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SECTION: 6.10.405 FM2180 0906 Supersedes 0806 MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 Product information presented here reﬂects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. visit our web site: www.zoeller.com REPLACEMENT PARTS LIST FOR GRINDER MODELS: E841 230V 1 PHASE I841 200V 1 PHASE F841 230V 3 PHASE G841 460V 3 PHASE J841 200V 3 PHASE BA841 575V 3 PHASE TO ORDER REPLACEMENT PARTS: PLEASE FURNISH THE FOLLOWING INFORMATION: • Model Number. • Part Number of Pump. • Part Number and Description of part. POWER CORD SENSOR CORD (CORD MAY BE 4 OR 5 CONDUCTOR) (WITH OR WITHOUT GROUND) (GREEN GROUND WIRE CLIPPED FLUSH TO OUTER JACKET) POWER CORD L1 L2 L3 GRD SENSOR CORD (CORD MAY BE 4 OR 5 CONDUCTOR) (WITH OR WITHOUT GROUND) (GREEN GROUND WIRE CLIPPED FLUSH TO OUTER JACKET) * GREEN GREEN GREEN BLACK ORANGE ORANGE BLACK BLACK M1 M1 BLACK OR WHITE/BLACK TRACER WHITE YELLOW 1 1 2 2 3 3 4 4 5 5 WHITE T1 T1 WHITE T2 T2 M1 M1 M2 M2 1 1 2 2 3 3 WHITE T1 T1 WHITE T2 T2 ORANGE BLACK WHITE MOTOR CHAMBER BLUE RED THERMOSTAT MOTOR CHAMBER WHITE OR ORANGE BLACK OR BLUE BROWN OR TAN THERMOSTAT BLACK OR WHITE/BLACK TRACER BLACK OR WHITE/BLACK TRACER OVERLOAD AUXILIARY WINDING MOTOR MOTOR MAIN WINDING WINDINGS SEAL CHAMBER SENSOR FAILURE PROBES 330K OHMS RESISTANCE SEAL CHAMBER SENSOR FAILURE PROBES 330K OHMS RESISTANCE (BEFORE 6/2000 N/O) *Thermostat Optional WIRING DIAGRAM FOR MODELS “E841” All Revisions “I841” All Revisions 12/03 thru Current 016129 BLACK OR WHITE/BLACK TRACER WHITE M2 M2 RED COVER CHAMBER RED COVER CHAMBER WHITE RED GREEN BLACK WHITE RED 008752 WIRING DIAGRAM FOR MODELS “F841” All Revisions “G841” All Revisions “J841” All Revisions “BA841” All Revisions 12/03 thru Current © Copyright 2006 Zoeller Co. All rights reserved. REPLACEMENT PARTS LIST FOR MODELS “E841” and “I841”. MODELS: E841-A E841-B REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 ¤ • • • • • • • • • • • • • • • • • • • • • • • • • See back page for illustration. I841-A 12/03 thru 8/06 016135 007773 003402 010267 009051 010269 007769 011711 009053 011064 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 016136 012632 008528 016801 016134 013740 001877 002608 001908 007774 009545 N/A 007768 007761 006402 008533 008773 004480 016806 I841-B 9/06 thru Current 016135 007773 003402 010267 009051 010269 007769 011711 009053 011064 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 018604 012632 008528 016801 016134 013740 001877 002608 001908 007774 N/A 018602 007768 007761 006402 008533 008773 004480 018601 DESCRIPTION Cover & Cord 200/230V/1PH Seal, SQ-Ring Cover Seal, Thru Wall Term. Housing, Mtr. & Str. 1Ph/GE Oil, Dielectric (57 OZ Can) Rotor Asm. 1Ph/GE Ring, Snap-5100-100 Truarc Key Cordage Term. & Seal/20'/18-2 SOW-A/MS Seal, Cord-Asm./MS Cordage Term. & Seal/20'/Power Seal, Cord-Asm. & Strain Relief Case & Seal Plug, Test-Brass Bearing, Radial .4724 ID Bearing, Angular Contact Seal, SQ-Ring Adapter Sensor, Moisture Asm. Adapter Asm. Grinder Oil, Dielectric (11 OZ Can) Seal Asm., Shaft Seal, SQ-Ring Seal Plate Plate, Seal-Mach. Impeller-Mach. Housing, Pump-Mach. Cutter & Disc Asm. Shim Set Guard, Cutter-Plastic Handle-SS/SQ Guide Rail/(Grinder) Wire Asm.-P-P (1) Wire Resistor Screw, #6-32 x .25RHM SL TC STLGR Screw, .313-18 x 1 HH CAP SS Screw, .313-18 x 1.25 HH Cap-SS Screw, #10-24 x .625" SH Cap SS Screw, .25-20 x .75 LG HH SS (Nylock Pre-Coat 80) Screw, .25-20 x 1 LG HH SS (Nylock Pre-Coat 80) Screw, .25-20 x .75 SH CAP SS Screw, #10-24 x .875 FLT SH CAP SS Washer, Lock .312 ID Washer-Retaining Washer-Flat SS Washer-Flat SS .25 Standard Rebuild Kit QTY. 1 1 9 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 12 4 1 3 3 14 1 2 3 1 NOTES 2 12/03 thru 8/06 016135 007773 003402 9/06 thru Current 016135 007773 003402 010266 009051 010269 007769 011711 009053 011064 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 018604 012632 008528 016801 016134 013740 001877 002608 001908 007774 N/A 018602 007768 007761 006402 008533 008773 004480 018601 1 010266 009051 010269 007769 011711 2 2 2 2 009053 011064 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 016136 012632 008528 016801 016134 013740 001877 002608 001908 007774 009545 N/A 007768 007761 006402 008533 008773 004480 016806 • Items included in Rebuild Kit. ¤ Not Shown in Illustration. NOTE: 1) Housing Mtr & Stator (Item 4) is preassembled at the factory and must be replaced as a unit. Stator is permanently attached to the Motor Housing. Plug (Item 14); Seal, Thru WallTerm. (Item 3) are replaceable. 