pretreatment manual by olliegoblue26

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									PRETREATMENT MANUAL




     GMP/08-M-PTM
                                            Cautions

Provide additional support when a vehicle is on a hoist in the following ways:
   •   Before removing parts, support the opposite end. This helps prevent the vehicle from slipping off.
   •   Before removing major components, chain the vehicle frame to the hoist pads at the same
       end as the removal. This helps avoid a tip-off.
Disconnect the battery prior to fluid removal and dismantling in order to reduce risk of fire and
personal injury.
Always wear safety goggles when working with fuel in order to protect the eyes from splash.
Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present.
Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or
explosion. Have a dry chemical (Class B) fire extinguisher nearby.
Relieve the fuel system pressure before dismantling fuel system components in order to reduce the
risk of fire and personal injury.
Drain the fuel from the complete system, including injector nozzle(s), the fuel pump, all fuel pipes,
and the fuel tank. Draining the fuel will reduce the risk of fire and personal injury.
Provide proper ventilation when working with fuel in enclosed areas where fuel vapors can collect.
The lack of adequate ventilation may result in personal injury.
All vehicles herein have Supplemental Inflatable Restraint (SIR), “airbag” systems. When performing
disassembly on or near the SIR components or the SIR wiring, refer to cautions below. Failure to
follow the cautions could cause airbag deployment or personal injury.
   •   Be careful when handling a SIR sensor. Do not strike or jolt a SIR sensor.
   •   Do not carry the inflator module by the wires or connector on the inflator module.
   •   Make sure the airbag opening points away from you.
   •   When storing an undeployed inflator module, make sure the airbag opening points away from
       the surface on which the inflator module rests.
   •   Provide free space for the airbag to expand in case of an accidental deployment.
IMPORTANT: Go to “Emergency Personnel Training” at GM Website http://www.gmstc.com/
for additional safety information on airbags and pretensioners.
Follow all applicable local laws and ordinances while performing procedures and processes related
to these activities.
Use all due care when removing parts that contain mercury. The element must remain encapsulated
within its component assembly until properly disposed. If accidentally released or spilled, all local
and federal, established procedures for cleanup must be adhered to.
The specifications and designs described herein are believed to be correct as of the time this
book was approved for printing.
                                                 Table of Contents
SECTION................................................................................................................. Page No.
Acronyms ..................................................................................................................... 1
Introduction.................................................................................................................. 2
Fluid Removal Information ......................................................................................... 3
Minivan ......................................................................................................................... 4
   Buick Terraza............................................................................................................ 5
   Chevrolet Uplander................................................................................................... 6
   Pontiac Montana SV6 ............................................................................................... 7
Small/Midsize Truck .................................................................................................... 8
   Buick Enclave ........................................................................................................... 9
   Cadillac SRX............................................................................................................. 10
   Chevrolet Equinox .................................................................................................... 11
   Chevrolet Trailblazer................................................................................................. 12
   GMC Acadia ............................................................................................................. 13
   GMC Envoy .............................................................................................................. 14
   Hummer H3 .............................................................................................................. 15
   Pontiac Torrent ......................................................................................................... 16
   Saab 9-7x ................................................................................................................. 17
   Saturn Outlook.......................................................................................................... 18
   Saturn Vue................................................................................................................ 19
Fullsize Truck .............................................................................................................. 20
   Cadillac Escalade ..................................................................................................... 21
   Chevrolet Avalanche................................................................................................. 22
   Chevrolet Silverado Crew Cab ................................................................................. 23
   Chevrolet Suburban.................................................................................................. 24
   Chevrolet Tahoe ....................................................................................................... 25
   GMC Denali .............................................................................................................. 26
   GMC Sierra Crew Cab.............................................................................................. 27
   GMC Yukon .............................................................................................................. 28
   Hummer H2 .............................................................................................................. 29
Performance ................................................................................................................ 30
   Cadillac XLR ............................................................................................................. 31
   Chevrolet Corvette.................................................................................................... 32
Large Luxury/Prestige ................................................................................................ 33
   Buick Lucerne ........................................................................................................... 34
   Cadillac CTS............................................................................................................. 35
   Cadillac DTS............................................................................................................. 36
   Cadillac STS ............................................................................................................. 37
Small Car ...................................................................................................................... 38
   Chevrolet Malibu / Malibu Maxx................................................................................ 39
   Pontiac Grand Prix.................................................................................................... 40




