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									YOUR WORLD CLASS PCB PARTNER……
About Airpro Technology Co., Ltd Our Corporate Milestone Our Strength In PTFE / Teflon Business Our Strength In Common Laminates Our Business Partners Our Growth Our Capabilities Our Equipment & Process Our Quality Policy Our Process Flow Chart Our QC Process
AIRPRO TECHNOLOGY CO., LTD
11F-12, No 152 Sec. 2, Chung-Yong W Road Chung-Li City, Tao-Yuan Hsian, Taiwan

TEL: 886-3-4910061 FAX: 886-3-491-0085

Http://www.airpro.com.tw
E-mail: sales@airpro.com.tw

N NEE
ABOUT AIRPRO TECHNOLOGY….
Airpro Technology is a wholly owned subsidiary of New Era Electronics Co. Ltd (NEE). The latter has been a leading PCB manufacturer in Taiwan since 1985. Being a manufacturer of high quality PCBs for CEM3, FR4 and Teflon etc.... The primarily role of NEE is to focus on meeting production demand and process innovation. The original sales department was able to handle only the domestic business. But as the business expends, they were unable to cope with the overwhelming growth from the international marketplace. Airpro Technology was therefore setup to fill the gap. Airpro is run and managed by a team of technically competent professionals who each have many years of experience in the PCB industry. The mission of Airpro is to assist its parent company NEE to capture a larger world market share.We are committed to achieve this goal collectively with NEE through the offering of personalized service, stateof-the-art technology, process innovation and competitive pricing... etc..

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AIRPRO TECHNOLOGY CO., LTD

N NEE

OUR CORPORATE MILESTONE……
• 1985 : Setup as a single sided PCB factory (NEE).

• 1987 : Began manufacturing of double side boards. • 1988 : Research and development of Teflon PCBs manufacturing technique
• 1990 : First automatic production line was setup. • 1991 : Developed 4-layer PCBs for FR-4 and Teflon. • 1992 : Produced 6-layer PCBs. • 1994 : AIRPRO TECHNOLOGY CO., LTD. was established as a subsidiary of NEE

Establish fully automatic production lines. • 1998 : Attained ISO 9002 certification
• 1999 : Expanded factory floor space to double capacity, producing 8-layer boards • 2000 : Capacity has been increased to 250,000 sq ft/per month from March. • 2001 : Renew Quality System Standard of ISO9001-2000.
-2AIRPRO TECHNOLOGY CO., LTD

NEE
OUR STRENGTH in PTFE or TEFLON BUSINESS……

Airpro/NEE is the largest fabricator of polytetrafluoroethylene materials PCB ( PTFE or Teflon ). We work closely with our raw material suppliers such as Arlon, Rogers, Taconic, Chukoh, GETEK and Gil. Due to our volume, we are able to negotiate good prices with our suppliers based on economy of scale and we will ultimately pass on this cost advantage to our customers. Our key customers for Teflon PCBs are in the satellite communication and microwave application. Unfortunately, we are unable to reveal their names due to confidentiality. Our production capacity for Teflon PCB is 150,000 sq ft/per month.

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AIRPRO TECHNOLOGY CO., LTD.

NEE
OUR STRENGTH in COMMON LAMINATES…..
Since the inception in 1985, our parent company NEE has earned a
reputation to deliver PCBs with exceptional quality, consistent reliability and superior performance. Although the common laminates business at Airpro/NEE are not as prominent as our PTFE/Teflon business, they remain a core business for us which command about 100,000 sq ft per month of output.

Our raw material suppliers include HWA-WOEI, ISOLA, NAN-YA, and LEADER. Again, we are unable to reveal the names of our customers due to confidentiality.

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AIRPRO TECHNOLOGY CO., LTD

NEE

OUR BUSINESS PARTNERS
Suppliers of Laminates Customer base of Productions Capacity (Sqft/mth) 25,000 Established Factory Since 1991

MultiLayer PCBs Double Sided PCBs

HWA WOEI USA: DIAMOND,KINGSTON ISOLA MITRON, TECOM, NAN YA DELTA, RADICOM, LEADER SMART…..ETC ASIA:NATSTEEL, UII, HP, AMD, ATI, CET….ETC. TAIWAN: CIS, ACER, MTI, A-OPEN….ETC. ARLON ROGERS TACONIC CHUKOH GIL GETEK USA: SPECTRAN, GARDINER, CA AMPLIFIER…ETC. TAIWAN:MTI, ACER,SMILE, VECCOM, ZINWELL….ETC.
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75,000

