A new generation of hierarchical structured materials with high

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scope of work template
							    A new generation of
   hierarchical structured
materials with high adsorption
   capacity and selectivity
Devriese L.I.a, Martens J.A.b, Aerts A.b, Baron G.V.a, Denayer J.F.M.a


a CHIS, Vrije Universiteit Brussel
b COK, Katholieke Universiteit Leuven




                                 i-SUP 2008 - Brugge, België   1
       Introduction: Porous Adsorbents
          Zeolites
       • Micropores < 1 nm

            MOR:




        + Shape selectivity
        + Good stability

        - Diffusion limitations
        - Pore obstruction
        - Limited access

i-SUP 2008 - Brugge, België
             Pag.2
       Introduction: Porous Adsorbents
          Zeolites                Mesoporous Silica
       • Micropores < 1 nm        • Mesopores 2 - 30 nm

            MOR:                    MCM-41 & MCM-48:




        + Shape selectivity       + Fast diffusion
        + Good stability          + Good accessibility

        - Diffusion limitations   - No shape selectivity

        - Pore obstruction        - Inferior stability

        - Limited access          - Weaker acidity

i-SUP 2008 - Brugge, België
             Pag.3
       Introduction: Porous Adsorbents
           Biporous Hierarchical Material
         • Micropores AND Mesopores
         • Mesoporous Material
                + Fast diffusion
                + Good accessibility
         • Zeolite                                          Silicalite-1 frameworkLinear channel
                                                                                   5.6 x 5.3 Å
                                                                         6.65 Å




                  + Shape selectivity                            4.5 Å



                  + Good stability                                                                 Sinusoidal channel


                  + Large number of sites                                                              5.5 x 5.1Å



                                                                                                   ZSM-5
                                                            Micropores: 0.55 nm
                       Zeolite nuclei
         • Nanoslabs: 1.3 x 1.3 x 4.0 nm³
                                                            First level of porosity
                     Kirschhock et al., Chem.Eur.J., 2005

i-SUP 2008 - Brugge, België
             Pag.4
                                                 Materials
                                                  Zeogrid
Half-nanoslab suspension
                                                                                        • Ultra-micropores: 0.55 nm
CTMABr template
                                                                                        • Rectangular mesopores: 3.0 nm


                                                  Zeotile-2
Half-nanoslab suspension
                                                                                        • Ultra-micropores: 0.55 nm
CTMABr template
                                                                                        • Cubic mesopores: 2.7 nm
Stirred & Heated



Double nanoslab suspension                       Zeotile-4
                                                                                    • Ultra-micropores: 0.55 nm
P123
                                                                                    • Hexagonal mesopores: 7.3 nm
HCLaq solution
      Kremer et al., Adv.Funct.Mater, 2002       Kremer et al. Adv.Mater, 2003                Kremer et al., C.R.Chimie, 2005
      Kremer et al. Solid State Sciences, 2005   Kirschhock et al., Chem.Eur.J., 2005

  i-SUP 2008 - Brugge, België
               Pag.5
                               Goal

Study of the Gas phase Adsorption properties

  Low and High surface coverage

  Compare to Zeolites and Mesoporous solid




 i-SUP 2008 - Brugge, België
              Pag.6
 Low Coverage: Pulse gas chromatography

                         TRACER

INERT GAS                                                                  DETECTOR
    He
                                 Chromatographic Column
                                                                                          t
                                                                              µ

                                    µ = [(ε ext + ε macr ) + (1 − ε ext − ε macr )RT ρ cK ′]
 K i' =
          qi                           L
          pi
                                       vf
                    Saturation
                                                 Henry Constant K’
           Henry                                 Adsorption Enthalpy ∆H0
           region
                                                 Adsorption Entropy ∆S0

   i-SUP 2008 - Brugge, België
                Pag.7
     High Coverage: Gravimetric Technique
                                                                                    qi
                                                                           K i' =
                                                                                    pi

                                   microbalance
                                                                                               Saturation


                      vent                                                           Henry
                                                                                     region

            He                                                           Adsorption Isotherm:
                            oven




                                                       Amount adsorbed
                                         Sample
                                        Sample
                                         holder
                                        holder
Adsorbate (vl)
                                   Thermostatic bath
                                                                                              Pi

   i-SUP 2008 - Brugge, België
                Pag.8
                               Results: Overview

Low Coverage: Pulse gas chromatography
                 Aspecific interactions: n-alkanes
                 Shape Selective Properties: n- and iso-alkanes
                 Specific interactions: 1-alkenes & aromatics

High Loading: Gravimetric experiments
                 Aspecific interactions: n-octane
                 Specific interactions: 1-alkenes & aromatics

 i-SUP 2008 - Brugge, België
              Pag.9
 Low Coverage, Aspecific interactions
                                        Henry constants K’ at 160°C
                                                                                Zeolite ZSM-5
                 1,E-01                                                         Zeolite HY
K' (mol/kg/Pa)




