oversize Key Kits: H5604-H5608
Metric
V-Way
55245 (Reman. Exch.) See 55314 for Service new piece number
Description: 2.60" Bendix Twin Piston Caliper – First Design Typical Applications: Navistar Characteristics: External Joining Tube Casting No. 4151020, 2238229 Related Items: Disc Pads: MK 184 HD, MK 184 PREM Hardware Kit: H5634 Shim Kit: H8203
V-Way
68
55314 (Service) R55314 (Reman. Exch.)
Description: 2.60" Bendix Twin Piston Caliper – Second Design Typical Applications: Navistar Characteristics: Press-in Piston Boot Casting No. 4151733 Related Items: Disc Pads: MK 184 HD, MK 184 PREM Hardware Kit: H5634 Shim Kit: H8203
V-Way
55250 (Service) R55250 (Reman. Exch.)
Description: 2.88" Bendix Twin Piston Caliper Typical Applications: Navistar GMC/CHEVROLET Characteristics: First/Second Design 2.88" Caliper Use Same Casting Casting No. 4150844 Related Items: Disc Pads: MK 225 HD, MK 225 PREM Hardware Kit: H5635 Shim Kit: H8203
V-Way
55251 (Service) R55251 (Reman. Exch.)
Description: 2.50" Dayton Walther Twin Piston Caliper Typical Applications: Ford GMC/CHEVROLET Characteristics: Slide Rail Design Related Items: Disc Pads: MK 224 HD, MK 224 PREM Hardware Kit: H5636 Shim and Hardware Kit: 107631
Rail
55252 (Service) R55252 (Reman. Exch.)
Description: 2.88" Dayton Walther Twin Piston Caliper Typical Applications: Ford GMC/CHEVROLET Characteristics: Grooved Rail Design Related Items: Disc Pads: MK 236 HD, MK 236 PREM Hardware Kit: H5637 Shim and Hardware Kit: 107632 - 3/8" Retainer Bolt 107633 - 5/16" Retainer Bolt
69
Sales Promotions and Training Materials
AUDIO VISUAL PROGRAMS
Form Description Package Quantity 1 set 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Cost $ Format
AIR BRAKE SYSTEMS BW1673 Four-part Video System Training with Workbooks BW1674 Part 1 of BW1673 Service Brake System BW1675 Part 2 of BW1673 Service Brake System BW1676 Part 3 of BW 1673 Emergency & Parking BW1677 Part 4 of BW1673 Tractor & Trailer BW1678 Workbook for BW1673 Antilock BW1684 Bendix Antilock for Trailers BW1681 Ford/Bendix Antilock BW1761 Troubleshooting Full Vehicle Wheel Control Antilock (EC-15) Braking Systems BW1913 School Bus Driver Antilock - Navistar BW1807 Bendix Antilock for Volvo Trucks BW1714 Bendix Antilock with Automatic Traction Control BW1831 Trailer ABS Installation BW1658 Navistar Tractor BW1770 Troubleshooting Full Vehicle Wheel Control Antilock with Traction Control (EC-16) BW1870 Trailer Antilock Installation for Trailer OE’s BW1762 Bendix Antilock with Traction for Navistar BW1912 School Bus Driver Antilock Video - Generic Bus BW1950 Truck Drivers Antilock BW1951 Truck Drivers Antilock - Navistar Miscellaneous BW1559 Fundamentals of Air Brakes (Program A) BW1632 121 Air Brake Troubleshooting (Program K) BW1606 121 Air Brake Troubleshooting BW1558 Foundation & Brake Friction Materials BW1828 Introducing the Bendix AD-IP & AD-SP Air Dryers BW1793 Core Processing Actuating Devices BW2116 Spring Brake Air Dryers BW1763 Rockwell to Bendix Air Dryers BW1767 AD-SP System