Since 1985

Microwave PCBs

150,000

Since 1988

AIRPRO TECHNOLOGY CO., LTD

NEE
OUR GROWTH
USD$ : 1,000,000

35 30 25 20 15 10 5 0
year

1997

1998

1999

2000
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2001

2002

AIRPRO TECHNOLOGY CO., LTD

NEE

OUR CAPABILITIES
Layer Count Max. overall Thickness Min. Core Thickness Max. Panel Size Min. Drilled Hole Size Min. Finished Hole Size Min. Line Gap / Spacing Min. Line to Via Land Spacing Max. Aspect Ratio Min. QFP Pitch Immersion Au / Sn / Ag OSP Fusing / Reflow Hot Air Leveling Carbon Ink Peelable Ink Blind Vias / Buried Vias Max. Warpage %
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Up to 14 Layers 125mil 3mil 18” * 24” 10 mil 8 mil 4 / 4 mil 4 mil 8:1 12 mil Available Available 150~500u” 200~500u” Available Available Available 0.7%
AIRPRO TECHNOLOGY CO., LTD

NEE
PROCESS

OUR EQUIPMENTS of PROCESS (1)
EQUIPMENT CAM WORKSTATION LASER PLOTTER FILM DEVELOPPER EXPOSURE MACHINE DRY FILM LAMINATOR EXPOSURE MACHINE DEVELOPPER & ETCHING & STRIPPING LINE AUTO BLACK OXIDE LINE LAMINATION PRESS SPOT FACE MACHINE GUIDE HOLE DRILLING MACHINE QTY 4 1 1 1 3 1
1 1 1 1 1

DESIGN & TOOLING

INNER LAYER

LAMINATION

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AIRPRO TECHNOLOGY CO., LTD

NEE
PROCESS DRILLING PLATING

OUR EQUIPMENTS of PROCESS (2)
EQUIPMENT DRILLING MACHINE COPPER PLATING LINE AUTO DESMEAR & PTH LINE AUTO PANEL PLATING ETCHING & TIN/LEAD STRIPPING AUTO PCB TAB PLATING LINE PLASMAR HOLE WALL TREATMENT AUTO DRY FILM LAMINATOR EXPOSURE MACHINE DEVELOPPER LINE SEMI-AUTO PRINTING MACHINE AUTO PRIMARY IMAGING SYSTEM AUTO SOLDER MASK PRINTING LINE EXPOSURE MACHINE DEVELOPPER LINE AUTO CONVEYORIZED OVEN
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QTY 4 2 1 2 1 1 1 1 3 1 5 1 1 3 1 2

OUTER LAYER

SOLDER MASK

AIRPRO TECHNOLOGY CO., LTD

NEE
PROCESS

OUR EQUIPMENTS of PROCESS(3)
EQUIPMENT VERTICAL H.A.L. LINE ROUTER CNC DRILLING M/C DEDICATE O/S TESTER AUTO BARE BOARD TESTER AUTOMATIC E/TEST MACHINE QTY 1 2 5 3 1 2

HOT AIR LEVELING ROUTING TESTING

PACKING QA

VACUUM PACKAGE MACHINE 1 X-RAY THICKNESS MEASUREMENT 1 FISCHERSCOPE 1 MICROSCOPE 1 SPECTRONIC PHOTO 1 COPPER THICKNESS MEASUREMENT 1 BETASCOPE 1
- 10 AIRPRO TECHNOLOGY CO., LTD

NEE
OUR QUALITY POLICY

AIRPRO

DEVOTES TO CUSTOMER’S SUCCESS BY THE BEST QUALITY, TECHNOLOGY AND SERVICE.
- 11 AIRPRO TECHNOLOGY CO., LTD

NEE
PROCESS FLOW CHART

CUSTOMER ORDER

SALES DEPARTMENT

VERIFY ORDER

PRODUCTION SCHEDULE

SHEARING

DRILLING (INNER-LAYER)