2) If an “X” follows Model No., or Date Mfg. On ID tag, consult factory for ordering of this part. 3) See FM0160 Parts Price Sheet for listing of parts prices. 4) “NA” indicates not applicable. © Copyright 2006 Zoeller Co. All rights reserved. REPLACEMENT PARTS LIST FOR MODELS “J841”, “F841”, “G841”, “BA841”. MODELS: REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 ¤ • • • • • • • • • • • • • • • • • • • • • • • • • See back page for illustration. J841-A 12/03 thru 8/06 015827 007773 003402 J841-B 9/06 thru Current 015827 007773 003402 010265 009064 010268 007769 011711 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 018604 012632 008528 016801 016134 013740 001877 002608 001908 007774 N/A 018602 007768 007761 006402 008533 008773 004480 018605 F841-A 12/03 thru 8/06 015827 007773 003402 010263 009064 010268 007769 011711 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 016136 012632 008528 016801 016134 013740 001877 002608 001908 007774 009545 N/A 007768 007761 006402 008533 008773 004480 016807 F841-B 9/06 thru Current 015827 007773 003402 010263 009064 010268 007769 011711 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 018604 012632 008528 016801 016134 013740 001877 002608 001908 007774 N/A 018602 007768 007761 006402 008533 008773 004480 018605 G841-A 12/03 thru 8/06 015827 007773 003402 010264 009064 010268 007769 011711 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 016136 012632 008528 016801 016134 013740 001877 002608 001908 007774 009545 N/A 007768 007761 006402 008533 008773 004480 016807 G841-B 9/06 thru Current 015827 007773 003402 010264 009064 010268 007769 011711 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 018604 012632 008528 016801 016134 013740 001877 002608 001908 007774 N/A 018602 007768 007761 006402 008533 008773 004480 018605 BA841-A BA841-B 12/03 thru 8/06 015827 007773 003402 010670 009064 010268 007769 011711 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 016136 012632 008528 016801 016134 013740 001877 002608 001908 007774 009545 N/A 007768 007761 006402 008533 008773 004480 016807 9/06 thru Current 015827 007773 003402 010670 009064 010268 007769 011711 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 018604 012632 008528 016801 016134 013740 001877 002608 001908 007774 N/A 018602 007768 007761 006402 008533 008773 004480 018605 DESCRIPTION Cover & Cord 200/230/460/575V/3PH Seal, SQ-Ring Cover Seal, Thru Wall Term. Housing, Mtr. & Str. 3Ph/GE Oil, Dielectric (67 OZ Can) Rotor Asm. 3Ph/GE Ring, Snap-5100-100 Truarc Key Cordage Term. & Seal/20’/18-5 SOW-A/MS & THRML Seal, Cord-Asm./MS & THRML Cordage Term. & Seal/20’/Power Seal, Cord-Asm. & Strain Relief Case & Seal Plug, Test-Brass Bearing, Radial .4724 ID Bearing, Angular Contact Seal, SQ-Ring Adapter Sensor, Moisture Asm. Adapter Asm. Grinder Oil, Dielectric (11 OZ Can) Seal Asm., Shaft Seal, SQ-Ring Seal Plate Plate, Seal-Mach. Impeller-Mach. Housing, Pump-Mach. Cutter & Disc Asm. Shim Set Guard, Cutter-Plastic Handle-SS/SQ Guide Rail/(Grinder) Wire Asm.-P-P (1) Wire Resistor Screw, #6-32 x .25RHM SL TC STLGR Screw, .313-18 x 1 HH CAP SS Screw, .313-18 x 1.25 HH Cap-SS Screw, #10-24 x .625" SH Cap SS Screw, .25-20 x .75 LG HH SS (Nylock Pre-Coat 80) Screw, .25-20 x 1 LG HH SS (Nylock Pre-Coat 80) Screw, .25-20 x .75 SH CAP SS Screw, #10-24 x .875 FLT SH CAP SS Washer, Lock .312 ID Washer-Retaining Washer Flat SS Washer-Flat SS .25 Standard Rebuild Kit QTY. 1 1 9 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 12 4 1 3 3 14 1 2 3 1 NOTES 2 1 010265 009064 010268 007769 011711 2 2 2 2 012928 012953 015828 015634 015830 015023 006703 007765 007771 007770 009055 009056 007763 007772 007757 015801 015800 016136 012632 008528 016801 016134 013740 001877 002608 001908 007774 009545 N/A 007768 007761 006402 008533 008773 004480 016807 • Items included in Rebuild Kit. ¤ Not Shown in Illustration. NOTE: 1) Housing Mtr & Stator (Item 4) is preassembled at the factory and must be replaced as a unit. Stator is permanently attached to the Motor Housing. Plug (Item 14); Seal, Thru WallTerm. (Item 3) are replaceable. 2) If an “X” follows Model No., or Date Mfg. On ID tag, consult factory for ordering of this part. 3) See FM0160 Parts Price Sheet for listing of parts prices. 4) “NA” indicates not applicable. © Copyright 2006 Zoeller Co. All rights reserved. REPLACEMENT PARTS ILLUSTRATION FOR 841 - ALL MODELS 9 10 11 32 1 29 12 33 39 41 13 34 2 39 17 18 31 14 19 20 21 3 30 22 23 35 21 4 14 34 39 24 25 34 39 26 5 6 15 16 7 8 42 27 40 36 37 28 38 SK2364 © Copyright 2006 Zoeller Co. All rights reserved.