Purge Air Dryer BW2023 AD-IP System-Guard Air Dryer BW2063 Trailer System-Guard Air Dryer BW2075 PuraGuard System Filter BW2076 EverFlow Air Dryer Control Module BW2088 AD-9 System-Guard Air Dryer Air Disc Brakes BW2015 Air Disc Brakes Antilock BW1654 Trailer Antilock Braking System Troubleshooting BW1822 How to Use ABS BW1849 ABS Vehicle Matrix BW1891 Traction Control - Volvo BW1904 School Bus Drivers Guide to Antilock Brakes BW2017 ValuTrac BW2019 Truck/Tractor/Bus Antilock Braking Systems BW2020 Trailer Antilock Braking Systems BW2021 ACom for Windows Diagnostic Software
60.00 15.00 15.00 15.00 15.00 1.25 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 5.00 5.00 5.00 15.00 15.00 5.00 10.00 5.00 5.00 5.00 5.00
VHS VHS VHS VHS VHS Book VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS VHS
BROCHURES/PRODUCT SHEETS/FLYERS
25 25 25 25 25 25 25 25 25 25 25 25 25 10 25 25 25 25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Product Sheet Flyer Flyer Product Sheet Brochure Product Sheet Product Sheet Product Sheet Brochure Brochure Flyer Flyer Brochure Brochure Product Sheet Product Sheet Product Sheet Product Sheet
70
Sales Promotions and Training Materials
Form Description Package Quantity 25 25 25 25 25 25 10 25 25 10 10 10 25 25 25 25 10 25 25 10 5 10 25 25 25 25 25 25 25 25 10 10 5 25 5 25 10 25 25 25 1 1 1 1 1 25 25 Cost $ Format
Compressors BW1619 Bendix Airforce Tu-Flo 750 BW1642 Bendix Airforce Tu-Flo 550 BW1372 Compressors BW1971 Troubleshooting Compressor Oil Passing BW2022 DuraFlo 596 Compressor BW2043 TA-1 Oil In Air Indicator Fan Clutch BW1812 Truck Products - Fan Clutch Friction Material BW1486 Brake Block Comparison Chart - Asbestos Free BW1371 Ultravar BW1709 Ultravar Brake Block Application Guide BW1787 Brake Block Hydraulics BW1638 Hydromax Service Brake System BW1399 Troubleshooting the Vacuum Hydraulic Brake System BW2016 Premium Grade Loaded Calipers Modules BW2096 Dryer Reservoir Module Slack Adjusters BW1268 ASA-5 Automatic Slack Adjuster BW1641 ASA-5 Installation Template Valves BW1402 Valve Changeover Guide with Crack Pressures BW1617 BPR-1 Relay Valve BW1816 QR-L Quick Release Valve BW1894 Informational Flyer for SC-3 Release Simplify Your Life BW1864 PP-1 & PP-7 Control Valves BW1704 R-12P Pilot Relay Valve BW1683 SR-5 - Don’t Make Driver Wait for Spring Brake Release BW1749 SR-5 & R-12 Changeover from Midland FFV Valve BW1817 SR-5 Changeover from Midland BW1818 SR-5 Changeover from Sealco BW1819 SR-5 Changeover from Tramec BW2008 R-12 DuraDrain Relay Valve BW2047 Genuine Bendix Valves Miscellaneous BW1555 Air Pressure Balance & Test BW1865 Bendix Air Brake Training BW1903 Electronic Ordering System BW1633 History of Bendix Air Brakes BW1685 Product Application Checklist BW1699 Sales Promotions & Training Materials (this flyer) BW1896 Web Page Flyer BW2097 Genuine Bendix Quality BW2096 Dryer Reservoir Module BW1279 Air System Test Procedure
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10.00 15.00 12.00 1.25 10.00 0 0