INNER DRY FILM

D\S PROCESS
INNER ETCHING BLACK OXIDE LAMINATION SHEARING EDGE BRUSH DRILLING (OUT-LAYER) DESMEAR & PTH

COPPER PANEL PLT’G

DRY FILM

INSPECTION

PATTERN PLATING

TIN / LEAD PLATING

ETCHING

TIN / LEAD STRIPPING

INSPECTION TOUCH-UP

SOLDER MASK

GOLD PLATING

HOT AIR LEVELING

SILKSCREEN

NC ROUTING or PUNCH

CLEANING

E TEST

FINAL INSPECTION

OQC

BAKING

PACKING

SHIPPING

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AIRPRO TECHNOLOGY CO., LTD

NEE

FIRST ARTICLE INSPECTION
CUSTOMER ISSUE SALES DEPT

SCOPE: 1. NEW PRODUCTS 2. ENG. CHANGE PRODUCTS RECEIVED: 1. A/W & DRAWING 2. SPEC OR OTHER DOCUMENTS ARRANGED: 1. DELIVERY 2. TRANSFER ALL A/W & DOCUMENTS TO DATA CENTER 1. 2. REVIEW A/W & ALL DOCUMENTS 2. TRAVELLER ISSUE
1.LAMINATION 2.DRILLING 3.IMAGE TRANSFER

CONTRACT REVIEW MEETING DATA CENTER
REJECT

ENG DESIGN REVIEW
PASS

REJECT

QA REVIEW
PASS

1. TRAVELLER DOUBLE CHECK 2. DEFINED INSPECTION

4.PLATING 5.ETCHING 6.SOLDER MASK 7.FORMING

PRODUCTION REPORT
REJECT

REVIEW
PASS

8.O/S TEST 9.MICROSECTION

MASS PRODUCTION

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AIRPRO TECHNOLOGY CO., LTD

NEE
PROCESS QUALITY CONTROL
INNER LAYER A/W GENERATION QA OPEN / SHORT TEST AOI IPQC ETCHING/ STRIP SHEARING INNER LAYER INNER LAYER DRY FILM

MONINTOR

BLACK OXIDE

LAMINATION

IPQC

IPQC

DRILLING IPQC

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AIRPRO TECHNOLOGY CO., LTD

NEE

IN-PROCESS QUALITY CONTROL
MLB DRILLING DSB DESMEAR AND PTH PTH IPQC PANEL PLATING

PATTERN PLATING IPQC

OUTLAYER DRY FILM MONITOR

ETCHING MONITOR OPEN / SHORT TEST IPQC IPQC HOT AIR CNC/ROUTING LEVELING IQC IQC

SOLDER MASK

GOLD PLATING

LEGEND

IPQC

FINAL INSPECTION

OQC QA

SHIPPING

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AIRPRO TECHNOLOGY CO., LTD

NEE

INCOMING QUALITY CONTROL
INCOMING RECEIVING CENTER CHECK PACKAGING / Q‘TY
INCORRECT PASS

RETURN TO VENDOR

WAREHOUSE

PASS

IQC INSPECTION

REJEC T

INFORM PURCHASING

CHECK EXPRIED DATE
PASS

REJECT

EMERGENCY

NO

RETURN TO VENDOR

DISPATCH MAKE C.A.R.

YES PASS

PRODUCTION DEFECTIVE MATERIAL

MRB
PASS

REJECT

SORTING

REWORK
NO

CONDITIONAL ACCEPT

PASS?
YES

WAREHOUSE

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AIRPRO TECHNOLOGY CO., LTD

NEE
CUSTOMER CLAIM DISPATCH PROCESS
CUSTOMER SALES DEPT QA DEPT ENGINEER DEPT PRODUCTION DEPT

NO

C.S.D VERIFY
YES

1.PROBLEM ANALYSIS 2.MAKE CORRECTIVE PLAN

TAKE ACTION

MAKE CORRECTIVE REPORT

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AIRPRO TECHNOLOGY CO., LTD

NEE
QUALITY MANUAL
DOCUMENT NAME : QC MATRIX STATION
LAMINATE INCOMING

DOCUMENT NO. : MQ020000 PROCEDURE OR SIP ,WI
INCOMING INSPECTION PROCEDURE SOP RAW MATERIAL INSPECTION INSTRUCTION SUPPLIER MANAGEMENT PROCEDURE