                                                                                                                                      -i-
                                      Acronyms

The following is a list of Acronyms used throughout this publication:
•   SIR      Supplemental Inflatable Restraint
•   HDPE     High Density Polyethylene
•   EPDM     Ethylene Propylene Diene Monomer - Synthetic Rubber
•   HID      High Intensity Discharge
•   IP       Instrument Panel
•   LCD      Liquid Crystal Display




                                                                        1
                                  Introduction
This manual contains pretreatment data for the following vehicles:


    Model Year             Vehicle Line                 Make                Model
      2008                    Minivan                   Buick               Terraza
      2008                    Minivan                 Chevrolet            Uplander
      2008                    Minivan                  Pontiac           Montana SV6
      2008              Small/Midsize Truck             Buick              Enclave
      2008              Small/Midsize Truck            Cadillac               SRX
      2008              Small/Midsize Truck           Chevrolet            Equinox
      2008              Small/Midsize Truck           Chevrolet           Trailblazer
      2008              Small/Midsize Truck             GMC                 Acadia
      2008              Small/Midsize Truck             GMC                  Envoy
      2008              Small/Midsize Truck           Hummer                   H3
      2008              Small/Midsize Truck            Pontiac              Torrent
      2008              Small/Midsize Truck             Saab                  9-7x
      2008              Small/Midsize Truck            Saturn               Outlook
      2008              Small/Midsize Truck            Saturn                 Vue
      2008                 Fullsize Truck              Cadillac            Escalade
      2008                 Fullsize Truck             Chevrolet           Avalanche
      2008                 Fullsize Truck             Chevrolet      Silverado Crew Cab
      2008                 Fullsize Truck             Chevrolet           Suburban
      2008                 Fullsize Truck             Chevrolet              Tahoe
      2008                 Fullsize Truck               GMC                 Denali
      2008                 Fullsize Truck               GMC           Sierra Crew Cab
      2008                 Fullsize Truck               GMC                  Yukon
      2008                 Fullsize Truck             Hummer                   H2
      2008                 Performance                 Cadillac               XLR
      2008                 Performance                Chevrolet            Corvette
      2008             Large Luxury/Prestige            Buick              Lucerne
      2008             Large Luxury/Prestige           Cadillac               CTS
      2008             Large Luxury/Prestige           Cadillac               DTS
      2008             Large Luxury/Prestige           Cadillac               STS
      2008                  Small Car                 Chevrolet      Malibu / Malibu Maxx
      2008                  Small Car                  Pontiac            Grand Prix




                                                                                            2
                   Fluid Removal Information
The following is a list of fluids, components and approximate total volume or weight that Must
be removed prior to vehicle dismantling:

Part Name                                  Material                      Approximate Total
                                                                         Volume or Weight
Engine Oil                                 Oil                           4.2 L
Engine Oil Filter                          Multiple                      0.55 kg
Transmission Oil                           Oil                           7.5 L
Refrigerant 134A                           Refrigerant 134               1.3 kg
Fuel Tank                                  HDPE                          11.80 kg
Coolant                                    Coolant                       11.60 L
Steering Oil                               Oil                           0.62 L
Brake Fluid                                Oil                           0.35 L
Battery                                    Multiple, including lead      16.84 kg
Driver Side Airbag                         Multiple                      1.44 kg
Passenger Side Airbag                      Multiple                      4.57 kg
Side Airbag (when applicable)              Multiple                      1.29 kg (ea.)
Side Curtain Airbag (when applicable)      Multiple                      1.34 kg (ea.)
Seatbelt Pretensioners                     Multiple                      1.75 kg (ea.)
Tires                                      EPDM                          10.25 kg (ea.)
Spare Tire                                 EPDM                          4.90 kg
Front Axle Oil (when applicable)           Oil                           1.40 L
Rear Axle Oil (when applicable)            Oil                           2.03 L
Transfer Case Oil (when applicable)        Oil                           1.80 L




                                                                                                 3
                                       Minivan
The following vehicles are shown in this section:
   • Buick Terraza
   • Chevrolet Uplander
   • Pontiac Montana SV6




                                                    4
                                Buick Terraza
                 2


                                                                                   1




                                                                      2
      1




1) Rear Entertainment LCD Screen                 2) Navigation Light Tube


Mercury is located within the Rear Entertainment LCD Screen and the Navigation Light Tube.
Remove and dispose of components using proper procedures.