                 1,E-02
                 1,E-03                                                         Zeotile-4

                 1,E-04                                                         MCM-48

                 1,E-05                                                         Zeotile-2
                 1,E-06                                                         Zeogrid
                          4         5        6       7        8       9
                                          Carbon number

                              - Exponential increase
                              - K’ZEOLITES >> K’BIPOROUS MATERIALS = K’MCM-48

    i-SUP 2008 - Brugge, België
                 Pag.10
       Low Coverage, Aspecific interactions
                                            Van ‘t Hoff plot (50-250°C):

                                             n-octane        n-pentane
Ln K' (mol/kg/Pa)




                     -7    Zeotile-2
                           Zeotile-4                                              Zeotile-4
                     -9    Zeogrid

                    -11

                    -13                                                           Zeotile-2
                      0.0018    0.0021     0.0024   0.0027    0.003      0.0033
                                               1/T (K)
                                                                                   Zeogrid
                                - Highly linear for all alkane components
                                - Differences in K’ related to:
                                            Adsorption enthalpy ∆H0
                                            Adsorption entropy ∆S0
                                            number of adsorption sites
             i-SUP 2008 - Brugge, België
                          Pag.11
    Low Coverage, Aspecific interactions
                                        Adsorption Enthalpy       K ' = K ' 0 . exp − ∆H 0 / RT
                 90                                                    Zeolite ZSM-5
-∆ H0 (kJ/mol)




                 80                                                    Zeotile-4
                 70
                                                                       Zeotile-2
                 60
                 50                                                   MCM-48
                 40                                                   Zeogrid
                 30
                      4      5          6     7      8        9
                                     Carbon number

                          - Microporous Zeolites: highest adsorption enthalpy

                          - Only subtle differences between Mesoporous and Biporous

       i-SUP 2008 - Brugge, België
                    Pag.12
     Low Coverage, Shape Selectivity
                               n- and iso-alkanes


Micropore




                   - Branched alkanes: less adsorption
                   - Shape Selective Property


i-SUP 2008 - Brugge, België
             Pag.13
       Low Coverage, Shape Selectivity
                                Separation factors at 160°C
                                                               α = K’n-alkane / K’iso-alkane


              α                 Zeotile-4   Zeogrid   MCM-48     Zeotile-2     ZSM-5
n-C8 / 2-MeC7                   1.2         1.2       1.3        1.5           2.1
n-C8 / 2,5diMeC6                1.4         1.4       1.5        2.0           -
n-C8 / 2,2,4-triMeC5 1.8                    1.7       2.0        3.1           >100




                - α: ZSM-5 >> Zeotile-2 > Zeogrid, Zeotile-4 and MCM-48
                - Biporous materials: separating linear from branched alkanes

  i-SUP 2008 - Brugge, België
               Pag.14
     Low Coverage, Shape Selectivity
                              Zeotile-2 versus MCM-48




                 Zeotile-2                              MCM-48
             Cubic structure                        Cubic structure

         Micropores: 0.55 nm                        NO micropores

          Mesopores: 2.7 nm                       Mesopores: 2.5 nm

i-SUP 2008 - Brugge, België
             Pag.15
     Low Coverage, Shape Selectivity
                                   Separation factors at 160°C
               4,00
                          Zeotile-2
               3,50       MCM-48

               3,00

               2,50
          α




               2,00

               1,50

               1,00
                      4

                              5

                                   5

                                        6

                                             6

                                                  7
                                                        4
                                                               5

                                                                      5

                                                                                   5

                                                                             22 6

                                                                             22 5
                                                                                   6
                   2C

                          2C

                                  3C

                                       2C

                                            3C

                                                 2C

                                                         C
                                                                C

                                                                       C

                                                                              C

                                                                                 C
                                                                               4C

                                                                               4C
                                                      23
                                                             23

                                                                    24

                                                                           33

                                                                              25
              - Separation factors: Zeotile-2 > MCM-48


i-SUP 2008 - Brugge, België
             Pag.16
     Low Coverage, Shape Selectivity
                                           Adsorption enthalpy
                        65
                               MCM-48
                        60
        -∆H0 (kJ/mol)

                               Zeotile-2
                        55
                        50
                        45
                        40
                        35
                        30
                             5




                                         6




                                                               7
                            4




                                         5
                                         5




                                                               6
                                                               6
                                         4
                                         4




                                                               5
                                                               5
                           C




                                        C




                                                              C
                          2C




                                      2C
                                      3C




                                                            2C
                                                            3C
                                       C
                                       C




                                                             C
                                                             C
                                     22
                                     23




