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					Trouble Shooting of SH
Symptoms Diagnosis Troubleshooting Check the socket, the power No power supply cord, small circuit breaker to ensure Switch Box in charge. Switch Box in trouble Motor does not work Measure if the voltage is or is overheated located within the local Voltage too low or too high voltage range ±5%; If not, equip with a regulator n. Motor in trouble Flat Key of Main Drive Link Rod was not installed. Replace it Install it (See “Install Power Assembly”) Re­install or replace it (See Layer­Link Sleeve Pipe has fallen off Motor is working, but all mixing shelves or some mixing shelves do not mix Elastic Pin in metal Cone­Gear Assembly is damaged Slotted Setscrew in metal Cone­ Gear Assembly is damaged Elastic Pin in plastic Cone­Gear One mixing heads or Assembly is damaged several mixing heads Slotted Setscrew in plastic Cone­ does or do not mix Gear Assembly is damaged Replace it(See “Repair”) Drive plate is broken (Enclosed Spare Parts) (Enclosed Spare Parts). Gear Assembly (See “Repair”) Replace whole plastic Cone­ Replace it(See “Repair”) (Enclosed Spare Parts) Replace it(See “Repair”) (Enclosed Spare Parts) or is damaged. “Install Layer­Link Sleeve Pipe”) (Enclosed Spare Parts). Replace Switch Box

ADD: Xushui Industrial & Trading Park, Zhongyuan West Road, Zhongyuan District, Zhengzhou, China, 450042 TEL: 0086 371 6785 7220 FAX: 0086 371 6785 7221 WEB: www.santint.com Email: info@santint.com

Maintenance of SH mixing machine


In case repair, No power supply. Pulling tightly the Chain:
After Mixing Machine works for a certain time, you must pull tightly the Chain, please pull as following operations: M8×40 inner 1).Unscrew four (4) M8×40 inner hexagon bolts as left picture shows(Please note: Motor will expose hexagon bolt after some Power Assemblies are removed. (Please note: the bolts are loose, but not take out completely). 2). Screw two (2) M8×60 hexagon bolts (as left picture shows) at clock­wise sense to pull tightly the Chain. (Remove the protective plate for Power Assembly to check if the Chain is too loose or too tight.

1.

M8×60 inner hexagon bolt

2.

Replace Elastic Pins & Slotted Setscrew in metal Cone­Gear Assembly
1) Take out hang Door and Power Assembly. 2) Loosen firstly M4 bolt joining Left Outer Riser Assembly and Left Inner Riser Assembly, then remove Left Outer Riser Assembly. 3.) Rotate Link Sleeve Pipe by hand to a position until you can repair easily. Withstand the damaged elastic pin with a round iron bar or thicker nail etc., tap slightly the damaged elastic pin out with a hammer. Install a new elastic pin as per the a/m method. 4) Replace Slotted Setscrew: Remove Mixing Shelf Covers related to the damaged Slotted Setscrew and Layer­Link Sleeve Pipe (See “Setup Process”). Firstly mark at the joggling place of a pair of metal cone gears, then take out Slotted Setscrew (including the damaged slotted Setscrew) of Metal Cone­Gears Assembly. Withstand Layer­Drive Shaft with a round iron bar or thicker nail etc., tap slightly the damaged Slotted Setscrew with a hammer out, then take out it of inside of Left Inner Riser. Remove metal gear, clean Slotted Setscrew’s residue out of Shaft, then recover it; according to the mark at the joggling place, put metal gear back and re­screw Slotted Setscrew 5) Recover Left Outer Riser etc. that have removed.

Left Inner Riser Assembly

Left Outer Riser Assembly

Elastic Pin Link Sleeve Pipe

Metal Cone­Gear Assembly

Vertical Shaft Layer­Drive Shaft Slotted Setscrew

ADD: Xushui Industrial & Trading Park, Zhongyuan West Road, Zhongyuan District, Zhengzhou, China, 450042 TEL: 0086 371 6785 7220 FAX: 0086 371 6785 7221 WEB: www.santint.com Email: info@santint.com

3. Replace Drive Plate
Shaft of Drive Plate

Drive Plate

1) Hold by left hand a drive plate neighboring the broken drive plate to stop its rotation 2) Hold by right hand the broken drive plate, rotate it strongly in anti­clockwise sense to remove the shaft out of drive plate. 3) Rotate a new drive plate in clockwise sense.

4.Replace Plastic Cone­Gear Assembly
Neighboring Cone­ Gear Assembly Neighboring Cone­ Gear Assembly

1) Remove Mixing Shelf Cover to expose Plastic Cone­Gear Assemblies. 2) Remove Drive Plate and Drive Plate Shaft. (See “Replace Drive Plate”). 3) Take out four (4) bolts fixing plastic Cone­ Gear Assembly, and loose the bolts fixing its three (3) neighboring plastic Cone­Gear Assemblies which are located at its left & right side respectively. 4) Draw Cone­Gear Assembly in trouble upwards to separate it from other neighboring Drive Sleeve Pipes. 5) Install a new Cone­Gear Assembly, then screw down all bolts.

Cone­Gear Assembly Drive Sleeve Pipe in trouble

Bolt

 

ADD: Xushui Industrial & Trading Park, Zhongyuan West Road, Zhongyuan District, Zhengzhou, China, 450042 TEL: 0086 371 6785 7220 FAX: 0086 371 6785 7221 WEB: www.santint.com Email: info@santint.com

Maintenance
In order to keep the machine in optimum working condition and reduce the accident, you should maintain the machine at daily and regularly (Attention: Safety is first). 1. Daily Maintenance:
Dust, and clean the machine and the paint leftover on tins and mixing lids.(Stop the machine).

2. Regularly Maintenance: (1). Lubricating:
The machine should be lubricated during its serviceable life.(Don’t touch the running cone gear when lubricating). As following figure shows:

fill with Gear Oil grease with calcium base lubricant grease Grease with Sheet­Shaped Dauber

Drip with Oil Bottle Or Oil Gun

Fill the Chain with oil

Drip with Oil Bottle Or Oil Gun

(2)Speed

Reducer’s maintenance

Vent cap

Cycloidal Speed Reducer

Geared Speed Reducer

If the motor is with Cycloidal Speed Reducer, you will fill with lubricant grease after the motor works for three months. We’d better use molybdenum bisulfide or calcium base lubricant grease. Before filling with oil, unscrew the vent cap at Motor’s shell.

If the motor is with Geared Speed Reducer, it is not necessary to fill with oil.

ADD: Xushui Industrial & Trading Park, Zhongyuan West Road, Zhongyuan District, Zhengzhou, China, 450042 TEL: 0086 371 6785 7220 FAX: 0086 371 6785 7221 WEB: www.santint.com Email: info@santint.com


				
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Description: trouble shooting of sh