                                                                                             5
                         Chevrolet Uplander


                                                                               1




     1




1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of compo-
nents using proper procedures.




                                                                                        6
                       Pontiac Montana SV6


                                                                                1




     1




1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of compo-
nents using proper procedures.




                                                                                        7
                             Small/Midsize Truck
The following vehicles are shown in this section:
   • Buick Enclave
   • Cadillac SRX
   • Chevrolet Equinox
   • Chevrolet Trailblazer
   • GMC Acadia
   • GMC Envoy
   • Hummer H3
   • Pontiac Torrent
   • Saab 9-7x
   • Saturn Outlook
   • Saturn Vue




                                                    8
                                Buick Enclave
                      1                                                2




                            3




                     1



                                                                                      2


1) Navigation Light Tube                          2) Rear Entertainment LCD Screen


           3




3) HID Headlamps

Mercury is located within the Navigation Light Tube, Rear Entertainment LCD Screen, and the
HID Headlamps. Remove and dispose of components using proper procedures.




                                                                                              9
                               Cadillac SRX
                                                                          1

                      2




                                   1



                                                                                2




1) Rear Entertainment LCD Screen               2) HID Headlamps


Mercury is located within the Rear Entertainment LCD Screen and HID Headlamps. Remove
and dispose of components using proper procedures.




                                                                                        10
                            Chevrolet Equinox
                                                                          2
                        1




                    1



                                                                                     2


1) Navigation Light Tube                         2) Rear Entertainment LCD Screen


Mercury is located within the Navigation Light Tube and the Rear Entertainment LCD Screen.
Remove and dispose of components using proper procedures.




                                                                                             11
                        Chevrolet Trailblazer
                            2


                                                                                1




                                                                      2

                                 1



1) Rear Entertainment LCD Screen                 2) Navigation Light Tube


Mercury is located within the Rear Entertainment LCD Screen and the Navigation Light Tube.
Remove and dispose of components using proper procedures.




                                                                                             12
                                   GMC Acadia
                               3
                 2                                                             1




                                                          2




                                    1


1) Rear Entertainment LCD Screen                2) HID Headlamps




                     3




3) Navigation Light Tube

Mercury is located within the Rear Entertainment LCD Screen, HID Headlamps, and the
Navigation Light Tube. Remove and dispose of components using proper procedures.




                                                                                      13
                                   GMC Envoy
                               2

                                                                                1




                                                                     2

                                   1



1) Rear Entertainment LCD Screen                 2) Navigation Light Tube


Mercury is located within the Rear Entertainment LCD Screen and the Navigation Light Tube.
Remove and dispose of components using proper procedures.




                                                                                             14
                                Hummer H3
                           1




                     1




1) Navigation Light Tube


Mercury is located within the Navigation Light Tube.
Remove and dispose of components using proper procedures.




                                                            15
                              Pontiac Torrent
                             1                                            2




                    1



                                                                                     2

1) Navigation Light Tube                         2) Rear Entertainment LCD Screen


Mercury is located within the Navigation Light Tube and the Rear Entertainment LCD Screen.
Remove and dispose of components using proper procedures.




                                                                                             16
                                     Saab 9-7x
                                 3
                                                                                1




                                                           2




     1


                                                                                      2

1) Rear Entertainment LCD Screen                2) HID Headlamps




                    3




3) Navigation Light Tube

Mercury is located within the Rear Entertainment LCD Screen, HID Headlamps, and the
Navigation Light Tube. Remove and dispose of components using proper procedures.




                                                                                          17
                             Saturn Outlook
                             3
                                                                                  1
                  2




                                                         2




                                   1


1) Rear Entertainment LCD Screen                2) HID Headlamps




                      3




3) Navigation Light Tube

Mercury is located within the Rear Entertainment LCD Screen, HID Headlamps, and the
Navigation Light Tube. Remove and dispose of components using proper procedures.




                                                                                      18
                                     Saturn Vue
                                2                                           1




                                                                      2

                                 1



1) Rear Entertainment LCD Screen                 2) Navigation Light Tube


Mercury is located within the Rear Entertainment LCD Screen and the Navigation Light Tube.
Remove and dispose of components using proper procedures.