Product Sheet Product Sheet Brochure Flyer Product Sheet Product Sheet Flyer Flyer Brochure Brochure Brochure Brochure Brochure Flyer Product Sheet Brochure Template Flyer Flyer Flyer Flyer Flyer Flyer Flyer Flyer Flyer Flyer Flyer Product Sheet Product Sheet Brochure Flyer Brochure Brochure Flyer Flyer Flyer Product Sheet Product Sheet Flyer Catalog Catalog Catalog Catalog Catalog Catalog Catalog
Catalogs/Service Manuals/Bulletins
BW9100 BW9000 BW9001 BW1419 BW9200 BW2007 BW1114 Air Parts Catalog Only Catalog Complete - Air & Hydraulic Complete Catalog w/o Binder FMSI Book Hydraulic Parts Catalog Industrial Products Catalog Quick Reference
71
Sales Promotions and Training Materials
Form Description Package Quantity 5 5 5 5 1 1 10 1 10 25 25 25 25 25 25 Cost $ Format
Catalogs/Service Manuals/Bulletins (cont.) BW1813 Truck Products Catalog Horton Fan Clutch BW1736 Truck Products Compressors BW1821 Truck Products International Parts BW1746 Truck Products Valves BW1618 Piece Number Reference (Changeover) Service Information BW9600 Service Data Manual Complete BW5057 Air Brake Handbook Binders BW1532 Empty Binder for Catalog, Service Manual & Bulletins
0 0 0 0 2.00 15.00 0 5.00 0 0 0 0 0 0 0 0 0
Catalog Catalog Catalog Catalog Catalog SD Handbook Catalog Flyer FastFacts FastFacts FastFacts FastFacts FastFacts FastFacts Folder Folder
Fast Facts - Technical Tips
BW1814 BW1764 BW1771 BW1789 BW1798 BW1815 BW1835 BW1362 BW1855 Hot Tips for Cold Days Compressor Safety Valves ST-4 Charging System & the AD-9 Air Dryer Medium Duty Hydraulic Flyer Fast Facts Compressor Safety Valves The Cold Facts of Winter Operation D-2 Governor
Folders
Controlled Stops Brochure The Professional’s Choice Sales Folder 25 1
Laminated Cards & Wall Charts
Systems-Air BW902 Bus System Wall Chart BW1397 Coach w/ DD-3 Park System & Coach w/ Spring Brake Park System BW1640 Driver Training School Bus Air Brake System BW1231 Dual Systems Wallchart BW1396 Dual Systems Laminated Card BW1381 Navistar System Wallchart BW1779 Troubleshooting Charging & Air Supply Systems Systems-Hydraulic BW1705 Hydromax Laminated System Card w/ Troubleshooting BW1611 Power Hyd. Brake Systems BW1612 Power Hyd. Brake Systems BW1706 Power Hyd. Brake Systems BW1398 Vacuum Hydraulic Antilock BW1732 Antilock Traction Troubleshooting AT-1, 2 BW1729 EC-15 Troubleshooting - Navistar BW1740 Troubleshooting Full Vehicle Wheel Control/Antilock - EC-15 BW1742 Troubleshooting - MC-12 Trailer Antilock System BW1785 Trailer Antilock Installation Cores BW1299 Core Group BW1330 Mini Core Chart
3 25 25 3 25 3 25 25 3 25 25 3 25 25 25 25 3 3 25 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 0 0 Wall Chart Lam Card Lam Card Lam Card Lam Card Wall Chart Lam Card Lam Card Wall Chart Lam Card Lam Card Wall Chart Lam Card Lam Card Lam Card Lam Card Wall Chart Wall Chart Wall Chart
Promo & Admaker
Admaker BW1307
Getting Noticed Admaker Kit 1 33.00 Admaker
Note: Cost $ = cost per each item. Items must be ordered in multiples of the package quantity shown.