EDITED BY : Tom Chung INSP. TOOL / EUQIPMENT
* PULL STRENGTH METER * PIN GAGE * THICKNESS METER * VISUAL

APPROVED BY : Ivy Sung RECORD
IQC ACCEPTANCE RECORD SUB-CONTRACTOR SURVEY REPORT SUB-CONTRACTOR LIST VENDER OUTGOING REPORT

PAGE NO.: 1/4

CONTROL ITEM
1.PEELING STRENTH 2.TWIST/WARP 3.THICKNESS 4.APPEARANCE

RESPONDER
IQC

SHEARING

1.SIZE 2.QUANTITY

RAW MATERIAL INSPECTION INSTRUCTION

* RULER

IQC ACCEPTANCE RECORD

IPQC OPERATOR

DRILLING

1.EXTRA OR MISSING HOLE 2.TRUE POSITION

PROCESS INSPECTION INSTRUCTION /DRILLING PROCESS INSPECTION PROCEDURE DRILLING M/C OPERATION MANUAL

* GOLDEN SAMPLES * PIN GAGE * VISUAL

FIRST ARTICLE INSPECTION DAILY REPORT IPQC DAILY REPORT

IPQC OPERATOR

PTH & PANEL PLT'G

1.PLATING VOID 2. COPPER THICKNESS 3. SCRATCH

INCOMING INSPECTION PROCEDURE SOP

* MICROSECTION EQUIPMENT * Cu THICKNESS MEASUREMENT M/C

FIRST ARTICLE INSPECTION DAILY REPORT IPQC DAILY REPORT

IPQC OPERATOR

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AIRPRO TECHNOLOGY CO., LTD

NEE
DOCUMENT NAME : QC MATRIX STATION
DRY FILM * PRETREATMENT * LAMINATE * EXPOSURE * DEVELOPING

QUALITY
DOCUMENT NO. : MQ020000 PROCEDURE OR SIP ,WI
PROCESS INSPECTION INSTRUCTION /ETCHING PROCESS; DRY FILM PROCESS INSPECTION INSTRUCTION EQUIPMENT OPERATION MANUAL/DRY FILM OPERATION MANUAL

MANUAL
EDITED BY : Tom Chung INSP. TOOL / EUQIPMENT
* SCOPE(X50) * VISUAL

APPROVED BY : Ivy Sung RECORD
FIRST ARTICLE INSPECTION DAILY REPORT IPQC DAILY REPORT

PAGE NO.: 2/4 RESPONDER
IPQC OPERATOR

CONTROL ITEM
1.OPEN/SHORT 2.NICKS 3.WIDTH / SPACE 4.TENTING CAPABILITY 5.MIS-REGISTRATION

PATTERN PLT'G

1.COPPER THICKNESS 2.SCRATCH 3.ROUGHNESS

PROCESS INSPECTION INSTRUCTION / PATTERN PLATTING PROCESS INSPECTION INSTRUCTION EQUIPMENT OPERATION MANUAL
(COPPER PLATING LINE OPERATION M ANUAL)

* COPPER THICKNESS MEASUREMENT M/C * VISUAL * CHEMICAL ANALYSIS

FIRST ARTICLE INSPECTION DAILY REPORT IPQC DAILY REPORT

IPQC OPERATOR

ETCHING

1. OVER-ETCHING 2. UNDER-ETCHING 3.MEASLING 4. TIN/LEAD RESIDULE

PROCESS INSPECTION INSTRUCTION /ETCHING PROCESS INSPECTION INSTRUCTION

* VISUAL * SCOPE (X50)

FIRST ARTICLE INSPECTION DAILY REPORT IPQC DAILY REPORT

IPQC OPERATOR

SOLDER MASK * PRINTING * PRE CURE * EXPOSURE * DEVELOPING

1. SURFACE EVEN 2. INK INSERT TH. 3. COPPER EXPOSURE 4. UNDER DEVELOPMENT 5. ACCURACY

PROCESS INSPECTION INSTRUCTION /SOLDER MASK INSPECTION INSTRUCTION EQUIPMENT OPERATION MANUAL
(SOLDER M ASK OPERATION M ANUAL) DEVELOPING M /C

* SCOPE(X10) * SCOPE(X50) * VISUAL

FIRST ARTICLE INSPECTION DAILY REPORT IPQC DAILY REPORT

IPQC OPERATOR

OPERATION MANUAL (WW094001)