                                                                                             19
                                 Fullsize Truck
The following vehicles are shown in this section:
   • Cadillac Escalade
   • Chevrolet Avalanche
   • Chevrolet Silverado Crew Cab
   • Chevrolet Suburban
   • Chevrolet Tahoe
   • GMC Denali
   • GMC Sierra Crew Cab
   • GMC Yukon
   • Hummer H2




                                                    20
                                           Cadillac Escalade
                                                    2
                                    3

                                                                                          1




                                                                                   2



                                                           1

1) *Rear Entertainment LCD Screen                              2) Navigation Light Tube




                                                     3




3) HID Headlamps

Mercury is located within the Rear Entertainment LCD Screen, the Navigation Light Tube, and
HID Headlamps. Remove and dispose of components using proper procedures.
* Two units are available on vehicles with 3rd row seat.




                                                                                              21
                        Chevrolet Avalanche
                                                                        1




                                   1



1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     22
              Chevrolet Silverado Crew Cab
                                   1




                                   1



1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     23
                        Chevrolet Suburban
                                                       1




                                   1



1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     24
                            Chevrolet Tahoe
                                                               1




                                   1



1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     25
                                   GMC Denali
                                                             1




                                   1



1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     26
                      GMC Sierra Crew Cab
                                                          1




                                   1



1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     27
                                   GMC Yukon
                                                              1




                                   1



1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     28
                                                   Hummer H2
                                           2


                                                                                   1




                                                    1                       2




1) *Rear Entertainment LCD Screen                       2) Navigation Light Tube


Mercury is located within the Rear Entertainment LCD Screen and the Navigation Light Tube.
Remove and dispose of components using proper procedures.
* Vehicles can be ordered with one or two units.




                                                                                             29
                                  Performance
The following vehicles are shown in this section:
   • Cadillac XLR
   • Chevrolet Corvette




                                                    30
                                  Cadillac XLR
                                    1               2

                        3




                    1



                                                                         2

1) Navigation Light Tube                           2) IP Light Tube (analog only)




                                        3

3) HID Headlamps

Mercury is located within the Navigation Light Tube, IP Light Tube (analog only), and
HID Headlamps. Remove and dispose of components using proper procedures.




                                                                                        31
                           Chevrolet Corvette
                                                1
                           2




                                                     2


                    1




1) Navigation Light Tube                        2) HID Headlamps


Mercury is located within the Navigation Light Tube and HID Headlamps. Remove and dispose
of components using proper procedures.




                                                                                       32
                        Large Luxury/Prestige
The following vehicles are shown in this section:
   • Buick Lucerne
   • Cadillac CTS
   • Cadillac DTS
   • Cadillac STS




                                                    33
                                Buick Lucerne
                            1




                                  1
1) Navigation Light Tube


Mercury is located within the Navigation Light Tube. Remove and dispose of components using
proper procedures.




                                                                                         34
                                Cadillac CTS
                           2

           1




                                                                                        2

                                     1

1) HID Headlamps                                2) Navigation Light Tube


Mercury is located within the HID Headlamps and the Navigation Light Tube. Remove and
dispose of components using proper procedures.




                                                                                            35
                                  Cadillac DTS




                              1




                                    1

1) HID Headlamps


Mercury is located within the HID Headlamps. Remove and dispose of components using
proper procedures.




                                                                                      36
                                Cadillac STS
                         2




      1




                                                                    2



                                     1

1) HID Headlamps                                2) Navigation Light Tube


Mercury is located within the HID Headlamps and the Navigation Light Tube. Remove and
dispose of components using proper procedures.




                                                                                        37
                                      Small Car
The following vehicles are shown in this section:
   • Chevrolet Malibu / Malibu Maxx
   • Pontiac Grand Prix




                                                    38
             Chevrolet Malibu / Malibu Maxx
                                                                  1




                                     1




1) Rear Entertainment LCD Screen


Mercury is located within the Rear Entertainment LCD Screen. Remove and dispose of
components using proper procedures.




                                                                                     39
                           Pontiac Grand Prix
                              1




                    1




1) Navigation Light Tube


Mercury is located within the Navigation Light Tube. Remove and dispose of components using
proper procedures.




                                                                                         40
PRETREATMENT MANUAL




                      Revised
       GMP/08-M-PTM
                      October 17, 2007

								
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