For additional product and literature information, visit our web site at http://www.Bendix.com
72
Typical Air Systems 100
TWO WHEEL TOWING TRAILER
Spring Brake HC-2 C-5
ASA
HC-2 Dummy Coupling
R-12 SR-2
Type 36 Brake Chamber
HC-2 3/8" I.D. Hose 3/8" I.D. Hose
QR-1 C-5 HC-2 Dummy Coupling
Automatic Slack Adjuster (ASA)
SIX WHEEL TRUCK
Brake Chamber ASA
PP-1
1/4" SR-1 ASA
Spring Brake ASA
Dual Brake Valve SL-5 SL-5 Accessory Supply Air Dryer 3/8" I.D. Hose D-2 1/4" 1/4" SC-1 Compressor Automatic Slack Adjuster (ASA) ASA ASA 1/2" 5/8" ST-3 PR-4
1/2"
QR-1
LP-3 1/2" SC-1 5/8" LP-3 5/8" DC-4
1/2" 5/8"
R-12
R-14
3/8" I.D. Hose
3/8" I.D. Hose 3/8" I.D. Hose
73
Typical Air Systems 100
SCHOOL BUS
PP-1 1/4" SR-1 ASA
Dual Brake Valve
Spring Brake
Brake Chamber
ASA
SL-5 5/8" SL-5 R-12
5/8" 5/8" 1/2"
1/2" DC-4
5/8"
LP-3
Accessory Supply
R-14 3/4" Air Dryer 5/8" 1/4" D-2 1/4" 3/8" I.D. Hose
R-12
SC-1
5/8"
ST-3 PR-4 SC-1
1/2"
3/8" I.D. Hose
LP-3
3/8" I.D. Hose
SC-1 Compressor ASA Automatic Slack Adjuster (ASA)
COACH (TAG AXLE) WITH A TWO STEP PARKING BRAKE RELEASE (DD-3)
Service Interlock Park Valve
Brake Chamber
PP-1 DD-3
Brake Chamber
ASA
ASA
ASA
3/8" or 1/2"
SL-5
Dual Brake Valve
1/4" 5/8" 5/8"
LP-3 SC-1
TR-3
3/8" or 1/2"
R-12
5/8" 5/8"
SL-5 LP-3
1/2" 5/8" 1/2" 1/2" 3/4"
Accessory Supply
DC-4
5/8"
R-12 Air Dryer
5/8"
R-12
5/8"
R-12
3/8" I.D. Hose
LP-3
PR-4
1/2"
ST-3
SC-1
1/4" 1/4"
3/8" 3/8" I.D. Hose I.D. Hose
3/8" I.D. Hose
3/8" I.D. Hose
D-2
SC-1
Compressor Automatic Slack Adjuster (ASA) ASA ASA
74
System Trailer Trailer Park Park Release
MV-3 Control Module TP-3 Tractor Protection Supply Line Service Line
TRUCK/TRACTOR SYSTEM
DS-2 Double Check & Stop Light
TRAILER SYSTEM
PP-1
PP-1
PP-7 Trailer Air Dryer SR-1 Spring Brake Valve
Brake Chambers E7, E6 Trailer Control Valve
LQ-5 Bobtail Ratio Valve Anti-Compound Line
QR-1 Quick Release LP-3 R-14 Relay Valve SR-5 Trailer Spring Brake Valve
Anti-Compound Line
DC-4 Double Check Valve Gauge BP-R1 Bobtail Proport. Relay Valve Front Axle Service Reservoir
R-12 Relay Valve
Air Dryer
Safety Valve Supply Reservoir
Check Valve
LP-3 Low Pressure Indicator Gauge
D-2 Governor Spring Brakes
Rear Axle Service Reservoir Spring Brakes
Compressor
TOWING TRAILER
CONVERTER DOLLY
R-12P Pilot Relay Valve Service Line
R-12P Pilot Relay Valve
Service Line
Check Valve Service Line SR-5
PR-3 Reservoir Control
R-12 Quick Release Pintle Hook Clamping Chamber Supply Line PP-1 Control Supply Line Check Valve SV-1 Synchro Valve
RE-6NC Relay Emergency Valve (Non-Charging)
Supply Line
1-800-AIR-BRAKE TRAILERS:
Park (Supply) Parking (Control) Trailer (Supply) Trailer (Control) Trailer (Park)
TRUCKS AND TRUCK TRACTORS:
Secondary
Charging
Primary
Bendix Commercial Vehicle Systems
1.800.AIR-BRAKE 1.800.247.2725 Bendix.com
Service Plants U.S.A.
Huntington 1850 Riverfork Drive West Huntington, Indiana 47650 219.356.9720 Sparks 1095 Spice Island Dr. Suite 101 Sparks, Nevada 89431 775.353.4255
Canada
8851 Cresent 4 Anjou, Quebec H1J 1A9 514.323.0303
BW1114 © Honeywell Commercial Vehicle Systems Company 7/2000 Printed in U.S.A.