                                                           23
                                                           24
                        - Interaction energy: Zeotile-2 > MCM-48
                        - Micropore adsorption

i-SUP 2008 - Brugge, België
             Pag.17
                                Low Coverage, Shape Selectivity
                                                              Vapour Pressure
                                                                                                                            Log K’ = a . Log ps + b
Log K' (mol/kg/Pa)




                      -3




                                                                                 Log K' (mol/kg/Pa)
                                                                                                      -3.5
                     -3.5                             MCM-48                                           -4                                  Zeotile-2
                      -4
                     -4.5                                                                             -4.5

                      -5        Linear alkanes                                                         -5        Linear alkanes
                                Branched alkanes                                                                 Branched alkanes
                     -5.5                                                                             -5.5
                            0    0.2   0.4   0.6    0.8   1    1.2   1.4   1.6                               0      0.2    0.4       0.6   0.8     1   1.2   1.4
                                                                                                                                    Log ps (bar)
                                             Log ps (bar)



                     No Shape Selective Properties                                                           Shape Selective Properties !



                      i-SUP 2008 - Brugge, België
                                   Pag.18
Low Coverage, Specific interactions
                     Chromatogram:20200°C on Zeotile-2
                         0   10         30   40    50                                     60
                                                                Time (min)
                                    300000
                                                                              T: 200°C
                                                 n-hexane
                                                 n -hexane
                                    250000

                                                      benzene
                                                       benzene
                                    200000
                    Signal (a.u.)




                                                         1-hexene
                                                         1-hexene
                                    150000


                                    100000


                                     50000


                                         0
                                             0     0.5                    1         1.5
                                                             Time (min)



                                       - Preference in adsorption: aromatics > alkenes > alkanes




i-SUP 2008 - Brugge, België
             Pag.19
Low Coverage, Specific interactions
                   Separation factors at 160°C
                                                              α = K’i / K’j


                              α            Zeotile-2 Zeotile-4 Zeogrid

            benzene/ n-hexane              2.3         1.8             1.4
            1-hexene/ n-hexane             1.9         1.3             1.7
            o-xylene/ m-xylene             1.0         1.1             1.0
            p-xylene/ m-xylene             1.1         1.0             1.0



                   - Preference in adsorption: aromatics > alkenes > alkanes
                   - Xylene isomers: no separation


i-SUP 2008 - Brugge, België
             Pag.20
               High Coverage, Aspecific interactions
                                                                  n-octane      (70°C)


                                        Zeotile-2                                                        Silicalite
                                                                                                                  Sun et al., J.Phys.Chem., 1996
               40                                                                               40




                                                                                 Weight % chg
Weight % chg




               30                                                                               30

               20                                                                               20

               10                                                                               10
                                                                                                                                        n-octane
                                                                     n-Octane                    0
                0
                    0                  0.02                0.04            0.06                      0    0,005                0,01
                                              Pvap (bar)                                                    Pvap (bar)

                                    - Two Step Behaviour
                                    - High adsorption capacities! 40-50 wt%
                                    - Zeolites  Max 35 wt%, Typical < 20 wt%
                    i-SUP 2008 - Brugge, België
                                 Pag.21
               High Coverage, Specific interactions
                          o-xylene, 1-octene and n-octane (70°C)
                                                                                    o-Xylene
                                   Zeotile-2
               60
               50
Weight % chg




               40
                                                                                    1-Octene
               30
               20

               10                                                                   n-Octane
                 0
                     0     0,05      0,1     0,15   0,2   0,25   0,3   0,35   0,4
                                                Pvap /Psat



                               - 1-octene & n-octane: similar adsorption capacities
                               - o-xylene: stronger adsorption + higher adsorption capacity

               i-SUP 2008 - Brugge, België
                            Pag.22
High Coverage, Specific interactions
                         Xylene isomers (70°C)
                                                                m-xylene
                         Zeotile-2
               60

               50
Weight % chg




               40

               30                                               o-xylene
               20

               10

                0
                    0        0,1       0,2       0,3      0,4
                                   Pvap/Psat

                        - Xylene isomers: no separation
                        - High capacities
i-SUP 2008 - Brugge, België
             Pag.23
                               Conclusions
• Lower K’ and ∆H0 compared to zeolites

• Significant higher adsorption capacities
        Up to 50 weight %

• Selectivity: aromatics > alkenes > alkanes

• Presence of micropores
        Shape Selectivity at low coverage: Zeotile-2

 i-SUP 2008 - Brugge, België
              Pag.24
                              Acknowledgements


• IWT Vlaanderen ( SBO ‘BIPOM’)

• FWO Vlaanderen (J. Denayer)




i-SUP 2008 - Brugge, België
             Pag.25
                    Thank you



i-SUP 2008 - Brugge, België
             Pag.26

						
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