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AIRPRO TECHNOLOGY CO., LTD

NEE
DOCUMENT NAME : QC MATRIX STATION
LEGEND PRINTING

QUALITY
DOCUMENT NO. : MQ020000 PROCEDURE OR SIP ,WI
PROCESS INSPECTION INSTRUCTION /LEGEND INSPECTION INSTRUCTION (WQ102001) EQUIPMENT OPERATION MANUAL LEGEND PRINTING M/C OPERATION MANUAL (WW094001)

MANUAL
EDITED BY : Tom Chung INSP. TOOL / EUQIPMENT
* SCOPE(X10) * SCOPE(X5) * VISUAL

APPROVED BY : Ivy Sung RECORD
FIRST ARTICLE INSPECTION DAILY REPORT (FQ102-2001) IPQC DAILY REPORT (FQ102-2003)

PAGE NO.: 3/4 RESPONDER
IPQC OPERATOR

CONTROL ITEM
1. FOREIGN 2. LEGEND ON PAD 3. UNCLEAR

HOT AIR LEVELING

1. SOLDER THICKNESS 2.SURFACE EVENESS 3. PLUGED SOLDER IN HOLE 4.SURFACE CLEANESS 5. SCRATCH

PROCESS INSPECTION INSTRUCTION /H.A.L. INSPECTION INSTRUCTION (WQ102001) EQUIPMENT OPERATION MANUAL (HOT AIR LEVELING OPERATION MANUAL(WW094001)

* X-RAY M/C * SCOPE(x10) * VISUAL

FIRST ARTICLE INSPECTION DAILY REPORT (FQ102-2001) IPQC DAILY REPORT (FQ102-2003)

IPQC OPERATOR

FORM ING * OUT-LINE ROUTING

1.OUT-LINE DIMENSION 2. G/F SPEC 3.V-CUT SPEC. 4. BEVELING SPEC.

PROCESS INSPECTION INSTRUCTION /OUT-LINE INSPECTION INSTRUCTION(WQ102001) EQUIPMENT OPERATION MANUAL / CNC ROUTER
OPERATION M ANUAL(WW094001)

* CALIPER * X-Y DIMENSION MEASUREMENT M/C * V-CUT DEPTH METER

FIRST ARTICLE INSPECTION DAILY REPORT (FQ102-2001) OUT-LINE INSP.DAILY REPORT (FQ012005)

IPQC OPERATOR

* G/F BEVELING * V-CUT

OPEN/SHORT TESTING

OPEN/SHORT

INSPECTION, MEASUREMENT AND TEST M/C INSTRUCTION(WQ111001) TEST M/C OPERATION MANUAL

* O/S TEST M/C

O/S TEST DAILY REPORT

OPERATOR

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AIRPRO TECHNOLOGY CO., LTD

NEE
QUALITY
DOCUMENT NAME : QC MATRIX STATION
OUTGOING

MANUAL
EDITED BY : Tom Chung INSP. TOOL / EUQIPMENT
* VISUAL * SCOPE(x10)

DOCUMENT NO. : MQ020000 PROCEDURE OR SIP ,WI
OUT-GOING INSPECTION ( PQ103000 )

APPROVED BY : Ivy Sung RECORD
FINAL INSPECTION DAILY REPORT OQC INSP.DAILY REPORT (FQ103002)

PAGE NO.: 4/4 RESPONDER
OQC

CONTROL ITEM
1. WHOLE THE APPEARANCE INSPECTION ITEMS DPPM<1000

PACKING

1.PACKING PROCEDULE 2.QUANTITY

PACKING&DELIVERY CONTROL INSTRUCTION / VACUUM M/C OPERATION MANUAL(WW094001) SOP OF PACKING (WS153001)

* SCALE * VISUAL

PACKING DAILY RECORD

OPERATOR SUPERVISOR

STORAGE

1.QUANTITY 2.STORAGE CONDITIO

STORAGE MANAGEMENT INSTRUCTION(PM151000) MOVING STORAGE SAVING CONTROL PROCEDURE (PM15200)

* VISUAL

( FQ152001) STORAGE SHEET

SUPERVISOR

SHIPPING

1.TRANSPORTATION 2.RELATIVE DATA

PACKING&DELIVERY CONTROL INSTRUCTION (PQ153003)

* VISUAL

OUT-GOING DAILY CHECK RECORD (FS153002)

SUPERVISOR

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AIRPRO TECHNOLOGY CO., LTD


								
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